Professional Documents
Culture Documents
W2021C-DNGF-CV-900-SPE-0001 - RevBSpecification For Structural Steel
W2021C-DNGF-CV-900-SPE-0001 - RevBSpecification For Structural Steel
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN
AUTHORIZATION OF PT PERTAMINA EP
W2021C-GDMF-CV-900-SPE-0001 B
PT PERTAMINA EP
TABLE OF CONTENTS
Page
TABULATION OF REVISION SHEET ....................................................................................................... 2
REVISION SHEET DESCRIPTION ............................................................................................................ 3
1.0 INTRODUCTION ............................................................................................................................ 5
2.0 OBJECTIVE ................................................................................................................................... 5
3.0 REFERENCES ............................................................................................................................... 5
3.1 Codes and Standards ......................................................................................................... 5
3.2 Procedures and Company Specifications ........................................................................... 6
4.0 DEFINITION ................................................................................................................................... 7
5.0 ABBREVIATIONS AND ACRONYMS ........................................................................................... 8
6.0 ORDER OF PRECEDENCE ........................................................................................................... 8
7.0 SUBMITTAL AND QUALITY ASSURANCE .................................................................................. 9
7.1 Mill Certificate...................................................................................................................... 9
7.2 Welding Procedure ............................................................................................................. 9
7.3 Welder Certificate................................................................................................................ 9
7.4 Inspection and Quality Control ............................................................................................ 9
8.0 PRODUCTS .................................................................................................................................. 10
8.1 General ............................................................................................................................. 10
8.2 Structural Steel ................................................................................................................. 10
8.3 Bolts, Washers and Nuts................................................................................................... 10
8.4 Anchor Bolts and Threaded Rods ..................................................................................... 10
8.5 Shear Connector ............................................................................................................... 10
8.6 Welding Materials.............................................................................................................. 10
8.7 Grating Bar ........................................................................................................................ 11
8.8 Surface Preparation and Painting ..................................................................................... 11
8.9 Connections ...................................................................................................................... 12
8.10 Fabrication ........................................................................................................................ 13
8.11 Inspection and Tests ......................................................................................................... 17
8.12 Identification ...................................................................................................................... 18
8.13 Preparation for Delivery .................................................................................................... 18
9.0 EXECUTION ................................................................................................................................. 20
9.1 Preparation ....................................................................................................................... 20
9.2 Erection ............................................................................................................................. 20
9.3 Bolting ............................................................................................................................... 21
9.4 Inspection .......................................................................................................................... 22
Any apparent conflict between this and other Hal apapun di dalam dokumen ini yang
referenced documents shall be brought to bertentangan dengan beberapa dokumen
the attention of COMPANY. Unless referensi harus menjadi perhatian utama
otherwise agreed, the following descending Perusahaan. Jika memang tidak ada
order of precedence shall apply: persetujuan,maka persyaratan yang
diikuti haruslah sesuai dengan urutan
berikut:
7.4 Inspection and Quality Control 7.4 Inspeksi dan Pengawasan Mutu
Inspection and quality control report shall Laporan inspeksi dan pengawasan mutu
be submitted on the same day the test are harus diserahkan pada hari yang sama
made. Each report shall have a definite ketika tes yang dilakukan. Setiap
statement indicating compliance or non- laporan harus memiliki pernyataan jelas
compliance with the specifications. One yang menunjukkan kesesuaian atau
copy of all test reports shall be submitted ketidaksesuaian dengan spesifikasi.
to COMPANY and one copy shall be Satu salinan dari semua laporan uji
submitted to the inspector. harus diserahkan kepada
PERUSAHAAN dan satu salinan
disampaikan kepada Pemeriksa.
8.3 Bolts, Washers and Nuts 8.3 Baut, Mur dan Ring Plat
Steel bolts, washers and nuts shall Baut, mur dan ring plat harus sesuai
conform to standard specification listed in dengan spesifikasi standar yang
clause 3.1. dijelaskan pada sub-bab 3.1.
A449 bolts are permitted only in Baut A449 hanya diperbolehkan pada
connections requiring bolt diameter sambungan yang membutuhkan
greater than 1.5 in. and shall not be used diameter baut yang lebih besar dari 1,5
in slip-critical connections. inci dan tidak boleh digunakan pada
sambungan slip-kritis.
High strength bolts shall not be re-used. Baut mutu tinggi bekas tidak boleh
digunakan.
Tebal gusset plate dan sambungan
Gusset plates and connection materials
lainnya adalah 0.375 in. (9.5 mm).
shall minimum of 0.375 “ ( 9.5 mm).
8.10 Pabrikasi
8.10 Fabrication
Metode pabrikasi harus mengikuti
Fabrication methods shall follow the best- prosedur terbaik dan sesuai dalam
accepted practice within the industry and industri baja serta harus sesuai dengan
shall accordance with the AISC AISC Specification for Design,
Specification for Design, Fabrication and Fabrication and Erection of Strutural
Erection of Strutural Steel for Building. Steel for Building.
Store and protect materials at the site Simpan dan jaga material di lapangan
from damage, deterioration, and dari pengerusakan, penurunan kualitas
corrosion. material, dan korosi.
weight of sum and each part of member berat dari masing-masing batang dan
and quantity of bolt. Fill scale drawings jumlah baut. Isi gambar skala harus
shall be drawn up for preparation of plain digambar untuk persiapan plain steel
steel tapes and templates of a fill pattern tapes dan template dari isi pattern atau
or guide made of metal. panduan yang terbuat dari metal.
