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Horizontal

Injection Moulding Machine


Horizontal
Injection Moulding Machine vol.4

V- LINE® creates the value of


the next generation
V-LINE® is a registered trademark of Sodick Co., Ltd.
-
V LINE®

creates the value of the next


generation
Sodick concentrated on the development of the precision injection moulding machine featuring the "V-LINE®
& electric hybrid direct pressure mould clamping," and has practiced impressive "stable moulding" and "high
quality."
Sodick's lineup of horizontal type precision injection moulding machines from 3 tons to 450 tons contribute to
the product development of customers who are pursuing the development and manufacturing of high-value
added products in a wide range of fields, such as precision, electronics, optics, and medical equipment, etc.

MS100 LP20EH3 GL150-HSP TR450EH3

Pro d u c t L ineu p
eV-LINE V-LINE ®
Electric Injection Electric Hybrid Injection Moulding Machine
Moulding Machine
High-response High Speed /
Standard Standard Injection High Pressure Thermosetting
TR10EH3 LP10EH3

Small Size

Small Size
Machine

Machine
mm03
TR20EH3 LP20EH3
Medium Size
MS50 GL30 GL30-LP GL30-LS / LSR
Machine
MS100 GL60 GL60-LP GL60-HSP GL60-LSR

Medium Size Machine


MS200 GL100 GL100-HSP GL100-LSR
GL150 GL150-HSP GL150-LSR
GL200 GL200-HSP
TR220EH3
TR300EH3
TR350EH3
TR450EH3
Electric Machine
eV -LINE Electric Injection Moulding Machine
eV - LINE Electric Injection Moulding Machine for Very Small Products

MS50 MS100 MS200


The elec tr if ied "e V-LINE" and ne w mould clamping mechanism de veloped based on the high accurac y and s t able
mm03
All- elec tric model suitable for per forming precision and stable moulding of small produc ts, realized by the
moulding by the V-LINE®, realizes improvement in produc tivit y by the high c ycle and energy savings. V-LINE ® and direc t pressure mould clamping.
Expands the moulding potentialit y of small items, which also contributes to improvements in on-site capabilities.

Electrification of V-LINE ®
A servo motor was adopted for the plasticization and injection Electrification of V-LINE ®
unit of the accurate and highly repeatable V-LINE® method. The
improved accuracy of each position by controlling the measure- A servo motor was adopted for the plasticization and injection unit
ment values and injection position information by a closed loop of the accurate and highly repeatable V-LINE® method. The improved
function, realizes highly stable repeatability of the plasticization, accuracy of each position by controlling the measurement values
measurements and injection. A suitable unit for moulded prod- and injection position information by a closed loop function, realizes
ucts can be selected from a unit focused on speed or a unit fo- highly stable repeatability of the plasticization, measurements and
cused on pressure for the injection unit equipped with a plunger injection.
diameter of φ40mm or φ50mm.
Space-saving Design
Electrification of mould clamping operation
This is a space-saving model of Sodick's moulding machine which
Adoption of a clamping unit by a servo motor drive and unique only requires minimum space. Since the number of machines can be
toggle link mechanism realized a reduction of the mould open/ increased, it is suitable for vertical startup with few cavity moulds of
close cycle time. The movable platen supported by a linear guide initial lots.
arranged on the long span realizes stability of the mould posi-
tion.
The electrification of these devices also greatly contributed to Tie-bar-less & Wide Platen
reduced power consumption and improved operating noise sup-
The adoption of a parallel link mould clamping mechanism, realized
pression.
tie-bar-less. The improved workability around the mould, contributes
to reductions in the setup time. Adoption of a wide platen enables
Operation panel focused on intu ition free layout of the mould accessories.
A new operation panel equipped with selector type switches was
developed only for the "MS Series." This panel further enables
intuitive operability, such as operating switches in the direction
each unit is to be moved, which realizes moulding with easy op-
eration.

4 Original technology Original technology 5


Electric Hybrid Machine
V-LINE® Injection Moulding Machine for
V -LINE® High-Cycle Compact Precision High Value-Added Products
Injection Moulding Machine

TR10EH3 GL30 GL60 GL100


TR20EH3
Expanded the range of moulding items in response to the precision moulding for even smaller items.
GL150 GL200
V–LINE ® ’s global standard model contributes to high value -added moulding in ex tensive fields, including precision,
elec tronics, optics and medical equipments.

■ Thr ee ev olv ed ca teg or ies


Newly developed total servo drive system
Pump drive is driven by an electric ser vo motor for the
m o u l d c l a m p i n g a n d t h e p l a s t i c i z a t i o n p r o c e s s . Fu r t h e r
"Electric Hybrid Direct Pressure Mould Clamping Mechanism” improved o peratio n a cc ura c y a nd energy savings.

Th e m ai n po i nt o f h i g h c yc le m o u ld i n g i s to sh o r te n t h e d r y Enhancement of traceability function


c ycl e ti m e. Th i s m o d e l i s e q u i p p e d w i t h S o d i c k 's n e w " E l e c -
t r i c H y b r i d D i r e c t Pr e s s u r e M o u l d C l a m p i n g M e c h a n i s m ," The pro cess mo nito r ing data o f the high prec isio n V- LINE®
whi ch re al i ze s h i g h - s p e e d o p e rat i o n , p o si t i o n in g a n d o r i- moulding machine allows for quality determination of
e ntati o n accura c y. a c t u a l m o u l d i n g o n l y, w h i c h co nt r i b u te s to a re d u c t i o n o f
the visua l inspec tio n pro cess. The mo nito r ing o f wavefo r m
data wa s a dded a s a n a dditio na l a ccepta nce c r iter io n.
"Optimization" accelerates "High Cycle"
I n a dditio n, a func tio n to save ea c h sho t in a wavefo r m data
This machine was developed with direct pressure mould image was added to the data logging function, so that it
clamping useful for pressure moulding, aiming for the can be used to trace the data of moulded products. This
wo r l d ' s fas te s t d i re c t p re s s u re m o u ld c la m p i n g m a c h in e. func tio n c a n be used fo r the tra cea bilit y o f mo ulded pro d-
The optimization of the mould open/close and mould uc ts.
clamping mechanism by the reduced weight, low iner tia
a n d re d u c e d vo l u m e o f hyd r a u l i c f l u i d, a n d t h e o p t i m i z a - Improvement in usability
tion of the operation sequence by standardization of simul-
Pur sued "Usa bilit y," suc h a s ea se o f use, sa fet y a nd ma inte -
taneous operations, realized a reduction of the dr y cycle
na nce.
time by 50%* (compared with Sodick's existing product),
● Improved operability by the high mounted operation
an d a re d uc ti o n o f t h e m o u ld i n g c yc le t i m e.
*: Sodick's research p a n e l w i t h a m a x i m u m 9 0 º s w i ve l. Ad o p t e d a l a rg e - s i ze
window for the safety door to improve the visibility of
the mo uld w hile mo ulding, a nd the mo ulded item.
● This mo del c a n be used a s a sa fe a nd sec ure glo ba l sta n-
da rd mo ulding ma c hine, w hic h co mplies w ith the sa fet y
sta nda rds o f ea c h co untr y.
● T h e a d o p t i o n o f a h i g h l y e f f i c i e n t f i l t e r, r e d u c e d t h e
replacement frequenc y of the hydraulic fluid. The replace -
ment per io d o f the hydra ulic fluid is now five yea r s.

