BODY AND CHASSIS ELECTRICAL 8-15

Type and structure of relay

Notes :1M=single contact 2M=double contact 1B=single contact

BODY AND CHASSIS ELECTRICAL 8-16
 BODY AND CHASSIS ELECTRICAL 8-17

Diesel engine
Relay Heater Starting Glow
headlight change unit motor CSO plug Wiper

Name / color
1T/Black 1T/Black 1T/Black 1T/Black 1T/Black

Notice
Every systems have component location list, circuit diagram and connector terminal layout in this
booklet.
Component location list. Show the location of components 1. connectors 2 and harness 3 used in
every systems.
Circuit diagram :show the location of battery 4.single load or multiload 5 and ground 6
Layout of connector terminals: show the shape 7 and terminal number 8 of every connectors

Component location list

 BODY AND CHASSIS ELECTRICAL 8-18

Electric circuit diagram

Arrangement of pines

Data and parameter

Type of engine
Item

Wiper motor
Rated voltage v 12
Working voltage v 10-15
Starting voltage v less than 8
The rotary speed of loading ten kilogram-centimeter RPM
Low speed 52
Hight speed 71
Wiper relay
Rated voltage v 12
Working voltage v 10-15
Int cycle s 3.8
Windshield washer motor /pump
Rated voltage v 12
Working voltage v 10-15
 BODY AND CHASSIS ELECTRICAL 8-19

Outlet pressure of pump kg/cm2 about 1.3

Flow of pump ml/s about 280/10
Type of pump centrifugal pump

Horn
Rated voltage v 12
Rated current A 3.0
Working voltage v 9.0-14.5
Soundlevel db 113
Cigar
Rated voltage v 12
Max current A 10
Needed time until ignition S less than 18s
Flash device
(turn signal light)
rated voltage v 12
working voltage v 11-15
flash frequense T/min 60-120
(hazard warning light)
rated voltage v 12
working voltage v 11-13
flash frequence T/min 60-120
 BODY AND CHASSIS ELECTRICAL 8-20

Location of part
 BODY AND CHASSIS ELECTRICAL 8-21

Technical maintenance
The technical maintenance should be operated by competent maintainer abiding
by general process.
 BODY AND CHASSIS ELECTRICAL 8-22

Battery
Inspection
1. inspect if terminal of battery 1 corrosive
2. inspect cable 2 if loose
3. inspect shell 3 if leakage and other damage exit
4. inspect the eletrolyte level ,if too low, replace the
battery
5. operated by steps as follows (if equipped with
hydrometer)
1) clean care the top of battery
Short
2) an
9.connect auxiliary
inspect onehydrometer
end of battery
anothertojumper
start the
cableengine of a terminal.
to negative faulty
10
vehicle
The connect the other end of
style vary from on plant of battery from jumper cable to solid ground of
engine chamber of vehicleas equipped
follows with won-out battery
These
another ,pleasestepsrefer stated
to the schematics is sticking
adaptable the (for
on when
example ,the mounting bracket of A/C compressor or alternator)
assuming
top of
thebattery
the auxiliary battery installed on another
ground cable must be 500mm far away from worn-out
vehicle ,it is
battery at least.still available when a shadeless auxiliary or
special
Notel: charging device is used .( a few differences)
Note:
Do not connect auxiliary battery cable to positive terminal of
Do not trybattery
worn-out
Replacement to start engine using another vehicle to push
11.Start
1.orremove
haul it, engine
otherwise
ground of 1 vehicle
cable it’ll cause equipped
severe with damage auxiliary
to
battery .inspect that all unnecessary electronic accessories
2.emission
remove systempositiveand other
cable 2 components
“OFF” first.
3.Take care
remove of
clip worn-out
3 and auxiliary battery when using
12.start engine of vehicle equipped with worn-out battery
4.jumper
remove cable.
battery
13.to remove the jumper cable ,follow the connection steps in
Please operate
the reverse in the steps in order as follows
order.
Alert
Note: hazard of sparking anytime
Note:
It Remove
Themay cause
ground to serious
positive
cable jumper consequence
cable
of battery from vehicle
must as equipped
be removedfollows if .if
with
first not
worn
–out
remove battery
abidingpositive
by these first please
operation
cable first ,itsteps
may stated
cause toas short
followscircuit.
a. Headlight
severe health hazard ,especially to eyes
Aiming of headlight
b. severe economic lost cause by battery explosion ,the
For the purpose of further lighten road ,aiming of headlights
acidoperated
must liquor outflow
correctly or sparking
c. Operate
severe damage
abiding by tothe
electronic
regulationunit of bothmanufacture
of devices of vehicleswhen
using them
Means to startoptional
Adjustment engineaxis
when shorting
using auxiliary
headlight battery
adjustment screw
1. 1.vertical adjustment screw
both of vehicles sparking brake “ON”.
2. 2.horizontal
put theadjustment screw.control level on position
transmission
“P” if any of the two vehicles equipped with AT
3. both ignition SW “OFF”
4. disconnect all electrical apparatus
5. inspect hydrometer of worn-out battery (if
equipped ) and do not start engine using
shorting auxiliary battery if the hydrometer has
no numberatoin
6. do not let the two vehicles attaching
7. connect one end of jumper cable to the positive
terminal of auxiliary battery and the other end of
the positive terminal of worn-out battery
8. reconfirm that the rated voltage of auxiliary
battery is 12V.
 BODY AND CHASSIS ELECTRICAL 8-23

