Professional Documents
Culture Documents
Pentra DX 120-Raa027ben
Pentra DX 120-Raa027ben
P/n: RAA027BEN
Contents
1 - Introduction
1. Revision ..................................................................................................................2
7. Specifications ......................................................................................................15
Technical Manual
RAA027BEN 0-1
Contents
2. Compressor ...........................................................................................................3
Technical Manual
0-2 RAA027BEN
Contents
5. Wirings .................................................................................................................59
7. Synoptics ...........................................................................................................102
Technical Manual
RAA027BEN 0-3
Contents
1. Startup ....................................................................................................................2
3. Technology ............................................................................................................8
Technical Manual
0-4 RAA027BEN
Contents
5 - Software versions
Technical Manual
RAA027BEN 0-5
Contents
6 - Output format
Technical Manual
0-6 RAA027BEN
Contents
7 - Troubleshooting
1. Troubleshooting ....................................................................................................2
Technical Manual
RAA027BEN 0-7
Contents
8 - Maintenance
3. Procedures ..........................................................................................................14
RAS400B: Installation
RAS401B: Every 4 month maintenance
RAS402A: Yearly maintenance
RAS403B: Power supply module check & adjustment
RAS404A: Compressor maintenance
RAS405A: Grabber cleaning
RAS406B: Stepper motors adjustment
RAS407A: Piercer & Grabber mechanical adjustment
RAS408B: Internal BC reader & Tube detector adjustment
RAS409A: Pressure/Vacuum adjustment
RAS410A: Sampling valve maintenance
RAS411A: Commutation valve maintenance
RAS412A: Sample detection cells adjustment
RAS413A: HGB Blank adjustment
RAS414B: WBC/RBC/PLT Gain adjustment
RAS415B: LMNE adjustments
RAS416B: Temperature adjustment
RAS417A: Bubbling check & adjustment
RAS418A: BASO result adjustment
RAS419A: WBC Balance adjustment
RAS420A: RETIC Flowcell adjustment
RAS421A: RETIC Resistive gain adjustment
RAS422B: RETIC Results & Correlation final adjustment
RAS423A: PMT Replacement & adjustment
RAS424B: ERB adjustment
RAS425A: Instrument decontamination
RAS426A: Vacuum/Pressure tank maintenance
RAS427A: External barcode reader setup
RAS428B: LASER Optical bench replacement
RAS429A: LMNE Flowcell replacement
RAS430A: LASER Optical bench board replacement
RAS431A: Motor power board replacement
RAS432A: Membrane pump dismantling
RAS433B: RETIC Flowcell replacement
RAS434A: Open/Close tube correlation
RAS435B: Control blood Open/Close tube correlation
RAS436A: Calibration
RAS439A: Soft pneumatic
RAS440A: Check up after intervention
Technical Manual
0-8 RAA027BEN
Contents
9 - Exploded views
Technical Manual
RAA027BEN 0-9
Contents
Technical Manual
0 - 10 RAA027BEN
Contents
Technical Manual
RAA027BEN 0 - 11
Contents
Technical Manual
0 - 12 RAA027BEN
Introduction
1 - Introduction
1. Revision ..................................................................................................................2
7. Specifications ......................................................................................................15
7.1. Technical specifications ..................................................................................................... 15
7.2. Physical specifications ....................................................................................................... 17
Technical Manual
RAA027BEN 1-1
Introduction
Revision
1. Revision
Index Reference Section Date
A RAA027AEN Creation 01/01/06
B RAA027BEN ALL 04/2010
Technical Manual
1-2 RAA027BEN
Introduction
Legal Information
2. Legal Information
This instrument responds to the Standards and Directives named in the Declaration of Conformity.
Latest version of the CE Declaration of Conformity for this instrument is available on www.horiba.com
The Information in this manual is distributed on an "As Is" basis, without warranty. While every
precaution has been taken in the preparation of this manual, HORIBA Medical will not assume any
liability to any persons or entities with respect to loss or damage, caused or alleged to be caused directly
or indirectly by not following the instructions contained in this manual, or by using the computer software
and hardware products described herein in a manner inconsistent with our product labeling.
To alert the operator of potentially hazardous conditions, one of the headings which are described below
is provided wherever necessary throughout this text.
Flags a procedure that if not followed properly, can prove to be extremely hazardous to either
the operator or the environment or both.
Emphasizes an operating procedure that must be followed to avoid possible damage to the
instrument or erroneous test results.
Emphasizes important information especially helpful to the operator before, during or after a
specific operational function.
Technical Manual
RAA027BEN 1-3
Introduction
Legal Information
2.4. Graphics
All graphics including screens and printouts, photographs are for illustration purposes only and are not
contractual.
2.5. Trademarks
Other product names mentioned within this publication may be trademarks or registered trademarks
oftheir respective owners.
All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of
HORIBA Medical.
Technical Manual
1-4 RAA027BEN
Introduction
Operational Conditions
3. Operational Conditions
3.1. Environment
■ The operation of the Pentra DX 120 - Pentra DF 120 should be restricted to indoor location use only!
Instrument is operational at an altitude of maximum 2000 m (6561 ft).
■ The instrument is designed for safety from voltages surges according to INSTALLATION CATEGORY
II and POLLUTION DEGREE 2 (IEC 61010-1).
■ Please contact your local representative for information regarding operation locations, when it does
not comply with the recommended specifications.
3.2. Location
Keep in mind that the instrument and printer weigh approximately 200 Kgs (440 lbs).
The power switch and input voltage supply connection should always be accessible. When
positioning the system for operational use, leave the required amount of space for easy
accessibility to these items.
3.3. Grounding
Proper grounding is required when installing the system. Check the wall outlet ground (Earth) for proper
grounding to the facilities electrical ground. If you are unsure of the outlet grounding, contact your
facilities engineer to verify the proper outlet ground.
Technical Manual
RAA027BEN 1-5
Introduction
Operational Conditions
Temperature gradient:
2°C (35°F) every three hours.
Pentra DF 120: Reticulocytes temperature range: ~8°C
Pentra DX 120
■ The instrument has been designed to produce less than the accepted level of electromagnetic
interference in order to operate in conformity with its destination, allowing the correct operation of
other instruments also in conformity with their destination.
■ In case of suspected electromagnetic noise, check that the instrument has not been placed in the
proximity of electromagnetic fields or short wave emissions, e.g. Radar, X-rays, Scanners, Cell phones,
etc.
■ Grounding is required. Check that the earth wall-plug is correctly connected to the laboratory
grounding system. If there is no such system a ground stake should be used.
■ Use only main supply cable delivered with the Pentra DX 120 - Pentra DF 120.
■ Main supply voltage fluctuations must not exceed +/-10% of the nominal voltage.
■ Pentra DX 120 - Pentra DF 120 connections to supply are done by an HORIBA Medical representative.
Technical Manual
1-6 RAA027BEN
Introduction
Operational Conditions
Instrument disposal
This product should be disposed of and recycled at the end of the useful life in accordance
with European Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE)
and/or European Directive 2006/66/EC on batteries and accumulators.
If any doubt, please contact your HORIBA Medical representative service department.
Condition for storage and transportation: Temperature from -20°C to +50°C (-4°F to 122°F).
Before instrument removal from use, transportation or disposal, perform a general cleaning and a
draining of your instrument.
3.9. Installation
An HORIBA Medical representative will install your instrument, computer, software and printer.
Verify that all of the parts from the packages are present:
Technical Manual
RAA027BEN 1-7
Introduction
Operational Conditions
■ Printer
■ Installation kit
■ Waste container
■ User manual
■ Reagent tray
■ Sample racks
■ Laser power supply
All fuses, expected for the followings, must not be exchanged by the operator.
In order to replace Pentra DX 120 - Pentra DF 120 F12 and F13 fuses, carry out the following procedure:
■ Do not remove the instrument protection covers.
■ Disconnect main power cable before intervention.
■ Check that the selected voltage is correct.
■ Use only slow blow internal fuses having the following characteristics:
- For 100/120V supply: 8A 250V
- For 220/240V supply: 4A 250V
Technical Manual
1-8 RAA027BEN
Introduction
Instrument’s labels
4. Instrument’s labels
1- During reagent replacement or cleaning avoid any direct contact with the needles.
2- There is no particular hazard, avoid any handling on the ejection tray during the rack ejection.
Technical Manual
RAA027BEN 1-9
Introduction
Instrument’s labels
■ Waste alarm: connections used for the waste output tube (on waste position) and the waste level
detector (on the waste alarm position).
■ Diluent alarm: connections used for the diluent input tubes 1 and 2 (on diluent 1 and diluent 2
positions). The diluent level detector is connected on the diluent alarm position.
■ Basolyse alarm: connections used for the Basolyse input tube (on Basolyse position). The Basolyse
level detector is connected on the Basolyse alarm position.
■ Barcode: Connection used for the external barcode reader.
■ RS232 outputs #1 and #2: Used only by HORIBA Medical qualified engineer.
■ Printer: Do not connect a printer which has not been recommended by a HORIBA Medical qualified
engineer and which characteristics are incompatibles with the IEC 601.1 or IEC 950.
■ Voltage selector: Used only by HORIBA Medical qualified engineer.
Technical Manual
1 - 10 RAA027BEN
Introduction
Instrument’s labels
Consider all instrument accessible surfaces as potentially contaminated with blood. Use
protective gloves to operate instrument. see "6.2.2. Biological risks", page 14.
Technical Manual
RAA027BEN 1 - 11
Introduction
Instrument general cleaning
The external surfaces of the instrument must be decontaminated considering the biological
environment.
Please also refer to the W.H.O (World Health Organization) guidelines: «Laboratory Biosafety
Manual, 2nd edition», for further information.
Technical Manual
1 - 12 RAA027BEN
Introduction
Warning and precautions
The instrument must be operated as instructed in the user manual. Any other use might compromise
system integrity and might be hazardous for the operator.
The Pentra DX 120 - Pentra DF 120 responds to the Standards and directives named in the Declaration
of Conformity. The latest version of the CE declaration of conformity for this instrument is available on
www.horiba-abx.com
■ The reagents and accessoiries stipulated by HORIBA Medical have been validated in
accordance with the European Directive for in-vitro medical devices (98/79/CE).
■ The use of any other reagents and accessoiries may place at risk the performance of the
instrument, engaging the Users reponsability. In this case, HORIBA Medical takes no
responsability for the device nor for the results rendered.
■ Disposal gloves, eyes protection and lab coat must be worn by the operator.
■ Local or national regulations must be applied in all the operations.
■ Portable/mobile telephones should not be used in proximity of the instrument.
■ All peripheral devices should be IEC compatible.
The duration of guarantee is stipulated in the Sales conditions associated with the purchase of this
instrument. To validate the guarantee, ensure the following is adhered to:
1- The system is operated under the instructions of this manual.
2- Only software or hardware specified by HORIBA Medical is installed on the instrument. This software
must be the original copyrighted version.
3- Services and repairs are provided by an HORIBA Medical authorized technician, using only HORIBA
Medical approved spare parts.
4- The electrical supply of the laboratory adheres to national or international regulations.
5- The system is operated according to HORIBA Medical recommendations.
6- Specimens are collected and stored in normal conditions.
7- Reagents used are those specified in this user manual.
8- Proper tools are used when maintenance or troubleshooting operations are performed (See Chapter
Maintenance).
If this instrument has been supplied to you by anyone other than HORIBA Medical or an
authorised representative, HORIBA Medical cannot guarantee this product in terms of
specification, latest revision and latest documentation. Further information may be obtained
from your authorised representative.
Technical Manual
RAA027BEN 1 - 13
Introduction
Warning and precautions
Operator injury may occur from an electric shock. Electronic components can shock and
injure the user. Do not tamper with the instrument and do not remove any components
(covers, doors, panels and so on) unless otherwise instructed within this document.
Danger of explosion if battery is not replaced correctly !
When replacing the battery, always use the same and/or equivalent type recommended by
the manufacturer. Dispose of used batteries according to the manufacturer's specific
instructions.
Moving parts: It is strictly forbidden to disable sensors as it may cause operator injuries.
Protection covers must not be opened during instrument operations.
Opening the doors and covers (front cover, stainer shutter...) during instrument operations,
causes the instrument emergency stop and running slides are canceled.
LASER: It is strictly forbidden to disable laser cover sensors as it may cause operator injuries.
Laser protection covers must not be opened during instrument operations.
Consider all Specimens, Reagents, Calibrators, Controls, etc… that contain human blood
or serum as potentially infectious ! Use established, good laboratory working practices
when handling specimens. Wear protective gear, Gloves, Lab coats, Safety glasses and/or
Face shields, and follow other bio-safety practices as specified in OSHA Blood borne
Pathogens Rule (29 CFR part 1910. 1030) or equivalent bio-safety procedures.
HORIBA Medical uses disinfectant product for instrument decontamination (including touch screen) and
highly recommends it to decontaminate your instrument.
Technical Manual
1 - 14 RAA027BEN
Introduction
Specifications
7. Specifications
7.1.1. Parameters
*MFI%, Imm%, LIC%, LIC#, ALY%, ALY#, IML%, IML#, IMM%, IMM#, IMG%, IMG#, CWBC,
PCT and PDW have not been established as indications for use in United States for this
instrument. Their use should be restricted to research or investigational use only (RUO
parameters).
Parameters Descriptions
WBC White Blood Cell
LYM% Proportional lymphocyte count
LYM# Absolute lymphocyte count
MON% Proportional monocyte count
MON# Absolute monocyte count
NEU% Proportional neutrophil count
NEU# Absolute neutrophil count
EOS% Proportional eosinophil count
EOS# Absolute eosinophil count
BAS% Proportional basophil count
BAS# Absolute basophil count
LIC%* Proportional large Immature cell count
LIC#* Absolute large Immature cell count
ALY%* Proportional atypical lymphocyte count
ALY#* Absolute atypical lymphocyte count
IMG%* Proportional granulocyte Immature cell counts
IMG#* Absolute granulocyte Immature cells counts
IML%* Proportional lymphocyte Immature cell counts
IML#* Absolute lymphocyte Immature cell counts
IMM%* Proportional monocyte Immature cell counts
IMM#* Absolute monocyte Immature cell counts
Technical Manual
RAA027BEN 1 - 15
Introduction
Specifications
Parameters Descriptions
PDW* Platelet Distribution Width
MPV Mean Platelet Volume
PCT* Plateletcrit
7.1.4. Reagents
■ ABX Diluent (20 Litres).
■ ABX Basolyse (1 Litre, Integrated).
■ ABX Cleaner (1 Litre, Integrated).
■ ABX Fluocyte (1 Litre, Integrated).
■ ABX Alphalyse or ABX Lysebio (1 Litre, Integrated).
■ ABX Leucodiff (1 Litre, Integrated).
Technical Manual
1 - 16 RAA027BEN
Introduction
Specifications
Laser specifications
Laser Spectra-Physics Class IIIb 163A, Argon type at 488nm
Emission power 25mW
800W in stand by mode
Power consumption
2000W max.
Dilution ratios
WBC/HGB 1/234
LMNE 1/80
RBC/PLT 1/10000
BASO 1/200
RETIC 1/3125
HGB measurement
Modified Drabkin method Cyanmethemoglobin
Light source Electroluminescent diode
Wavelength 550nm
Bandwidth 10nm
Technical Manual
RAA027BEN 1 - 17
Introduction
Instrument description & technology (Pentra DX
120)
6 1
2 3
5
4
12
3 9
2 5
11
8
7
6
10
Technical Manual
1 - 18 RAA027BEN
Introduction
Reagent specifications
9. Reagent specifications
The HORIBA Medical reagents specified for this instrument has been approved in
accordance with the European Directive 95/79/CE (Annexe III) for in-vitro medical devices.
The CD-ROM RAX055 delivered with your instrument provides Reagents, Controls and
Calibrators leaflets/msds. Latest versions of these documents are available on www.horiba-
abx.com/documentation.
When disposing of waste, protective clothing must be worn (lab coat, gloves, eye protection,
etc…). Follow your local and /or national guidelines for biohazard waste disposal.
■ Ifrequired, waste can be neutralized before being discarded. Follow your laboratory’s protocol when
neutralizing and disposing of waste.
■ Dispose of the waste container according to the local or national regulatory requirements.
HORIBA Medical manufactures and markets reagents, calibrators and control bloods
specially designed for use with this analyzer. The use of products not recommended by
HORIBA Medical may give erroneous results or instrument operation problems. Contact your
HORIBA Medical authorized representative for all information regarding the recommended
products.
Technical Manual
RAA027BEN 1 - 19
Introduction
Printer
10. Printer
Use the printer supplied or approved by HORIBA Medical.
The user must check the printer compatiblility with the Pentra DX 120 - Pentra DF 120. A list
of compatible printers is available online at www.horiba.com (Medical > Customer support >
Documentation Database > Other > printers).
Technical Manual
1 - 20 RAA027BEN
Hydraulic & Pneumatic principles
2. Compressor ...........................................................................................................3
Technical Manual
RAA027BEN 2-1
Hydraulic & Pneumatic principles
Pneumatic circuit
1. Pneumatic circuit
The instrument compressor delivers the necessary vacuum and pressure needed to operate the
pneumatic and the hydraulic mechanisms.
The pneumatic circuit allows:
■ The operation of the membrane pumps
■ The operation of the air cylinders
■ The backflush into the counting heads
■ The bubbling of the dilutions for perfect mixing
■ The different liquid transfers
■ The rinsing and draining of the different chambers
PNEUMATIC SYNOPTIC
COMPRESSOR
P V
VACUUM PRESSURE
PUMPS
AIR CYLINDERS
BUBBLING
WASTE
CHAMBER
Technical Manual
2-2 RAA027BEN
Hydraulic & Pneumatic principles
Compressor
2. Compressor
The compressor delivers the following vacuum and pressure values:
Vacuum
■ -330mb membrane pumps, blood aspiration and waste chamber drain
■ -225mb counting aperture aspiration
Pressure
■ +2.8b air cylinders
■ +1.5b membrane pumps
■ +0.9b backflush
■ +0.1b chamber bubbling
3. Membrane pump
■ Membrane pumps are composed of 2 compartments separated by a soft membrane.
