STEEL STRUCTURE

Start to end Process

PLAN

Project Planning
Scheduling
Location

ENGINEERING

Concept Desain
Member Desain
Detail Desain
Cost / Budget

Material
Procurement

Material Quality
Material Quantity
Material Storage

Fabrication

Material Cutting
Material Machining
Welding Process
Inspection
Painting
Erection

Lifting
Assembling
Electrical Instrument
Structural Inspection

Operation

Maintenance
 Steel Structure
No Process Scope Description PIC

1 Plan Plan Project Planning Manager

Location Field Investigations Survey

Site Preparation Survey

Schedule Project Scheduling Scheduler/Planner

2 Engineering Concept Design layout of the main construction Engineer

The stability strategy for the building Engineer

Member Design Structural Strength analysis of the building Engineer

loading requirements Engineer

Detail Design Design and detailing of connections and attachments Drafter

Interfaces with other Structure Drafter
Cladding Drafter

Cost Cost Estimating & Budgeting Accounting, Engineer

3 Material Procurement Material Quantitiy Amount of each material used for Structure Project Engineer

Material Quality Type of material to be used Engineer, Drafter

Material properties required for Structure Engineer, Inspector (QC)
(Strength,Toughness,Ductility,weldability,durability)
Material Document (mill Certificate) Engineer, Inspector (QC)

Material Storage/Shipping Storage and stacking of Structure materials Supply Chain

Delivery Material from storage to Workshop or Workshop to Site Supply Chain

 Steel Structure
4 Fabrication Cutting Cutting Material as Drawing Welder
Edge Preparation for Material join Welder

Machining Drilling Holes for Structural Conection Part Machinist

Bending Plate Machinist

Welding Assembling Structural Component/Acessories Welder

Welding and Fabrication Welder

Welding Inspection Structural Attachment & Acessoris Inspection (NDT & DT) Inspector (QC)
Weld joint Quality Inspection (NDT & DT) Inspector (QC)
Documentation Inspector (QC)

Blasting & Coating Clean Up Surface with Sand Blasting Painter

Coating All Structure and Acessories Painter

5 Erection Assembling Assembling Structural Steel to Complete Structure Assembler

-Bolting Assembler
-Welding Welder

Lifting Lifting Structural Steel Progress Operator, Rigger

Electrical Instrument Install Electrical Instrument (Lamp, Panel, Wire, etc) Electrician

Structural Inspection Overall structural Construction / Building inspection Inspector (QC)

6 Operation Maintenance Maintain Structural Steel After Construction to identify and fix issues on Assembler, Welder,
time Electrician, Inspector (QC)
 STEEL STRUCTURE
Role
Database Coding Units of Competency Engineering Fabrication Welding
Drafter Engineer Welder 1 Machinist 1 Painter 1 Inspection

CC-AT-008 Plan a complete activity

EC-AT-001 Interpret Technical Drawing
CC-AT-012 Assist in the provision of on the job training
EC-FT-015 Assemble fabricated components (Fitter Certification)
EC-FT-016 Perform advanced welding using FCAW (6G FCAW)
EC-FT-027 Install pipework & pipework assemble (Fitter Certification)
EC-FT-022 Perform precision shaping / planing / slotting operations
EC-FT-023 Perform machine setting (routine)
EC-FT-024 Perform general machining
EC-FT-025 Perform lathe operations
EC-FT-026 Perform milling operations
EC-BT-011 Perform paint-thickness measuremet
EC-BT-012 Perform coating inspection
AURMTA007 Conduct non-destructive testing (MT, PT, UT, RG)
MEM24002B Perform penetrant testing
MEM24004B Perform magnetic particle testing
MEM24008B Perform ultrasonic testing
MEM24007B Perform ultrasonic thickness testing
MSATCS502A Detail structural steel members
MSATCS503A
Incorporate structural steel detailing into fabrication and
construction project management
MEM30005A Calculate force systems within simple beam structures
MEM30006A Calculate Stresses in simple structure
MEM30032A Produce basic engineering Drawings
STEEL STRUCTURE
STEEL STRUCTURE
 PTP Business Process Refer to Awak Mas Project Proposal

PTP Business Process Refer to Awak Mas Project Proposal

Proposal Reference
NO FLOW Scope PIC
Sub Detail
1 Preparation JOB AWARD Purpose and The Purpose of this document is to give the outlines so all that is related to the Steel
Scope Structure Works met the minimum design requirements, construction requirements and MGMT
project HSE philosophy
JOB RECEIVE Definitions In this document, the following words and terms shall have the meanings hereby assigned
to them (List) MGMT