6 Original technology Original technology 7


V-LINE® Injection Moulding Machine for V-LINE® High Response Injection Moulding
Medium Sized High-Value Added Products Machine for High-Value Added Products

TR220EH3 LP10EH3 LP20EH3


TR300EH3 GL30-LP GL60-LP
TR350EH3 / TR450EH3
R elea sed the “ LP M o del ” a s the successo r to the LD M o del fo r sma ll prec isio n mo ulding mac h i n e s.
I t suppo r ts w ider ra nge o f mo ulding items a nd w idens utiliz atio n.
The injec tio n respo nse speed a c hieved the highest per fo r ma nce in the industr y.
Precise and stable moulding by the V-LINE ® and direc t pressure mould clamping realizes ( The LP models are also applicable to some upright injec tion moulding machines)

the creation of fur ther added value of medium and large -sized moulded produc ts.

Injection characteristics
■ Achieves amazing acceleration and maximum injection speed * Excluding the GL60-LP

Plunger Diameter P12* P16* P22


Max. Injection Speed mm/sec. 1300 800 500
Contributes to highly difficult moulding Max. Injection Pressure MPa 288 262 260
Injection Rate cm3/s 146 160 189

The target components of the medium and large-sized Injection Acceleration G 15.3 12.7 7.1

injection moulding machine equipped with the V-LINE® Speed Rising Time msec. 10 10 10
Speed Falling Time msec. 5 5 5
and direct pressure mould clamping are large size lenses
an d m e chani ca l co m p o n e nt s fo r a u to m o b i le s, a n d re a l ize s Speed rising responsiveness P12 Speed rising responsiveness P16 Speed rising responsiveness P22

high yields in thick and deep medium-sized moulded prod- 1300 800 500 LPシリーズ
LPシ リーズ
LP Model LPシ リーズ
LP Model LP Model
mm/s mm/s mm/s 10msec 7.1G
uc ts wi th co m p li c ate d d e s i gn sh a p e s. 10msec 15.3G 10msec 12.7G

0.00 0.01 0.02 0.03 sec 0.00 0.01 0.02 0.03 sec 0.00 0.01 0.02 0.03 sec

Moulding range expanded by LP injection

■ F u r t her i m p ro vem ent in st a b le m o u l d ing r ep ea t a b i l it y


■ Pr event i o n o f c o nt a m ina t io n a nd d isc o l o r a t io n o f r es in
Allows fo r injec tio n at the low speeds req uired fo r a c tua l mo ulding, a nd suppresses t h e ge n e rat i on of s h e ar i n g
heat.
■ I mprovement in the fillabilit y for pro duc t shap es with a high degree of dif ficul-
t y, su c h a s sma l l p re c i si on i te ms, comp l i c ate d a n d t h i n -wa l l thi ck ne sse s
The filling c a n be per fo r med in a n ex tremely sho r t time, a s the filling c a n be co mplete d b e fore t h e s ol i d i fic at i on
o f the resin.
8 Original technology Original technology 9
V-LINE® High-Speed, High-Pressure Injection Moulding V-LINE® Horizontal Injection Moulding Machine
Machine for High Value-Added Products for Thermosetting

GL60-HSP GL100-HSP GL30-LS/LSR GL60-LSR


GL150-HSP GL200-HSP
Ultra-high-speed hydraulic ser vo system control improves injec tion speed following capabilit y and injec tion
GL100-LSR GL150-LSR
Sodick of fers a thermosetting injection moulding machine which evolved from the
pressure f alling responsiveness af ter V-P switch. V-LINE®, a fully proven thermoplastic moulding machine.
This is suitable for moulding thin-walled light guide plates for back lights of smar t phones, etc. ( The LSR models are also applicable to some upright injec tion moulding machines)

Contac t S odick for the spe cifi cation.

Pursued "Upsizing" & "Thin-wall thickness": Realized highly difficult moulding


Flow path shutoff
⃝ H i g h e s t l e ve l o f i n j e c t i o n a cce le rat i o n i n i n d u s t r y
●The mixing c ylinder and in jec- ●A dynamic mixer method has
■ V-LINE® High Speed / tion cylinder are designed inde - been adopted so that an ex ten-
Shutoff
High Pressure Model pendently, and the flow path is sive range of viscosities from a
shut down by the mixing screw low viscosit y (2 - 3Pa・s) to a high
Plunger Diameter P22 P28 P32 P40
Wave fo r m o f in je c t io n p re s s u re except during measurement. v i s c o s i t y ( 2 0 0 0 P a・s o r m o r e )
Max. Injection Speed mm/sec. 1500 1500 1000 1000 Therefore, the residual pres- can be handled.
Max. Injection Pressure MPa 343 343 294 343 sure of the material while the
Injection Rate cm3/s 569 923 803 1256 material is being supplied accu-
Injection Acceleration G 15.3 21.8 14.5 10.2 mulates in the mixing c ylinder.
Speed Rising Time msec. 10 10 10 10
Speed Falling Time msec. 5 5 5 5 Hydraulic Pressure LSD Specification: E l e ctr i c Se r vo Sp e ci fic a t ion :
Fo r Lo w V i sco si ty M at e r ia l
■ V-LINE Model only for ® For High V iscosit y Material
Less than 100 Pa・s
Ultra Thin-walled Light Guide Plates 100Pa・s-2000Pa・s
Plasticization
Plunger Diameter P28 Plasticization cylinder screw Mixing screw
1000 Agent A, B & (pigment) supply
Overwhelming injection accelera-
Max. Injection Speed mm/sec. Short feed screw
Max. Injection Pressure MPa 420
Injection Rate cm3/s 615
tion of 21.8G Screw touch backflow
prevention mechanism
Backflow prevention cylinder,
mixing motor

Injection Acceleration G 21.8


High-tracking capability of injec-
Speed Rising Time msec. 10
tion speed and excellent injection
5
pressure falling responsiveness
Speed Falling Time msec.

Injection servo motor


after V-P switching Shutoff nozzle Injection plunger
(Optional) Injection cylinder Load cell for
injection pressure detection

10 Original technology Original technology 11


Sodick IoT-IMM Offline Function
Sodick quick ly responded to Internet technology.
By connec ting multiple machines to a network environment and utilizing various information and data collec ted
Wave Log File server By importing data to
the users' system, users
can utilize them for
from those machines, we provide IoT (Internet of Things), including (1) monitoring, (2) maintenance, (3) control, This f unc tion is f or collec ting the f ol- Saves the conditions, recording and reporting
s h o t s a n d w ave fo r m Client’s PC
and (4) analysis. lowing various data as CSV data. data of each moulding
machine to a file server
●Shot data in CSV format

■ S odick IoT-IMM System Con ce pt ual Di agram ●Waveform data


●Moulding conditions
Client’s PC Client’s PC Client’s PC Standardly, the USB memor y is direc tly
connec ted to the moulding machine to
collec t the data.
The data can be controlled by connec t-
ing the USB memor y to the client's PC
an d d o w nl o a din g t h e d a t a in t o c o m -
Internet
mon spreadsheet sof t ware.
e-mail server e-mail server

SSM Sodick Scientific Moulding Optional product

By quantif ying behaviors of the resin in the mould, utilize the data for the following purposes:
●Setting of optimal moulding conditions
●Automatic sor ting of defec tive produc ts
●Qualit y control
●Mould evaluation

information
Centralized control of
Maintenance OTM-Mail Monitoring V Connect Analysis Wave log M oulding machine M o u l d i nte r n al p re ssu re co nt ro l
(M ould internal pressure control system) ( M o n i to r & m o n i to r i n g )

Pressure, temperature sensor & amplifier


Online Function

V Connect Optional product Moulding machine is equipped


w i t h a c a l c u l at i o n f u n c t i o n

The V Connect is installed in the cli-


Centrally manages the information required for the
ent PC and the moulding machine File server
Client’s PC Client’s PC Client’s PC calculations set for the sensor amplifiers of each sensor
is connec ted online. of the mould included in the moulding machine.
This function is for displaying Displays each
t h e f o ll o w i n g d a t a o f c o n n e c t e d
Moulding data accumulated
Displays each data data Pressure an d temperat ure sen sor
moulding machines on the client's
LAN
PC.
●Operating status
●Shot data
●Waveform data Sends moulding Sensor amplifier
●Moulding conditions data to server