■ One side of the membrane is connected to the vacuum/pressure circuit through a valve.
■ When a vacuum is applied on one side of the membrane, it generates an aspiration on the other side
of the membrane which is connected to a reagent.
REAGENT
-330mb
■ When the vacuum/pressure valve is activated, the membrane pushes the reagent into the hydraulic
circuit.
CHAMBER
1.5b
Technical Manual
RAA027BEN 2-3
Hydraulic & Pneumatic principles
Air cylinders
4. Air cylinders
4.1. Piercer
The piercer air cylinder is activated by a 2.8b pressure through valve <1>. When the sample tube is in
the piercing position, valve <1> is activated and the pressure is sent to the bottom of the air cylinder.
The piercing needle link to the piston is pushed through the cap of the sample tube. When sampling is
completed, valve <1> is activated and the air contained in the bottom part of the air cylinder is freed and
the 2.8b pressure is applied to the top of the air cylinder. The piercing needle returns to its home position.
2.8b
2.8b
■ The air cylinder of the rinsing carriage is activated by a 2.8b pressure through valve <53>. When blood
aspiration is completed, valve <53> is activated and the pressure is sent to the top of the air cylinder.
The rinsing carriage, being attached to the piston is pushed along the needle for the rinsing.
■ When rinsing is completed, valve <53> is activated and the pressure is sent to the bottom of the air
cylinder and the rinsing carriage returns to its position.
2.8b 2.8b
53 53
Technical Manual
2-4 RAA027BEN
Hydraulic & Pneumatic principles
Air cylinders
■ The air cylinder of the commutation valve is activated with a 2.8b pressure through valve <58>. When
manual sampling bar is pressed, valve <58> is activated, the pressure is sent to the top of the air
cylinder. The mobile part of the valve, being attached to the piston, moves to the manual position which
allows manual blood aspiration.
■ When aspiration is completed, the pressure is sent to the bottom of the air cylinder and the mobile part
of the commutation valve returns to its position.
2.8b
58 C.Tube
2.8b
58
O.Tube
■ The sampling valve air cylinder is activated with a 2.8b pressure through valve <3>.
■ When blood aspiration is detected by the photo-cell, valve <3> is activated and the pressure is sent
to the top of the air cylinder. The mobile part of the sampling valve moves and allows the splitting of
the blood samples into different volumes contained in the loops for the different dilutions.
■ When the transfers are completed, the pressure is sent to the bottom part of the air cylinder and the
mobile part of the valve returns to its home position.
2.8b 2.8b
3 3
Technical Manual
RAA027BEN 2-5
Hydraulic & Pneumatic principles
Air cylinders
Grabber jaws are activated by a 2.8b pressure through valve <68>. The operation of the jaws allows the
grabbing of the sampling tube inside the rack.
2.8b
68
2.8b
68
The grabber motion from the tbe grabbing position to the piercing position is activated through a 2.8b
pressure through valve <67>.
67
2.8b
67
2.8b
Technical Manual
2-6 RAA027BEN
Hydraulic & Pneumatic principles
Liquid valves
5. Liquid valves
5.1. Principles
6 1
3
5 4
2
1- A cover specific for each type of valve: 2 ways, 3 ways, 3 ways 4 inlets.
2- A solenoid (electro-magnet) 4w or 6w according to the valve.
3- An holding clip.
4- An axis equiped with a nucleous (attracted or pushed by the solenoid) and 2 springs.
5- A valve body.
6- A membrane (attached to a lever) which comes into contact with the different inlets.
2 ways Valves
NOT ACTIVATED ACTIVATED
1 2 1 2 Schematization
1
3 ways Valves
Technical Manual
RAA027BEN 2-7
Hydraulic & Pneumatic principles
Liquid valves
WBC Chamber
RBC Chamber
BASO Chamber
Technical Manual
2-8 RAA027BEN
Hydraulic & Pneumatic principles
Liquid valves
Waste chamber #2
Lyse pump H
Leucodiff pump B
Cleaner pumps C
Diluent pump A
Technical Manual
RAA027BEN 2-9
Hydraulic & Pneumatic principles
Liquid valves
Diluent pump G
Diluent pump I
5DIFF syringes
5DIFF syringes
Technical Manual
2 - 10 RAA027BEN
Hydraulic & Pneumatic principles
Hydraulic circuit
6. Hydraulic circuit
Manual sampling
2 48
44
Compressor
V
C2
Waste
Vacuum Chamber
#3
-330mb
C1
Sample aspiration is performed using the vacuum generated in the waste chamber by the vacuum head
of the compressor. The sample flows through the sampling valve and is detected by the 2 photocells
located on each side of the sampling valve. Wen sampling is completed, the sampling valve is activated
and aspiration stops. The different blood volumes are retained in the sample loops.
2 48
44
Compressor
V
C2
Waste
Vacuum Chamber
#3
-330mb
C1
Blood aspiration on closed tubes is performed in the same way as in the open tube aeration in order to
equilibrate the vacuum/pressure remaining in the tube.
Technical Manual
RAA027BEN 2 - 11
Hydraulic & Pneumatic principles
Hydraulic circuit
6.2. Dilutions
RBC/PLT dilution
Diluent 1
Waste
BASO
RBC
Diluent 2
A
■ Diluent is aspirated then pushed by the membrane pump A through valve <5> to the sampling valve.
■ The 5ml of Diluent are split into 2 parts before reaching the sampling valve. One part passes through
the valve capilarity and pushes the RBC/PLT blood sample, the other part dilutes the sample before
reaching the RBC/PLT chamber.
WBC/HGB dilution
ABX Lyse
12
Diluent 1
Waste
BASO
Diluent 2
F1 F2
30 WBC
HGB
■ The Diluent is aspirated and pushed by the 2 membrane pumps F1 and F2 through valve <8>. Valve
<30> sends one part of the diluent to the sampling valve in order to push the WBC/HGB sample into
the WBC/HGB chamber. The other part of the diluent is mixed with the Lyse (Aspirated by membrane
pump H through valve <12>) and pushed into the WBC/HGB chamber.
Technical Manual
2 - 12 RAA027BEN
Hydraulic & Pneumatic principles
Hydraulic circuit
BASO dilution
16 15
Diluent 1
Waste
BASO
E D
Diluent 2
59
BASO
■ The ABX Basolyse is aspirated then pushed by membrane pumps D and E through valves <15> and
<16>.
■ At the output of valve <15>, the ABX Basolyse pushes the sample trough the sampling valve into the
BASO chamber.
■ Valve <59> sends the reagent either directly into the BASO chamber or through the ABX Basolyse
heater, then into the chamber.
ABX Leucodiff
62
19
Diluent 1 LMNE
Waste
BASO
G
Diluent 2
■ The ABX Diluent is aspirated, then pushed by membrane pump G through valve <62> into the LMNE/
NRBC/RETIC chamber via the heater.
■ The ABX Leucodiff is aspirated, then pushed by membrane pump B through valve <19>. At the output
of this valve, ABX Leucodiff pushes the LMNE sample from the sampling valve to the LMNE/NRBC/
RETIC chamber via the heater.
Technical Manual
RAA027BEN 2 - 13
Hydraulic & Pneumatic principles
Hydraulic circuit
ABX Leucodiff
62
19
Diluent 1 LMNE
Waste
BASO
G
Diluent 2
■ TheABX Diluent is aspirated, then pushed by membrane pump G through valve <62> into the LMNE/
NRBC/RETIC chamber via the heater.
■ The ABX Leucodiff is aspirated, then pushed by membrane pump B through valve <19>. At the output
of this valve, ABX Leucodiff pushes the LMNE sample from the sampling valve to the LMNE/NRBC/
RETIC chamber.
T2 T1
44
Compressor
V 29 28 41
LMNE 66
Waste
Vacuum Chamber
#3
-330mb
■ When the reaction in the LMNE/RETIC chamber is completed, the dilution is aspirated by the vacuum
in the waste chamber. When valves <28> and <29> are activated, the dilution volume included between
the 2 «T» connectors (T1 & T2) is transferred to the LMNE optical bench flowcell for the matrix
determination.
Technical Manual
2 - 14 RAA027BEN
Hydraulic & Pneumatic principles
Hydraulic circuit
ABX Fluocyte
LMNE
65
■ The ABX Fluocyte is aspirated, then pushes by the membrane pump J through valve <65> directly into
the LMNE/RETIC/ERB chamber. At the output of this valve. The ABX Fluocyte pushes the RETIC
sample from the sampling valve to the LMNE/RETIC/ERB chamber.
T2 T1
44
Compressor
V 76 75 71
LMNE 66
Waste
Vacuum Chamber
#3
-330mb
■ When the reaction in the LMNE/RETIC/ERB chamber is completed, the dilution is aspirated by the
vacuum in the waste chamber. When valves <75> and <76> are activated, the dilution volume included
between the 2 «T3» connectors (T1 & T2) is transferred to the laser optic bench flowcell for the RETIC
matrix determination.
6.2.1. Mixing
■ Each chamber containing a blood dilution is homogeneized by a flow of air bubbles coming from the
bottom of the chamber. This air pressure is regulated at 0.1b before being adjusted for the LMNE
chamber by an adjustable restrictor or by a specific length of calibrated tubing for the other chambers.
Technical Manual
RAA027BEN 2 - 15
Hydraulic & Pneumatic principles
Hydraulic circuit
1.5b
2.8b
Pressure
RBC
0.1b
Compressor
P 0.25x110mm
35ml/mm
6 38
1.5b
2.8b
Pressure
WBC
HGB
0.1b
Compressor
P 0.25x154mm
25ml/mm
13 39
1.5b
2.8b
Pressure
BASO
0.1b
Compressor
P 0.25x324mm
12ml/mm
17 40
1.5b
2.8b
Pressure LMNE
0.1b
Compressor
P LMNE
20 3ml/mm
Technical Manual
2 - 16 RAA027BEN
Hydraulic & Pneumatic principles
Hydraulic circuit
6.2.2. Measurements
Compressor
42 23 24 22
V
Reg.
Vacuum Vacuum Vacuum
Chamber
#1 WBC
-225mb RBC BASO
HGB
■ Resistive
measurement are performed by aspiration comes from the vacuum head of the compressor.
The 225mb vacuum is regulated and connected to a regulated vacuum chamber.
1.5b
2.8b
0.9b
Pressure
42 23 24 22
Compressor
P
Reg.
Vacuum
Chamber
#1 WBC
-225mb RBC BASO
HGB
■ The backflush is performed by the pressure head of the compressor through the waste chamber and
regulated to 0.9b by the backflush regulator. This pressure is carried out in between the 2 resistive
counts.
Technical Manual
RAA027BEN 2 - 17
Hydraulic & Pneumatic principles
Hydraulic circuit
Compressor
42 23 24 22
V
Reg.
Vacuum Vacuum Vacuum
Chamber
#1 WBC
-225mb RBC BASO
HGB
Diluent 1 Cleaner
26 25 27
Waste
BASO
Diluent 2
■ The resistive counting heads are between the 2 counts, the WBC/HGB counting head is rinsed with
ABX Cleaner, the RBC/PLT and BASO counting heads are rinsed with Diluent.
Diluent 1
Waste
BASO
Diluent 2
34
T2 T1
31 33 36
32
Compressor
V 46
35
A B C
Vacuum Vacuum
Reg.
Vacuum
Chamber
#2
Technical Manual
2 - 18 RAA027BEN
Hydraulic & Pneumatic principles
Hydraulic circuit
■ The LMNE dilution contained between the connectors «T1» and «T2» is aspirated and pushed through
the LMNE flowcell for a very smooth flow of liquids. Sample flow is obtained by syringe A, the double
liquid sleeving is obtained by syringes B and C. The sample stream passes through a calibrated
aperture located inside the LMNE flowcell which gives the resistive measure (2 electrodes are placed
on each side of the flowcell) and in front of the optical windows for the absorbance measurement.
Diluent 1
Waste
BASO
Diluent 2
72
T2 T1
78 77 36
73
Compressor
V 46
35
A B C
Vacuum Vacuum
Reg.
Vacuum
Chamber
#2
■ The RETIC dilution contained between connectors «T1» and «T2» is aspirated and pushed through the
RETIC flowcell in order to have a laminar flow of liquids. Sample flow is obtained by syringe A, the
double hydrofocusing is obtained by syringes B and C. The sample stream passes through a calibrated
aperture located inside the RETIC flowcell which gives the resistive measurement (2 electrodes are
placed on each side of the flowcell) and in front of the optical windows for the scatter measurement.
■ The fluorescence measurement is obtained through the RETIC flowcell by the reception of the
fluorescence patern on a photomultiplier through an interferential filter having the specific wavelength
of thiazol orange.
Technical Manual
RAA027BEN 2 - 19
Hydraulic & Pneumatic principles
Hydraulic circuit
34
Reg.
Vacuum
37 Chamber
#2
A B C
Compressor
P V
Waste
Chamber
#3
Vacuum -330mb
-330mb
■ The backflush into the LMNE chamber is performed using pressure coming from regulated chamber
#2. The output 7 of the LMNE flowcell is connected to the waste chamber and allows the liquid
aspiration.
Technical Manual
2 - 20 RAA027BEN
Hydraulic & Pneumatic principles
Hydraulic circuit
72
Reg.
Vacuum
74 Chamber
#2
A B C
Compressor
P V
Waste
Chamber
#3
Vacuum -330mb
-330mb
■ The backflush into the RETIC chamber is performed using pressure coming from regulated chamber
#2. The output 7 of the RETIC flowcell is connected to the waste chamber and allows the liquid
aspiration. The 60µm aperture of the RETIC flowcell is cleaned on both sides.
Technical Manual
RAA027BEN 2 - 21
Hydraulic & Pneumatic principles
Hydraulic circuit
6.2.3. Rinsing
Diluent 1
Waste
BASO
10 61 Diluent 2
52
I
49
Compressor
P V
Waste
Chamber
#3
Vacuum -330mb
-330mb
■ The membrane pump 1 aspirates and pushes 1ml of diluent through valve <10> to the top input of the
rinsing carriage. The diluent goes through a restrictor for a regular flow during a precise time
corresponding to the descent of the carriage along the sampling needle. During this time, the bottom
output of the carriage is connected to the 330mb vacuum of the waste chamber which allows the
rinsing liquids to be aspirated into the chamber.
48
10 61
Compressor
P V
Waste
Chamber
#3
Vacuum -330mb
-330mb
49
■ The membrane pump 1 aspirates and pushes 1ml of Diluent through valve <10> to valve <48> which
allows the backflush cleaning of the sampling valve and the bottom input of the carriage which is
connected to the 330mb vacuum of waste chamber #3.
Technical Manual
2 - 22 RAA027BEN
Hydraulic & Pneumatic principles
Hydraulic circuit
Diluent 1
48
10 61
Waste
BASO
Diluent 2
Compressor
P V
Waste
Chamber
#3
Vacuum -330mb
-330mb
51
■ The membrane pump 1 aspirates and pushes 1ml of Diluent through valve <10> to valve <48> which
allows the backflush cleaning of the sampling channel of the piercing needle then aspirates by the
bottom input of the rinsing block which is connected to the 330mb vacuum of waste chamber #3.
Diluent 1
10 61
Waste
BASO
Diluent 2 50
I
51
Compressor
P V
Waste
Chamber
#3
Vacuum -330mb
-330mb
■ The membrane pump 1 aspirates and pushes 1ml of diluent through valve <10> to valve <50> which
allows the backflush cleaning of the sampling valve and the commutation valve. The diluent is pushed
through the atmosphere channel of the piercing needle then aspirated by the bottom input of the
rinsing block which is connected to the 330mb vacuum of waste chamber #3.
Technical Manual
RAA027BEN 2 - 23
Hydraulic & Pneumatic principles
Hydraulic circuit
44 60
Compressor
V
50
Waste
Vacuum Chamber
#3
-330mb
52
Waste
6.2.4. Drainage
■ Drainage of the chambers is performed using the vacuum generated in the waste chambers. Drainage
is controlled by photodetector which are automatically stop the cycle in progress and trigger the
corresponding alarm.
Compressor
42
V
RBC
Reg.
Vacuum Vacuum Vacuum
Chamber 38
#1
-225mb
Technical Manual
2 - 24 RAA027BEN
Hydraulic & Pneumatic principles
Hydraulic circuit
44
Compressor
WBC
V HGB
Waste 39
Vacuum Chamber
#3
-330mb
44
Compressor
V BASO
Waste 40
Vacuum Chamber
#3
-330mb
T2 T1
44
Compressor
V 29 28 41
LMNE
Waste
Vacuum Chamber
#3
-330mb
Technical Manual
RAA027BEN 2 - 25
Hydraulic & Pneumatic principles
Hydraulic circuit
T2 T1
44
Compressor
V 29 28 41
LMNE 66
Waste
Vacuum Chamber
#3
-330mb
Technical Manual
2 - 26 RAA027BEN
Hydraulic & Pneumatic principles
Hydraulic specifications (Pentra DX 120 only)
Technical Manual
RAA027BEN 2 - 27
Hydraulic & Pneumatic principles
Pneumatic diagrams
■ The LMNE chamber has been removed (2) . This one is now replaced by the LMNE/RETIC/ERB heater.
■ The ABX Fluocyte, ABX Diluent and ABX Leucodiff are now regulated to 37°C by means of the Reagent
heater. This one is located at the rear of the pneumatical door.
This heater includes 5 heating coils allowing reagent heating for the following:
■ ABX Fluocyte (1): 2 coils for the RET analysis
■ ABX Fluocyte (2): 1 coil for the ERB analysis
■ ABX Diluent: 1 coil
■ ABX Leucodiff:
- Pentra DF 120: 1 coil
- Pentra DX 120: 1 coil if the instrument is not modified, not used if the instrument is modified (see
RAN458 technical note: NRBC’s modification).