CREATE PR RAW MATERIAL & Materials Ordering material as per proposal Table
CONSUMABLE SC

ORDER RAW MATERIALS Material All Materials Should following Spesification from Proposal (Yield Strength and Material
Description) SC & ENG

All materials shall be new and surface defects shall be removed using the method specified
in the painting specification. SC & QC

Certified mill test reports or test certificates issued by the mill as evidence of compliance
with the material standard specified shall be available for inspection. SC & QC

Copies of all material test certificates will also be included in the associated Manufacturing
Data Report (MDR) QC

Acceptance No defects shall exist in size, nature or position that exceeds the tolerance sets in the
Criteria drawings, quality control documents and the reference standard. QC

Rejected Any plates and/or sections with defects greater than those specified by the appropriate
material standards shall be rejected. If the rejected material is already welded into the structure or
member, it shall be removed and replaced by acceptable material. QC

All such repair work shall be at the Sub-Contractor’s/Fabricator’s expense. QC

2 Pre Fabrication MATERIAL ARRIVE / SUPPLIED Delivery and All metal surface having a factory applied finish shall be protected from physical or
Storage chemical damage in a manner approved by the Contractor’s Quality Engineer SC & QC

MATERIALS STORAGE Steelwork shall be handled and stored by methods and appliances that will not overstress
or deform it SC

Components shall be stored above the ground surface SC

 PTP Business Process Refer to Awak Mas Project Proposal

DED RECEIVE & PROCESS SHOP Shop Drawings The Contractor will furnish the Sub Contractor with electronic design drawing files for each
DRAWING separate portion, to enable shop fabrication drawings to be produced.
DRAFTER & ENG

Drawing Size Generally, drawings shall be A1 or A3 size DRAFTER

Purlin detail sheets and bolt lists may be on A4 size sheets DRAFTER
Drawing Marking Plans and Elevations DRAFTER & ENG
Contents Shop Detail Drawings, including a complete bill of material with weight lists DRAFTER
Bolt lists shall be provided that list the required type and number of field bolts by diameter
and length DRAFTER

All shop drawings shall contain the Contractor’s project number (C0124C) and the project
name (Awak Mas Gold Mine Project). DRAFTER

Identification All pieces shall be marked with the identification marks shown on the Marking Plans and
Marks Elevations DRAFTER

ROUTING APPROVAL SHOP Drawing The Sub Contractor shall submit two sets of reproducible prints or an electronic file of
DRAWING Submission completed shop drawings to the Contractor for review prior to fabrication DRAFTER

The Sub Contractor shall fully check workshop drawings prior to submission to the
Contractor DRAFTER

The fabrication of steelwork shall not commence until receipt of relevant approved
drawings. Prior to commencing fabrication, a comprehensive Inspection and Test Plan (ITP) DRAFTER & QC
shall be submitted to the Contractor’s Quality Engineer for approval

3 Fabrication MATERIAL MARKING & CUTTING Material Identification marks shall be applied to the members with a die stamp using minimum 12 mm high
Marking lettering and placed in the same location on the member as shown on the erection drawing WELDING & FAB

Using TAG if not possible to stamping, The tag shall indicate the identification mark and 6 mm high
lettering shall be stamped on the member. WELDING & FAB

Cutting The cutting of all members, plates, brackets and the like shall be in accordance with the
requirements of SNI 03-1729-2015. WELDING & FAB
Identification The Sub Contractor shall suitably identify the steel for each building and structure in the project by
Marks color coding. WELDING & FAB
Before leaving the fabricator’s shop, shall be marked by The Sub Contractor prior to shipment
WELDING & FAB
 PTP Business Process Refer to Awak Mas Project Proposal

Detail Marks All steel members generally shall be marked with a prefix number indicating the drawing on which WELDING & FAB
the pieceshall
Columns is detailed
be marked with the same plan designations as that shown on the design drawings.
WELDING & FAB
DRILLING PUNCHING Drilling and Holes may be punched in accordance with the requirements of SNI 03-1729-2015 or as otherwise
Punching permitted by the Contractor’s Quality Engineer. MACHINIST
Burred edges resulting from punching shall be ground off WELDING & FAB
MATERIAL FIT-UP / ASSEMBLY TEST Shop Splices in All structural steel members shall be in single lengths and no splices and/or joints will be permitted
Structural except where shown on the drawings. Any extra joints must have the Quality Engineer’s approva WELDING, CIVIL & QC
Members