●Moulding conditions change


■ Waveform display of analog input 8ch, process monitoring
histor y / error histor y
and alarm setting are possible
OTM-Mail Optional product e-mail server
Site conditions can be checked
The e -mail ser ver is connec ted to by e-mail
● Error information
the moulding machine via online. Client’s PC ● Moulding data
This func tion is for transmitting ● Production status
Online LAN communication
e -mails to terminals, such as smar t
with PC
phone s and P C s f rom t he mould -
ing machines via this e -mail ser ver.
Sends e-mail from each moulding machine
Timing of sending e-mail
(1) When errors occur
(2) When production is completed
(3) Any specified time

12 Original technology Original technology 13


Specification List
e V- L IN E Ele c t r ic M a c h in e V-LI NE ® El ec tr ic H ybri d Machi ne
Small Size Machine Medium Size Machine Medium Size Machine Small Size Machine

mm0 3 M S 50 MS100 MS200 TR10EH3 TR 2 0 EH3


M oul d Ope n / C l o se Mould O pen / Close
A C S e r vo M o t o r C o ntr o l AC Ser v o M o to r C o n tr o l AC Ser v o M o to r C o n tr ol A C Ser vo Mot or Cont rol A C Ser vo Mot or Cont rol AC Ser v o Mo t o r C o n t ro l
S y s te m Sy st em

C l ampi ng S y s te m D ir e c t P r e ssu r e D o u b l e To ggl e D o u b l e To ggl e Double Tog g le Clampi ng Sy st em Di rect Pressure D irect P ressu re

M ax . C l am pi ng F o r c e kN 29.4 490 980 1960 Max. Clampi ng Force kN 98 196

Ti e - bar I nte r v al Ti e-bar Int er val


mm Tie - b a r - le ss 360 x 360 460 x 420 560 x 560 mm 170 x 170 310 x 260
(W x L) (W x L)
Cla m p i ng U ni t

Cla m p i ng U ni t
P l ate n Di m e ns i on mm 275 x 250 500 x 500 640 x 610 720 x 720 Plat en Di mensi on mm 300 x 315 430 x 360

O pen Day li g ht
Ope n Day l i ght mm 310 600 800 1000 (Min. Mould Thickness + Max. Mould mm 300 400
O p e n i n g S tr o k e )

M i n./M ax . M oul d Mi n./Max. Mould


mm 130 150 / 350 200 / 450 250 / 550 mm 120 150
T hi ck ne s s Thi ckness

M oul d Ope n / C lo se Mould O pen / Close


kN 1.5 / 3.1 ーー ーー ーー kN 1 .5 / 3 .1 6.6 / 13.2
For ce Force

E j e cti ng S y s te m A C S e r vo M o t o r C o ntr o l AC Ser v o M o to r C o n tr o l AC Ser v o M o to r C o n tr ol A C Ser vo Mot or Cont rol E j ect i ng Sy st em A C Ser vo Mot or Cont rol AC Ser v o Mo t o r C o n t ro l

Ejecto r Ejecting Fo r ce / Ej e c tor Ej e c ti n g For c e /


Ejectio n Retentio n F o rce
kN 2.1 20 / 9.3 20 / 9. 3 3 7 .0 / 1 8 .5 Ej e c ti on R e te n ti on For c e
kN 1 .4 7 / 0 .8 8 7.3 / 4.3

E j e ctor S tr ok e mm 30 80 80 120 E j ect or St roke mm 30 50

P l as ti ci zati on & Plast i ci zat i on &


S c r e w P r e - p la st ic iz in g Sc r ew P r e-p l a s tic iz in g Sc r ew P r e-p l a s tic iz in g Screw Pre-plast i ci zi ng Screw Pre-plast i ci zi ng Screw P re- pl ast iciz in g
I nj e cti on S y s te m Inj ect i on Sy st em

S cr e w Di am e te r mm 14 22 25 28 28 32 40 40 50 Screw Di amet er mm 14 18 14 18

P l unge r Di am e ter mm 10 22 28 28 40 40 50 Plung er Di amet er mm 12 12 16

M ax . I nj e cti on Max. Inj ect i on


MPa 180 220 285 175 235 215 285 160 215 200 275 200 MPa 197 288 262
P r e s s ur e Pressure

T he or e ti cal I nj e c t io n Theoret i cal Inj ect i on


cm3 3.1 53. 2 98. 5 98. 5 251.3 2 5 1 .3 3 9 2 .7 cm3 4 .5 4.5 14
Vol um e Volume
P l a st i ci z a t i o n I n j ec ti o n Un i t

P l a st i ci z a t i o n I n j ec ti o n Un i t
I nj e cti on R ate cm3 /s 18.8 171 133 216 154 246 185 339 251 377 251 393 Inj ect i on Rat e cm3 /s 56 56 100

P l unge r S tr ok e mm 40 140 160 160 200 200 200 Plung er St roke mm 40 40 70

M ax . I nj e cti on S p e e d mm/s 240 450 350 350 250 400 300 270 200 300 200 200 Max. Inj ect i on Speed mm/s 500 500

P l as ti ci zi ng C apa c it y kg/h 3.5 16 9 23 13 42 24 42 24 53 30 96 62 96 62 100 Plast i ci zi ng Capaci t y kg/h 3 .3 6 .5 3.5 6.5

M ax . S cr e w R e v o lu - Max. Screw Revolu-


min-1 300 400 200 400 200 400 200 400 200 400 200 400 200 400 200 200 min-1 370 370
ti on t i on

R ate d S cr e w Torq u e N・m 40 100 130 100 130 150 210 150 210 150 210 221 315 221 315 700 Rat ed Screw Torque N・m 59 78 59 98

Number o f Temperatu re Numbe r of Te mpe r atur e


Co ntro l Zo ne
6 6 7 7 7 7 7 C on tr ol Zon e
5 5

He ate r C apaci ty kW 4.7 6. 2 6. 2 7. 1 9. 1 9. 1 9. 6 12. 1 15. 0 1 5 .0 1 6 .8 1 9 .1 Heat er Capaci t y kW 4 .9 4.6 5.0

Noz z l e Pr e s s i ng F o r c e kN 3.8 6. 8 15. 7 15. 7 19. 6 1 9 .6 2 5 .4 N ozzle Pressi ng Force kN 4 .9 4.9

Uni t Tr av e l i ng S tr o ke mm 150 280 320 365 U ni t Traveli ng St roke mm 120 230

For Hy dr aul i c P u m p For Hy drauli c Pump


ーー ーー ーー ーー 3 .7 4.4
El ectri c/H y drau li c P ressu re

El ectri c/H y drau li c P ressu re


kW kW
M otor C apaci ty Mot or Capaci t y

Hy dr aul i c C i r cui t Hy drauli c Ci rcui t


MPa ーー ーー ーー ーー MPa MA X.1 2 .7 MAX .17.6
P r e s s ur e Pressure

Tank C apaci ty ℓ ーー ーー ーー ーー Tank Capaci t y ℓ 4 7 .1 4 60

Motor Capacit y for AC Motor Capacit y for AC


kW 8.1 ーー ーー ーー kW 0 .8 3.9
Ser vo Ser vo
4240 4240 4474 5428
x x x x
M a c h i n e D i m e n s io n / Wei g h t

M a c h i n e D i m e n s io n / Wei g h t
M achi ne Di me nsio n s Machi ne Di mensi ons
mm 2000 x 591 x 1630 3725 x 1155 x 1647 1215 1215 1215 5 3 5 3 x 1445 x 1918 1445 mm 2000 x 650 x 1495 2629 x 925 x 1681
(L x W x H) x x x x (LxWxH)
1688 17 48 1765 1918

M achi ne We i ght kg 800 2900 3000 4000 4100 4300 8000 8200 8400 Machi ne Wei g ht kg 1000 2100

■ The specifications are subjec t to change without pr ior notice due to ongoing research.
■ M aximum injec tion pressure, injec tion rate, and maximum injec tion speed are calculated values.

