Page no- 01 of 04

vkijs'ku LVSUMMZ (OPERATION STANDARD) Model Y1K

Part Name:- Cross Member Floor Pan UPR RR Assy No.(Customer/Venus)- 61191-62S00/A32V39600

Assy Name:- Cross Member Floor Pan UPR RR Part No.(Customer/Venus)- 61191-62S00/A32V39600

Blank Thickness (mm):- 0.60 ± 0.05 No. of Parts/ Blanks 01 No

Material Specification :- JSC270CC/CRC-D Erichson Value:-

Operation No. :- OP-20 Operation Name : Shearing

JOB SETUP/W.I FIGURE/SKETCH :- DIE CUSHION PIN LAYOUT

1. lcls igys 'khV dks pSd djsa A

'khV ij fdlh rjg dk LØSp] MsaV
ugha gksuk pkfg,A

2. 'khV dks LVkWij ls feykdj

LVªksd yxk,A

3. 'khV ls fLVªi lh/kh fudyuh

NA
pkfg,A

4- vkWijsVj FkksMh&FkksMh nsj

ckn ihl dks Lo;a Hkh pSd djrs jgsaA

5. vkWijsVj baLiSDVj ls ,d ihl

igyh f'k¶V 'kq: gksus ij vkSj ,d ihl
igyh f'k¶V ds vUr esa rFkk ,d ihl
nwljh f'k¶V 'kq: gksus ij o ,d ihl
nwljh f'k¶V ds vUr esa pSd djds
fjdkMZ djsaA

Part Parameter:-

Checking Inspected
SL. NO. Parameter Specification Inspection Method Class Record Reaction Plan
frequency By (I/O/S)

100% No O
No Dent, Scratch, Crack
1 Appearance (Input)
,Burr
Visual 1. ihl ds Bhd u gksus ij ihl
n=1 FOA/LOA /Shift Yes I dks Reject djas vkSj
Rejection Red Bin esa
2 Strip Length 1250 +0.4/-0.0 Scale n=1 FOA/LOA /Shift Yes I Mkysa vkSj lSfVax nksckjk
djsaA
3 Strip Width 478 ± 0.50 Scale n=1 FOA/LOA /Shift Yes I
2. lUnsg dh fLFkfr esa
4 Thickness 0.6 ± 0.05 Micrometer n=1 FOA/LOA /Shift Yes I vkWijsVj vius lqijokbZt+j
dks lwfpr djsaA
100% No O
No Dent,Burr, Scratch,
5 Appearance (Output) Visual
Taper Cutting
n=1 FOA/LOA /Shift Yes I

Setup Parameter :-
Inspected By Inspection Record Inspected Inspection Record
SL. NO. Parameter Specification SL. NO. Parameter Specification
(I/O/S) Method Frequency By (I/O/S) Method Frequency

Blank Holder /Cushion

1 Tool No. ---- 9 ----
Pressure(Kg/Cm2)

2 Shut Height (mm) ---- 10 Cushion Pin Dia (mm) ----

3 Press No. ---- 11 No. of Cushion Pin ----

4 Press Capacity ---- 12 Cushion Pin Length (mm) ----

5 Cushion Stroke (mm) ---- 13

6 Blank Holder Stroke (mm) ---- 14

Direction of Coating Surface of
7 R.M
---- 15

8 Panel Checker No. ---- 16

Safety checks Note-

During IFM Period Checking
frequency will be Double

Helmet Ear Plug

Hand Gloves Safety shoes

Revision History

Rev. No. / Date Reason for Change Approved By Rev. No. / Date Reason for Change Approved By

Prepared By Karan Legend- Date- 20.02.19

I-Inspector, O-Operator, S-Supervisor, Mn-Minor, M-Major

FE07-00 file:///conversion/tmp/activity_task_scratch/600435859.xls
 Page no- 02 of 04

vkijs'ku LVSUMMZ (OPERATION STANDARD) Model Y1K

Part Name:- Cross Member Floor Pan UPR RR Assy No.(Customer/Venus)- 61191-62S00/A32V39600

Assy Name:- Cross Member Floor Pan UPR RR Part No.(Customer/Venus)- 61191-62S00/A32V39600