Shop Assembly The fabricator shall trial assemble all field bolted column splices in the shop. All trial bolts shall be
inserted to test fit up to hand tight only WELDING, CIVIL & QC
Bolted All bolted connections shall use high strength steel bolts unless otherwise shown on drawings.
Connections WELDING, CIVIL & QC

When assembled, all joint surfaces, including those adjacent to the bold heads, nuts or washers
shall be free of burrs, dirt and other foreign material WELDING, CIVIL & QC
Long span rafters and trusses which have field bolted splices shall also be trial assembled in the
shop. Splice plates and members shall be match drilled. WELDING, CIVIL & QC
All bolts, washers and nuts shall be hot dip galvanised WELDING, CIVIL & QC
All nuts shall be tapped after galvanising and a lubricant coat shall be applied WELDING, CIVIL & QC
Mild Steel Bolts The design, installation and inspection of high-strength bolted joints shall be in accordance with
SNI03-1729-2015. WELDING, CIVIL & QC
High-Strength The design, installation and inspection of high-strength bolted joints shall be in accordance with
Bolts SNI03-1729-2015. WELDING, CIVIL & QC
DIMENTIONAL CHECK Column Splices - Ends of column shafts, column bases and column caps shall be machined square to the longitudinal
Matching and axes of columns QC
Alignment
Adjacent lengths of columns shall be fitted together and correctly aligned to within 1/1000 of their
combined length QC
The maximum deviation of the theoretical center lines, measured at the splice shall not exceed
6mm on either axis QC
Tolerance for fabrication of structural steelwork shall be accordance with AS 4100 unless specified
otherwise in the design drawing. QC
WELDING General All welding shall be carried out in accordance with relevant standard WELDING & FAB
 PTP Business Process Refer to Awak Mas Project Proposal
WELDING General
The drawings will indicate the applicable part to be followed WELDING & FAB
All fillet welds shall be minimum 6mm continuous unless noted otherwise WELDING & FAB
All welds shall be made in the workshop WELDING & FAB
All welding shall be supervised by a welding supervisor qualified as approved by Contractor’s
Quality Engineer. WELDING & FAB
Weld Category All electrodes for manual arc welding shall be Grade “E48XX” or equivalent, and shall be compatible
and Electrodes with the parent meta WELDING & FAB
Welding consumable test certificate and/or letters of conformity shall be collected for inclusion in
the Sub Contractors MDR. WELDING & FAB
All welding shall be SP (Special Purpose) , unless noted otherwise on the Drawings WELDING & FAB
Certification of Welder qualification certificates shall be made available for inspection by the Quality Engineer
Welders upon request and copies of the approved welder qualification certificates will be included in the WELDING & FAB
Sub Contractors MDR

Certification of welding personnel shall be approved by the Contractor’s Quality Engineer before
fabrication commences. WELDING & FAB

The welder shall be qualified for each welding process used WELDING & FAB
The welds shall be assessed by visual examination and by macro WELDING & FAB
Welding All welding procedures shall be submitted to the Contractor’s Quality Engineer, for review, before
Procedures any welding commences WELDING & FAB

Distortion and the procedure and sequence shall be such as to minimize distortion and shrinkage
Shrinkage WELDING & FAB
all welds shall be deposited in a sequence that will balance the applied heat of welding while the
welding progresses. WELDING & FAB
The welding sequence and distortion control program shall be submitted to the Contractor’s
Quality Engineer, for approval WELDING & FAB
Joints shall also be welded with as little restraint as possible. WELDING & FAB
welding shall be carried out continuously to completion or to a point that will ensure freedom from
cracking WELDING & FAB

All such splices shall be complete full penetration butt welds. WELDING & FAB
All flange and web plates for plate girders shall be firstly welded into separate completed lengths
prior to commencement of any flange to web welding. WELDING & FAB
 PTP Business Process Refer to Awak Mas Project Proposal

All fabrication operations, including welding, shall be carried out and completed where practicable
in the fabrication workshop WELDING & FAB
WELDING CHECK Non-Destructive All non-destructive examination (NDE) shall be performed by the Sub-Contractor using a NATA (The
Examination National Association of Testing Authorities) registered testing laboratory, or other approved QC
authority

Visual inspection may be carried out by a qualified welding inspector QC

The Sub-Contractor shall submit the test reports to the Contractor’s Quality Engineer for review.
QC
For Steel structure work examination will use following method (MT/PT , Visual Inspection)
QC
The Extent of Non-Destructive Weld Examination shall be as follow : (TABLE) QC
Weld Defect If any weld defect will be repaired, the welding repair procedure shall be submitted and approved
Repair by the Contractor the repair activity commence. All activity shall be recorded and reported WELDING & FAB

