KSK POWER COMPANY LIMITED PROJECT: 6X600 KMPCL-CHHATTISGARH

FIELD QUALITY PLAN

PAGE No.: 1-6

ITEM : FABRICATION & DOC. No. KMPC-PMPL-JQP-5004 Rev. A DATE : 12.10.2016

ERECTION OF CONDENSATE
STORAGE TANK

SL. COMPONENT & CHARACTERISTICS CLASS TYPE OF QUANTU REFERENCE ACCEPTANCE FORMAT OF REMARKS
M
NO. OPERATIONS CHECK OF DOCUMENT NORMS RECORD
CHECK
1 2 3 4 5 6 7 8 9 D*
1 PRIOR TO ERECTION
Mechanical & Test Approved Material inward
1.1 Checking of materials A 100% Lab report √
chemical properties report drawings register
Review
Review of calibration of
Review of
certificates of calibratio Project Calibration
1.2 calibration A 100% Project Specification √
instruments/equipments (as n Specification Certificates
certificates
applicable) certificat
es
Visual &
review of
ASME SEC II
Welding consumable Mechanical & batch Each ASME SEC II List approved by
1.3 A C/approved √
approval chemical properties test batch C/approved drawing kmpcl
drawing
certificat
e
ASME SEC ASME SEC
Review
1.4 WPS/PQR Welding parameter A 100% IX/project IX/project WPS & PQR √
of record
specification specification
ASME SEC ASME SEC
Welder performance Qualification Review
1.5 A 100% IX/project IX/project WPQ √
qualification requirement of record
specification specification
ASME SEC ASME SEC
Certification & approval of Review Welder
1.6 Review of document A 100% IX/project IX/project √
welders of record certificates
specification specification

Prepared By LEGEND: Reviewed By Approved By Approval Seal

S: SUB CONTRACTOR M: SEPCO C: CUSTOMER
INDICATE “P” PERFORM, “W” WITNESS, “V” VERIFICATION AS APPROPRIATE，
“H” Customer Hold Point
* Class A: critical, Class B: Major, Class C: Minor
 KSK POWER COMPANY LIMITED PROJECT: 6X600 KMPCL-CHHATTISGARH
FIELD QUALITY PLAN
PAGE No.: 2-6

ITEM : FABRICATION & DOC. No. KMPC-PMPL-JQP-5004 Rev. A DATE : 12.10.2016

ERECTION OF CONDENSATE
STORAGE TANK

SL. COMPONENT & CHARACTERISTICS CLASS TYPE OF QUANTU REFERENCE ACCEPTANCE FORMAT OF REMARKS
M
NO. OPERATIONS CHECK OF DOCUMENT NORMS RECORD
CHECK
1 2 3 4 5 6 7 8 9 D*

2.0 STAGE INSPECTION

Visual/
Inspection
2.1 Marking and cutting Visual/dimension B dimensio 100% As per drawing As per drawing √
report
n
Visual/
Inspection
2.2 Ensure proper fit up Visual/dimension B dimensio 100% As per drawing As per drawing √
report
n
Visual/
Inspection
2.3 Check gap of grove joint Visual/dimension B dimensio 100% As per drawing As per drawing √
report
n

Visual/
Alignment of butt weld Inspection
2.4 Visual/dimension B dimensio 100% As per drawing As per drawing √
joints report
n
Visual/
Check the gap of fillet weld Inspection
2.5 Visual/dimension B dimensio 100% As per drawing As per drawing √
joint report
n
Circularity of the Visual/
Inspection
2.6 shell(profile checked at time Visual/dimension B dimensio 100% As per drawing As per drawing √
report
of rolling) n
Visual/
Inspection
2.7 Verticality of shell Piano wire B dimensio 100% As per drawing As per drawing √
report
n
Prepared By LEGEND: Reviewed By Approved By Approval Seal
S: SUB CONTRACTOR M: SEPCO C: CUSTOMER
INDICATE “P” PERFORM, “W” WITNESS, “V” VERIFICATION AS APPROPRIATE，
“H” Customer Hold Point
* Class A: critical, Class B: Major, Class C: Minor
 KSK POWER COMPANY LIMITED PROJECT: 6X600 KMPCL-CHHATTISGARH
FIELD QUALITY PLAN
PAGE No.: 3-6