Blank Thickness (mm):- 0.60 ± 0.05 No. of Parts/ Blanks 17 No

Material Specification :- JSC270CC/CRC-D Erichson Value :- 8.2 mm

Operation No. :- OP-30 Operation Name :- BLANKING+PIERCING

JOB SETUP/W.I FIGURE/SKETCH :- DIE CUSHION PIN LAYOUT

1- Vwy u-& A32V39600 - T1

dks 250 Vu dh ÁSl ij yksM
djsaA

2- fLVªi dks MkbZ esa cuh 2 3

yksds'ku esa yksdsV djds
LVªksd yxk,aA

3- ihl esa Mªªªªk ds ckn ØSd

ugha vkuk pkfg,A

4- vkWijsVj FkksMh&FkksMh
nsj ckn ihl dks Lo;a Hkh pSd
djrs jgsaA
5. vkWijsVj baLiSDVj ls ,d
ihl igyh f'k¶V 'kq: gksus ij
vkSj ,d ihl igyh f'k¶V ds vUr
esa rFkk ,d ihl nwljh f'k¶V 'kq:
gksus ij o ,d ihl nwljh f'k¶V ds
vUr esa pSd djds fjdkMZ
djsaA

Part Parameter:-

Inspected
SL. NO. Parameter Specification Inspection Method Class Checking frequency Record Reaction Plan
By (I/O/S)

100% No O
No Dent,Burr, Scratch, Taper
1 Appearance Check (Input ) Visual
Cutting
n=1 FOA/LOA /Shift Yes I

1. ihl ds Bhd u gksus ij ihl

2 Hole Dia. Ø 7.0'+0.50/-0.0 Vernier caliper n=1 FOA/Shift Yes I dks Reject djas vkSj
Rejection Red Bin esa
Mkysa vkSj lSfVax nksckjk
3 Hole Dia. Ø 6.0 +0.50/-0.00 Vernier caliper n=1 FOA/Shift Yes I
djsaA

2. lUnsg dh fLFkfr esa

vkWijsVj vius lqijokbZt+j
4 Dead Stopper Should be Available Visual in Setting Time Yes I
dks lwfpr djsaA

100% No O
No Dent, Damge,
5 Appearance Check (Output ) Crack,wrinkles & Tool Visual
Mark,Thinning etc.
n=1 FOA/LOA /Shift Yes I

Setup Parameter :-

Inspected By Inspection Record Inspected Record

SL. NO. Parameter Specification SL. NO. Parameter Specification Inspection Method
(I/O/S) Method Frequency By (I/O/S) Frequency

Blank Holder /Cushion

1 Tool No. A32V39600-T1 -- -- -- 9 - - - -
Pressure(Kg/Cm2)

Scale/Display
2 Shut Height (mm) 600mm I FOA 10 Cushion Pin Dia (mm) - - - -
Meter

3 Press No. -- -- -- 11 No. of Cushion Pin - - - -

4 Press Capacity 250T S Visual NO 12 Cushion Pin Length (mm) - - - -

5 Cushion Stroke (mm) 13

6 Blank Holder Stroke (mm) NA 14

Direction of Coating Surface

7 NA 15
of R.M

8 Panel Checker No. NA 16

Safety checks Note:-

During IFM Period Checking
frequency will be Double

Hand Gloves Helmet Safety shoes Ear Plug

Revision History

Rev. No. / Date Reason for Change Approved By Rev. No. / Date Reason for Change Approved By

Prepared By Karan Legend- Date- 20.02.19

I-Inspector, O-Operator, S-Supervisor, Mn-Minor, M-Major

FE07-00 file:///conversion/tmp/activity_task_scratch/600435859.xls
 Page No. 03 of 04

vkijs'ku LVSUMMZ (OPERATION STANDARD) Model Y1K

Part Name:- Cross Member Floor Pan UPR RR Assy No.(Customer/Venus)- 61191-62S00/A32V39600

Assy Name:- Cross Member Floor Pan UPR RR Part No.(Customer/Venus)- 61191-62S00/A32V39600

