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J Desal 2013 10 005
J Desal 2013 10 005
Desalination
journal homepage: www.elsevier.com/locate/desal
H I G H L I G H T S
a r t i c l e i n f o a b s t r a c t
Article history: In recent years, there has been a growing interest in nanostructure membranes made of vertically aligned carbon
Received 3 July 2013 nanotubes (VA-CNT) due to their potential of high water permeability. Nevertheless, membrane fouling is one of
Received in revised form 28 September 2013 the most critical issues in these VA-CNT membranes. Accordingly, this study mainly focused on understanding of
Accepted 3 October 2013
membrane fouling of VA-CNT membranes, which were prepared by thermal chemical vapor deposition (CVD)
Available online 28 October 2013
technique. Surface modification by graft-polymerization of methacrylic acid (MA) was attempted to not only
Keywords:
retard membrane fouling but also improve solute rejection. The resistance-in-series model was applied to
Carbon nanotube characterize the properties of fouling layers. BSA (bovine serum albumin) was used as the model foulant. Results
Vertically aligned carbon nanotube membrane indicated that the VA-CNT membranes had higher fouling propensity than polymeric membranes. After surface
Fouling modification, however, irreversible fouling was significantly reduced in the VA-CNT membranes, which was
Rejection attributed to an increase in hydrophilicity and surface charge. The rejection of BSA by VA-CNT membrane also
Surface modification increased after surface modification, suggesting that the surface charge played an important role in the rejection
of charged molecules.
© 2013 Published by Elsevier B.V.
1. Introduction [12]. Nevertheless, relatively few studies have been done in the devel-
opment of CNT membranes for water treatment.
Recently, carbon nanotube (CNT) membranes have been investigat- There are several issues in the application of CNT membranes for
ed by many researchers as a novel membrane technology for water water treatment. One of them is fouling of CNT membranes. Since
treatment [1–3]. When CNTs are used as pores of membranes, they these membranes are hydrophobic, a rapid membrane fouling is an-
appear to allow fast fluid flow due to their strong hydrophobicity ticipated [13–15]. Another issue is relative low rejection of ions and
[4–6]. Due to its potential, there are a lot of possible applications: small organics by CNT membranes. Multi-wall CNTs generally have
programmable transdermal drug delivery of nicotine [7], biomolecule large inner diameters (3 ~ 10 nm), which are not sufficient to reject
separation [8], chemical separation [9], DNA translocation [10], water ions. Even single-wall CNTs (~ 1 nm) may not be enough to reject
desalination [11], natural protein cannel mimicking and gas separation ions [11,16].
Accordingly, this study focused on i) understanding of fouling and
rejection of CNT membranes; and ii) resolving these problems by
surface modification. A theoretical model was applied to analyze the
☆ This is an open-access article distributed under the terms of the Creative Commons experimental data. Graft polymerization using methacrylic acid (MA)
Attribution-NonCommercial-No Derivative Works License, which permits non-commercial was also attempted to reduce fouling and increased rejection. The
use, distribution, and reproduction in any medium, provided the original author and source
are credited.
performance of the modified membranes was compared with untreated
⁎ Corresponding author. Tel.: +82 2 910 4529; fax: +82 2 910 8597. CNT membrane and commercially-available polymer membranes in
E-mail address: sanghlee@kookmin.ac.kr (S. Lee). terms of fouling properties and solute rejection.
Table 1
Summary in characterization of UF and VA-CNT membranes.
Category of membranes Materials Average pore size Density Membrane thickness Wettability Roughness
(nm) (pores/cm2) (μm) (cosΘ) (nm)
UF membrane Polysulfone 6.43 ± 2.49 8.8 × 1010 0.1 ~ 0.4 0.349 5.77 ± 0.24
VA-CNT membrane CNT/epoxy composite 4.87 ± 0.87 6.8 × 1010 200 ± 50 0.012 21.3 ± 5.21
2. Materials & methods Taiwan). A wettability of both membranes was measured by contact
angle meter (a Krüss DSA 100 goniometer, Krüss GmbH, Germany)
2.1. VA‐CNT membranes & UF membranes using sessile drop method. Membrane surface roughness was measured
using SPM (scanning probe microscope, XE-100, Park system, USA).