Plate and components which are to be Komponen pelat yang akan dilas harus
welded shall be assembled aligned and dirakit sejajar dan ditahan pada posisi
retained in position for welding to ensure las agar dimensi dan toleransi dapat
that the dimension and tolerance dipertahankan selama pengelasan dan
specified are maintained during welding bentuk yang perakitan yang diinginkan
and that the required shape of the dapat dihasilkan setelah pengelasan.
assembly is obtained after welding.
In assembling, special care shall be taken Pada perakitan, kehati-hatian harus
in order to avoid misalignment in direction dijaga untuk menghindari kelurusan
of plate thickness and bending from joint yang salah dan tekukan dari sambungan
part due to angular distortion. Touch face karena distorsi sudut. Permukaan las
of the part to be fillet welded shall be pada las pengisi harus didekat sebisa
brought into as close contact as practical. mungkin.
Assembling skid shall be strong enough Penopang perakitan harus cukup kuat
to remain firmed during fabrication and be agar tetap kokoh selama fabrikasi dan
kept horizontally. dijaga secara horizontal.
In case whereby the member is required
Pada kasus batang harus dilas titik pada
to be tacked welded to the jig, it shall be
jig, haru dilubangi dengan baik dan
W2021C-GDMF-CV-900-SPE-0001 – Rev. B Page 15 of 22
PT PERTAMINA EP
Unacceptable portions of the weld shall Bagian yang dibuang pada las harus
be removed without substantial removal disingkirkan tanpa banyak membuang
of the base metal. logam dasar.
Additional weld metal to compensate for Logam las tambahan untuk memberikan
any deficiency in size shall be deposited kompensasi akan kekurangan pada
using an electrode smaller than that used ukuran harus dipasang menggunakan
for making the original weld and not more elektroda lebih kecil dari yang digunakan
than 4 mm in diameter. The surfaces shall untuk melakukan pengelasan awal dan
be cleaned thoroughly before welding. tidak lebih dari diameter 4mm.
reserve the right at any time before final PERUSAHAAN berhak untuk meminta
acceptance of the structural steel work to metode NDE lainnya untuk setiap
reject any portions of the work not in pekerjaan perbaikan yang dilakukan
conformance with specified requirement. oleh KONTRAKTOR dan berhak setiap
saat sebelum penerimaan akhir
CONTRACTOR shall provide inspection pekerjaan baja struktural untuk menolak
personnel with safe means of access to setiap bagian dari pekerjaan yang tidak
materials and facilities involved in the sesuai dengan persyaratan yang telah
quality assurance and control work. ditentukan.
CONTRACTOR also shall provide facility
KONTRAKTOR harus menyediakan
normally on hand as required to assist in
personil inspeksi dengan sarana yang
the quality assurance and control work.
aman untuk mengakses material dan
fasilitas yang terlibat dalam QA dan QC.
Structural steel fabrication and erection
KONTRAKTOR juga wajib menyediakan
may be inspected and tested during all
fasilitas yang diperlukan untuk
phases.
membantu dalam QA dan QC.
Verification shall be made of type and
quality of materials and compliance of Pabrikasi baja struktural dan
fabrication with design, size, and weight pemasangannya dapat diperiksa dan
of members and assemblies. diuji pada semua tahapan.
Verifikasi harus terbuat dari jenis dan
Bolted connections shall be inspected kualitas bahan dan kesesuaian dengan
and tested in accordance with the desain, ukuran, dan berat member dan
recommendation of AISC Specification perakitan dari pabrikasi.
for Structural Joints using ASTM A325 or
A490 Bolts. Sambungan baut harus diperiksa dan
diuji sesuai dengan ketentuan dalam
Testing agency shall meet and follow the AISC Specification for Structural Joints
requirement of ASTM E329. using ASTM A325 or A490 Bolts.
Lembaga pengujian harus memenuhi
dan mengikuti persyaratan ASTM E329.
base plates shall be by the steel erector. dilakukan untuk mentukan bahwa base
Grouting shall be performed as soon as plate berada pada elevasi yang tepat
columns, beams, and bracings are all in sebelum di-grouting. Pekerjaan grouting
place and bolts torque and before any harus dilakukan sesegera mungkin
large axial force or loads or moments are setelah kolom, balok, bracing, dan baut
applied to the base plate. torsi berada di tempat dan sebelum gaya
aksial yang besar atau beban atau
Design and install additional temporary momen diterima base plate base plate.
support and bracing required to meet
Desain dan pemasangan tumpuan
loading imposed during erection,
tambahan dan bracing sementara
consistent with the erection sequence
diperlukan untuk menahan beban yang
used to ensure safe and stable condition.
terjadi saat proses pemasangan, sesuai
Remove temporary support and bracings
dengan urutan pemasangan dan
after permanent members and
digunakan untuk memastikan kondisi
connections have been completed and
aman dan stabil. Tumpuan dan bracing
inspected.
sementara dapat dilepaskan setelah
batang dan sambungan yang dipasang
As soon as the first tier has been brought
telah selesai dan diperiksa.
to its proper elevation and alignment,
tighten anchor bolts to give a nut rotation Setelah tingkat pertama dibawa ke
between 1/ 8 and ¼ turn from snug-tight elevasi dan alignment yang tepat,
condition. Snug-tight is the tightness segera kencangkan anchor bolt untuk
attained by a few impacts of an impact memberikan rotasi bagi mur antara 1/8
wrench or the full of a man using a spud dan ¼ berbalik dari kondisi snug-tight.
wrench. Snug-tight adalah pengencangan baut
yang dicapai melalui impak wrench atau
pengencangan oleh seseorang
menggunakan kunci pipa.