Blank Thickness (mm):- 0.60 ± 0.05 No. of Parts/ Blanks 1 No

Material Specification :- JSC270CC/CRC-D Erichson Value :- 8.2 mm
Operation No. :- OP-40 Operation Name :- FORMING+FL BENDING

JOB SETUP/W.I FIGURE/SKETCH :- DIE CUSHION PIN LAYOUT

1- Vwy u-& A32V39600 - T2

dks 250 Vu dh ÁSl ij yksM
djsaA

2- ihl dks MkbZ esa cuh yksds'ku

esa yksdsV djds LVªksd yxk,aA
3- vkWijsVj FkksMh&FkksMh
nsj ckn ihl dks Lo;a Hkh pSd djrs 62S
jgsaA

4. vkWijsVj baLiSDVj ls ,d ihl

igyh f'k¶V 'kq: gksus ij vkSj ,d ihl
igyh f'k¶V ds vUr esa rFkk ,d ihl
nwljh f'k¶V 'kq: gksus ij o ,d ihl
nwljh f'k¶V ds vUr esa pSd djds 4
fjdkMZ djsaA

Part Parameter:-

Inspected
SL. NO. Parameter Specification Inspection Method Class Checking frequency Record Reaction Plan
By (I/O/S)

100% No O
No Dent, Damge,
1 Appearance Check (Input) Crack,wrinkles & Tool Visual
Mark,Thinning etc.
n=1 FOA/LOA /Shift Yes I
1. ihl ds Bhd u gksus ij ihl
dks Reject djas vkSj
Rejection Red Bin esa
n=1
2 Thinning 20% Max of Sheet Thk P. Micrometer
FOA/Shift
Yes I Mkysa vkSj lSfVax nksckjk
djsaA
3 Dead Stopper Should be Available Visual In Setting Time Yes I

2. lUnsg dh fLFkfr esa

100% No O
No Dent, Damge, vkWijsVj vius lqijokbZt+j
4 Appearance Check (Output ) Crack,wrinkles & Tool Visual
Mark,Thinning etc. dks lwfpr djsaA
n=1 FOA/LOA /Shift Yes I

Setup Parameter :-
Inspection Record Inspected Record
SL. NO. Parameter Specification Inspected By (I/O/S) SL. NO. Parameter Specification Inspection Method
Method Frequency By (I/O/S) Frequency

Blank Holder /Cushion

1 Tool No. A32V39600 - T2 -- -- -- 9
Pressure(Kg/Cm2)
NA 1.5-2.0kg/cm2 Visual

Scale/Display
2 Shut Height (mm) 600 mm I FOA 10 Cushion Pin Dia (mm) NA Ø 39.50 Scale/Display Meter
Meter
3 Press No. -- -- -- 11 No. of Cushion Pin NA 3 nos Visual

4 Press Capacity 250T S Visual NO 12 Cushion Pin Length (mm) NA 165mm Scale/Display Meter

5 Cushion Stroke (mm) N/A 13

6 Blank Holder Stroke (mm) N/A 14

7 Direction of Coating Surface of R.M N/A 15

8 Panel Checker No. N/A 16

Safety checks Note-

During IFM Period Checking
frequency will be Double

Hand Gloves Helmet Safety shoes Ear Plug

Revision History

Rev. No. / Date Reason for Change Approved By Rev. No. / Date Reason for Change Approved By

Prepared By Karan Legend- Date- 20.02.19

I-Inspector, O-Operator, S-Supervisor, Mn-Minor, M-Major

FE07-00 file:///conversion/tmp/activity_task_scratch/600435859.xls
 Page No. 04 of 04

vkijs'ku LVSUMMZ (OPERATION STANDARD) Model Y1K

Part Name:- Cross Member Floor Pan UPR RR Assy No.(Customer/Venus)- 61191-62S00/A32V39600

Assy Name:- Cross Member Floor Pan UPR RR Part No.(Customer/Venus)- 61191-62S00/A32V39600

Blank Thickness (mm):- 0.60 ± 0.05 No. of Parts/ Blanks 01 No

Material Specification :- JSC270CC/CRC-D Erichson Value :- 8.2 mm
Operation No. :- OP-50 Operation Name :- Piercing+ID-MARK