8. Pneumatic diagrams
See pneumatic diagrams on next page
Technical Manual
2 - 28 RAA027BEN
Electric & Electronic principles
5. Wirings .................................................................................................................59
5.1. Pneumatic door wiring XBA282 .......................................................................................... 59
5.2. Preamplifier board supply wiring XBA283 .......................................................................... 60
5.3. Mother board wiring XBA284 ............................................................................................. 61
5.4. Front panel board supply wiring XBA285 ........................................................................... 62
5.5. Floppy disk/Barcode and reagent wiring XBA286 .............................................................. 63
5.6. Diode rectifier bridge supply XBA287 ................................................................................ 64
5.7. Compressor wiring XBA288 ............................................................................................... 65
Technical Manual
RAA027BEN 3-1
Electric & Electronic principles
7. Synoptics ...........................................................................................................102
Technical Manual
3-2 RAA027BEN
Electric & Electronic principles
Power supply module
1.1. Description
The instrument power supply is a complete module providing required supplies to the different parts of
the instrument. It also provides aperture currents for the blood cell counts and the 5V logic voltage. It
also controls the vacuum and pressure signals through the vacuum pressure board located in the
module.
The power supply module can be operated seperately from the instrument.
If the supply module is not auto-adaptable (P/n: XBA362), check the voltage value read on
the voltage selector before connecting the instrument on the main supply.
The main supply socket is equipped with the ON/OFF switch, 2 primary fuses and a voltage selector.
When instrument is operated on 100/120V, main fuses must be 8A, slow-blow 120V.
When instrument is operating on 220/240V, main fuses must be 4A, slow-blow 250V.
Technical Manual
RAA027BEN 3-3
Electric & Electronic principles
Power supply module
A large band main supply filter is installed in the module to reduce the electrical interferences.
This shielded filter is located behind the power supply board.
A toric transformer provides the secondary voltages. This transformer is equipped with a thermal
protection switch and gives the following secondary voltages:
■ 120Vac for the compressor supply through a compressor relay (K1).
■ 150Vac for the aperture currents.
■ 30Vac for the electrovalve operation.
■ 30Vac for the heater supplies.
■ 30Vac for the 5V logic supply.
■ 30Vac for the 9V optical bench lamp supply.
■ 22Vac for the +18V/ -18V for the preamplifier boards and the linear regulators.
■ 30Vac for the +12V logic and hard disk drive supplies.
■ 25Vac for the -24V (Pump motor driver board) and the -12V (RS232/FIFO printer board).
The power supply board includes: Switching power supplies which provide the different direct and
filtered supplies required for the instrument operation.
Technical Manual
3-4 RAA027BEN
Electric & Electronic principles
Power supply module
The switching supplies are protected in short-circuits, the +5V and the +12V are over voltage
protected.
Technical Manual
RAA027BEN 3-5
Electric & Electronic principles
Power supply module
Linear power supplies and high voltages for the aperture currents
+60V RBC aperture current, +60V WBC aperture current, +100V BASO aperture current, and +60V
LMNE aperture current.
Technical Manual
3-6 RAA027BEN
Electric & Electronic principles
Power supply module
Electrical connectors directly installed on the board to reduce the electrical wirings meaning less
possible electrical interferences.
J5/J7/J8
J2/J9
Technical Manual
RAA027BEN 3-7
Electric & Electronic principles
Power supply module
J1
J4
J3
Technical Manual
3-8 RAA027BEN
Electric & Electronic principles
Power supply module
J11
■ Control LEDs for each of the provided electrical supply, associated with a test point, a protection fuse
and an adjustment potentiometer.
■A commun ground point for all test points and adjustments.
Test points are for control only, they should not debit any current (Oscilloscope and
Amperemeter are prohibited).
Technical Manual
RAA027BEN 3-9
Electric & Electronic principles
Electronic boards
2. Electronic boards
Board name Part Number
Preamplifier #1 Board
XAA203C
Preamplifier #2 Board
Pulse #1 Board
XAA254E
Pulse #2 Board
5DIFF Pump Board XAA255C
Optical Distribution Preamplifier Board XAA256B
Optical Distribution Signal Board XAA257D
XAA262A (Pentra DF 120)
Baso Signal Board
XAA262B (Pentra DX 120)
Filter Motor Board XAA306A
LCD Board XAA325D
Power Supply Board XAA327B
Vacuum/Pressure Board XAA328B
Keyboard Board XAA331B
Main Board G96 XAA335B
Command Motor Board XAA336C
Motor Power Board XAA337B
4RS Printer Board XAA338B
Alarm board XAA339B
Cell Board XAA343B
RBC/WBC/PLT/HGB Board XAA346B
Interface Board #1
XAA349A
Interface Board #2
Temperature Regulation Board XAA350B
Distribution Board XAA362B
Light bar Board XAA372A
Laser Bench Board XAA380B
Fluologic Board XAA397A
JCM340V2 Board XAA493B
Technical Manual
3 - 10 RAA027BEN
Electric & Electronic principles
Electronic boards description
Function
The variations of the signal are too small to be analysed without any amplification. This preamplifier is
very sensitive, and it is located very close to the sensor to prevent any noise. A filter reduces the amount
of unusefull signals, to provide a better quality of analysis. Signals come from resistive sensor of the
LMNE chamber and the BASO chamber, and go to the RES/BASO SIGNALS BOARD.
Location
In the back of the pneumatical door, it is the top right board.
Description
■ Components: Resistors, transistors, Op-amplifier.
■ Supply: +/-18V, AC3 and AC4.
■ Tests points and settings: None.
Technical Manual
RAA027BEN 3 - 11
Electric & Electronic principles
Electronic boards description
Synoptic diagram
To ODR
LMNE Chamber
(ODR-BASO
Resistive signal
Signals board)
Current
generator
Function
The variations of the signal are too small to be analysed without any amplification. This preamplifier is
very sensitive, and it is located very close to the sensor to prevent any noise. A filter reduces the amount
of unusefull signals, to provide a better quality of analysis. Signals come from resistive sensor of the RBC
chamber and the WBC-HGB chamber, and go to the RBC-WBC-PLT-HGB SIGNALS BOARD.
Location
In the back of the pneumatical door, in the black color box.
Description
■ Components: Resistors, transistors, Op-amplifier.
■ Supply: +/-18V, AC3 and AC4.
■ Tests points and settings: None.
Technical Manual
3 - 12 RAA027BEN
Electric & Electronic principles
Electronic boards description
Synoptic diagram
Power supply aperture current
To RBC
RBC Chamber (RBC-WBC-PLT-HGB
Resistive signal Signals board)
To PLT
Current (RBC-WBC-PLT-HGB
generator Signals board)
Function
This board digitalizes the information about pulses, which are the LMNE absorbance signal, and RES/
BASO HGB-RBC signal, and stores them until the main system takes them. The program of this board
contains a software noise analyser, to distinguish real blood cell from other solid parts existing in the
blood which provide noise between the two electrodes. This board has two channels of analysis (Then
for two count chambers). It is connected to the main system through the G96 bus.
Location
In the rack of electronic's cards (Bus G96), position 5.
Technical Manual
RAA027BEN 3 - 13
Electric & Electronic principles
Electronic boards description
Description
■ Components: 2 microprocessors, RAM, ROM.
■ Supply: +5V, +12V
■ Tests points and settings: Factory setting.
Synoptic diagram
LMNE Absorbance
signal
ODR/BAS
+HGB+RBC
Strap position
■ E1: Board base address (Allows the computer to use this board without conflict with the others).
■ E2: Raw counts to acquisition channels routine.
■ E3: RAMs wait state configuration (Used for compatibility between RAM and processor).
Technical Manual
3 - 14 RAA027BEN
Electric & Electronic principles
Electronic boards description
Function
This board digitalizes the informations about pulses, which are RETIC signal and signals from RBC-
WBC-PLT-HGB board and stores them until the main system takes them. The microprocessor of this
board does a software noise analysis, to distinguish real blood cells from other solid parts of the blood
which provide noise through the two electrodes. This board has two channels of analysis (Then for two
count chambers). It is connected to the main system through the G96 bus.
Location
In the rack of electronic's cards (Bus G96), position 6.
Description
■ Components: 2 microprocessors, RAM, ROM.
■ Supply: +5V, +12V
■ Tests points and settings: Factory setting.
Technical Manual
RAA027BEN 3 - 15
Electric & Electronic principles
Electronic boards description
Synoptic diagram
O.D. Signals
board (DX)
or
Unused (DF)
RBC-WBC-PLT-HGB
Signals board
Strap position
■ E1: Board base address (Allows the computer to use this board without conflict with the others).
■ E2: Raw counts to acquisition channels routine.
■ E3: RAMs wait state configuration (Used for compatibility between RAM and processor).
Technical Manual
3 - 16 RAA027BEN
Electric & Electronic principles
Electronic boards description
Function
This board is able to drive a continuous current motor at a constant speed. A sensor sends a speed
information to the board, and the board adjust the current delivered to the motor to set the speed at the
correct value. It permits to have very constant circulation of fluid into the 5DIFF and RETIC chamber. The
principle of this system is called a phase locked loop. It means than the result of an action is compared
to a reference signal, and the command signal for the engine is the result between both of them. This
system is completely analogic, and it has a high accuracy. The main system drives this board with four
commands, and this board generate its own alarm (Through the main system), if the travel time of the
pump is too long.
Location
In the rack of electronic's cards (Bus G96), position 2.
Description
■ Components: High power transistors, Phase locked loop.
■ Supply: + 24 vh., - 24 v., + 5 v.
■ Tests points and settings: Factory setting.
Technical Manual
RAA027BEN 3 - 17
Electric & Electronic principles
Electronic boards description
Synoptic diagram
Motor
Command
and
Position
Sensor
Signal
Function
Converts optical signal into electric signal by using a photocell. This board amplifies the electric signal.
The short distance between the photocell and the amplifier prevents any electromagnetic disturbances.
A filter reduces the amount of unusefull signal. After this board, the signal goes to the O.D. signal board.
Location
Up to the 5DIFF bench, in a metallic box.
Technical Manual
3 - 18 RAA027BEN
Electric & Electronic principles
Electronic boards description
Description
■ Components: Photocell, Op-amplifier.
■ Supply: +/-18 v.
■ Tests points and settings:
On the power supply board, check that the voltage on the pin TP2 is: +9.40V +/-0.1 V. (5DIFF lamp
supplied).
Make sure that all optical parts are clean : emission, reception gun lenses and optical flowcell. It is
mandatoryto use optical paper or tissu and to avoid absorbant papers.
Turn R11 anti-clockwise in order to get the maximum voltage at the output of the preamplifer board.
3 possibilities :
1 - the voltage is over -4 v (for example -3.45v), then re-adjust R11 in order to get 4.0+/-0.1v
2 - the voltage is included between -5.5v and -3.9 v. Adjust R11 potentiometer to the maximum less
1/8th of a turn to avoid the mechanical end-position of the potentiometer. Check again that the voltage
is still between -5.5v and -3.9 v
3 - the maximum voltage is less than 5.5v. There is a problem on the optical bench which can be solved
with a check of the lamp connector, a re-adjustment of the lamp position, a lamp replacement, a re-
adjustment of the optical flowcell or a replacement of the whole optical bench.
Synoptic diagram
Absorbance
To O.D. Signals board
Technical Manual
RAA027BEN 3 - 19
Electric & Electronic principles
Electronic boards description
Function
This board does first a sort of hardware noise eliminator. It checks if the pulse is correct, and not too
close to the previous pulse. The level of the pulse is compared to a reference level, and if the pulse is
too small, it will be ignored. If the pulse has a correct size, this board will extract from it an information
in accordance to its size. After this board, the pulse will be analysed by a small computer
(Microprocessor 68HC11), and this board does a pre-process for it. The incoming signal is from the
amplifier of the LMNE photocell, and the outcoming signal goes to the PULSE#1 board.
Location
Above the pivot of the pneumatic door.
Description
■ Components: Counters, data-latchs, Op-amplifier.
■ Supply: + 5V, +/-18V
■ Tests
points and settings:
Threshold adjustement (R11), see RAS415B: LMNE adjustments.
Optical gain adjustement (R24), see RAS418A: BASO result adjustment.
Technical Manual
3 - 20 RAA027BEN
Electric & Electronic principles
Electronic boards description
Synoptic diagram
LMNE
Pre-ampli
Board
Absorbance
Signal Absorbance
Signal
to
#1 Pulse
Board
Technical Manual
RAA027BEN 3 - 21
Electric & Electronic principles
Electronic boards description
Function
This board extracts information from count chambers after preamplification. The signal is compared to
a threshold level, to eliminate noise. After that, it is amplified, and a peak-detector stores its maximum
value. It is the size information for the microprocessor which will analysed the signal just after this board.
The board gives also the following information, the width and the number of cells.
Location
In the rack of electronic's cards (Bus G96) position 8.
Description
■ Components: Op-amplifier, resistors, capacitor.
■ Supply: +5V, +/-18V
■ XAA262A Tests points and settings:
Threshold adjustement,
Matrix resistive gain adjustement (R1), see RAS415B: LMNE adjustments.
Baso resistive gain adjustement (R27), see RAS418A: BASO result adjustment.
■ XAA262B Tests points and settings:
Potentiometer (R1) is removed
Potentiometer (R19) is replaced by a connector
Technical Manual
3 - 22 RAA027BEN
Electric & Electronic principles
Electronic boards description
Synoptic diagram
ODR Signal
#1 Preampli
Board
RBC-WBC-
PLT-HGB
Signals
board
BASO Signal
#1 Preampli
Board
Function
This board stops all high frequency parts of the command signal. It prevents from any disturbance for
other electronic's board of the instrument.
Location
Just above the motor of the 5DIFF, in the back of the pneumatic door.
Description
■ Components: Selfs, capacitor.
Technical Manual
RAA027BEN 3 - 23
Electric & Electronic principles
Electronic boards description
Synoptic diagram
Up/down
End Of Run
Sensor
To Pump Motor
Driver Board
Motor
+
Tachymeter
Function
This board does basic routines to drive the LCD display and the keyboards. Then it reduces the amount
of work of the main system. The computer of this board will keep an eye on the keyboard, and if a button
is pressed, it will call the main system. If this one requires to display something (Words, windows, ...), it
sends commands to the local computer, and lets it work. The local computer will do a process in order
to display user's information. Two types of keyboards can be drive by this board. The internal one, and
the external one, which is a common PC-type keyboard. The information for the LCD screen circulates
through the G96 Bus, but the information from the keyboard (Which is the code of the pressed key)
circulates through the serial line between this board and the JCM340 board.
Location
In the rack of electronic's cards (Bus G96) position 11.
Description
■ Components: 68 HC 11 (Microprocessor), RAM, ROM.
Technical Manual
3 - 24 RAA027BEN
Electric & Electronic principles
Electronic boards description
Then, with contrast control buttons + and -, check the symmetry of the contrast setting:
minimal: Screen completely white.
maximal: Screen completely black.
Synoptic diagram
To JCM340V2
To Display
To External To Matricial
Keyboard Keyboard
Technical Manual
RAA027BEN 3 - 25
Electric & Electronic principles
Electronic boards description
Strap position
■ E1: Page selection (Memory management).
■ E2: Keyboard type ON: QWERTY / OFF: AZERTY
■ E3: RS232 mode (Software compatibility in data transfer).
■ E4: Board base adress (Allows the computer to use this board without conflict with the others).
■ E5: IRQ Selection
■ E6: Boot type (Used to start the internal software).
In case of substitution
The information about the contrast will be lost. Just set it at a correct value.
Function
This board gives regulated and filtered supplies to all equipments of the instrument: From the
transformer, and delivers regulated currents to the different count cell chambers. Some supplies of this
board can be driven by a TTL command (TTL means a standart ON/OFF signal). These TTL lines come
from the interface board #1, through the pressure/vacuum board. They switch all the apperture currents
and the +24VA supply.
Location
Placed under the right back-cover of the instrument (On the left if you are in front of it).
Description
Components: Rectifier, Regulator, Capacitor.
Supply: Depend on the country of use.
Tests points and settings: Checking and adjustement of all voltage supplies (RAS403B: Power supply
module check & adjustment).
Technical Manual
3 - 26 RAA027BEN
Electric & Electronic principles
Electronic boards description
Technical Manual
RAA027BEN 3 - 27
Electric & Electronic principles
Electronic boards description
Function
This board has a lot of different purposes. It mesures the pressure in the pressure circuit (+2,8B) and in
the vacuum circuit (-225mB). It drives LEDs of the open tube door, and of the rack loading stack. It
commands the supply of the compressor, and delivers regulated current for the LED in the HGB count
chamber.
Location
Behind the pneumatic door, in the bottom left.
Description
Components: Transistors, Op-amplifier, Pressure sensors.
Supply: +12V, +18V, +24VA, +5V
Technical Manual
3 - 28 RAA027BEN
Electric & Electronic principles
Electronic boards description
Tests points and settings: Pressure/Vacuum adjustement, see RAS409A: Pressure/Vacuum adjustment.
Synoptic diagram
To WBC-HGB
Chamber light
Voltage/Current
Convertissor
On/Off To 2 Lights
signals Bars boards
#1 Interface
To Power Board
Supply board
Compressor
Command
Technical Manual
RAA027BEN 3 - 29
Electric & Electronic principles
Electronic boards description
Function
The keyboard is a matricial version: It is like a grid, with rows and columns. Keys, when pressed, do a
contact between them. A logical circuit, on the LCD board, does a scanning of the columns with
electrical pulses, and checks, for each columns, if there is a signal back on a row (ex: If it sends a pulse
on the column number 3, and detects the pulse back on the row number 2, it knows that the pressed
button is the (3,2)). Then, it is able to know which key is pressed. If a button goes wrong, then no else
button can work properly. The open door cycle switch is connected to this matrix through an optical
isolator (if this button is always ON, it gives a «keyboard error»). The optical isolator prevents noise from
the long electrical wire of this button (Like an antenna). This board supplies the backlight converter of
the LCD screen.
Location
Under the LCD screen.