The vertical aligned CNT membrane was made by thermal chemical
vapor deposition (thermal CVD) [17,18]. At 800 °C, Multi-walled CNT 2.2.2. Surface characteristic of membrane
(MWCNT) was grown on substrate Fe/Al2O3/Si at the condition, which Attenuated total reflection Fourier transform infrared spectroscopy
is C2H2 and CH4 gas flowing. After preparation of CNT forests, they (ATR-FTIR; Nicolet spectrophotometer 5700, Thermo Electron Corp.,
were separated from the substrate and filled by epoxy resin. Epoxy was MA) was used for obtaining chemical and elemental information of mem-
chosen as appropriate material to fill the space among CNT due to its brane surface. In order to analyze the quantitative elemental composition
high mechanical strength required for high pressure membrane filtra- of membrane surfaces, X-ray photoelectron spectroscopy (XPS) was used.
tion. In addition, epoxy is hydrophobic to have high attractive interaction
with CNT. After curing with sufficient time, the CNT-epoxy composites 2.3. Fouling characteristic
were cut by microtome (HM 340 E, MICROM Lab., Germany).
Commercially available ultrafiltration membranes (UE4040, 2.3.1. Resistances in series model
Woongjin Chemical, Korea) were also used for comparison, were kindly To analyze the characteristics of membrane fouling, the resistance-
supplied by Woongin Chemical Co Ltd (Korea). The membranes were in-series model was applied [19]:
made of polysulfone. The membranes were washed several times with
deionized (DI) water and dipped in DI water overnight before use in ΔP
Jo ¼ ð1Þ
order to remove surfactant. μ ðRm þ Rir þ Rr Þ
2.2. Membrane characterization where, Jo is a pure water flux, μ is the dynamic viscosity, Rm is the
membrane resistance, ΔP is the trans membrane pressure, Rir is the
2.2.1. Structure of membranes irreversible fouling resistance, and Rr is the reversible fouling resistance.
Table 1 shows fundamental characteristics of membranes, which were
measured by various methods. The CNT/epoxy composites were exam- 2.3.2. Filtration system
ined using field emission scanning electron microscope (FE-SEM, S- The experiments were performed in batch mode using a stirred cell
4700, Hitachi, Japan). The size of the outer and inner diameter of CNTs as shown in Fig. 1. The stirred cell (model 4750, Steriltech™, USA) was
was measured using scanning electron microscopy (HC200-Cu, Electron made of stainless steel. The diameter of the stirred cell was 49 mm
microscopy sciences, USA) and transmission electron microscopy (TEM, and the working volume was 300 ml. The stirred cell was specially
JEM-2100, JEOL, Japan). The average of diameter was analyzed by TEM designed to test small membranes having an effective area less than
images. In addition, microstructure and pores of the VA‐CNT membrane
surface were analyzed by TEM (H7600, Hitachi, Japan), which was pre-
pared by the ultra-microtome (UC6, Leica, Germany).
The VA-CNT membrane thickness was measured using a micrometer.
The effective area of CNT membrane was measured by imaging of CNT
membranes and using area calculation program (Dinocapture, Dino Lite,
Fig. 2. Filtration protocol for accelerated fouling steps: (a) to minimize compaction effects,
DI water was passed through the membrane at the TMP of 1.5 bar for 15 min, (b) initial
water permeability at 1 bar, (c) after the cell was emptied, 20 mg/L BSA was filled and
the 1 bar was re-pressurized, and the filtration was continued until 25 g and 2.5 g of per-
meate were collected, UF and CNT respectively. (d–e) the cell was emptied and refilled
with DI water. And then, washing the membranes at high stirred speed (physically
Fig. 1. Schematic diagram of dead-end stirred cell filtration system. wash) for 30 min, (f) the water permeability was again measured using DI water.
182 S.-M. Park et al. / Desalination 343 (2014) 180–186
DI water. Then, the cell was filled with the BSA solution and the cell
was re-pressurized. The operating pressure was 1 bar. After 25 g (UF)
and 2.5 g (CNT) of permeate were collected, the BSA concentration in
the cell and permeated solution were measured. And then, the
membranes were washed by high stirred speed (1200 rpm) for 30 min.
The operating conditions were 1 bar and 1.5 bar pressure and 500
and 1200 rpm stirring speed. These sitting speeds correspond to Re =
0.6 × 105 and 1.4 × 105, respectively. The Reynolds number was based
on the internal radius of the cell and the linear velocity was ωr.