ITEM : FABRICATION & DOC. No. KMPC-PMPL-JQP-5004 Rev. A DATE : 12.10.2016

ERECTION OF CONDENSATE
STORAGE TANK

SL. COMPONENT & CHARACTERISTICS CLASS TYPE OF QUANTU REFERENCE ACCEPTANCE FORMAT OF REMARKS
M
NO. OPERATIONS CHECK OF DOCUMENT NORMS RECORD
CHECK
1 2 3 4 5 6 7 8 9 D*
Visual/
Inspection
2.8 Bottom plate leveling Spirit level C dimensio 100% As per drawing As per drawing √
report
n
VERTICAL JOINT,
3.0 HORIZONTAL JOINT,
BOTTOM PLATE, ROOF
Visual/
Ensure proper reinforcement Inspection
3.1 Visual/dimension C dimensio 100% As per drawing As per drawing √
of welding report
n
Visual/
Fillet and butt ASME SEC VIII DIV Inspection Kerosene test not
3.2 Visual/dimension B dimensio 100% ASME SEC V √
joint & roof 1 report required as per
n
Visual/
Removal of temporary Inspection
3.3 Visual/dimension C dimensio 100% As per drawing As per drawing √
attachment and grinding report
n
Visual/
Overlap/ excess weld should Inspection
3.4 Visual/dimension C dimensio 100% As per drawing As per drawing √
be removed by grinding report
n
Visual/
10% of ASME SEC VIII DIV Inspection
3.5 Butt joints RT A dimensio ASME SEC V √
T joints 1 report
n
Tank accessories(flanges, Visual/
Inspection
3.6 ladder, grating, gauzes, Visual/dimension B dimensio 100% As per drawing As per drawing √
report
nozzles)fittings n

Prepared By LEGEND: Reviewed By Approved By Approval Seal

S: SUB CONTRACTOR M: SEPCO C: CUSTOMER
INDICATE “P” PERFORM, “W” WITNESS, “V” VERIFICATION AS APPROPRIATE，
“H” Customer Hold Point
* Class A: critical, Class B: Major, Class C: Minor
 KSK POWER COMPANY LIMITED PROJECT: 6X600 KMPCL-CHHATTISGARH
FIELD QUALITY PLAN
PAGE No.: 4-6

ITEM : FABRICATION & DOC. No. KMPC-PMPL-JQP-5004 Rev. A DATE : 12.10.2016

ERECTION OF CONDENSATE
STORAGE TANK

SL. COMPONENT & CHARACTERISTICS CLASS TYPE OF QUANTU REFERENCE ACCEPTANCE FORMAT OF REMARKS
M
NO. OPERATIONS CHECK OF DOCUMENT NORMS RECORD
CHECK
1 2 3 4 5 6 7 8 9 D*

4.0 FINAL INSPECTION

Water leakage test(full of Visual/

Inspection
4.1 water up to over flow Visual/dimension A dimensio 100% As per drawing As per drawing √
report
nozzle) n
Visual/
Inspection After yield shell
4.2 Bottom plate to shell plate Kerosene test A dimensio 100% ASME SEC V ASME SEC V √
report erection and weld
n
Visual/
Approved Inspection
4.3 Bottom plate welding Vaccum test A dimensio 100% Approved procedure √ -------do--------
procedure report
n