Description
■ Components: Buttons, Buzzer.
■ Supply: +12V
■ Tests points and settings: Factory setting.
Technical Manual
3 - 30 RAA027BEN
Electric & Electronic principles
Electronic boards description
Synoptic diagram
Backlight
Converter
To LCD Board
Open tube
Cycle switch
Strap position
■ E1:Opto-isolator option.
Positions 1-3 and 2-4 if U1 is not on the board.
Positions 3-5 and 4-6 if U1 is on the board.
■ R3: LCD luminosity adjustement:
LCD Backlight R3
SHARP LM64P80 LM000106 180k
EPSON EG9012DNZ CXA0111 180k
SANYO LM55055 32NTK CFP 0
OPTREX DMF50260 NFUFW S12542 0
Function
This board has just wires to connect every G96 bus compatible boards together. It replaces a big flat
cable with fifteen plugs on it. The mother board contains some jumpers to set an internal bus, and a
battery to save information during power off (Without battery, some setting could be lost while power
off).
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Location
Above the pneumatic door, behind the electronic boards.
Do not connect the wire normally connected to pin C29 to the +5Vbat (Pin located at the left
hand-side), it destroys the lithium battery and may damage the instrument.
Description
■ Components: Jumper, Big G96 plugs.
■ Supply: +/-12V, +5V, +5Vbat, +24..29V
■ Tests points and settings: None.
Strap position
E1 to E13: Allow, when installed, to propagate the daisy chain, from one connector to the next on the
left side (Chain out to chain in).
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Function
This board is an interface between the main system (On the JCM340) and the stepper motor power
board. It stores and executes commands, and gives results when the main system requires them. At first,
the main system sends it a data file, which associate commands to concrete actions. After that, the main
system sends order, in order to activate the motors through this board. This way of working reduces a
lot the amount of work of the main system to manage the step-by-step motors.
An optical coder is fastened to the piercer carriage motor. It prevents from any misplacement of the
carriage (For example, inverting two tubes).
Location
In the rack of electronic's cards (G96 Bus) position 4.
Description
■ Components: Logical circuits, Power circuits (Dedicated to drive stepper motor).
■ Supply: +5V, +12V, +24V
■ Tests points and settings: Factory setting.
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Electronic boards description
Synoptic diagram
To Stepper
Motor
Power board
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Function
To drive a stepper motor, this board needs to provide them several signals. But these signals are not the
one the microprocessor delivers. Then, with the help of logic components, this board builds them itself
for the motors, according to what the microprocessor on the stepper motor driver board ordered.
Location
Above the compressor (Rear cover to take out), at the back of the loading system.
Description
■ Components: Logical circuits, Power circuits (Dedicated to drive stepper motor).
■ Supply: +5V, +12V, +24V.
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Synoptic diagram
To Loading
System
To Ejection
System
To Rotative
Tray System To Stepper
Motor
Command
Board
To Piercer
System
To Distribution
System
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Function
This board is an external interface for the complete microprocessor system. With it, the main
microprocessor (On the JCM 340) can communicate with the same «language» (or code) than a lot of
other equipments. For example, all the printers have the same interface. If a microprocessor system is
able to speak in this language, all printers will be able to execute what it wants them to do. It is the same
mechanism for the RS232 interface. This one is more general, the microprocessor may exchange data
with a bar-code reader, a host computer, a modem,... The printer interface is fast, but needs a lot of wires
(Parallel transmission), the RS232 is slower, but doesn't need more than 3 wires (Serial transmission).
Location
In the rack of electronic's cards (G96 Bus) position 13.
Description
■ Components: Logical circuits, Microprocessor interface.
■ Supply: +5V
■ Tests points and settings: None.
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Synoptic diagram
Graphic
Printer
Strap position
■ E1: Board base address (Allows the computer to use this board without conflict with the others).
■ E2: IRQ logical level priority (Determinates the priority order with the other board when a processor
request occurs).
■ E3: Printer IRQ line.
■ E4: RS232 IRQ line.
■ E5 to E8: RS232 configuration (For compatibility with the second user of the RS232 line).
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Function
This board is the bridge between some instrument’s sensors and the JCM 340 Microprocessor board.
It as its own microprocessor (68HC11, less powerful than the 68340). It receive signals from all the
optical sensor mounted on pipes (Blood detection cells and chamber detection cells). It also receives
the following informations: Vacuum and pressure OK and door closed. The user has to set the current
which goes through the fluid detector cells (To have an efficient blood detection). This must be done with
the keyboard and the screen, these setable resistors are driven by the computer. This board also drives
valves number 2 and number 3. They are used to take a sample of blood from a tube.
Location
In the rack of electronic's cards (G96 Bus) position 4.
Description
■ Components: 68HC11, Ram, Rom...
■ Supply: +5V, +/-12V
■ Tests points and settings: Sample detection cells adjustement, software setting, see RAS412A:
Sample detection cells adjustment.
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Electronic boards description
Synoptic diagram
Pressure
Vacuum
Sensors
and
Commands
Open tube Software
Door closed Setting
To Reagent
Sensor
To Photocell
Board
Software
Setting
Strap position
■ E1: Board base address (Allows the computer to use this board without conflict with the others).
■ E3: IRQ selection (Line used when the board requests the microprocessor).
■ E4: Clock isolation of the board.
In case of substitution
Set again the current through the blood detection cells and chamber detection cells, and the value of
threshold of detection thresholds.
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Function
This board divides one multiwire cable into a lot of 4-wire cables. Resistors give current and protect
some leds or photocells.
Location
In the back of the pneumatical door, it is the bottom right board.
Description
■ Components: Plugs, Resistors.
■ Supply: +5V, +/-18V
■ Tests points and settings: None.
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Synoptic diagram
Electrovalve 2&3
Upstream
To Alarm Board
Photocells
Function
This board extracts information from count chambers after preamplification. The signal is compared to
a threshold level, to eliminate noise. After that, it is amplified, and a peak-detector stores its maximum
value. It is the size information for the microprocessor which will analyse the signal just after this board.
This board can select one out of two signals at sending to the microprocessor. It permits to have only
one microprocessor for two signals.
Location
In the rack of electronic's cards (G96 Bus) position 7.
Description
■ Components: Op-amplifier, resistors, capacitor.
■ Supply: +5V, +/-18V
■ Testspoints and settings:
Adjustement:
RBC Gain with R19, PLT Gain with R53, WBC gain with R8, see RAS414B: WBC/RBC/PLT Gain
adjustment.
HGB blank adjustement, see RAS413A: HGB Blank adjustment.
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Synoptic diagram
f
ODR/BASO
Signals board
WBC/HGB Chamber To #1
Photodiode Pulse
Board
RBC Resistive
Signal
PLT Resistive
Signal
To #2
Pulse
Board
WBC Resistive
Signal
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Electronic boards description
Function
This board allows the principal system to drive valves number 1 and 4 to 45 of the intrument and to
control the following functions: TTL 12 to TTL 15 switch the apperture current in the count chambers,
TTL 17 switches the heater, TTL 16 and TTL 18 switch the LEDs on the light bar boards, and TTL 11 and
RES signal drive the compressor.
Location
In the rack of electronic's cards (G96 Bus), position 9.
Description
■ Components: Logical circuit, PAL (Programmable array logic)
■ Supply: +5V, +24..29V
■ Test points and settings: There are two XAA349 cards in the instrument. It is the jumper E1 that will
give it its number. If the jumper is set, the board is number 2, otherwise, it is number 1. This jumper will
allow the computer to distinguish them. The other jumpers have the same function, but both cards
have the same setting.
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Synoptic diagram
To Electrovalves 1, 4-26
To Electrovalves 27-45
To Pressure/
Vacuum board
Strap position
E1: Board base address (Allows the computer to use this board without conflict with the others).
In case of substitution
Check jumper is well set according to the number of the board being changed.
Function
This board allows the principal system to drive valves number <46> to <67> and <90> of the instrument.
The TTL 21 line drives the +24VA supply line.
Location
In the rack of electronic's cards (G96 Bus) position 10.
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Description
■ Components: Logic components, integrated power transistors.
■ Supply: +5V, +24..29V
■ Tests points and settings: There are two XAA349 cards in the instrument. It is the jumper E1 that will
give it its number. If the jumper is set, the board is number 2, otherwise, it is number 1. This jumper will
allow the computer to distinguish them. The other jumpers have the same function, they are used in
case of more cards in the same system.
Synoptic diagram
To Electrovalves 46-67
To Electrovalves 90
Unused
Strap position
E1: Board base address (Allows the computer to use this board without conflict with the others).
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Function
This board has to regulate the temperature in the reagent heating device. A thermocouple (A fine sensor)
controls accurately the temperature of the heating device heart and another sensor checks for
overheating (For safety). The thermocouple drives a pulse width modulator, which allows a very efficient
temperature control.
Location
In the back of the pneumatic door, inside the white box, it is the left board.
Description
■ Components: Op-amp, Regulator, Logical circuit.
■ Supply: +/-22V, +24V
■ Tests points and settings: BASO chamber and LMNE chamber temperature adjustment (Reference
and Power) see RAS416B: Temperature adjustment.
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Synoptic diagram
To Thermocouple
LMNE Heater
From
#1 Interface
Board
and
Supply
Board
BASO Heater
Function
This board connects together different sort of plugs. It dispatches signals, and has a barcode reader
ground connected jumper.
Location
At the right of the piercer carriage, under the E.V. number 2 and 48.
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Description
■ Components: Plugs, Jumper.
■ Supply: +5V, +12V
■ Tests points and settings: None.
Synoptic diagram
Function
Display the state of the open tube door, and of the rack loading system (2 cards).
Location
At the left of the open tube door, and at the left of the loading rack stack.
Description
■ Components: Two chips of leds.
■ Supply: Power for leds.
■ Tests points and settings: None.
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Synoptic diagram
To Pressure/Vacuum
Board
Function
The bench board is inserted in the LMNE circuit. On the board take place a high-voltage supply for the
aperture current of the RETIC chamber, and, after a preamplifier, a multiplexer choose between the
LMNE chamber resistive signal, or the RETIC chamber resistive signal. The selected signal is sent to the
RES/BASO signal board, because the analysis process of these signals are the same. It extracts
information called «size», «width» and «length» from the FSL and OFL signals. It goes directly to the
board pulse #2, to be analyzed the same way than the optical pulse coming from the 5DIFF chamber.
Location
On the laser bench.
Description
■ Components: Op-amp., Resistor, capacitor, Logical circuit.
■ Supply: +12V, +/-18V, +5V
■ Tests points and settings: Factory setting.
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Adjustments
The resistive gains of the DIFF channel, RET channel and ERB channel are adjusted on this board (see
RAS424B: ERB adjustment).
Signal processor board: Potentiometer of the LMNE resistive gain is now transferred to the
Optical bench board.
Synoptic diagram
From 5DIFF
#1 Preampli To signal
Board Processor
Board
From
Laser bench
To
PMT
Fluologic
Security loop
Board
PMT
High voltage
To #2
Pulse
Fluorescence
Board
From PMT
Diffraction
From
Photodiode
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Electronic boards description
Function
This board drives the retic part of the instrument. A digital to analogic converter allows the computer to
drive and to control the high voltage of the photomultiplier. A security line is partly controled from this
board. the laser can be put in low-power mode (25%) if it is not needed. A delay system protects the
user from any undesirable high-power mode. The laser will deliver its high power only 30 to 50 seconds
after user's command. This board also controls the high-power of the laser through the software. The
command for the multiplexer for the 5DIFF/RETIC signals in the laser bench board is sent from this
board.
Location
In the rack of electronic's cards (G96 Bus) position 3.
Description
■ Components: Jumper, Switchs, A/N and N/A convertissor.
■ Supply: +12V, +5V
■ Tests points and settings: None.
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Synoptic diagram
Digital/Analogic
Convertor
To Optical
Bench
Board
Analogic/Digital
Convertor
To LASER
Supply
Cover
Switch
Strap position
E1: Device selection:
Jumper U4 Vdd
1-2 MAX506 +5V
2-3 PM7226 +12V
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Electronic boards description
Function
Heart of the instrument, computes each information, and gives results to the user. To start his work, the
microprocessor reads a read only memory, in which he can find instructions to set up the low level part
of its software (Basic routines). This program allows it to work with the hard-drive, in which it will find the
high-level part of its software. The software will manage all functions of the instrument through the
JCM340 board, and the other electronic's boards. Different informations are saved in this board during
power off. The RAM disk is saved in a memory supplied by the G96 bus battery, and the RTC (Real Time
Clock) is saved with the internal battery. Some LEDs give information about the status of the main
system.
Location
In the rack of electronic's cards (G96 Bus) position 12.
Description
■ Components: 68340 microprocessor, RAM, ROM, ...
■ Supply: +5V, +Vbat (To save informations while instrument is off).
■ Tests points and settings: Factory setting.
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Synoptic diagram
G96 BUS
To Floppy Disk
To IDE
Hard Disk
To LCD Board
Strap position
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Electronic boards description
■ IDE hard disk must be setup as «master» (Jumper setup at the rear of the hard disk).
Function
Data exchange with other processor system.
Location
Up to the keyboard, at the left.
Description
■ Components: Magnetic reader head, step-by-step motors, microprocessor.
■ Supply: +5V, +12V
■ Tests points and settings: See following sheet.
Strap position
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Flat cables list
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Wirings
5. Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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Wirings
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6. Electronic principles
That is to say the final dilution stands at 1:234. The dilution is done directly inside the WBC/Hgb chamber
(No mixing chamber).
The spectrophotometer is a part of the chamber and includes a photodiode and a green LED (550nm).
The Hgb measurement is done through the optial sides of the chamber.
The photodiode is connected to an ADC input of a 68HC11 microcontroller after an amplification step:
A sampling of 256 measures is done during 1 second in order to improve the precision of the
measurement because of the low resolution of the 8 bits controller.
The Hgb result is obtained according to the Beer-Lamber law:
■ Hgb = Log(Blank measure/sample measure) x K
The blank value can be adjusted on the test point of the RBC/WBC/PLT/HGB Signal board to 4.80V
(Which corresponds to 62900), a low limit fixed at 45000 gives a reject of the Hgb value.
The Hgb measure occurs in between the 2 WBC counts.
During a rack cycle, the blank measurement is carried out during the WBC chamber rinsing.
An Hgb reference blank value is measured during the phase A of the piercing cycle. This Hgb reference
blank value will be corrected for each cycle with a fraction of the new Hgb blank value.
For exemple:
- Reference blank value: 62400
- Hgb blank phase B1: 62000
- New reference blank value: 4/5e 62400 + 1/5e 62000 = 62300
This new reference value (62320) will be used for the Hgb calculation of the phase B1 and will be taken
as the Hgb reference blank value for the analysis cycle.
This formulation decreases the influence of small variations of the blank value during a rack cycle as
the WBC chamber rinsing and liquid stabilization time is 5 seconds only.
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A maximum of 1.5% variation is allowed between the Hgb reference value and the Hgb blank measure.
If this percentage is overtaken, a suspicion flag is triggered (!).
Overview
■ The resistive count system in the instrument works with a detection chamber and a signal analyser
done with three electronic’s boards. The power supply board does a high voltage supply for the
chamber electrodes. Each electrode is in a different chamber and there is just a gap between the two
chambers. One of the chamber is at atmosphere pressure, the other is at a low pressure (Vacuum). It
does the liquid going from the first to the second through the very small gap (50 to 100µm). The blood
detection ratio is so big, that it is quite impossible to have two cells at the same time in the gap. When
there is no cell between the two electrodes, the voltage between them is the smallest (lowest
resistance). When there is a cell between them, but not in the gap, the voltage stay very low because
there is a lot of place around the cell for the current to go. But if a cell is between the two electrodes
and inside the gap, the space around the cell is really smaller for the current to go. The resistance is
higher, it does, with «I» constant, the voltage increase.
■ Then an electrical signal is delivered to a preamplification board to amplify it. After this board, the signal
goes to an analogic process board (Signal board). First, it compares the signal with a threshold level.
If it is above, the system is activated. This board has a peak detector system, to keep size information
of the cell, until the next board (Pulse board) has read value. A capacitor and a diode store the value
of the peak and a logical switch, driven by «logical glue», reset the peak-detector after read, for the
next incoming pulse. An other signal delivered to the pulse board is in relation with the length of the
signal and a third triggered the two firsts. These reagent ignals are sent to a pulse board, which
digitalizes and stores these information. It counts the total number of cells. At the end of the counting
process, the main system of the instrument reads the results.
■ For the LMNE OD measurement, the signal is generated by a photocell, located in the 5DIFF bench.
After amplification, the analysis process is the same.
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LMNE OD measure
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Laser command
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Blood detection
1 infra-red photocell is located between the sampling needle and the sampling valve, the second one is
located after the sampling valve.
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■ The output voltage of the photocell is compared with Vref threshold adjustable using an E2POT and
analyzed by an input capture of the 68HC11. In order to operate within E2POT acceptable ranges, the
information from the cell is taken from the emiter of the optic U shape.
■ The diagram below shows the photocell answer according to the current applied in the emiter LED and
the detected liquid.
In the instrument, the blood detection cell calibration is done automatically through a specific function
of the ASSISTANCE menu.
Electrovalve command
When the blood has been detected, a command is send to the interface board #2 in order to activate
the sampling electrovalves #2 and #3.
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■ The chamber drain detection differentiates the passage of air and liquid inside the flowcell. The
photocell characteristics show that the best dynamic between air and liquid is obtained for a precise
cell adjustment. The information is taken on the cell collector in order to operate in the working range
of the analogic/numeric converter of the 68HC11 microcontroller.
The photocell adjustment procedure consists by adjusting the current in the LED to be located in the
saturation bent of the voltage output curve with water, then to measure the output voltage with air and
to set the commutation voltage in the middle of these 2 voltages .
