Subject: Plant Engineering

Teacher: Mercy Noemí Mora Ortega.

 Center of Gravity
X Y VOLUME X Y
CHIAPAS 150 62 2900 435000 179800
SONORA 300 102 3100 930000 316200
COLIMA 181 30 2500 452500 75000
COAHUILA 250 130 2300 575000 299000
TOTAL 10800 2392500 870000
CENTER GRAVITY 221.527778 80.5555556
Product Oriented Layout
TASK ID TASK IMMEDIATE PREDECESSOR TIME (HOURS)

A CAR INCOME NONE 1

B DAMAGE VALUATION A 23
C DAMAGE ESTIMATE B 24
D VALUATION AUTHORIZATION C 48

E ORDER OF SPARE PARTS D 12

F DELIVERY OF SPARE PARTS E 48
G DAMAGE REPAIR F 120
H CAR BODY AND ENGINE WASH G 24

I REVIEW BY QUALITY G, H 12
CONTROL.
J DELIVERY OF THE CAR I 24
TOTAL 336
 TOTAL PRODUCTION TIME: 336 HOURS STEP 3:
THE AMOUNT OF TIME EACH WORKSTATION
STEP 2: DETERMINE THE OUTPUT RATE…
IS ALLOWED TO COMPLETE ITS TASKS…
PRODUCTION RATE: 5 CARS IN 50 DAYS

CYCLE TIME (HOUR/UNIT) = AVAILABLE TIME (HOURS/DAYS) = 50 DAYS * 24 HOURS/DAY = 240 HR/UNIT
DESIRED OUTPUT (UNITS/HOURS) 5 UNITS/DAY

LIMITED BY BOTTLENECK TASK (THE LONGEST TASK IN A PROCESS):

AVAILABLE TIME 1,200 HR
MAXIMUM OUTPUT = = = 10 UNITS
BOTTLENECK TASK TIME 120 HR

STEP 4 : COMPUTE THE THEORICAL MINIMUM NUMER OF STATIONS…

TM = NUMBER OF STATIONS NEEDED TO ACHIEVE 100% EFFICIENCY.

336 HR = 1.4 OR 2 STATIONS

TM =
240 HR
 STEP 5: ASSIGN TASKS TO WORKSTATIONS…
CYCLE TIME = 240 HOURS

Workstation 1 Workstation 2

H
A B C D E F G
I

STEP 6: COMPUTE EFFICIENCY AND BALANCE DELAY

336 HOURS (100) = 70% BALANCE DELAY = 100% - 70% = 30%

EFFICIENCY =
2 STATIONS * 240 HRS
Plant Maintenance
PREVENTIVE MAINTENANCE:

Preventive maintenance is the regular and routine maintenance of

equipment and assets in order to keep them running and prevent any
costly unplanned downtime from unexpected equipment failure.

At NISSAN, our equipment must be maintained in order to avoid incidents

involving cars and even workers. Maintenance must be given from time to
time, depending on the type of machine and the use that is given after
one use; In addition to avoiding accidents, it is also to meet the needs of
the company and thus saving a budget, since it is cheaper to maintain all
our equipment than to buy a new equipment.