5.0 PAINTING (OUT SIDE)

Visual/ Surface cleanness as

Surface cleaning and Inspection
5.1 St 3 class A dimensio 100% As per drawing per kmpcl approval & √
painting report
n painting procedure
Epoxy zinc premier-2 Visual/ As per MOM
As per approved Inspection dated 13th April
5.2 Premier & over coat coats, polyurethane A dimensio 100% As per drawing √
topcoat- 2 coats drawing report 2012
n
Visual/ Clean from dirt,
Surface cleaning and As per approved Inspection
5.3 Visual/dimension A dimensio 100% oil, grease and √
painting inside drawing report
n ruct
Holiday A Visual/ 100% As per approved Inspection √
Prepared By LEGEND: Reviewed By Approved By Approval Seal
S: SUB CONTRACTOR M: SEPCO C: CUSTOMER
INDICATE “P” PERFORM, “W” WITNESS, “V” VERIFICATION AS APPROPRIATE，
“H” Customer Hold Point
* Class A: critical, Class B: Major, Class C: Minor
 KSK POWER COMPANY LIMITED PROJECT: 6X600 KMPCL-CHHATTISGARH
FIELD QUALITY PLAN
PAGE No.: 5-6

ITEM : FABRICATION & DOC. No. KMPC-PMPL-JQP-5004 Rev. A DATE : 12.10.2016

ERECTION OF CONDENSATE
STORAGE TANK

SL. COMPONENT & CHARACTERISTICS CLASS TYPE OF QUANTU REFERENCE ACCEPTANCE FORMAT OF REMARKS
M
NO. OPERATIONS CHECK OF DOCUMENT NORMS RECORD
CHECK
1 2 3 4 5 6 7 8 9 D*
holiday drawing report
5.0 PAINTING (IN SIDE)

Degree
Clean from dirt,
Sand blasting, cleaning of As per approved Inspection
Surface preparation A 100% oil, grease and √
up to SA 2.5 class cleannes drawing report
ruct
s
Bottom min DFT
As per MOM
Visual/ 400 microns,
5.1 As per approved Inspection dated 13th April
Epoxy resin paint A elcomete Spot remaining part √
drawing report 2012
r min DFT 300
microns
Visual/
As per approved Inspection
Holiday (15kv) A holiday 100% √
drawing report
detection

The following FQP’s were discussed with SPECO

1. FQP for turbine

There is a deviation as per standard format for class of check, SPECO agreed to change the class of check as per KMPCL format and agreed to include A, B, C

category checks

Prepared By LEGEND: Reviewed By Approved By Approval Seal

S: SUB CONTRACTOR M: SEPCO C: CUSTOMER
INDICATE “P” PERFORM, “W” WITNESS, “V” VERIFICATION AS APPROPRIATE，
“H” Customer Hold Point
* Class A: critical, Class B: Major, Class C: Minor
 KSK POWER COMPANY LIMITED PROJECT: 6X600 KMPCL-CHHATTISGARH
FIELD QUALITY PLAN
PAGE No.: 6-6

ITEM : FABRICATION & DOC. No. KMPC-PMPL-JQP-5004 Rev. A DATE : 12.10.2016

ERECTION OF CONDENSATE
STORAGE TANK

2. FQP for generator

The QP was discussed in detail and class of check shall be modified, some electrical checks are deleted as they will be incorporated in Electrical FQP

3. CST

SPECO raised the query of internal painting of tanks with epoxy base paint. KMPCL confirmed that all the tanks that painting should be as per drawing and that cannot

be changed

4. HP piping

All the comments were agreed by SPECO

5. Auxiliary piping

KMPCL discussed in detailed and the comments were accepted by SPECO

6. Separate QP will be submitted by SPECO fan IBR auxiliary piping

Prepared By LEGEND: Reviewed By Approved By Approval Seal

S: SUB CONTRACTOR M: SEPCO C: CUSTOMER
INDICATE “P” PERFORM, “W” WITNESS, “V” VERIFICATION AS APPROPRIATE，
“H” Customer Hold Point
* Class A: critical, Class B: Major, Class C: Minor