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On the instrument, the drain chamber photocell adjustment is done automatically using the photocell
adjustment function of the ASSISTANCE menu. The procedure consists in the following steps:
■ Liquid aspiration
■ LED current adjustment to be situated in the bent of the curve
■ Air aspiration
■ Check the dynamic air/liquid
■ Set up the commutation threshold of the photocell
The transition time of the liquid and air in front of the photocell is also taken into account in
the drain alarm management.
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of the ABX Basolyse is heated at 74°C. If the room temperature is about 20°C, the temperature in the
BASO chamber will be:
(20 + 74)/2 = 47°C
■ The thermical inertia of the heating coil is needed to heat the ABX Basolyse fast. It is just regulated at
a temperature of 74°C, and when the ABX Basolyse goes through, it becomes warm instantaneously.
■ The heater coil has a probe in it, which is connected to a thermostat. This thermostat stabilizes the
temperature at 74°C. There is no command signals, the BASO heater is always hot when the
instrument is ON.
LMNE Case
■ For the LMNE/RETIC chamber, the accuracy of such parameters as temperature and incubation time
is a determining factor. Then the control system is more elaborate, and an other way of heating is used.
■ The LMNE/RETIC chamber is placed in a heater. This heater is driven by two probes. The first one,
very close to the heater, is there to protect the heating element (Resistor) from being too hot. The
second one, a thermocouple, is much more precise. It is plunged into the mixe of ABX Leucodiff and
blood sample. It has a short answer time, and tell instantaneously the temperature of the mixture.
■ The reaction time is exact too. To have a proper reaction, the mixture has to go from its temperature
to 35°C in 9 seconds. The thermocouple allows the electronic's board to increase gradually the
temperature of the LMNE/RETIC chamber.
RETIC Case
■ The reaction takes place into the same chamber, with the same temperature. The reagent is not ABX
Leucodiff, but ABX Fluocyte.
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6.3. Inputs/Outputs
■ The liquid cristal display (LCD) is driven by its dedicated processor system, located under the LCD
panel. This system receives informations as letter binary codes, dots coordinates, or «clear screen»
and «do a new line» commands,... and calculate electronic's signals to activate liquid cristals. It does
the low part of the display work. To calculate windows, to store information until the LCD
microprocessor is ready, an other processor system, located on the LCD board, does the medium part
of the display work. This system is, itself, driven by the main system, from which it receives orders and
data (Like results of blood analyse). The main system does the high part of the display work. At the
starting of the instrument, the main system load a file into the LCD board, which explain the LCD board
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system how to react at orders. It allows to change display ability easily, by changing software, and not
the board.
■ To set the contrast, the LCD board receives commands from the keyboard through the main system.
The digital/analog convertissor of the 68HC11 commands the supply of the LCD panel, and change its
contrast.
■ The backlighting is done by a high voltage low pressure gas tube. To supply it, an integrated
convertissor is used, which furnishs a 1kV voltage from a 12V supply.
■ The LCD board is also the interface between the main system and the two keyboards. One is a
matricial keyboard, the other is an IBM compatible keyboard. The matricial keyboard is a grid of
electrical wires, with rows and columns. Each button is at a cross between a row and a column. The
LCD board sends pulses to each column, one after the other, and checks all rows to know is the pulse
is back. For example, if the pulse is sent on the column number three, and is received on the row
number two, the processor system of the LCD board knows that the pressed button is at the cross (3,
2). The open tube cycle switch is located at a cross of this grid. If it is always pressed by something, a
«keyboard error» will appear on the screen.
■ The IBM compatible keyboard has a grid of buttons too. But a processor system was added, to send
codes of keys through a serial line. This processor check the grid the same way (With pulses). If a
button is pressed, it sends a binary number according to the button. This system allows a low number
of wires (5) be enough to communicate. The binary code is received by the LCD board, which sends it
to the JCM 340 board through a serial line.
Technical Manual
3 - 100 RAA027BEN
Electric & Electronic principles
Electronic principles
■ For a processor to communicate with other processors, two transmission mode can be used: parallel
transmission mode and serial transmission mode. The parallel transmission is fast, but needs a lot of
wires. The serie transmission is slower but needs only three wires.
■ In the parallel transmission mode, they are usually twelve to sixteen wires. eight (One wire stands for
one bit) for data (Byte size), one for the ground, one for the acknowledge, one for validation and a
cupple of more if needed (ex: In case of a printer, it exist a wire called «paper out»). It is fast, because
a byte is transmitted in one clock pulse (Eight wires can transmit eigth bits, and one byte is equivalent
to eight bits).
■ For printers, the standart is, since a long time, with parallel transmission mode.
■ In the serial transmission mode, a byte is transmitted in eight clock pulses. At the first clock pulse is
transmitted the first bit of the byte, at the second clock pulse is transmitted the second bit of the byte,...
at the eighth clock pulse is transmitted the eighth bit of the byte. Then it is very slower. It needs only
three wires (Ground, transmission, reception). The usual standart for series transmission is called
RS232. It works always with +12V and -12V signals, and at definite speed (1200, 2400, 4800, 9600 bits
per second)
■ In the usual cases, the serial transmission is easier to use (Smaller plugs, less wires,...). It explains why
barcode readers, keyboards and host computer connection is usually done with serial transmission. A
barcode reader has a code encoder as a keyboard, but instead of having buttons, it has a photocell
associated with a rotating mirror. The mirror allows the photocell to scan the whole barcode. The
photocell receives the light from the barcode, and the processor system of the reader converts the
series of high and low electrical level to a number. After encoding, it is this number which is sent to the
RS232/Printer board.
■ The RS232/PRINTER board is driven by the main system.
Technical Manual
RAA027BEN 3 - 101
Electric & Electronic principles
Synoptics
7. Synoptics
See synoptic diagrams on next page
Technical Manual
3 - 102 RAA027BEN
Analysis cycle technology
1. Startup ....................................................................................................................2
1.1. Daily Startup ......................................................................................................................... 2
1.2. Standby mode ...................................................................................................................... 3
1.3. Daily shutdown ..................................................................................................................... 3
3. Technology ............................................................................................................8
3.1. Sampling ............................................................................................................................... 8
3.2. Dilutions ................................................................................................................................ 9
3.3. CBC measurement principles ............................................................................................. 15
3.4. Differential measuring principles ........................................................................................ 17
3.5. Reticulocytes measuring principles .................................................................................... 20
3.6. Erythroblasts measuring principles .................................................................................... 23
Technical Manual
RAA027BEN 4-1
Analysis cycle technology
Startup
1. Startup
Duration
Cycle
(in seconds)
1 Door test 1
2 Reagent tests 1
3 Vacuum presure test 10
4 5DIFF Pump position test 1
5 Autocontrol 40
6 Diluent rinsing 90
7 5DIFF Priming 30
8 Blank cycle (1 to 3) 56, 62 or 68
Laser power check
Total (1 blank cycle) 229
Total (2 blank cycles) 235
Total (3 blank cycles) 241
1- Door test: This test checks the protection door position of the manual sampling needle. When this
door is in its upper position (Manual sampling allowed), it is impossible to run an automatic piercing
analysis cycle.
2- Reagent tests: This test checks the presence of the required reagents. When a reagent runs out, a
corresponding alarm message is displayed at the end of the current cycle. Carry out the reagent
replacement procedure.
3- Vacuum 1 pressure test: This test checks the minimum values required for the working pressure and
vacuum. When these values are not reached, a corresponding alarm message is displayed at the end of
the current cycle.
4- 5DIFF position test: This test checks the home position of the 5DIFF pump in order to allow perfect
timing between the pump motions and the different hydraulic cycles.
5- Autocontrol: The autocontrol cycle resets the mechanical axes (Loader, rotation, piercer, ejection)
and checks the hydraulic transfers using the detection cells placed on the main chamber drainage tubes.
When a problem occurs during this autocontrol check, the startup cycle is immediately stopped.
6- Diluent rinsing: A diluent rinsing is mandatory before running samples as the instrument is filled with
detergent by the shutdown cycle run at the end of the working day. This cycle allows the rinsing of the
counting and the measuring parts before the «blank cycle» check.
7- 5DIFF priming: This cycle primes the different reagent lines for the «5DIFF» analyses. The 5DIFF
pump is activated several times in order to flush out the air bubbles eventually contained in the tubes or
inside the pump body.
Technical Manual
4-2 RAA027BEN
Analysis cycle technology
Startup
8- Blank cycle: This cycle checks the cleanliness of the instrument parts involved in the countings and
the measures (Counting chambers, HGB flowcell, 5DIFF flowcell, etc...), as well as the pollution of the
different reagents. A «5DIFF» analysis is carried out on reagents only, results of this measure should not
exceed the limits given below. Should this not be the case, a second, and a third measure are launched
to confirm wheteher a possible pollution problem exists.
■ A record of the daily blank cycles is available in ASSISTANCE menu, function <4> in order to follow
up the cleanliness of the instrument. This follow up gives an indication of the cleaning and maintenance
procedures to be carried out.
■ The STANDBY mode allows the instrument to remain unused for a certain time without any reagent
consumption, and very low electrical consumption. The compressor stops and the remaining pressure
and vacuum are released from the pneumatic circuits.
■ The automatic standby mode after the last instrument operation can be set up by the user.
■ When the instrument remains in standby mode for a long period, it is necessary to perform a rinsing
cycle (Startup cycle) before any analysis cycle.
■ The user has the possibility to set up a final rinse cycle (Shutdown cycle) after a pre-defined standby
duration.
■ The daily shutdown can be automatically performed according to the user setup functions.
■ The daily shutdown can also be run by pressing the Shut down key. The shutdown cycle has a duration
of 130 seconds and includes following steps:
Duration
Cycle
(in seconds)
1 Door test 1
2 Reagent tests 1
3 Vacuum presure test 10
4 5DIFF Pump position test 1
5 Autocontrol 40
6 ABX Cleaner rinsing 69
7 Compresor discharged 8
Total 130
Technical Manual
RAA027BEN 4-3
Analysis cycle technology
Analysis cycle description
■ The green LED located above the manual sampling needle is lit; The protection flap of the manual
sampling needle is in its lower position.
■ Lift up the protection flap of the manual sampling needle. Remove the cap of the blood sample tube
and place it in the sampling position, the sampling needle deep inside the tube. Press on the sampling
bar located behind the needle to start the manual cycle.
■ The green and red LED flash during the aspiration period. The sample tube can be removed from the
sampling position when the red LED remains ON.
■ The sampled blood (130µl approximately) is aspirated through the commutation valve and arrives in
the first sample detection cell.
■ The sampled blood fills the loops of the sampling valve and arrives in the second detection cell.
SAMPLING AUTOMATIC
ATMOSPHERE
MANUAL
WASTE
■ When the blood arrival is detected by this second detection cell, the sampling valve is activated and
the different blood volumes contained in the valve loops are transferred to the dilution and measure
chambers.
When a RETIC cycle is requested, the RETIC sample is held in the sampling valve capillary
until the LMNE sample is transferred from the LMNE/RETIC chamber to the LMNE optic
bench. Then, the RETIC sample is transferred to the LMNE/RETIC chamber.
■ The manual sampling needle is rinsed with ABX Diluent internally and externally by the rinsing carriage
which slides up and down along the sampling needle.
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4-4 RAA027BEN
Analysis cycle technology
Analysis cycle description
■ The green LED on the left-hand side of the rack loader is on. One or several racks containing sample
tubes are loaded into the rack loader.
■ The automatic piercing cycle starts when the Start rack key is pressed.
■ The loading flaps open and the first rack drops down into the rotation mechanism. The mixing of the
sample tubes starts.
■ The detection system checks the rack type (Rack no., analysis type and rack tube capacity) and the
presence of tubes. A second rack is loaded during the mixing of the first one.
■ The first tube to be sampled is extracted from the rack by means of the pneumatic grabber, and placed
into its piercing position.
■ The piercing needle rises and pierces the tube cap. The tube is briefly in contact with the atmosphere
in order to compensate the residual vacuum (or pressure) inside the sample tube. Then blood
aspiration starts (200µl approximately).
■ The sampled blood is aspirated through the commutation valve and arrives in the first sample
detection cell. The sampled blood fills the loops of the sampling valve and arrives in the second
detection cell.
■ When the blood is detected by this second detection cell, the sampling valve is activated and the
different blood volumes contained in the valve loops are transferred to the dilution and measurement
chambers.
When a RETIC cycle is requested, the RETIC sample is held in the sampling valve capillary
until the LMNE sample is transferred from the LMNE/RETIC chamber to the LMNE optic
bench. Then, the RETIC sample is transferred to the LMNE/RETIC chamber.
■ The piercing needle is rinsed internally and externally with ABX Diluent.
Technical Manual
RAA027BEN 4-5
Analysis cycle technology
Analysis cycle description
ABX Fluocyte
Pump 1x2.5ml
ABX Leucodiff
Pump 1x1ml
BASO 10µl
ABX Basolyse
RETIC
Pump 2x1ml
ABX Diluent
Pump 5ml RBC 0.5µl
LMNE
BASO WBC RBC
HGB RETIC
ERB
2.3.1. RBC/PLT
■A volume of 0.5µl of blood sample contained in the sampling valve capillary is pushed with 5ml of ABX
Diluent into the RBC/PLT chamber.
■ The 1/10 000 dilution is homogenized by means of air bubbles applied at the bottom of the chamber.
■ The dilution is aspirated through the aperture of the counting head for the first measurement.
■ At the end of the first count, a backflush is applied in order to clean the counting chamber.
After the second measurement, the chamber is drained then rinsed with ABX Diluent. After the second
measurement, the chamber is drained then rinsed with ABX Diluent.
2.3.2. WBC/HGB
■ A volume of 10.7µl of blood sample contained in the sampling valve loop is pushed with 2ml of ABX
Diluent into the WBC/HGB chamber.
■ 0.5ml of ABX Alphalyse is added to the mixture.
■ The 1/234 dilution is homogenized by means of air bubbles applied at the bottom of the chamber.
■ The dilution is aspirated through the aperture of the counting head for the first measurement.
■ At the end of the first count, a backflush is applied in order to clean the counting chamber. The HGB
measurement is performed at the end of the backflush.
Technical Manual
4-6 RAA027BEN
Analysis cycle technology
Analysis cycle description
2.3.3. BASO
■ A volume of 10µl of blood sample contained in the
sampling valve loop is pushed with 2x1ml of heated
ABX Basolyse into the BASO chamber. The 1/200 dilution is homogenized by means of air bubbles
applied at the bottom of the chamber.
■ The dilution is aspirated through the aperture of the counting head for the first measurement.
■ At the end of the first count, a backflush is applied in order to clean the counting chamber.
■ After the second measurement, the chamber is drained then rinsed with ABX Basolyse.
2.3.4. LMNE
■A volume of 25µl of blood sample contained in the LMNE sampling valve loop is pushed with 1 ml of
ABX Leucodiff into the LMNE/RETIC chamber. The 1/40 dilution is heated to 35°C and homogenized
by means of air bubbles applied at the bottom of the chamber.
■ 1ml of ABX Diluent is injected into the chamber to stop the reaction.
■ The 1/80 dilution is transferred to the optical bench, sleeved with a double hydraulic sleeve and
pushed/aspirated through the LMNE flowcell.
■ After measuring (Absorbance and resistivity), the flowcell is rinsed with ABX Diluent.
When a DIR (DIFF+RET) cycle is requested, the LMNE sample transfer is carried out first, the
sample valve remains activated during the LMNE incubation time of the LMNE/RETIC
chamber, as soon as the LMNE sample is transferred to the LMNE optic bench, the RETIC
sample is transferred to the LMNE/RETIC chamber.
Technical Manual
RAA027BEN 4-7
Analysis cycle technology
Technology
3. Technology
3.1. Sampling
Manual
1- Aspiration of 130µl of blood through the commutation valve.
2- The blood sample goes to:
3- C2 detection cell
4- Sampling valve
5- C1 detection cell
6- C1 triggers the sampling valve switch
7- Blood volumes contained in the valve loops are transferred to the measurement chambers
8- Internal and external needle rinse
Automatic
1- Rack mixing
2- Rack identification and tube detection
3- Tube extraction from the rack and cap piercing
4- Aspiration of 200µl of blood
5- Aspiration of the specimen through the commutation valve
6- Steps 2 to 5 of Manual
Commutation
valve
Sampling
valve
C1
C2
WASTE
Technical Manual
4-8 RAA027BEN
Analysis cycle technology
Technology
3.2. Dilutions
RBC/PLT Dilution
RBC/PLT measurement
Method: Impedance
Aperture diameter: 50µm
Count vacuum: 225mb
Count period: 2x5 seconds
Temperature of reaction: Ambiant
RBC 0.5µl
ABX Diluent
Pump 1x5ml
RBC
■A volume of 0.5µl of blood sample contained in the sampling valve capillary is pushed with 5ml of ABX
Diluent into the RBC/PLT chamber.
Technical Manual
RAA027BEN 4-9
Analysis cycle technology
Technology
WBC/HGB Dilution
WBC counts
Method: Impedance
Aperture diameter: 100µm
Count vacuum: 225mb
Count period: 2x5 seconds
Temperature of reaction: Ambiant
HGB measurement
Method: Photometry
Wavelength: 550nm
Measurement period: 2x5 seconds
Temperature of reaction: Ambiant
WBC/HGB
10.7µl
ABX Diluent
Pump 2x1ml
ABX Lyse
1x0.5ml
WBC
HGB
■ 10.7µl of blood sample contained in the sampling valve loop is pushed with 2ml of ABX Diluent into
the WBC/HGB chamber. 0.5ml of ABX Lyse is added to the mixture.
Technical Manual
4 - 10 RAA027BEN
Analysis cycle technology
Technology
BASO Dilution
BASO counts
Method: Impedance
Aperture diameter: 80µm
Count vacuum: 225mb
Count period: 1x5 seconds
Temperature of reaction: 47.5°C
BASO
10µl
ABX Basolyse
Pump 2x1ml
BASO
■ 10µl of blood sample contained in the sampling valve loop is mixed with 2x1ml of heated ABX Basolyse
and sent to the BASO chamber.