4 Finishing PREPARE SURFACE Surface To Be CLEAN

Coated PAINTER
COATING Coating Systems The generic types of paint material for the protection of external surfaces in special service
conditions are specified in Appendix A and B PAINTER
Manufacturers Coating material can be supplied by the following manufacturers: (List) PAINTER
Coating Coating Application
Application PAINTER

PAINTING CHECK Checking all painting result as per owner Standart QC

COLLECTING QC DOC / REPORT / Welding Weld maps showing all major welds shall also be submitted C C C C Document No.: C0124C-SP-500-
MDR Procedures S-0002_C 15 of 19 Specification for Steel Structure to the Contractor’s Quality Engineer for review.
Copies of welding procedures and finalized weld maps will be included in the Sub Contractors MDR QC

Non-Destructive Copies of all test reports will be included in the Sub Contractors MDR
Examination QC

BUNDLING REPORT DOC. UPDATED Collect All Document Support to get Approval from owner
S-CURVE & QC DOCUMENT QC
 PTP Business Process Refer to Awak Mas Project Proposal

5 Delivery MATERIAL ARRANGE, PACKING & Delivery and All metal surface having a factory applied finish shall be protected from physical or chemical
DELIVERY Storage damage in a manner approved by the Contractor’s Quality Engineer SC
Steelwork shall be handled and stored by methods and appliances that will not overstress or
deform it SC
Components shall be stored above the ground surface SC
Material Loose pieces for connections shall be attached to their respective members. Where loose items
Handling may become detached in transit, they shall be transported in drums SC

Each drum shall be marked with mark number of the items inside. SC
Bolts, where not in holes, shall be metal tagged, with each type and size in a separate dust-free,
weatherproof container. SC
PRODUCT RECEIVE & APPROVE
CERTIFICATE COMPLETION / BAST
Caution

NO Proposal Title Section Sub Section Page Description Remark

1 Scope of Work For Supply &
Fabrication Steel Structure
Non-process Plant
2 Infrastructure (NPI)
Specification For Buildings
3 Non-process Plant
Infrastructure (NPI)
Specification For Steel
Structure
Vendor only supply and fabrication steel structure, the other structural material that might be mention on the drawing or MTO such as Wood,
Work Excluded 6 Light Steel, Corrugated roof sheeting, etc shall be out of vendor scope SC
The contractual delivery time / schedule shall meet Contractor master schedule. Refer to section schedule in the package for the specific delivery
Delivery Time / Timeline 11 SC
time / schedule requirement. In the absence of specific delivery time / schedule requirement, Vendor or Sub-contractor shall provide their best
Schedule and fastest delivery time and schedule in their proposal.
Structural Material 6 Timber examples that include into class II is Mahoni, Ketapang, Kemenyan, etc EPC
8 Steel Frame For Domestic Water Tank (Steel Truss Frame with reinforcement concrete EPC
Mine Infrastructure Area foundation)
8 Laydown Area (Compacted soil, covered with base coarse) EPC
Steel Frame For Domestic Water Tank (Steel Truss Frame with reinforcement concrete
Camp and Admin Facilities 10 foundation) EPC
All materials shall be new and surface defects shall be removed using the method specified in the painting specification. Certified mill test reports
Materials 7 or test certificates issued by the mill as evidence of compliance with the material standard specified shall be available for inspection. Copies of all SC & TQM
material test certificates will also be included in the associated Manufacturing Data Report (MDR

No defects shall exist in size, nature or position that exceeds the tolerance sets in the drawings, quality control documents and the reference
Acceptance Criteria 7 SC & TQM
standard

Any plates and/or sections with defects greater than those specified by the appropriate standards shall be rejected. If the rejected material is
Rejected material 7-8 already welded into the structure or member, it shall be removed and replaced by acceptable material. All such repair work shall SC & TQM
Materials be at the Sub-Contractor’s/Fabricator’s expense

Acceptance criteria shall include, but not be limited to, such parameters as material composition and properties material certification, dimensional
Quality Assurance and 8 verification, welding procedures, welding qualifications, welder qualifications, welding supervisor qualifications, fabrication and manufacturing SC, TQM, ENG
Acceptance Criteria
check-sheets, compliance certificates, surface treatment records, heat treatment records, and non-destructive testing (NDT), and trial assemblies.

The reports shall contain all ITP‟s and QA/QC documentation. Where applicable, a draft manual shall be submitted to the Contractor’s Quality
8 Engineer for review and approval prior to equipment dispatch. Manufacturer’s Data Reports (MDR) shall be supplied in accordance with the SC, TQM, ENG
Document and Data Submittal Requirements (DDSR).