ρωr2
Re ¼ ð2Þ
μ
10 mm2. A magnetic stirrer was positioned just above the membrane. 2.4.1. Materials
The working pressure was controlled by a high pressure nitrogen cylin- To examine the rejection properties of the membranes, BSA, colloidal
der and by a gas pressure regulator. The stirring speed was controlled by silica, dextran, NaCl, and Na2SO4 were used as model solutes. The bovine
a magnetic stirrer plate. The temperature of the feed solution was ad- serum albumin (BSA, A7906, Sigma Aldrich, USA) was used at 20 mg/L.
justed to 20 ~ 25 °C and the effect of temperature on viscosity and den- The hydrated diameter of BSA is approximately 6 nm (MW: 66 kDa).
sity was corrected. Since the experiment was performed in a short The isoelectric point of BSA is 4.7, and it has a charge of about −20.5 elec-
time (normally less than 30min), the variations of the temperature dur- trons at pH=7.4 [21,22]. Protein concentrations were determined by UV/
ing an experiment were smaller than ±1 °C. The permeate flux was vis spectrophotometer (DR 4000, Hach, USA) using Bradford assay [23].
measured using an electronic balance (ARG423, Ohaus, USA) con- The LUDOX® SM (420794, Sigma Aldrich, USA) and LUDOX® TMA
nected to a laptop computer. (420859, Sigma Aldrich, USA) colloidal silica were used at 6 mg/L.
A schematic representation of the filtration protocol is shown in Each solution has different particle size. The former particle diameter
Fig. 2. Each membrane was first compacted for 15 min at 1.5 bar with is about 6.8 nm and the latter is about 18.7 nm (Fig. 3). The size of
Fig. 4. Membrane modification method: (a) Grafting of methacrylic acid to vertically aligned CNT membrane by redox polymerization and (b) schematic diagram of graft polymerization
for surface modification of membrane (UF and VA-CNT).
S.-M. Park et al. / Desalination 343 (2014) 180–186 183
kT
D¼ ð6Þ
6πηRh
Fig. 5. Rejection measured by eight solutions. The lines were the result of a fit using Eq. (4).
(a) Ultrafiltration membrane and (b) VA-CNT membrane.
! !2 " !2 #
16rs 2 rs rs
σ ¼ 1− 1 þ 1− 2− 1− : ð5Þ
9rp 2 rp rp
Fig. 6. ATR-FTIR spectra for the raw and modified (a) UF membrane, (b) VA-CNT membrane.
184 S.-M. Park et al. / Desalination 343 (2014) 180–186
Table 2 for two membranes were calculated as 6.18 × 1011 cm− 1 and
Relative surface chemical composition of the control and MA modified UF membrane and 9.14 × 1011 cm− 1, respectively.
VA-CNT membrane calculated from XPS scan spectra.
Then, fouling tests were done using the protein (BSA) solution.
Sample Elemental composition (%) Elemental ratio (%) When the BSA solution was filtrate by membranes, the flux was rapidly
C O S C/O declined. The flux of VA-CNT membranes decreased more than 30%
compared with the initial flux. This is attributed to blockage of the
Control UF 78.95 15.59 4.05 19.49
Control CNT 75.96 15.51 6.05 12.55 pores by BSA which can occur due to favorable interactions of the
MA-UF 77.27 17.56 2.9 26.64 hydrophobic surface with BSA. Additionally, it is possible that the
MA-CNT 76.64 19 4.81 4.03 hydrophobic surface of epoxy may accelerate the adsorption of BSA
near the pores. Similar trend has been reported in the literature [29].
After the fouling tests, the resistance-in-series model was applied to
mixture of redox initiators consisting of 40 mg sodium metabisulfite analyze the irreversibility of the fouling. The irreversible resistance, Rir,
(Na2S2O5) and sodium persulfate (Na2S2O8) in the beaker [26–28]. of UF membrane (5.80×1011 cm−1) was lower than VA-CNT membrane
Then, the solution was poured in to the holder containing the raw UF (1.62 × 1012 cm−1). The ratios of irreversible fouling to total resistance
and VA-CNT membranes. After 30 min, the membrane was removed for UF and VA-CNT membranes were 23.7% and 68.8%, respectively.
from holder and washed with DI water. The washed membrane was On the other hand, the ratios of reversible fouling resistance were
stored in DI water for subsequent experiments. 37.6% and 5%, respectively. These results suggest that the fouling of
VA-CNT membrane is irreversible and hard to be recovered.