Technical Manual
RAA027BEN 4 - 11
Analysis cycle technology
Technology
LMNE measurement
Focused flow impedance
Method:
Ligth absorbance
Aperture diameter: 60µm
Temperature of reaction: 37°C
ABX Leucodiff
Pump 1x1ml
ABX Diluent
Pump 1x1ml
LMNE
25µl
LMNE
RETIC
ERB
■ 25µl of blood sample contained in the LMNE sampling valve loop is mixed with 1ml of ABX Leucodiff,
and sent to the LMNE chamber.
■9 seconds later, 1ml of ABX Diluent is added to the mixture to stop the reaction.
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4 - 12 RAA027BEN
Analysis cycle technology
Technology
RET Dilution
RET measurement
Scattered light
Method: Fluorescence
Focused flow impedance
Wavelength: 530nm
Aperture diameter: 60µm
Incubation time: 25 seconds
Temperature of reaction: 37°C
RET
0.8µl
LMNE
RETIC
ERB
■ 0.8µl of blood sample contained in the RETIC sampling valve capillary is mixed with 2.5ml of ABX
Fluocyte and sent to the LMNE/RET chamber.
Technical Manual
RAA027BEN 4 - 13
Analysis cycle technology
Technology
ERB Dilution
ERB measurement
Scattered light
Method: Fluorescence
Focused flow impedance
Wavelength: 530nm
Aperture diameter: 60µm
Incubation times: 25 seconds (lysing)
24 seconds (staining)
Temperature of reaction: 37°C
ABX Leucodiff
Pump 1x1ml
ERB
25µl
LMNE
RETIC
ERB
■ 25µl of blood sample contained in the LMNE sampling valve loop is mixed with 1ml of ABX Leucodiff,
and sent to the LMNE/RETIC chamber.
■ 25 seconds later, 1ml of ABX Fluocyte is added to the mixture for 24 seconds.
Technical Manual
4 - 14 RAA027BEN
Analysis cycle technology
Technology
RBC/PLT
■ The RBC’s and PLT’s are measured by
an electronic impedance variation
principle. This means that an electronic
field is generated around the micro-
aperture within the chamber in which
the blood cells are pulled through.
■ The sample is diluted with an
electrolytic Diluent (Electronic current
conducting fluid), mixed then pulled
through a calibrated micro-aperture.
Two electrodes are placed on either
side of the aperture and electric current
continuously passes between the two Pulse height
electrodes. Plt Pulse RBC pulse
■ As the blood cells pass through the
aperture, they create resistance
(Impedance) in the electronic field
between the two electrodes. The
voltage, which measures the cells, is Time
proportional to the size of the cell. Number of cells
Since the current is constant and Analogue conversion
remains unchanged, the larger the cell
is, the «more» resistance it has. The
smaller the cell is, the «less» resistance
it has. Cell size
■ These electronic voltages vary in pulse Number of cells Data integration and plotting
size as the cells pass through the of RBC distribution curve
aperture. The pulses are amplified,
channeled according to size and
threshold, grouped and then
RBC
mathematically calculated along with
the calibration coefficients to give a Cell size
final numerical value for both RBC’s
and PLT’s.
Number of cells
Analogue conversion
Results
■ Number of cells counted per volume
unit x calibration coefficient
Cell size
Histograms Number of cells Data integration and plotting
■ RBC: Distribution curves on 256 of RBC distribution curve
counting channels from 30fl to 300fl.
■ PLT: Distribution curves on 256
channels from 2fl to a mobile threshold. PLT
This threshold moves according to the
microcyte population present in the Cell size
analysis area.
Technical Manual
RAA027BEN 4 - 15
Analysis cycle technology
Technology
HGB
■ The hemoglobin freed by the lysis of the red blood cells combines with potassium cyanide to form a
cyanmethemoglobin compound.
■ Absorbance is then measured by spectrophotometry, at a wave length of 550 nm. The absorbance
value obtained is then multiplied by a coefficient in order to obtain the hemoglobin value.
■ During the closed-tube cycle, an HGB blank measurement is performed between 2 chamber rinses,
the final blank value is calculated by incorporating the previous blank measurements (1/5 of the new
value, 4/5 of the previous calculation).
■ In manual mode, an HGB blank value is performed on each cycle.
Result: HGB = Log (Blank value/Sample value) x K
HCT
The height of the impulse generated by the passage of a cell through the micro-aperture is directly
proportional to the volume of the analyzed red blood cell. The hematocrit is measured as a function of
the numeric integration of the MCV.
RDW
■ The study of the distribution of RBCs detects erythrocyte anomalies linked to anisocytosis.
■A Red Cell Distribution Width (RDW) will enable you to follow the evolution of the width of the curve in
relation to the number of cells and their average volume.
Result: RDW = (KxSD)/MCV
with:
K = system constant.
SD = Determined standard deviation according to statistical studies on cell distribution.
MCV = Mean Corpuscular Volume of erythrocytes.
MPV
The MPV (Mean Platelet Volume) is directly derived from the analysis of the platelet distribution curve.
PCT
Thrombocrit is calculated according to the formula:
PCT (%) = (PLT (103/µl) x MPV (µm3))/10 000
PDW
■ PDW (Platelet Distribution Width) is calculated from the PLT distribution curve.
■ The PDW is represented by the width of the curve between 15% of the number of platelet starting from
2 fl (S1) and 15% of the number of platelets beginning with the variable top threshold (S2).
Technical Manual
4 - 16 RAA027BEN
Analysis cycle technology
Technology
WBC
■ Counting channel: The measurement principle is the same as for RBC counting. The WBC count is
performed in the WBC/HGB chamber. The signal processing device places an electronic threshold
between the WBC and the PLT (and the lysed RBC).
Results: Number of cells per volume unit x coefficient of calibration.
■ The results of the count are compared with the results of the BASO count and LMNE channel in order
to give the complete differentiation in absolute numbers and percentages.
BASO
■ The detection principle is the same as for RBC. The BASO counting is done in the separate BASO
chamber with a specific lysing reagent: ABX Basolyse.
■ After the ABX Basolyse reagent action, all leukocytes except basophils lose their membranes and
cytoplasm. It then becomes easy to separate the basophils from the nuclei of other leucocytes.
■ From the beginning of the volume axis to threshold <1>, debris from hemolized cells is found. The
basophils are located from threshold <2> to the end.
■ The total WBC count is represented by the total number of nucleic particles plus the basophils.
■ Basophil % is calculated from the number of particles counted between threshold <2> and the upper
limit.
■ Results:
Number of cells per volume unit x coefficient of calibration in percentage regarding the total number
of counted cells (BASO + WBC nuclei).
The results of the BASO channel are also associated with those of the other channels (WBC and
LMNE) to give the complete differentiation in absolute numbers and percentages.
Technical Manual
RAA027BEN 4 - 17
Analysis cycle technology
Technology
DOUBLE MATRIX
■ The Double matrix is based on 3 essential principles:
1- The double hydrodynamic sleeving «DHSS» (HORIBA ABX patent).
2- Volume measurement: impedance changes.
3- Cytochemical staining and optical absorbance measurement.
■ Method:
- The whole blood sample contained in the LMNE loop of the sampling valve is sent to the LMNE
chamber where it is mixed with a specific reagent, ABX Leucodiff. This reagent lyses the RBC,
stabilizes the WBC’s in their native forms and differentially stains the leucocytes.
- After the reaction/dilution step in the heating bath, the solution is transferred to the optical bench
using an aspiration, before being analysed in the measuring chamber. The dilution is sleeved with a
double hydrodynamic sleeving and passes through the optical windows and the 60µm diameter
aperture of the LMNE flowcell. Each cell is measured both in absorbance (cytochemistry) and
resistivity (volume).
- From these measurements, a matrix is drawn up with volumes on the X-Axis and optical transmission
on the Y-Axis.
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4 - 18 RAA027BEN
Analysis cycle technology
Technology
■ Monocytes: With a relatively high volume, and intermediate optical absorbance post cytochemical
staining, the monocytes are classically located as indicated above.
Platelets and debris from erythrocyte lysis represent the background noise population located in the
left area of the matrix.
■ Lymphocytes: The lymphocytes being small with regular shape, are positioned in the lower part of
both the optical axis and volume axis.
Normal lymphocyte populations are generally observed with a gaussian distribution pattern.
Large lymphocytes are detected in the ALY (Atypical Lymphocytes) zone, where reactive lymphoid
forms, stimulated lymphocytes and plasmocytes are also to be found.
Technical Manual
RAA027BEN 4 - 19
Analysis cycle technology
Technology
The far left side of the lymphocyte zone should normally be empty, but when small lymphocytes are
present, population may exist in this area.
The presence of platelet aggregates is detected by a distribution pattern that moves from the origin of
the matrix (Background zone) into the lymphocyte zone.
The NRBCs having their cytoplasmic membranes lysed like those of the erythrocytes, will have their
nuclei situated to the far left side of the lymphocyte zone.
■ Eosinophils: With reagent action on cytoplasmic membranes, the leukocytes keep their native size
and only eosinophils are colored for optical separation.
Eosinophils will be situated in the upper part of the optical Y-axis due to their strong absorbance
qualities and their size, which is nearly equivalent to large neutrophils.
■ Neutrophils: The neutrophils, with their cytoplasmic granules and their generally segmented nuclei,
will scatter light depending on their morphological complexity. A hypersegmented neutrophil will give
an increased optical response.
■ Additional parameters: LIC (Large Immature Cells) and ALY (Atypical Lymphocytes) complete the
panel available on the matrix. A Blast alarm is generated from increased counts within the LIC area,
this is correlated with Blast detection on the Basophil curve. The sensitivity of all alarms is adjustable.
■ 0.8µl of whole blood are sampled by the sampling valve and mixed with 2.5ml of ABX Fluocyte.
This reagent contains a fluorescent stain which is specific to nucleic acids: thiazol orange (Thiazol
orange is a patented product from Becton Dickinson San Jose, CA, USA).
■ The dilution is warmed at 37°C for 25 seconds. The stain molecules enter through the cell membrane
and fix the ribonucleic acid molecules.
■ This binding gives an increase of the fluorescence (enhancement: ~3000x). After 25 seconds, the
solution is transferred to the laser optical bench to be measured.
■ The laser optical bench simultaneously measures the fluorescence of the cells passing through the
measuring point into the flowcell, and volume by impedance.
OFL: The fluorescence is collected using a lens focused on the optical flowcell and located at 90° from
the light beam, an interferential filter specific to the thiazol orange stain selecting only the fluorescent
wavelength and a photomultiplier tube.
FSL: The photodiode measuring diffraction is located in the beam axis (0°) behind a dark field which
stops the direct light.
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4 - 20 RAA027BEN
Analysis cycle technology
Technology
RET MATRIX
■ The reticulocyte matrix is generated from 2 measurements: resistivity volume (CIS) and orthogonal
fluorescence (OFL) of cells according on the X and Y axes respectively.
■ Mature red blood cells without RNA show little or no fluorescent signal. They are located at the bottom
of the matrix and horizontally distributed according to their MCV and RDW.
■ Reticulocytes are separated from the red blood cells by their fluorescence which is proportional to the
RNA content and their maturity. The most fluorescent elements which are saturated at the top of the
matrix are most as immature. Nucleated Red Blood Cells may also be found in this area.
F4
F3
F2
F1
R1 R2 R3 R4
Technical Manual
RAA027BEN 4 - 21
Analysis cycle technology
Technology
■ RETM%: Percentage of reticulocytes having a medium fluorescence according to the total number of
reticulocytes.
RETM% = (RETM x 100)/RET
■ RETH%: Percentage of reticulocytes having a high fluorescence according to the total number of
reticulocytes.
RETH% = (RETH x 100)/RET
The 3 percentages above correspond to the results LFR, MFR & HFR (Bibliography.3, 4 & 5).
■ IMM: Percentage of cells in the IMM area regarding the total number of RBC. Very immature
reticulocytes as well as NRBC may be found in this area.
■ MFI: Mean Fluorescence Index, expressed in %. Calculation mode:
MFI = [Channel of mean fluorescence - F1 Threshold]/([F4 Threshold - F1 Threshold]x 100)
■ MRV: Mean Reticulocyte Volume. Calculation method:
MCV calculation on the RBC channel.
Search for the mean volume (in #channel) of the RBC matrix [CMG].
Search for the mean volume (in #channel) of the reticulocytes [CMR].
MRV = MCV x (CMR/CMG)
■ IRF (Immature Reticulocyte Fraction):
IRF = (RETH# + RETM# + IMM#) / RET#
■ CRC (Corrected Reticulocyte count):
CRC% = Ret% x (patient HCT / normal HCT)
CRC% compensates for the increase in «Stress reticulocytes», in anaemic patients.
Normal HCT = Mean of the HCT normality limits.
BIBLIOGRAPHY
1- J.F. KOEPKE MD & J.A. KOEPKE MD; Reticulocytes. Clinical lab. Haemat. 1986, 8, 169-179
2- B.H. DAVIS; Immature Reticulocyte Fraction (IRF): By any name, a useful clinical parameter of
erythropoietic activity. Laboratory Hematology. 2:2-8 ©1996 ISLH
3- B.H. DAVIS, N.C. BIGELOW; Flow cytometric reticulocyte quantification using thazole orange
provides clinically useful reticulocyte maturity index. Arch. Pathol. Lab. Med 113-684, 1989
4- B.H. DAVIS, N.C. BIGELOW, E.D. BALL, L. MILLS, G. CORNWELL; Utility of flow cytometric
reticulocytes quantification as a predictor of engraftment in autologous bone marrow transplantation.
Am J Hematol. 32-81. 1989
5- B.H. DAVIS, M. DICORATO, N.C. BIGELOW, M.H. LANGWEILER; Proposal for standardization of
flow cytometric reticulocytes maturity index measurements. Cytometry 14:318 1993
6- B.H. DAVIS ET AL. Flow Cytometric Reticulocyte Analysis Multiinstitutional Interlaboratory
Correlation Study. Am. J. Clin. Pathol. oct. 1994, vol. 102: 468-477
7- G.F. RIEDLER, R. ZINGG; Tabulae Haematologicae, Rocom, 23-30.
8- Clin. Lab. Haem. 1999, 21, 3-10 JX CORBERAND, C SEGONDS, A M FONTANILLES, JP CAMBUS,
G FILLOLA, P LAHARRAGUE. Evaluation of the PENTRA 120 Haemaotogy Analyser in a university
hospital setting
9- Eur J Clin Chem Clin Biochem 1997; 35(2): 105-111 Clinical Performance of Leukocyte Differential on
the HORIBA ABX Pentra 120 Haematological Analyzer Giuseppe Lippi, Marco Nicoli, Nereo Modena and
Giancesare Guidi.
10- Hematol Cell Ther(1999) 41: 47-50 Evaluation of the monocyte counting by the Pentra 120.
Comparison with the manual method and fluoro-flow cytometry. M. Morillon, J. Maslin, J.J. De Pina, F.J.
Louis and G. Martet
11- Clin Chem Lab Med 2000; 38(3):245-249 Determination of reticulocytes: Three methods compared,
Rüdiger Siekmeier, Alexa Bierlich and Werner Jaroß
12- Journal of hematology ISSN 0390-6078 Assessment of hematologic progenitor engraftment by
complete reticulocyte maturation parameters after autologus and allogeneic hematopoietic stem cell
transplantation. Antonio Torres, Joaquin Sánchez, Didier Lakomsky, Josefina Serrano, Miguel A.
Alvarez, Carmen Martin, Carmen Valls, Lourdes Nevado, Antonia Rodriguez, Javier Casaño, Francisco
Martinez, Pedro Gómez.
13- Laboratory Hematology 7:75-80 Comparison of the Automated Reticulocyte Counts and Immature
Technical Manual
4 - 22 RAA027BEN
Analysis cycle technology
Technology
Reticulocyte Fraction Measurements Obtained With the HORIBA ABX PENTRA 120 Retic Blood
Analyzer and the Sysmex XE-2100 Automated Hematology Analyzer. CAROL BRIGGS, DONA GRANT,
SAMUEL J. MACHIN
14- American Journal of clinical pathology. Automated Reticulocyte Counting and Immature
Reticulocyte Fraction Measurement. Comparison of HORIBA ABX PENTRA 120 Retic, Sysmex R-2000,
Flow Cytometry, and Manual counts. Francis Lacombe, MD, PhD, Laurent Lacoste, Jean Philippe Vial,
MD, Alex Briais, Josy Reiffers, MD, Michel R. Boisseau, MD, and Philippe Bernard, MD.
ERB MATRIX
The erythroblast matrix is generated from 2 measurements: resistivity volume and orthogonal
fluorescence of cells according on the X and Y axes respectively. Erythroblasts are serarated from the
leukocytes by their volume and from the platelet background by their fluorescence.
WBCN = box 4 + 5 + 7 + 8 + 10 + 11
ERB = box 3 + 6 + 9.
9 10 11
F3
6 7 8
F2
3 4 5
F1
R1 R2 R3
Technical Manual
RAA027BEN 4 - 23
Analysis cycle technology
Technology
Technical Manual
4 - 24 RAA027BEN
Analysis cycle technology
Mechanic principles & description
3 mechanical principles are used in the Pentra DX 120 - Pentra DF 120 to provide the mechanical
movements of some instrument parts:
■ Stepper motors: Loading of the rack into the rotation tray.
Rotation of the rack into the rotation system
Movement of the piercer in front of the rack
Ejection of the rack into the ejection tray
The movements of the rack into the instrument are a combinaison of the different principles:
1- Loading racks: stepper motor
2- Rotation of the rack to the sampling position: stepper motor
3- Movement of the piercer in front of the sample tube: stepper motor
4- Tube grabbing and extraction: air cylinders
5- Piercing of the sample tube stopper: air cylinder
6- Re-insertion of the tube into the rack: air cylinder
7- Rotation of the rack to the ejection position: stepper motor
8- Ejection of the rack: stepper motor
LOADING
EXTRACTION EJECTION
ROTATION
PIERCING
Technical Manual
RAA027BEN 4 - 25
Analysis cycle technology
Mechanic principles & description
4.2.1. Generalities
Stepper motors are controlled by the stepper motor command board which is able to command the
different movements. These movements are driven by 4 specific stepper motors under the control of
different opto-detectors and micro-switches.