14 Specification
These are subjec t to constraints of moulding conditions and c ycles.
Specification 15
Specification List
V- L IN E ® Ele c t r ic H y b r id M a c h in e V-LI NE ® El ec tr ic H yb r id Ma c h in e
Medium Size Machine Medium Size Machine

G L3 0 GL60 GL100 GL150 GL200 TR 220E H3


M oul d Ope n / C lo se Mo u l d Open / C l o se
A C S e r vo M o t o r C o ntr o l AC Ser v o Mo to r C o n tr o l AC Ser v o Mo to r C o n tr ol A C Ser vo Mot or Cont rol A C Ser vo Mot or Cont rol A C Ser vo Mot or Cont rol
S y s te m Sy st em

C l ampi ng S y s te m D ir e c t P r e ssu r e L o c kin g Typ e D ir ec t P r es s u r e Lo c k in g Typ e D ir ec t P r es s u r e Lo c k in g Ty pe Di rect Pressure Locki ng Ty pe Di rect Pressure Locki ng Ty pe Di rect Pressure Locki ng Ty pe C l am pin g Sy st em

M ax . C l am pi ng F o r c e kN 2 9 4〔 3 9 2 〕
* 588 980 1472 1960 2156 Max . C l am pin g F o rce kN

Ti e - bar I nte r v al Tie- bar In t er v al


mm 310 x 310 360 x 320 460 x 420 560 x 520 560 x 560 660 x 610 mm
(W x L) (W x L)

Cla m p i ng U ni t
Cla m p i ng U ni t

P l ate n Di m e ns i on mm 440 x 440 520 x 460 640 x 610 720 x 680 680 x 680 780 x 730 P l at en D im en sio n mm

Ope n Day l i ght Open D ay l igh t


( M i n . M o u l d T h i c k n es s + M ax. M ould mm 550 650 800 900 950 950 ( M in. M o ul d T hick nes s + M ax. M o ul d mm
O pening Stro k e)
Ope n i n g S t ro k e)

M i n./M ax . M oul d Min ./ Max . Mo u l d


mm 150 / 360 200 / 390 250 / 550 250 / 600 300 / 650 3 0 0 /6 5 0 mm
T hi ck ne s s T h ick n ess

M oul d Ope n / C l o se Mo u l d Open / C l o se


kN 6.8 / 13.6 9. 9 / 19. 8 9. 9 / 19. 8 1 4 .2 / 2 8 .5 1 4 .2 / 2 8 .5 1 8 .8 / 3 7 .6 kN
For ce F o rce

E j e cti ng S y s te m A C S e r vo M o t o r C o ntr o l AC Ser v o Mo to r C o n tr o l AC Ser v o Mo to r C o n tr ol A C Ser vo Mot or Cont rol A C Ser vo Mot or Cont rol A C Ser vo Mot or Cont rol Eject in g Sy st em

Ejecto r Ejecting Fo rce / E ject or E ject ing Force /


kN 9.8 / 5.8 13. 7 / 7. 8 21. 5 / 12. 7 2 8 .8 / 1 7 .6 2 8 .8 / 1 7 .6 3 6 .1 / 2 1 .6 E ject ion Ret ent ion Force
kN
Ejectio n Retentio n Fo rce

E j e ctor S tr ok e mm 50 80 100 120 120 120 Eject o r St ro k e mm

Pl as ti ci zati on & P l ast iciz at io n &


S c r e w P r e - p la st ic iz in g Sc r ew P r e-p l a s tic iz in g Sc r ew P r e-p l a s tic iz in g Screw Pre-plast i ci zi ng Screw Pre-plast i ci zi ng Screw Pre-plast i ci zi ng
I nj e cti on S y s te m In ject io n Sy st em

S cr e w Di ame te r mm 14 18 22 22 25 28 28 32 40 28 32 40 28 32 40 50 Screw D iam et er mm

Pl unge r Di am e ter mm 12 16 22 22 25 28 28 32 40 28 32 40 28 32 40 50 P l u n ger D iam et er mm

M ax . I nj e cti on Max . In ject io n


MPa 288 262 260 260 240 240 220 21 0 240 220 210 240 220 210 2 1 9 .5 MPa
Pr e s s ur e P ressu re

T he or e ti cal I nj e c t io n T h eo ret ical In ject io n


cm3 4.5 14 27 27 49 83 83 108 251 83 108 251 83 108 251 392 cm3
Vol ume Vo l u m e

P l a sti c i z a ti o n I n j ec t i on Un i t
Pl a s ti c i z a t i o n I n j ec ti o n Un i t

I nj e cti on R ate cm3 /s 57 101 190 190 245 308 308 322 377 308 322 377 308 322 377 589 In ject io n Rat e cm3 /s

Pl unge r S tr ok e mm 40 70 70 100 135 135 200 135 200 135 200 200 P l u n ger St ro k e mm

M ax . I nj e cti on S p e e d mm/s 500 500 500 400 30 0 500 400 300 500 400 300 300 Max . In ject io n Speed mm/s

P l as ti ci zi ng C apa c it y kg/h 4 7 14 10. 5 20 30 30 40 44 30 40 44 30 40 44 100 P l ast iciz in g C apacit y kg/h

M ax . S cr e w R e v o lu - Max . Screw Rev o l u -


min-1 400 400 300 300 24 0 300 240 300 240 200 min-1
ti on t io n

R ate d S cr e w Torq u e N・m 59 98 147 147 202 235 235 331 41 1 235 310 411 235 310 411 705 Rat ed Screw To rqu e N・m

Number o f Temperatu re N umb er of Temp era t ure


5 5 6 7 7 7 7 7 Cont rol Zone
Co ntro l Zo ne

He ate r C apaci ty kW 4.7 5.1 6. 2 6. 2 6. 7 10. 3 10. 3 11. 0 1 7 .3 1 0 .3 1 1 .0 1 7 .3 1 0 .3 1 1 .0 1 7 .3 2 1 .2 Heat er C apacit y kW

Nozzle Pressing Force kN 4.9 6. 8 15. 7 15. 7 1 9 .6 1 5 .7 1 9 .6 1 5 .7 1 9 .6 2 5 .4 Nozzle Pressing Force kN

U ni t Tr av e l i ng S tr o ke mm 280 320 400 365 365 540 Un it Trav el in g St ro k e mm

For Hy dr aul i c P u m p F o r Hy drau l ic P u m p


4 .4 6 .0 4 .4 6 .0 7 .5

El e ctr ic/H ydrau li c P ress ure


3.0 3. 0 4. 4 4. 4 6 .0 kW
E le ctri c/H y draul i c Pr essu re

kW Mo t o r C apacit y
M otor C apaci ty

Hy dr aul i c C i r cui t Hy drau l ic C ircu it


MPa 15 15 15 MA X.1 5 MA X.1 5 MA X.1 8 .5 MPa
P r e s s ur e P ressu re

Tank C apaci ty ℓ 68 68 90 90 90 90 1 6 9 .4 Tan k C apacit y ℓ

Motor Capacit y for AC Motor Capacit y for AC


kW 2.9 4. 2 4. 2 6 .4 6 .4 9 .0 kW
Ser vo Ser vo

Ma c hi n e D ime n s io n / We i gh t
Mach in e D im en sio n s
M a c h i n e D i m e n s i o n / Wei g h t