Shop Drawings 8 The Contractor will furnish the Sub Contractor with electronic design drawing files for each separate portion, to enable shop fabrication drawings Drafter & ENG
Shop Drawings to be produced. Substitutions of materials or member sizes shall not be made without prior written approval from the Contractor’s Representative

Drawing Contents 9 All shop drawings shall contain the Contractor’s project number (C0124C) and the project name (Awak Mas Gold Mine Project). Drafter & ENG

Fabrication Tolerance 12 Tolerance for fabrication of structural steelwork shall be accordance with AS 4100 unless specified otherwise in the design drawing. WELD & FAB
Fabrication
Shop Assembly 12 The fabricator shall trial assemble all field bolted column splices in the shop. All trial bolts shall be inserted to test fit up to hand tight only. WELD & FAB

Bolted Connections General 12 Long span rafters and trusses which have field bolted splices shall also be trial assembled in the shop. Splice plates and members shall be match EPC
drilled.
All fillet welds shall be minimum 6mm continuous unless noted otherwise. All welds shall be made in the workshop, unless the Contractor’s
General 14 Quality Engineer written approval is obtained in advance. WELD & FAB

Weld Category and

Electrodes 14 Welding consumable test certificate and/or letters of conformity shall be collected for inclusion in the Sub Contractors MDR. WELD & FAB

Welder qualification certificates shall be made available for inspection by the Quality Engineer upon request and copies of the approved welder
Certification of Welders 14 qualification certificates will be included in the Sub Contractors MDR. WELD & FAB

Welding All welding procedures shall be submitted to the Contractor’s Quality Engineer, for review, before any welding commences. Weld maps showing
Welding Procedures 14 all major welds shall also be submitted to the Contractor’s Quality Engineer for review. Copies of welding procedures and finalized WELD & FAB
weld maps will be included in the Sub Contractors MDR.

Non-Destructive
Examination 15 The Extent of Non-Destructive Weld Examination shall be as follow : (TABLE) WELD & FAB
 Welding

Weld Defect Repair 16 If any weld defect will be repaired, the welding repair procedure shall be submitted and approved by the Contractor the repair activity commence. WELD & FAB
All activity shall be recorded and reported.
Erection Methods 16 Before erection, all members shall be cleaned by mean of waters from any dust, dirt, grease, tape, wooden package, etc. EPC
Erection The structural steelwork shall be erected to the line and levels shown on the design drawings and the tolerances shall comply with the
Erection Tolerance 17 EPC
requirement of AS 4100

If grating is to be clipped and the clamping element cannot engage a support beam flange (e.g. channel facing outwards) then the clips shall be
Floor Grating 17 secured with self-drilling, self-tapping fasteners to the grating manufacturer’s instructions and at spacing stipulated above EPC

Pipe Guards / Corner Guards / Pipe guard / corner guards / bollards shall be supplied and installed by the sub-contractor in accordance with the details shown on the design
18 drawings and the manufacturer’s instructions. The material shall be galvanized / painted coating steel pipe and the size shall be in accordance to EPC
Bollards design drawing.
This document is applicable to the Non-process Plant Infrastructure (NPI) self-performed scope of work by PTP, which incorporates
Purpose and Scope 5 coating/surface treatment activities. The scope includes the following: PAINTER
Non-process Plant
4 Infrastructure (NPI) Codes and Standards 6 AS Code PAINTER
Specification For Coating Appendix A – Coating
Appendices Scheme 26 Coating Color (Table) PAINTER
Point P.T H&H Utama Aztek Energy P.T Bukaka

Man Power Sertification & Qualification

- Welder
- Machinist
- Painter
- Quality Control/Inspector (DT & NDT)
- Supervision (Welding,Coating/Painting)
Company Capability
- Mining Operation Support
- Pressure Vessel
- Heavy Equipment Component Repair
- Oil & Gas Support
- Steel Structrue/ Construction (Monthly Cap > 30 Ton)
- Inspection/Testing (MT,PT,UT,RT,Hydro Test,Load Test)
- Sand Blasting & Coating
- Machining
- Internal Training & Development
Supporting Tools & Equipment for Support Construction
- JIG
- Template
- Lifting Equipment > 2 Ton
- MDR/WPS/Reporting
Welding Process
- SMAW
- FCAW
- GMAW
- GTAW (Alluminium & Stainless Steel)
- SAW

= Available
= Partially available / Doubt / Using Third Party
= Not Available