The rotation sequence of a stepper motor can be described with several parameters:
s
Sl
Ra
Rd
Tol
Sst
Sf
Stop EOR x
S: Speed X: Total number of steps to be reached
Sst: Starting speed Sl: Speed level
Sf: Final speed Ra: Acceleration rate
Rd: Deceleration rate Tol: Tolerance
■ The tolerance parameter acts as a security when an EOR sensor has to be reached. A generation order
of (X+Tol) steps is effectively executed and the stop at the EOR has to be included between the steps
(X+Tol) and (X-Tol). This procedure is called Control by generated step counting.
Several test programs are available to check the motor operations. These applications are
dedicated for maintenance purposes only and all requests on these applications will be
executed. None of the security systems will be activated in these menus.
■ Each of the 4 axis (sampler, rotation, ejection, loading) is commanded with a special «Motors» program
accessible in menu «Menus\Assistance\Adjustments».
Technical Manual
4 - 26 RAA027BEN
Analysis cycle technology
Mechanic principles & description
■ This fixed number of steps is named «home recovering». It is adjustable through a maintenance
program. A minimum value is mandatory. Moreover, in order to cancel the sensor mechanical
adjustments (index, cell, etc...), the «zero» position is corrected when adjusting this recovering value.
■ To be able to use rack system, the instrument contains four step-by-step motors. The first is for
loading, the second for turning the rotation carriage, the third for moving the piercer carriage, and the
fourth for ejection.
■ To load a Rack, the rotation carriage has to be in upright position, without any rack in the upper case.
Then, the rack retainers turn down, and allow the whole stack to go down. But at a very precise position
Technical Manual
RAA027BEN 4 - 27
Analysis cycle technology
Mechanic principles & description
(Ttechnician set only), two flaps go in position to jam the stack, except the rack being loaded. Then
rack retainers continue on there way down, and release the rack. It finishs its way in the rotation
carriage. The rack retainers go up, and hold the stack until the next loading. The flaps come back in
home position.
■ After the rack loading, the rotation carriage turn until tubes are put in front of the optical sensor. Then,
the piercer carriage moves, and stop in front of each tube, for the optical sensor to detect them. A
mirror takes place in the rotation carriage, for returning the light coming from the optical sensor (It has
light emitter and photocell in the same case. It allows the instrument to go faster, because it won't care
of free place after that (It won't try to take a sample of blood, or try to read the bar code). When a rack
just come into the instrument, the piercer carriage goes to read the rack barcode. The barcode reader
has an other function. To prevent any mistake such as changing the tube from the rack A to the Rack
B, it reads a sticker printed with barcodes symboles (Code are 0 or 1) on the rotation carriage. This
way, the main system knows from which rack is taken the tube, only by reading the sticker on the
rotation carriage.
Technical Manual
4 - 28 RAA027BEN
Analysis cycle technology
Mechanic principles & description
■ The barcode reader reads the barcode of the rack. This barcode has three different information. The
first three numbers give the number of the rack, the three letters give to the instrument the type of
measure it has to do, and the last two numbers give the size of the rack. Then, it is the rack which
decides the type of measure (CBR, RET, DIR, DIF, ...).
■ An option in the menus of the instrument allows the user to decide which measure he wants to do,
without taking in account the type of rack (It by-passs the rack type of measure).
■ The barcode reader is a sort of scanner. It means that it reads a line by moving a mirror, which sends
the light on a photocell. An embedded microprocessor analyses the up and down signals from the
photocell, and recognizes the code. To consider a read barcode as true, the barcode has to read four
times the same barcode. Then it accepts it, and sends the barcode number to the main system through
a serial line.
■ To take out a tube of blood, two air cylinder (One to put the clips out, and the other to close the clips)
are used. They extract the tube from the rack, and they maintain the tube up to the piercer. Then an
other air cylinder pushs the needle into the tube, and electrovalves 2 and 3 can take a sample of blood.
Technical Manual
RAA027BEN 4 - 29
Analysis cycle technology
Mechanic principles & description
■ To put a rack out of the instrument, an ejection fork come inside the rotation carriage while it is in
horizontal position. Then it turns in vertical position, and the fork holds the rack until it is out of the
instrument. This fork is mechanicaly connected to the door, then there movement are done together.
It is a very precise setting (HORIBA Medical technician only).
Technical Manual
4 - 30 RAA027BEN
Analysis cycle technology
Mechanic principles & description
■ The vacuum circuit has two tanks connected in series. They stands as buffer, to reduces any vibration
due to the variation of the flow (of the consumption) or due to the compressor alternative way of
running. The pressure in these tanks is regulated by two regulators. They have a adjustable inlet valve,
which allows the air to come into if the pressure is too low. Two input filters prevent from any dust in
the circuit. To check the vacuum, the instrument has two gauges. One is mechanical (-330mB), the
other is electronical (-225mB). The mechanical one is located up to the piercer carriage. It just gives an
idee of the vacuum, but is not very sensitive. In case of adjustement. A accurate gauge must be used.
The electrical gauge is located on the pressure/vaccum board. It receives a hole connected to the -
225mB tank, and delivers a analogical signal, which is analysed by the alarm board. If an abnormal
pressure is detected, the instrument's main system will generate a vacuum error.
■ The -330mB vacuum tank supplies the dispensers and the waste chamber to fill them. This chamber
can have the lowest pressure in the instrument, to pump in all liquids. The -225mB vacuum tank
supplies the two regular vacuum chambers, which serve as waste chambers too. These three
chambers are the end of any liquids (mixted or not), their draining hole is connected to the waste can.
Technical Manual
RAA027BEN 4 - 31
Analysis cycle technology
Mechanic principles & description
■ The pressure circuit has only one tank, at a pressure of +2,8B, directly connected to the compressor.
An outlet adjustable valve allows the air to go out, if the pressure is too high. An electronical gauge is
connected to this tank. This gauge is on the pressure/vacuum board (Like the -225mB gauge). If the
pressure is abnormal, the alarm board will generate a pressure alarm. Before supplying anything, the
pressured air goes through a moister trap, which take the humidity out. This trap store the water, until
the discharge valve is activated. Then, the pressure pushs the water out of the instrument (into the
waste can). After that, this air is used for two things: The first is the supply of all air cylinders (at +2,8B)
to have a high strength. The second is the supply of the other parts of the instrument through a +1,5B
regulator. A pressure sensor is connected just after, it allows the user to check.
■ Itis important to set the regulator with a more accurate gauge (HORIBA Medical technician only). The
+1,5B air supplies the dispensers. After that, two other regulators connected in parallel drop the
pressure to +0,9B and +0,1B. The +0,9B circuit supplies the waste and regulated vacuum chambers.
The air pushs all liquids in the waste can. The +0,1B circuit supplies all bubbling pipes. It is a very
accurate setting. To regulate the bubbling flow, calibrated pipes are used. They let, under a +0,1B
pressure, a constant flow of air going into the chambers in which roughness is needed.
Technical Manual
4 - 32 RAA027BEN
Software versions
5 - Software versions
Technical Manual
RAA027BEN 5-1
Software versions
Software versions and compatibilities
Technical Manual
5-2 RAA027BEN
Software versions
Software versions and compatibilities
Software Technical
Main improvements
version note
■ WBC Balance:
During a DIF or DIR cycle, if LMNE- and BASO- flags are triggered and if the
value of the BASO/LMNE Balance is lower than the reject threshold
(configurable in Menu > User > WBC Balance), the software:
- Gives WBC result from BASO channel,
- Triggers a suspicion (!) on WBC result,
- Displays LMNE-, BASO- and WBC/BASO flags.
During a DIF or DIR cycle, if LMNE- and BASO- flags are triggered and if the
value of the BASO/LMNE Balance is higher or equals the reject threshold
(configurable in Menu > User > WBC Balance), the software:
- Gives WBC result from WBC channel,
- Triggers a reject (*) on WBC result,
- Displays LMNE- and BASO- flags.
When WBC/BASO flag occurs several consecutive times (configurable number
in Menu > Machine > Automatic Mode > Automatic Stops), the software:
- Does a Rack stop,
- Displays messages: "STOP RACK", "Several consecutive WBC/BASO flags"
and "CAUTION! Result match automatic stop conditions".
■ 10L Diluent Cubitainer
It is now possible to use a 10L cubitainer of Diluent.
■ Platelet Aggregates: New Conditions of «Suspicion» Message
If platelet result is <120 then Platelet Aggregates + is triggered.
If platelet result is <120 and PDW > 19.5 then Platelet Aggregates ++ and WBC
suspicion (!) are triggered.
For normal conditions of message «Platelet Aggregates», Platelet Aggregates
+++ and WBC suspicion (!) are triggered.2.4.
■ Platelet Raw Counts
The displayed raw counts for platelets are now coherent with the platelet
V2.2.0 RAN243D
results.
The Platelet raw count value is no longer sent in ABX format.
■ Suspicion (!) on WBC
If LMNE+, LMNE-, BASO+ or BASO- alarms are triggered, you will get a
suspicion (!) on WBC result.
If a suspicion (!) is triggered on WBC, a suspicion will also be displayed on
absolute values of NEU, EOS, LYM, BAS and MON.
■ SPS Rack Ejection
If the SPS Evolution have been upgraded from the software version V3.1.0.1 to
the software version 3.2.1.2, then it is possible to do a SPS rack ejection while
the Pentra DX 120 - Pentra DF 120 runs a cycle.
Warning, according to current cyles running on SPS Evolution, a message
«Ejection impossible» can be generated. However the rack ejection is
perfomed as soon as the cycle will allow.
■ HGB parameter transmission
HGB, MCHC and MCH are now sent to the LIS with 2 decimals instead of 3.
■ Modification of NE Threshold Default Value
This modification is only done by default on new systems, or when you install
the sofware with default environment (Option 2), or when you install as first
installation with format disk (Option 1).
If you keep environment when upgrading your software version (option 3), you
have to change the default value of NE threshold:
- In Menu > User > Type data capture/selection, choose the type to modify.
- Close the Type Window and go in Menu > User > Type parametering >
Thresholds.
- Change NE default value to 82.
- If needed, go back in Menu > User > Type data capture/selection to choose
another type and repeat the procedure.
Technical Manual
RAA027BEN 5-3
Software versions
Software versions and compatibilities
Software Technical
Main improvements
version note
■ 2.1. Automatic sample take in QC mode
The Automatic sample take number was defined by default to 5 and is now set
to 1. This prevents to empty a control tube in one time if the «Setup on closed
tube» option is not readjusted before running the QC analyses.
Access: «Quality Assurance\Quality Control\Setup on Closed tube»
V2.2.1 RAN243E
■ 2.2. «Defect on Syringes block» alarm correction
When a DIR rack is run, then following a RET or CBR rack, an alarm «Defect on
Syringes block» occurs on the first tube of the second Rack and the analysis
cycle is stopped.
This error has been corrected in the V2.2.1 software version.
Technical Manual
5-4 RAA027BEN
Software versions
Technical notes
2. Technical notes
Technical
Date
note Technical note subject
(YYYYMMDD)
part number
Improvement of the matrix quality (Replacement of the emission gun
RAN007AA 20040112
filter, grounding the OD preamplifier board)
RAN021AA New EPL6200 EPSON printer 20040206
New setup of the LCD pcb
RAN034AA 20040302
Default setup in QWERTY mode
RAN035AA Availability of the interconnection diagrams 20040316
Kits master for Pentra DX 120 Workstation COMPAQ (XEA802AS) and
RAN003AA 20040319
FUJITSU (XEA803AS)
RAN024AA Update of Pentra DX 120 user manual 20040330
RAN004AA Kits software version V1.0.0 Pentra DX 120 20040405
RAN080AA V1.0.1 Patch kit XEA824AS 20040709
RAN096BA New barcode reader Datalogic touch65 pro 20040830
RAH965CA New barcode reader Nitsuko BCH5432 20040922
Pneumatic modification : Improvement of the one-way valve fixation on
RAN150AA 20041227
the vacuum circuit
RAN142AA Difftrol floppy disks for the use of ABX Lysebio 20050214
RAN140AA New waste sensors 20050221
RAN133AA Pentra DX 120 Fluocyte circuit teflon upgrade 20050330
RAN167AA LMNE Bench: Optical guns tighteness 20050420
RAN185AA Resistive threshold adjustment on Pentra DF 120 20050831
RAN134AA Valves <65> <79> screwed connectors kit 20050902
RAN111BA V1.1.0 Software upgrade 20050913
RAH389CA XEA422BS Replacement kit for valve <7> 20050913
RAN205AA New cloche HP chamber 20051107
RAN159BB Pentra DX 120/Pentra DF 120 V2.0.0 Software upgrade kit 20051129
RAN161BA pentra ML master installation kit 20060106
RAN217BA New hard drive 40Gb 20060227
RAN170CA V2.0.0 Software Hard Disk kit 20060306
RAN172DA V3.0.1 pentra ML software release 20060419
RAN242AA V2.0.1 Pentra DX 120/Pentra DF 120 software release 20060509
RAN243AA V2.0.2 Pentra DX 120/Pentra DF 120 software release 20060609
RAN243D V2.2.0 Pentra DX 120/Pentra DF 120 software release 20091022
RAN253A 1ml dispenser improvement 20070108
RAN254A Installation of a piercer security device 20070424
RAN271A New Joucomatic valves 20080917
RAN276A Modification of the ABX Leucodiff connection to the sampling valve 20061124
RAN279A Kit for RBC chamber blood injection improvement 20061229
RAN280A Kit for LMNE chamber injection improvement 20061229
RAN282A NE threshold value modification 20070807
RAN297A New tolerances for optical bench lamp adjustment 20070810
RAN306A Creation of flange connectors 20070811
RAN308A Kit temperature probe 20070329
Technical Manual
RAA027BEN 5-5
Software versions
Technical notes
Technical
Date
note Technical note subject
(YYYYMMDD)
part number
RAN311A Main cover replacement 20070512
RAN313A New slow-blow fuse for power supply board 20070705
RAN314A Rack Loading 20080205
RAN324A Rack detection switches adjustement 20070309
RAN328A News racks reception assy 20071113
RAN330A New waste detection assembly for waste container 20070801
RAN355A Open tube / close tube correlation coefficient for control bloods 20081031
RAN356A Tiltwatch and Shockwatch packaging 20071204
RAN365A Instrument design harmonisation 20080204
RAN382A New tool Laser Head test 20090626
RAN385A Sample detector obsolescence 20100401
RAN398A Mini keyboard obsolescence 20081023
RAN401A Configuration LCD Eprom v2.1.1/v2.0.2 20090116
RAN404A New ROHS frame plates 20080312
RAN415A New ranges of PMT Voltages 20090624
RAN418A Peelable spacer: flowcell RET 20090503
RAN420A New BASO temperature adjustment 20090330
RAN441A New Diluent straws 20090707
RAN442A Elbow fitting for piercing air cylinder 20100126
RAN447A LMNE bubbling regulator 20100125
RAN450A Improvement of the piercing assy 20100312
RAN458A NRBC’s modification (procedure + addendum) 20100315
RAN472A NRBC’s modification (information only) 20100324
Technical Manual
5-6 RAA027BEN
Software versions
«Assistance» menu description
MENU
Assistance
Printout
1-Calibration records 1-All
2-Selected results
Printout
1-All
F10 2-Selected results
2-User intervention records 1-Record review
F7
Delete all
3-Tech. intervention records 2-Record update
Printout
4-Reagent records 1-Consult records F10 1-All
2-Selected results
2-Autonomy update F1 Batch # data capture
Printout
5-Blank cycle records F10 1-All
2-Selected results
6-Information window
Transmission status
7-Adjustments
1-Connection 1-Spool status
2-Stop spool
8-R.U.O 3-Re-start spool
4-Resetting the spool
9-Connection 5-Driver RS status
6-Abort connection
Monitor mode
2-Terminal mode 1-Display mode
2-Window deleting
3-Monitor mode
Safeguard/Restore
0-Parameters safeguard 1-All the parametering
2-User’s parametering
A-Restoring parameters 3-Machine parametering
B-Shell
C-Application
D-Interrupt printout
Error file
E-Error file 1-Error file F7 1-Printout
2-Copy on floppy disk
3-Delete
Archiving/Consulting
F-Archived records 1-Archiving on FD 1-Blank cycle records
2-Calibration records
G-Floppy disk formating 2-Consulting 3-Daily average
4-Reagent records
H-Tubes in hand 5-User records
6-Technician records
7-All records «Arch. only»
Technical Manual
RAA027BEN 5-7
Software versions
«Assistance» menu description
MENU
Assistance
LASER
8-Laser 1-Laser
2-RET
3-ERB
0-Parameters safeguard 4-Threshold
Calculation values
B-Haemoglobin Proportion
HGB Blank reject (%)
F-Archived records Minimum blank ref.
H-Tubes in hand
Technical Manual
5-8 RAA027BEN
Software versions
Command interpreter (Shell)
■ From the main menu, move the cursor to function «Assistance» and validate. Move the cursor to the
function «Shell» and validate. Technician password is requested. Enter the password and validate, the
SHELL line is displayed.
Using shell commands should be done by HORIBA MEDICAL trained personal only and any
suspected fault should be reported to HORIBA MEDICAL representative service department.
More than 50 different commands can be used. They are contained into a library module called «cio»
which is linked to the startup file. Each command is constituted by different fields which are as follow:
■ The command name: Name of a program, of a command file, a shell integrated command or a shell
option.
■ The target name: A file or a directory (or several of these) on which the command will act.
■ The parameters: They are given to the program to indicate the execution particularities. An option is
normally constituted of a character preceeded by the sign «_». Several options can be given to the
same program.
■ The execution modifiers: They allow the modification of the program execution characteristics by the
redirection of the standard Inputs/Outputs pathways, the priority value or the allocated memory size.