M achi ne Di me nsio n s 4400 x 1378 x 1878 4505 x 1360 x 1990 5261 x 1641 x 1915 mm
mm 3 1 5 0 x 1 0 3 0 x 1 6 79 3685 x 1094 x 1679 4030 x 1196 x 1792 (Lx Wx H )
(L x W x H)

M achi ne We i g ht kg 2000 2700 2800 3100 3300 5000 5100 5800 5900 8000 Mach in e Weigh t kg

■ The specifications are subjec t to change without pr ior notice due to ongoing research.
■ The specifications are subjec t to change without pr ior notice due to ongoing research. ■ M aximum injec tion pressure, injec tion rate, and maximum injec tion speed are calculated values.
*: M ould clamping force [392kN] is an optional specification. ■ M aximum injec tion pressure, injec tion rate, and maximum injec tion speed are calculate d values. These are subjec t to constraints of moulding conditions an d c ycles.
16 Specification These are subjec t to constraints of moulding conditions and c ycles. Specification 17
Specification List
V- L IN E ® Ele c t r ic H y b r id M a c h in e H igh -r es p o n s e I n jec tio n Mo d el
Medium Size Machine
LP10EH3 LP20EH3 GL30-LP GL60-LP
TR300EH3 TR3 50 E H 3 TR4 50 E H 3
M oul d Ope n / C lo se Mo u l d Open / C l o se
A C S e r vo M o t o r C o ntr o l AC Ser v o M o to r C o n tr o l AC Ser v o Mo to r C o n tr ol A C S e r v o M o to r C o n tr o l A C S e r v o M o to r C o n tr o l A C S e r v o M o to r C o n tr o l AC S e r vo M ot or C on t r ol
S y s te m Sy st em

C l am pi ng S y s te m D ir e c t P r e ssu r e L o c kin g Typ e D ir ec t P r es s u r e Lo c k in g Typ e D ir ec t P r es s u r e Lo c k in g Ty pe Direct Pressure Direct Pressure Direct Pressure Locking Type Direct Pressure Locking Type C l am pin g Sy st em

M ax . C l ampi ng F o r c e kN 2940 3430 4470 98 196 2 9 4〔 3 9 2 〕 588 Max . C l am pin g F o rce kN

Ti e - bar I nte r v al Tie- bar In t er v al


mm 730 x 660 820 x 820 820 x 820 170 x 170 310 x 260 310 x 310 360 x 320 mm
(W x L) (W x L)

Cla m p i ng U ni t
Cla m p i ng U ni t

P l ate n Di m e ns i on mm 940 x 870 1140 x 1140 1140 x 1140 300 x 315 430 x 360 440 x 440 520 x 460 P l at en D im en sio n mm

Ope n Day l i ght Open D ay l igh t


( M i n . M o u l d T h i c k n es s + M ax. M ould mm 1200 1350 1350 300 400 550 650 ( M in. M o ul d T hick nes s + M ax. M o ul d mm
Ope n i n g S t ro k e) O pening Stro k e)

M i n./M ax . M oul d Min ./ Max . Mo u l d


mm 300 / 700 450 / 950 450 / 950 120 150 150 200 / 390 mm
T hi ck ne s s T h ick n ess

M oul d Ope n / C l o se Mo u l d Open / C l o se


kN 24.7 / 49.4 20. 2 / 48. 4(a s s is t 294) 20. 2 / 48. 4(a s s is t 294 ) 1 .5 / 3 .1 6 .6 / 1 3 .2 6 .8 / 1 3 .6 9.9 / 19.8 kN
For ce F o rce

E j e cti ng S y s te m A C S e r vo M o t o r C o ntr o l AC Ser v o Mo to r C o n tr o l AC Ser v o M o to r C o n tr ol A C S e r v o M o to r C o n tr o l A C S e r v o M o to r C o n tr o l A C S e r v o M o to r C o n tr o l AC S e r vo M ot or C on t r ol Eject in g Sy st em

Ejecto r Ejecting Fo rce / E ject or E ject ing Force /


kN 36.1 / 21.6 40. 6 / 21. 7 40. 6 / 21. 7 1 .4 7 / 0 .8 8 7 .3 / 4 .3 9 .8 / 5 .8 13.7 / 7.8 E ject ion Ret ent ion Force
kN
Ejectio n Retentio n Fo rce

E j e ctor S tr ok e mm 150 150 150 30 50 50 80 Eject o r St ro k e mm

Pl as ti ci zati on & P l ast iciz at io n &


S c r e w P r e - p la st ic iz in g Sc r ew P r e-p l a s tic iz in g Sc r ew P r e-p l a s tic iz in g S c r e w P r e - p l a s ti c i z i n g S c r e w P r e - p l a s ti c i z i n g S c r e w P r e - p l a s ti c i z i n g S cr e w P r e - pl as t i ci z i n g
I nj e cti on S y s te m In ject io n Sy st em

S cr e w Di am e te r mm 50 50L 50 50L 66 50 50L 66 14 18 14 18 14 18 22 22 Screw D iam et er mm

P l unge r Di am e ter mm 50 60 50 60 60L 50 60 60L 8 12 12 16 12 16 22 22 P l u n ger D iam et er mm

M ax . I nj e cti on Max . In ject io n


MPa 219.5 1 6 6. 6 219. 5 166. 6 197 219. 5 166. 6 197 197 288 288 262 288 262 260 260 MPa
Pr e s s ur e P ressu re

T he or e ti cal I nj e c t io n T h eo ret ical In ject io n


cm3 392 6 21 392 621 1017 392 621 1017 2 4 .5 4 .5 14 4 .5 14 27 27 cm3
Vol ume Vo l u m e

P l a sti c i z a ti o n I n j ect i on U n i t
P l a st i c i za t i on I n j ec ti o n Un i t

I nj e cti on R ate cm3 /s 589 8 47 589 847 565 589 847 565 75 146 146 160 146 160 190 190 In ject io n Rat e cm3 /s

Pl unge r S tr ok e mm 200 2 20 200 220 360 200 220 360 40 40 70 40 70 70 P l u n ger St ro k e mm

M ax . I nj e cti on S p e e d mm/s 300 300 200 300 200 1500 1300 1300 800 1300 800 500 500 Max . In ject io n Speed mm/s

P l as ti ci zi ng C apa c it y kg/h 100 1 10 100 110 190 100 110 190 3 .3 6 .5 3 .5 6 .5 4 .0 7 .0 1 4 .0 14 P l ast iciz in g C apacit y kg/h

M ax . S cr e w R e v o lu - Max . Screw Rev o l u -


min-1 200 200 200 370 370 400 400 min-1
ti on t io n

R ate d S cr e w Torq u e N・m 705 705 1400 705 1400 59 78 59 98 59 98 147 147 Rat ed Screw To rqu e N・m

Number o f Temperatu re N umb er of Temp era t ure


Co ntro l Zo ne
7 8 7 8 10 7 8 10 5 6 6 6
Cont rol Zone

He ate r C apaci ty kW 21.2 24. 8 21. 2 24. 8 34. 4 21. 2 24. 8 3 4 .4 5 .0 4 .8 5 .4 4 .9 5 .5 6 .5 6 .5 Heat er C apacit y kW

Nozzle Pressing Force kN 25.4 25. 4 25. 4 4 .9 4 .9 4 .9 6 .8 Nozzle Pressing Force kN

U ni t Tr av e l i ng S tr o ke mm 540 540 540 120 230 280 320 Un it Trav el in g St ro k e mm

For Hy dr aul i c P u m p F o r Hy drau l ic P u m p


7.5 7. 5 15(7. 5x 2) 7. 5 15(7 .5 x2 ) 3 .7 4 .4 3 .0 3 .0

Ele ctri c/H y dr aul ic Pre ssu re


El ectri c/H y drau li c P ressu re

kW kW
M otor C apaci ty Mo t o r C apacit y

Hy dr aul i c C i r cui t Hy drau l ic C ircu it


MPa MAX.18.5 MAX . 18. 5 M AX . 18. 5 M A X .1 2 .7 M A X .1 7 .6 15 15 MPa
P r e s s ur e P ressu re