JOB SETUP/W.I FIGURE/SKETCH :- DIE CUSHION PIN LAYOUT

1- Vwy u-& A32V39600 -T3
dks 250 Vu dh ÁSl ij yksM
djsaA
2- ihl dks MkbZ esa cuh 3
yksds'ku esa vPNh rjg fcBkdj
LVªksd yxk,aA

3- ihl esa cj ugha vkuk pkfg,A

4- vkWijsVj FkksMh&FkksMh
nsj ckn ihl dks Lo;a Hkh pSd
djrs jgsaA

5. vkWijsVj baLiSDVj ls ,d ihl

igyh f'k¶V 'kq: gksus ij vkSj ,d
NA
ihl igyh f'k¶V ds vUr esa rFkk ,d 4
ihl nwljh f'k¶V 'kq: gksus ij o ,d
ihl nwljh f'k¶V ds vUr esa pSd
djds fjdkMZ djsaA 5

Part Parameter:-
SL. Inspected By
Parameter Specification Inspection Method Class Checking Frequency Record Reaction Plan
NO. (I/O/S)

100% No O
1 Appearance Check (Input ) No Trim Burr, sharp edges. Visual
n=1
Yes I
FOA/LOA /Shift

2 Dead Stopper Should be Available Visual In Setting Time No I

n=1
3 Datum Holes SC 2- Ø 8.0 '+0.20/-0.0 Vernier
FOA/LOA /Shift
Yes I

n=1
4 Drain Hole Size 2-Ø8.0 +0.5 / - 0.0 Vernier
FOA/LOA /Shift
Yes I 1. ihl ds Bhd u gksus ij ihl dks
Reject djas vkSj Rejection
n=1 Red Bin esa Mkysa vkSj
5 ID Marking 62S Visual Yes I
FOA/LOA /Shift lSfVax nksckjk djsaA
n=1 2. lUnsg dh fLFkfr esa
6 Press Location Hole 2-Ø16.0 +0.5 / - 0.0 Vernier Yes I
FOA/LOA /Shift
vkWijsVj vius lqijokbZt+j dks
100% No O
lwfpr djsaA
No Hole deformation, Hole
7 Appearance Check (Output ) Miss, Hole Shift, Hole Dent, Visual
Hole Burr, Ovality etc n=1
Yes I
FOA/LOA /Shift

n=1
8 Gap (1-6,11-16) 3.0 ± 0.50 Taper Scale Yes I
FOA/LOA /Shift

SC n=1
9 Gap (7-10,17-20) 3.0 '+1.0/-0.0 Taper Scale Yes I
FOA/LOA /Shift

n=1
10 Trim (1-20) 0.0 '+1.0/-0.50 Scale Yes I
FOA/LOA /Shift

Setup Parameter :-

SL. Inspection Inspected By Record

Parameter Specification Inspected By (I/O/S) Record Frequency SL. NO. Parameter Specification Inspection Method
NO. Method (I/O/S) Frequency

Blank Holder /Cushion

1 Tool No. A32V39600-T3 -- -- -- 9 NA
Pressure(Kg/Cm2)

Scale/Display
2 Shut Height (mm) 600mm I FOA 10 Cushion Pin Dia (mm) NA
Meter

3 Press No. -- -- -- 11 No. of Cushion Pin NA

4 Press Capacity 250 T S Visual NO 12 Cushion Pin Length (mm) NA

5 Cushion Stroke (mm) NA 13

6 Blank Holder Stroke (mm) NA 14

Direction of Coating Surface of

7 NA 15
R.M

8 Panel Checker No. NA -- -- -- 16

Safety checks Note-

During IFM Period Checking frequency
will be Double

Hand Gloves Helmet Safety shoes Ear Plug

Revision History

Rev. No. / Date Reason for Change Approved By Rev. No. / Date Reason for Change Approved By

Legend-
Prepared By Karan I-Inspector, O-Operator, S-Supervisor, M-Major, C-Critical, SC-Significant, G-General Date- 20.02.19

FE07-00 file:///conversion/tmp/activity_task_scratch/600435859.xls