3.1. Fouling behavior The rejection properties of UF and VA-CNT membranes were com-
pared using various model solutes. Fig. 5 shows the relationship
To begin, the initial water flux tests were conducted using D.I water. between solute radius and the rejection. The symbols indicate the
The pure water permeabilities for the VA-CNT membrane and UF mem- experimentally-determined rejections and the curves indicate the
brane were 1000 ±100 L/m2-h-bar (LMH/bar) and 400±10L/m2-h-bar theoretical rejections calculated using Eq. (5). Using Eq. (7), the solute
(LMH/bar), respectively. The intrinsic membrane resistances, RM, radius was calculated as: sodium sulfate 1.1 nm, Ludox® SM 6.8 nm,
BSA 6.9nm, dextran T-40 8.4nm and Ludox® TMA 18.9nm. The average
pore diameter of VA-CNT membrane is 4.87 nm, which was measured
from the TEM images. The size exclusion model based on Spiegler–
Kedem equation reasonably matches the experimental results. Never-
theless, there are deviations between the measured pore radius by
TEM and calculated pore size to match the experimental results. This
could be attributed to the complex rejection mechanisms that may
exist in CNT membranes.
The results in Fig. 5 suggest that the VA-CNT membrane has similar re-
jection to the commercial UF membranes. To use this membrane for desa-
lination, the rejection should be improved. It is possible to increase the
rejection using single wall CNT (SWCNT) which has a diameter of close
to 1 nm. Nevertheless, the use of SWCNT for membrane preparation is
not practical because SWCNT is much more expensive than MWCNT. Un-
fortunately, it is difficult to further reduce the inner diameter using
MWCNT. Therefore, the surface modification was applied to not only to
reduce fouling propensity but also to increase rejection of charged solutes.
Fig. 8. Effect of surface modification in the membrane fouling result in the total resistance,
Fig. 7. Contact angles of the (a) UF membrane and (b) VA-CNT membrane with control Rt, of unmodified CNT membrane and modified decrease from 2.34 × 1012 cm−1 to
and modified membrane by MA. 9.9 × 1011 cm−1, respectively.
S.-M. Park et al. / Desalination 343 (2014) 180–186 185
Fig. 9. AFM images of control and modified membrane of VA-CNT membrane: (a) Control-CNT membrane, (b) Control-CNT membrane after BSA filtration, (c) MA-CNT membrane and (d)
MA-CNT membrane after BSA filtration.
3.3. Surface modification for the polymerization. Moreover, the peaks at 1580 cm−2 and
1450 cm−2, which are associated with the C_C groups, decreased
Both VA-CNT and UF membranes were used for surface modification with the graft polymerization. This result implies that the C_C groups
by the graft polymerization method. After the reaction, ATR-FTIR was were changed to C\COOH groups by the radical reaction.
used to verify the formation of carboxylic bonds and the presence of func- Table 2 shows the elemental composition of the UF and VA-CNT
tional group on the membranes. Relative amounts of functional group at- membranes from XPS measurement. Compared with the control mem-
tachment were compared before and after the surface modification. In brane, the modified membranes exhibited a lower percentage of the
addition, XPS was also used because it is particularly well suited for exam- 284.6 eV peak and higher percentages of the 285.6 eV peak and
ining the skin layer, 1 to 10 nm, of a composite membrane. 288.2 eV peak. These results clearly indicate that the carboxylic groups
Fig. 6 shows the ATR-FTIR results for UF and VA-CNT membranes. were formed on the surface of the modified membranes.
The FTIR data were normalized with 1243 cm−2 (UF) and 1506 cm−2
(VA-CNT). The peaks at 1701 cm−2, which is related to carboxylic 3.4. Effect of surface modification on membrane properties
groups, appeared after graft polymerization of MA in both membranes.
The intensity of the peaks increased with increasing the reaction time It was expected that the membrane surface became more hydrophil-
ic as a result of the surface modification. To verify this, the contact angles
were measured before and after the surface modification. As shown in
Fig. 7(a), the contact angle for the control UF membrane was 70°.
After 30 min, 1 h and 2 h of reactions, the contact angles decreased to
52.1°, 49.2° and 39°, respectively. Similar trends were observed for the
VA-CNT membranes in Fig. 7(b). The contact angle for control was
92.1° and decreased to 56.5° after 2 h of reaction. It is evident from
these results that the membrane became more hydrophilic after the
surface modification.