Tank C apaci ty ℓ 169.4 169. 4 169. 4 4 7 .1 4 60 68 68 Tan k C apacit y ℓ

Motor Capacit y for AC Motor Capacit y for AC


kW 14.0 9. 0 9. 0 0 .8 3 .9 2 .9 4 .2 kW
Ser vo Ser vo
5863 6 000 5940 6030 6575 5940 6030 6575
x x x x x x x x

M ac h i n e D i m en s i o n / We i g h t
M a c h i n e D i m e n s io n / Wei g h t

M achi ne Di me nsio n s Mach in e D im en sio n s


mm 1660 1 660 1760 1760 1760 1760 1760 1760 2000 x 650 x 1504 2629 x 925 x 1681 3150 x 1030 x 1679 3685 x 1094 x 1679 mm
(L x W x H) x x x x x x x x (Lx Wx H )
1988 1 988 2246 2246 2246 2246 2246 2246

M achi ne We i g ht kg 10000 15000 16000 15000 160 0 0 1000 2100 2000 2700 Mach in e Weigh t kg

■ The specifications are subjec t to change without pr ior notice due to ongoing research. ■ The specifications are subjec t to change without pr ior notice due to ongoing research.
■ M aximum injec tion pressure, injec tion rate, and maximum injec tion speed are calculated values. ■ M aximum injec tion pressure, injec tion rate, and maximum injec tion speed are calculated values.

18 19
These are subjec t to constraints of moulding conditions and c ycles. These are subjec t to constraints of moulding conditions and c ycles.
Specification Specification
Components List for eV-LINE
Specification List Electric Machine (MS Series)
Hig h S p e e d / H ig h P r e ssu r e M o d e l Wea r a nd Corrosion Resista nc e (Typ e- N ) Tric olor Signa l L ight

High Temp era ture Hea ter (Pla stic iza tion, Injec tion), N ozzle
Ex ter na l Rec ep ta c les ß A 2 0 0 V30A①/200V20A③ /100V10A②
Temp era ture Control Hea ter (6 0 to 4 2 0 ºC)

GL60-HSP GL100-HSP GL150-HSP GL200-HSP Purge Cover (w ith Interloc k) Ex ter na l Rec ep ta c les *2 ES (- B *3 ) 200V30A①/200V20A①

Sync hronous Hea ter TEMP Inc rea se Func tion & Fa ulty Hea ter
TEMP Inc rea se (Hea ter D isc onnec tion) Ala r m Pa c ka ge Ex ter na l Rec ep ta c les *2 EL (- B *3 ) 200V30A①/200V20A④
M oul d Ope n / C l o se
A C S e r vo M o t o r C o n t r o l AC Ser v o M o to r C o n tr o l AC Ser v o M o to r C o n tr o l AC Ser v o M o to r Cont rol
S y s te m Und er- hop p er Ind ep end ent Temp era ture Control Unit Ex ter na l Rec ep ta c les N  1 0 0V10A ①

C l ampi ng S y s te m Direct Pressure Locking Type Direct Pressure Locking Type Direct Pressure Locking Type Direct Pressure Locking Type Injec tion Setting Unit Selec tion Pa c ka ge (% or SI) Power Strip Type Receptacle (3m) 200V 30A (2) /200V 20A (2) Note: Connect

P l a s tic iz a tio n Inje c tio n U nit


to 30A Receptacle

C o ntro l U nits a nd O the rs


Pressure Retention Unit Selec tion Pa c ka ge (0 .1 s, 0 .0 1 s or
M ax . C l am pi ng F o r c e kN 588 980 1472 1960 0 .0 0 1 s) G round - fa ult Interrup ter for E xter nal Receptacles (30 mA )
Injec tion Ejec tion Sync hronized Multip le Ta sks Pa c ka ge Ca se Counter Pa c ka ge (Ca se Changing Signal & Production
Ti e - bar I nte r v al (G a te Cut System) Comp lete Signa l Ter mina ls)
mm 360 × 320 460 × 420 560 × 520 560 × 560
(W x L)
Injec tion Resp onse Cha nge (Injec tion 5 , Pressure Retention 4 ) Automa tic Ala r m & Counter ON Pack age
Cla m p i ng U ni t

P l ate n Di m e ns i on mm 520 × 460 640 × 610 720 × 680 680 × 680


PD T Setting (Pressure D rop Time) Stop Timer Unit d ed ic a ted for H ydraulic Motor after Error Stop
Ope n Day l i ght
mm 650 800 900 950

Ma j o r St a nd a rd Co mp o nent s
( M i n . M o u l d T h i c k n es s + M ax. M ould
Ope n i n g S t ro k e) IPPUK Mould ing Color (Overa ll/for Sa fety D o or Only) Selection
M i n./M ax . M oul d Mea surement a nd Mould Op en Sync hronous Multi- func tion
mm 200 / 390 250 / 550 250 / 600 300/ 650
T hi ck ne s s (w hen Va lve G a te Used ) Aux ilia r y Units 1 .2 .3 Ab nor mal Tri-input Stop Signal

M oul d Ope n / C l o se Plunger Retention Func tion a fter Mea surement


kN 9.9 / 19.8 9. 9 / 19. 8 14. 2 / 28. 5 14. 2 / 28. 5 Wa ter Una va ila b le, Air Una v ailable A lar ms
For ce
Chec k Va lve for Hold ing N ozzle Touc h Pressure V Connec t
E j e cti ng S y s te m A C S e r vo M o t o r C o n t r o l AC Ser v o M o to r C o n tr o l AC Ser v o M o to r C o n tr o l AC Ser v o Mo to r Cont rol

L oa d Cell for Injec tion SMD L (USB Flight Rec ord er)
Ejecto r Ejecting Fo r ce /
Ejectio n Retentio n F o rce
kN 13.7 / 7.8 21. 5 / 12. 7 28. 8 / 17. 6 28. 8 / 17. 6
Injec tion Sp ec ific a tions (Pressure/Sp eed ) Selec tion L ogic I/O
E j e ctor S tr ok e mm 80 100 120 120
Pla stic iza tion Sp ec ific a tions (Torq ue/Rota tion) Selec tion Mould Inter na l Pressure Cont rol Function (8 Channels )
Pl as ti ci zati on &
S c r e w P r e - p la st ic iz in g Sc r ew P r e-p l a s tic iz in g Sc r ew P r e-p l a s tic iz in g Sc r ew P r e-p l a s tici zi ng

Mould Clamping Ejection


I nj e cti on S y s te m Vib ra tion- isola ting L evel Pa d s Mould Cooling Wa ter Ma nifold (Select from 4/8 Channels )

S cr e w Di am e te r mm 22 28 28 28 Ejec tor Ejec ting Sync hronized Func tion While the Mould is
Op en Reverse Chute Connec tion Circuit

Unit
CR Setting Func tion Conveyor Sta r t Position Cont act Signal Connection Circuit

O p t i o na l P r o d u c t
P l unge r Di am e te r mm 22 28 28 28 (Mould Cla mp ing D ep ressuriza tion a fter Pressure Retention) (For w a rd a nd Reverse Rota tion Commands )
M ax . I nj e cti on Automa tic L ub ric a tion Unit Prod uc t Fa lling Chute
MPa 343 343 343 420 343 420
P r e s s ur e
G round - fa ult Interrup ter (2 0 0 mA) Core Rota tion Signa l Ter minal B lock
T he or e ti cal I nj e ct io n
27 83 83 83

Co n t ro l U ni ts a nd Others
cm3 61. 5 6 1 .5
Vol ume Ca rb id e G enera tion Prevention Func tion
P l a st i c i za t i on I n j ec ti o n Un i t