Fuse
Fuses protect all of harness from damage when
overloading ,it’ll be blown and break the circuit]
It’s easy to find blown fuses.
1. OK
2. break (blown)

Ascertain cause of overload before replacing fuses.

The fuse used to replace must be in the same rated
current as the former one .It’ll cause to electrical fire
and other serious circuit damage if using a different
fuse.

Main fuse
Main fuses in fuse block of engine chamber
designed for the purpose of protecting all harness
from damage when overloading
It’s easy to find blown fuses
1. OK
2. break (blown)

ascertain cause of overload before replacing fuses

the fuse used to replace must be in the same rated
current as the former one, it’ll cause to electrical fire
and other serious circuit damage if using a different
fuse.

Diesel engine
 BODY AND CHASSIS ELECTRICAL 8-24

JX493ZQ diesel engine

JX493ZQ diesel engine

BODY AND CHASSIS ELECTRICAL 8-25
 BODY AND CHASSIS ELECTRICAL 8-26

Inspection and repair

Switch: starter
Circuit:
Chargediagram
relay
Inspect continuity between relay terminals
1-2 yes
1-3 no
(adding battery voltage between 4 and 5)
1-2 yes
1-3 no

heater relay, starter relay (c223)

inspect continuity between relay terminals
1-3 no
(adding battery voltage between 4 and 5 )
1-3 yes

Starter relay (4JA1)

Inspect continuity between relay terminals
3-4 no
(adding battery voltage between 1 and 2)
3-4 yes
 BODY AND CHASSIS ELECTRICAL 8-27

JX493ZQ diesel engine

JX493ZQ Diesel engine

 BODY AND CHASSIS ELECTRICAL 8-28

JX493ZQ Diesel engine

 BODY AND CHASSIS ELECTRICAL 8-29

Lights
LHD: type
BODY AND CHASSIS ELECTRICAL 8-30
BODY AND CHASSIS ELECTRICAL 8-31
BODY AND CHASSIS ELECTRICAL 8-32
BODY AND CHASSIS ELECTRICAL 8-33

Removal and installation

Headlight removal
1. removal bolt 1 at middle of radiator grille

2. use screwdriver to uplift clip 2 and release grille

lock .when operative undlay a clean wiping cloth to
the sharp end of the screwdriver to protect paint
from damage.

3. remove radiator grille 3

4. remove headlight

5. remove connector 5
6. remove headlight 6.
BODY AND CHASSIS ELECTRICAL 8-34

Installation
To installation ,follow the removal steps
in reverse order.
Pay attention to these items as follows:
Connector
It’s necessary to confirm the connect
has grounded firmly , it can avoid poor
contact and open circuit.
Turn signal lights (or width lights)
Removal
1. remove radiator grill (to refer to removal steps
of headlight )

2. remove screw 1 aside

3. remove top screw 2

4. rotate light socket 3 counter clockwise .remove

turn signal light (or width lights )from the
shell.

5. pull down from socket.

BODY AND CHASSIS ELECTRICAL 8-35