(Ala r m & Automa tic Hea t Retention Sw itc hing) Core Rota tion Pow er Unit
I nj e cti on R ate cm3 /s 570 923 932 615 923 615
Tra verse Pic k- up Unit Connec tion Circ uit Pic k- up Unit Ba se
Pl unge r S tr ok e mm 70 135 135 100 135 100
Wa ve L og

Au x il ia r y U ni ts
Mould Heater Temperature Control Connection Circuit (2/4kW x
2/3/4 Circuit) Selection with Current Detection and Disconnection
M ax . I nj e cti on S p e e d mm/s 1500 1500 1500 1000 1500 1000 Cond ition Cha nge D isa b le Pa ssw ord Alarm
Mould (Hot Runner) Temp era ture Monitoring Ther mocouple
Pl as ti ci zi ng C apa c it y kg/h 14 30 30 30 Ca se Counter (Signa l Outp ut is Op tiona l) Connec tion Circ uit
Hot Runner Temp era ture Control Connection Circuit (2 k W /2
Resin Sta gna tion Ala r m (Comp ulsive Purge Func tion) Circ uits)
M ax . S cr e w R e v olu t io n min-1 400 300 300 300
Mould Ther moc oup le (N on- grounded Type) Select from φ
Injection Unit For ward/Backward Speed Variable Specification 2 .3 /4 .8 x 2 0 0 0 /3 0 0 0 mm

Pla st ic iz a ti on
Inj ec t ion Uni t
R ate d S cr e w Torq u e N・m 147 235 235 235
Cylind er Hea t Retention Cover Mould Ther moc oup le Hold er (Select from φ2.3/φ4.8)
Number o f Tempera tu re
Co ntro l Zo ne
5 7 7 7 Hot Runner Va lve G a te Signa l (1 Contact Output)
ZJ Hea ter a nd ZH Hea ter Temp era ture Control Unit
Air Ejec tor Connec tion Circ uit
He ate r C apaci ty kW 5.7 10. 3 10. 3 10. 5 10. 3 1 0 .5 4 5 0 °C hea ter (Injec tion & Pla stic iza tion Units) (Selec t from 1 /2 Cha nnels) (Ter minal B lock )
Insula ting Pla te Thic kness Op tions (5 or 1 0 mm) Hyd ra ulic Core Tra c tor Connection Circuit & Driv e U nit
Nozz l e Pr e s s i ng F o r c e kN 6.8 15. 7 15. 7 15. 7 Hea t Resista nc e Op tions (2 0 0 or 4 0 0 °C) (Solenoid Va lve) (Selec t from 1/2 Channels )
Mould Ejec tor Pla te Retur n Confir ma tion Connec tion Circ uit & Pneuma tic Core Tra c tor Connection Circuit & Driv e U nit

Opt io nal Pr odu ct


Uni t Tr av e l i ng S tr o ke mm 320 400 365 365 Meta l Connec tor *1 (Solenoid Va lve) (Selec t from 1/2 Channels )
Mould Slid e Retur n Confir ma tion Connec tion Circ uit & Meta l

M o ul d Cl a m pi n g E je c t io n U n i t
Ma c hine Bod y Height Inc rea se (100 mm)
For Hy dr aul i c P um p Connec tor *1
4.4 4. 4 4. 4 ( Co mp S pe c:6. 0) 4. 4 ( Co mp S pe c:6 .0 )
El ectr ic/H y draul i c Pr essu re

kW
M otor C apaci ty Fa lling Sensor & Ca mera Monitoring System Connec tion Circ uit

P ro cur e me n t I te ms f ro m Ot he r Spe c ial Supp or t


Wea r a nd Corrosion Resista nce (Type-S)
(Ter mina l Bloc k)
Hy dr aul i c C i r cui t MPa M A X .1 9 M AX . 19 M AX . 19 M AX . 19 Pla ten Ad a p tor (Mova b le Pla ten) / 4 0 mm Ex tend a b le Ejec tor
Pr e s s ur e Op tic a l L ens Sp ec ific a tions (Type 5)
Rod
Tank C apaci ty ℓ 90 90 90 90 Pic kup D uring Mould Op ening Sp ec ific a tion for Sa fety Sta ndards of A ll Countries * 4
(D uring Mould Op ening, Mould Op ening L imit Signa l Outp ut) (G B (China / KCS (Korea ) )
Motor Capacit y for AC Va c uum D ra w Connec tion Circ uit, Va c uum D ra w D rive Unit, Mould Cla mp (8 Piec es/Set)
kW 4.2 4. 2 6. 4 6. 4
Ser vo Va c uum D ra w System

Sp ec ific a tion w ith Motor Bra ke for Mould Op en/Close Hop p er (Selec t from 7 /2 0 /4 0ℓ) (Rotar y)
M a c h i n e D i m e n s i o n / Wei g h t

M achi ne Di m e ns i o n s
4151×1094×1679 4714×1196×1792 5170×1378×1878 5275×1360×19 9 0

Ven de rs
mm
(L x W x H)
L oc a ting Ring Ad a p ter Ad d itiona l Ejec tor Rod

Inc rea sed Mould Op en/Close Motor Ca p a c ity for High Cyc le Ca b le for D a ta L ogging
(MS1 0 0 /MS2 0 0 )
M achi ne We i g ht kg 2800 3400 5300 5900
Mould Cla mp ing Tie- b a r Sensor G rea se Ca r trid ge L HL - X1 0 0 - 7 (700 cc)

■ The specifications are subjec t to change without pr ior notice due to ongoing research. ■ Contac t S odick for the mm03 components. *1: Ter minal block is selec table *2: R eceptacles made by Amer ican D enk i Co., Ltd. are selec table
■ M aximum injec tion pressure, injec tion rate, and maximum injec tion speed are calculated values. *3: (-B) (inter lock ing/non-inter lock ing batch switching t ype) *4: JIMS ( Japan) specifi cation is standard
20 Specification These are subjec t to constraints of moulding conditions and c ycles. Specification 21
Components List for V-LINE® Electric Hybrid Machine
(EH3 Series, GL Series)
TR10EH3 / TR220EH3- TR 1 0 EH 3 / TR220EH3-
GL GL
TR20EH3 TR450EH3 TR 2 0 EH 3 TR450EH3
STD OP STD OP STD OP STD OP STD OP STD OP
Wear and Corrosion Resistance (Type 1) ●  ● *1 ● Tricolor Signal Light ● ● ●

High Temperature Heater (Plasticization, Injection), ● ● ● External Receptacles A 200V30A ① /200V20A ③ /100V10A ②
*9
● ● ●
Nozzle Temperature Control Heater (60 to 420 ºC)
External Receptacles*9B 200V30A ① /200V20A ③ /100V10A ②
● ●
Accumulator ● ● ● (Interlocking/Non-interlocking Batch Switching Type)
External Receptacles C 200V60A ① /200V30A ① /100V10A ②
*9

Purge Cover (with Interlock) ● ● ●
Pl as tic izatio n Injec tio n U nit

External Receptacles*9D 200V60A ① /200V30A ① /100V10A ②


Synchronous Heater TEMP Increase Function & Faulty Heater TEMP Increase ●
● ● ● (Interlocking/Non-interlocking Batch Switching Type)
(Heater Disconnection) Alarm Package
External Receptacles*9ES(-B*10)
 200V30A ① /200V20A ① ●
Under-hopper Independent Temperature Control Unit ● ● ●
External Receptacles*9EL(-B*10)
 200V30A ① /200V20A ④ ●
Injection Setting Unit Selection Package (% or SI) ● ● ●
External Receptacles N 100V10A ① ●

Co ntr o l U nits and Other s


Pressure Retention Unit Selection Package (0.1s, 0.01s or 0.001s) ● ● ● Power Strip Type Receptacle (3m) 200V30A (2) /200V20A (2)
● ● ●
Note: Connect to 30A Receptacle
Injection Ejection Synchronized Multiple Tasks Package (Gate Cut System) ● ● ●
Ground-fault Interrupter for External Receptacles (30mA) ● ● ●

Injection Response Change (Injection 5, Pressure Retention 4) ● ● ●


Case Counter Package (Case Changing Signal & Production Complete Signal Terminals) ● ● ●

PDT Setting (Pressure Drop Time) ● ● ● Automatic Alarm & Counter ON Package ● ● ●

IPPUK Moulding ● ● ● Stop Timer Unit dedicated for Hydraulic Motor after Error Stop ● ● ●
Standard

Plunger Retention Function after Measurement ● ● ● Condition Change Disable Key ● ●

Color (Overall/for Safety Door Only) Selection ● ● ●


Moul d Cl am pi ng

Vibration-isolating Level Pads ● ● ●


Ejecti o n Uni t

Auxiliary Units 1.2.3 Abnormal Tri-input Stop Signal ● ● ●


Ejector Ejecting synchronized Function While the Mould is Open ● ● ●
Water Unavailable, Air Unavailable Alarms ● ● ●
CR Setting Function (Mould Clamping Depressurization after Pressure Retention) ● ● ●
V Connect ● ● ●

Ground-fault Interrupter (200mA) ● ● ●


SMDL (USB Flight Recorder) ● ● ●

External Receptacles 200V20A× ② ,100V10A× ①  ● *2  ● *3 ● Power Display Screen ● ●

Data Logging Inter face Unit ● ● ● Logic I/O ● ● ●


Control Units and Others

Carbide Generation Prevention Function (Alarm & ● ● ● Mould Internal Pressure Control Function (8 Channels) ● ● ●
Automatic Heat Retention Switching)
Mould Cooling Water Manifold (Select from 4/8 Channels) ● ● ●
Traverse Pick-up Unit Connection Circuit ● ● ●
Reverse Chute Connection Circuit ● ● ●
● ● ●

Optional
Icon Display
Reverse Chute Unit (with Connection Circuit, Device, Unit) ● ●
Wave Log ● ● ● Conveyor Start Position Contact Signal Connection Circuit
● ● ●
(Forward and Reverse Rotation Commands)
Condition Change Disable Password ● ● ●
Product Falling Chute ● ● ●

Case Counter (Signal Output is Optional) ● ● ● Core Rotation Signal Terminal Block ● ● ●

Resin Stagnation Alarm (Compulsive Purge Function) ● ● ● Core Rotation Power Unit ● ● ●

Injection Unit Forward/Backward Speed Variable Specification ● ● Pick-up Unit Base ● ●  ● *11
Pl as ti c iz at io n In j ect i o n Unit

Au x il i ar y U n it s
Mould Heater Temperature Control Connection Circuit (2/4 kW x 2/3/4 Circuit) Selection with
Injection and Mould Clamping Synchronizing Multi-function ● ● ●
● ● ● Current Detection and Disconnection AlarmWith Current Detection and Disconnection Alarm
(Injection Inter- locked with Mould Clamping)
Measurement and Mould Open Synchronous Multi-function ● ●
Mould (Hot Runner) Temperature Monitoring Thermocouple Connection Circuit ● ● ●
(When Valve Gate Used)
Hot Runner Temperature Control Connection Circuit (2 kW/2 Circuits) ● ● ●
Cylinder Heat Retention Cover ● ● ●
Mould Thermocouple (Non-grounded Type) Select from φ 2.3/4.8 x 2,000/3,000 mm ● ● ●
ZJ Heater and ZH Heater Temperature Control Unit ● ●  ● *4

Mould Thermocouple Holder (Select from φ 2.3/ φ 4.8) ● ● ●


LCP Nozzle ● ● *5
Hot Runner Valve Gate Signal (1 Contact Output) ● ● ●

Backflow Prevention Compulsive Back ● ●


Air Ejector Connection Circuit (Select from 1/2 Channels) (Terminal Block) ● ● ●

Automatic Lubrication Unit ● ● Static Neutralization System ●


O pti ona l

Insulating Plate Thickness Options (5 or 10 mm) Heat Resistance Options Hydraulic Core Tractor Connection Circuit & Drive Unit
● ● ● ● ● ●
(200 or 400 °C) (Solenoid Valve) (Select from 1/2 Channels)
Pneumatic Core Tractor Connection Circuit & Drive Unit
● ● ●
M o u l d C l ampi n g Ej ec t io n U n i t

Mould Ejector Plate Return Confirmation Connection Circuit & Metal Connector ● ● *6
● (Solenoid Valve) (Select from 1/2 Channels)

Machine Body Height Increase (100mm) ● ● ●


Mould Slide Return Confirmation Connection Circuit & Metal Connector ● ● *6

RJG Interface ● ● ●
Falling Sensor & Camera Monitoring System Connection Circuit ● ● ●
(Terminal Block)
S pec ia l Su p por t High Wear and Corrosion Resistance (Type 2) ●  ● *12

Platen Adaptor (Movable Platen) / 40mm Extendable Ejector Rod ● ● *7
Super High Wear and Corrosion Resistance (Type 3) ● ●
Pickup During Mould Opening (During Mould Opening, ● ● ●
Mould Opening Limit Signal Output) Optical Lens Specifications (Type 5) ● ● ●

Vacuum Draw Connection Circuit, Vacuum Draw Drive Unit, ● ● ●


Vacuum Draw System Check Valve for Holding Nozzle Touch Pressure ●

Specification with Motor Brake for Mould Open/Close ● ●


*13
Specification for Safety Standards of All Countries (GB (China / KCS (Korea) / USA) ● ● ●

Mould Clamp (8 Pieces/Set) ● ● ●


f ro m Oth er Ve nder s
Pro cu rem ent Ite m s

Hydraulic Core Tractor Drive Unit for Mould Open Drive (Select from 2/4 Channels) ● *8

Hydraulic Fluid (S3VE46 and S4ME46) ● ● ●


Locating Ring Adapter ● ● ●
Hopper (Select from 7/20/40ℓ) (Rotary) ● ● ●

Cable for Data Logging ● ● ●

*1: GL S er ies is a t ype -N *2: Ex ter nal receptacle A *3: GL S er ies has no 100V 10A x (1) *9: R eceptacles made by Amer ican D enk i Co., Ltd. are selec table *10: (- B) (I nter lock ing/non-inter lock ing batch switching t ype) *11: TR220EH3 only
*4: P60LS66 is a standard specification *5: GL30/GL60 *6: Ter minal block of GL S er ies is selec table *12: GL S er ies is a t ype -N *13: JIMS ( Japan) specifi cation is standard
*7: 50 mm specification for TR220EH3 only *8: Not available for GL30

22 Option Option 23
V-LINE Ⓡ Horizontal Injection Moulding Machine vol.4

Horizontal Injection Moulding Machine

Sodick Co., Ltd.


3-12-1, Nakamachidai, Tsuzuki-ku, Yokohama, Kanagawa
224-8522 Japan
TEL: 81-45-942-3111 FAX: 81-45-943-7880
https://www.sodick.co.jp/en/
● The export of Sodick's products and its related technologies (including software applications)
is regulated under Japan's Foreign Exchange and Foreign Trade Control Law. In addition,
because some of these products may be subject to re-export controls under the Export
Administration Regulations (EAR) of the United States; please contact Sodick before offering
or exporting these products overseas.
● This catalogue contains a photographic image that has been generated from 3DCG.
● Options may be included in the photos and the contents of this catalogue.​
● Due to ongoing research, specifications are subject to change without prior notice.
● The contents of this catalogue is current as of March, 2020.

Printed in Japan R2006608.2020.03<00>

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