The shell uses special characters called modifiers or metacharacters (; ! < > & ...). They have a specific
signification:
; allows to chain different commands on a same line.
< redirection of the standard entry to a peripheral or a file.
> redirection of the standard output to a peripheral or a file.
>> redirection of the error standard output on a peripheral or a file.
! redirection of the process standard output on another process standard entry (pipe).
& run a process on a background.
■ The separators: They precise the execution mode (sequential or simultaneous) of several programs
requested on the same line.
Technical Manual
RAA027BEN 5-9
Software versions
Command interpreter (Shell)
4.3. Commands
Most of the OS9 commands are written in C language. They allow different tasks such as:
■ File management.
■ Multi-task management.
■ Time sharing management.
■ Texte edition.
Nearly all these functions have an option «-?». It allows to know the syntax, the use and the command
options. The different functions use on the instrument can be seen in the CMDS directory.
■ PD: Indicates the current unit and the position into the system arborescence.
■ CHD: This command allows to change directory. The path is created by inserting «/» in between each
name of the arborescence.
Syntax: chd XXX/YYY ↵
For example, access to the BOOTOBJS directory is done with the command:
CHD /H0/CMDS/BOOTOBJS ↵
It is possible to return to the upper level with the command: CHD .. ↵
.. gives to the chd command the name of the father directory.
. gives the current directory name.
These 2 indicators allow an indexation move.
Technical Manual
5 - 10 RAA027BEN
Software versions
Command interpreter (Shell)
Technical Manual
RAA027BEN 5 - 11
Software versions
Command interpreter (Shell)
-c=<nb>: Gives the number of sectors by cluster. <nb> must be an integral power of 2 (1, 2, 4, 8 and
so on). Default value is 1.
Technical Manual
5 - 12 RAA027BEN
Software versions
Command interpreter (Shell)
■ DEINIZ: Removes a peripheral from the link table of the system in order to replace it for example.
Syntax: DEINIZ <peripheral name> ↵
In order to «DEINIZ» a peripheral, it is necessary that its link counter has a 0 value. Repeat
the command if necessary until it is not present any more into the link table.
Technical Manual
RAA027BEN 5 - 13
Software versions
Command interpreter (Shell)
Technical Manual
5 - 14 RAA027BEN
Output format
6 - Output format
Technical Manual
RAA027BEN 6-1
Output format
Connection between Analyzer and Pentra ML
Technical Manual
6-2 RAA027BEN
Output format
Connection between Analyzer and Pentra ML
All alarms and pathologies selected except for ERB (Not defined at the time).
■ From menu\Machine\Connection\RS Output Format (ABX)\Curves and thresholds, setup the
instrument as follows:
Technical Manual
RAA027BEN 6-3
Output format
Connection between Analyzer and Pentra ML
Technical Manual
6-4 RAA027BEN
Output format
Connection between Analyzer and Pentra ML
Name: pentraDX
Format: pentraDX
Port: 1
Transmission speed (Baud rate): 38400
Data bits: 8
Stop bits: 1
Parity: None
XON-XOFF: not selected
Technical Manual
RAA027BEN 6-5
Output format
Connection to laboratory
2. Connection to laboratory
■ See HORIBA MEDICAL output format:
- RAA034 for Pentra DX 120 - Pentra DF 120
- RAA026 for pentra ML
Technical Manual
6-6 RAA027BEN
Troubleshooting
7 - Troubleshooting
1. Troubleshooting ....................................................................................................2
1.1. All parameters ....................................................................................................................... 2
1.2. RBC/PLT parameters ........................................................................................................... 3
1.3. WBC/HGB parameters ......................................................................................................... 3
1.4. LMNE BASO parameters ...................................................................................................... 4
1.5. RETIC parameters ................................................................................................................ 5
Technical Manual
RAA027BEN 7-1
Troubleshooting
Troubleshooting
1. Troubleshooting
■ The procedures described below should be performed whenever the precision of a parameter is not
within the specifications noted above, or a parameter result is incorrect or suspicious.
■ When all parameters are affected, it is necessary to look for a common cause (vacuum/pressure,
sample aspiration, common reagent pollution, etc ...).
■ When only one parameter is affected, it is necessary to look for a cause in this specific channel. The
different tables below give the possible causes for the concerned parameter, the instrument response
(flags, error messages, etc ...) and the necessary actions.
Technical Manual
7-2 RAA027BEN
Troubleshooting
Troubleshooting
Technical Manual
RAA027BEN 7-3
Troubleshooting
Troubleshooting
Technical Manual
7-4 RAA027BEN
Troubleshooting
Troubleshooting
Technical Manual
RAA027BEN 7-5
Troubleshooting
Error message file
Technical Manual
7-6 RAA027BEN
Maintenance
8 - Maintenance
3. Procedures ..........................................................................................................14
RAS400B: Installation
RAS401B: Every 4 month maintenance
RAS402A: Yearly maintenance
RAS403B: Power supply module check & adjustment
RAS404A: Compressor maintenance
RAS405A: Grabber cleaning
RAS406B: Stepper motors adjustment
RAS407A: Piercer & Grabber mechanical adjustment
RAS408B: Internal BC reader & Tube detector adjustment
RAS409A: Pressure/Vacuum adjustment
RAS410A: Sampling valve maintenance
RAS411A: Commutation valve maintenance
RAS412A: Sample detection cells adjustment
RAS413A: HGB Blank adjustment
RAS414B: WBC/RBC/PLT Gain adjustment
RAS415B: LMNE adjustments
RAS416B: Temperature adjustment
RAS417A: Bubbling check & adjustment
RAS418A: BASO result adjustment
RAS419A: WBC Balance adjustment
RAS420A: RETIC Flowcell adjustment
RAS421A: RETIC Resistive gain adjustment
RAS422B: RETIC Results & Correlation final adjustment
RAS423A: PMT Replacement & adjustment
RAS424B: ERB adjustment
RAS425A: Instrument decontamination
RAS426A: Vacuum/Pressure tank maintenance
RAS427A: External barcode reader setup
RAS428B: LASER Optical bench replacement
RAS429A: LMNE Flowcell replacement
RAS430A: LASER Optical bench board replacement
RAS431A: Motor power board replacement
RAS432A: Membrane pump dismantling
RAS433B: RETIC Flowcell replacement
RAS434A: Open/Close tube correlation
RAS435B: Control blood Open/Close tube correlation
RAS436A: Calibration
RAS437A: ABX Cellcount Installation and setup
RAS438A: Additional station installation and setup
RAS439A: Soft pneumatic
RAS440A: Check up after intervention
Technical Manual
RAA027BEN 8-1
Maintenance
Maintenance procedures
1. Maintenance procedures
Customer maintenance has to be carried out according to the recommended frequency chart
table and after having performed an HORIBA MEDICAL approved customer training course.
The system warranty may be affected if damage occurs after a non trained technician
intervenes or if replaced spare parts and consumables do not come from an HORIBA
MEDICAL approved origin.
No special adjustments or maintenance has to be done on your equipment if the recommended startup
and shutdown procedures are explicitly respected.
Technical Manual
8-2 RAA027BEN
Maintenance
Service technician maintenance & adjustments
Frequency
Mechanical &
Workload 1/
pneumatic 3/year 1/year On request
2 years
Stepper motors Check & Adjust operation RAS406
Grabber assy Check & Adjust operation RAS405
Filter replacement RAS402
Compressor
Compressor kit replacement RAS404
Pressure and
Check & Adjust operation RAS409
vacuum
Filter replacement RAS402
Vacuum regulators
Cleaning & lubrification RAS401
Electromagnetic
Check operation RAS406
switch
Vacuum/Pressure
Drain tanks RAS426
tanks
Discharge
Check operation X
electrovalve
Sampler endless
Check X
screw
Air cylinder Check operation X
Replacement of the adhesive
Ejection tray RAS402
guides
Check & Cleaning X
Fans & filters
Filter replacement X
Racks Physical check X
Switches Check tightening X
Driving belts Check belt tension X
Clean window RAS401
Barcode reader
Check operation RAS408
Tube detector Check operation RAS408
Technical Manual
RAA027BEN 8-3
Maintenance
Service technician maintenance & adjustments
Frequency
Hydraulic Workload 1/
3/year 1/year On request
2 years
O’ring replacement
Sampling piercing Furon sealing replacement
RAS401
needle Cleaning
Rinsing cup cover replacement
Sampling valve Cleaning RAS410
Teflon sealing replacement
Manual sampling
O’ring replacemen RAS401
needle
Needle replacement
Commutation
Cleaning RAS411
valve
LMNE flowcell Pentra DX/DF 120 OAM/Diftex
RAS415
position adjustments
Chamber cleaning
RBC & BASO
Counting heads maintenance RAS401
chambers
Electrode maintenance
Chambers cleaining
Waste chambers RAS402
O’ring replacement
5DIFF syringe
O’ring & seal replacement RAS401
block
Membrane Check operation X
pumps Assy replacement RAS432
One-way reagent
Cleaning RAS402
valves
Chamber cleaning
WBC chamber &
Counting head maintenance
spectophotomete RAS401
Electrode maintenance
r
Spectrophotometer check
Liquid valves Check operation X
Check X
Reagent needles
Replacement X
Anti-foam filters Replacement RAS402
Frequency
Electrical & Electronic Workload 1/
3/year 1/year On request
2 years
Power supply module Check & Adjustment RAS403
Matrix optical gain adjustment
Matrix Baso curve resistive
LMNE Baso results
gain adjustment RAS418
adjustment
Flowcell transfer time check
Differential repeatability
WBC, RBC, PLT gains Check & Adjustment RAS414
Thresholds Check X
Technical Manual
8-4 RAA027BEN
Maintenance
Service technician maintenance & adjustments
Frequency
Electrical & Electronic Workload 1/
3/year 1/year On request
2 years
Baso chamber temperature
Temperature adjustment RAS416
LMNE chamber adjustment
Sampling detection
Check & Adjustment X
cells
Waste detection cells Check & Adjustment X
Check & Adjustment
Optical bench lamp
Replacement RAS402
HGB blank Check & Adjustment RAS413
Pressure/Vacuum
Check & Adjustment RAS406
display
Technical Manual
RAA027BEN 8-5
Maintenance
Service technician maintenance & adjustments
Qty
P/n Designation
(m)
EAE001AS Tube tygon 0.254mm (0.010’’) 1
EAE002AS Tube tygon 0.635mm (0.025’’) 1
EAE003AS Tube tygon 0.762mm (0.030’’) 1
EAE004AS Tube tygon 0.889mm (0.035’’) 1
EAE005AS Tube tygon 1.02mm (0.040’’) 1
EAE006AS Tube tygon 1.295mm (0.051’’) 1
EAE007AS Tube tygon 1.52mm (0.060’’) 1
EAE008AS Tube tygon 2.06mm (0.081’’) 1
EAE009AS Tube tygon 2.29mm (0.090’’) 1
EAE011AS Tube cristal 3x6 1
EAE019AS Tube silicon 0.78x2.58 1
EAE020AS Tube silicon 1x3 1
EAE025AS Tube silicon 1.5x3.5 1
EAE026AS Tube silicon 2x4 1
EAE027AS Tube cristal 1.5x3 1
EAE028AS Tube cristal 4x6 1
EAE029AS Tube cristal 4x8 1
EAE030AS Tube silicon 6x9 1
EAE032AS Tube silicon 1.5x3 1
EAE033AS Tube tygon 1.143mm (0.045’’) 1
EAE034AS Tube tygon 2.54mm (0.100’’) 1
EAE035AS Tube tygon 2.29mm (Green) 1
EAE036AS Tube tygon 2.29mm (Blue) 1
EAE037AS Tube polyurethane 4x6 1
EAE038AS Tube tygon 0.508mm (0.020’’) 1
EAE039AS Tube teflon 0.8x1.8 1
EAE040AS Tube teflon 0.56x1.06 1
EAE042AS Tube polyurethane 5.5x8 1
EAE043AS Tube cristal 4x7 1
EAE045AS Tube viton 1/16’’ 1
EAE046AS Tube teflon 1.5x2 1
EAE051AS Tube silicon 4.5x8 1
Technical Manual
8-6 RAA027BEN
Maintenance
Service technician maintenance & adjustments
Technical Manual
RAA027BEN 8-7
Maintenance
Service technician maintenance & adjustments
Maintenance and adjustments that need to be done on Pentra DX 120 - Pentra DF 120 are
divided into «procedures» according to concerned assemblies.
Each procedure has to be read entirely before beginning the intervention.
Disposable gloves, eyes protection and lab coat must be worn by the operator.
Local or national regulations must be applied in all the operations.
Technical Manual
8-8 RAA027BEN
Maintenance
Service technician maintenance & adjustments
P/n Workload
RAS400B: Installation Installation
RAS401B: Every 4 month maintenance Maintenance
RAS402A: Yearly maintenance Maintenance
Switching power supplies - Linear supplies -
RAS403B: Power supply module check & adjustment
Aperture current
RAS404A: Compressor maintenance Maintenance
RAS405A: Grabber cleaning Cleaning
RAS406B: Stepper motors adjustment Checks & adjustments
RAS407A: Piercer & Grabber mechanical adjustment
RAS408B: Internal BC reader & Tube detector
Check & adjustment
adjustment
RAS409A: Pressure/Vacuum adjustment Display adjusment
RAS410A: Sampling valve maintenance Maintenance & cleaning
RAS411A: Commutation valve maintenance Check & adjustment
RAS412A: Sample detection cells adjustment Check & adjustment
RAS413A: HGB Blank adjustment
RAS414B: WBC/RBC/PLT Gain adjustment
RAS415B: LMNE adjustments OAM adjustment - DIFTEX adjustment
RAS416B: Temperature adjustment BASO T° adjustment - LMNE T° adjustment
RAS417A: Bubbling check & adjustment Adjustment
Matrix optical gain adjustment - Matrix Baso
RAS418A: BASO result adjustment resistive gain adjustment - Flowcell transfer time
check - Differential repeatability
RAS419A: WBC Balance adjustment Adjustment
RAS420A: RETIC Flowcell adjustment Alignement
RAS421A: RETIC Resistive gain adjustment Adjustment
RAS422B: RETIC Results & Correlation final adjustment Final checks
RAS423A: PMT Replacement & adjustment Replacement
RAS424B: ERB adjustment Pentra DX 120 adjustment
RAS425A: Instrument decontamination Decontamination
RAS426A: Vacuum/Pressure tank maintenance Maintenance
RAS427A: External barcode reader setup Setup
RAS428B: LASER Optical bench replacement Replacement
RAS429A: LMNE Flowcell replacement Replacement
RAS430A: LASER Optical bench board replacement Replacement
RAS431A: Motor power board replacement Replacement
RAS432A: Membrane pump dismantling Maintenance
RAS433B: RETIC Flowcell replacement Replacement
RAS434A: Open/Close tube correlation Piercer /Manual correlation adjustment
RAS435B: Control blood Open/Close tube correlation Control blood Piercer /Manual correlation adjust.
RAS436A: Calibration Calibration
RAS439A: Soft pneumatic Training procedure
Concentrated cleaning - Repeatability - Control -
RAS440A: Check up after intervention
Calibration
Technical Manual
RAA027BEN 8-9
Maintenance
Service technician maintenance & adjustments
Technical Manual
8 - 10 RAA027BEN
Maintenance
Service technician maintenance & adjustments
Technical Manual
RAA027BEN 8 - 11
Maintenance
Service technician maintenance & adjustments
2.3.9. Troubleshooting
Technical Manual
8 - 12 RAA027BEN
Maintenance
Service technician maintenance & adjustments
2.4.1. Greasing
Remove the old grease and clean the part. Place a small quantity of grease and spread
it between 2 fingers. Cover all surfaces of the part to grease with the fingers.
Clean the part to lubricate to remove all traces of the old oil and dust. Place a little drop
of oil on the end of a flat screw driver and put it in contact with the part. Move the
mecanism several times in order to spread the oil on the whole part surfaces.
Never use methanol for cleaning. This product is very toxic and dangerous.
Clean the part to remove old grease deposits or dust. Wet slightly a non fluffy piece of
cloth with the solvant or use a pencil when the access is difficult. Cover all surface
without excess, then dry the part to remove any trace of solvant.
Lubrification
Assemblies Parts to Grease / Recommendations Product Methodolgy
Do not lubricate the tefloned endless screw and the right
hand side rail
Carriage
Clean the endless screw with ethanol or essence C
Clean the right hand side rail with ethanol or essence C
Counting
chamber: Slightly grease the FAA023A stopper O’rings LAM004A
stoppers
Cover:
Grease the manual sampling door guides
Manual sampling LAM004A
Grease the “omega” door sides
door
Do not lubricate the endless screw
Motorisation: Clean the endless screw with ethanol or essence C
Ejection Clean the 2 guides with ethanol or essence C
Apply a thin film of oil on both guides XEA821A
Motorisation: Grease the internal and external sides of the right and left
LAM004A
Flap mechanism cams and their axis
Technical Manual
RAA027BEN 8 - 13
Maintenance
Procedures
Lubrification
Assemblies Parts to Grease / Recommendations Product Methodolgy
Slightly grease the FAA060A and FAA057A O rings before
LAM004A
installation
Slightly grease the needle threads before screwing the needle
Piercer LAM006A
in its support
Grease the needle fixation grooves and the rinsing block
LAM006A
grooves before installation
Syringe:
Do not grease the 127 µl and 5.65ml syringe pistons
LMNE assembly,
Grease the 127µl syringe piston holders
Pistons LAM004A
Syringe:
Do not grease the manual syringe needle
Manual syringe
Upper stopper:
Clean both axis with ethanol or essence C
(tube stopped in
sampling
Apply a thin film of oil on both axis XEA821A
position)
Vacuum
Grease the metal spring in case of vibrations LAM004A
regulator
Grease the large diameter of the axis, do not spread grease LAM006A
Valve: on the threads
Commutation Apply a very thin film of grease on the contact surfaces of the LAM006A
valve external ceramics
Grease the driving index which is in contact with the ceramic LAM004A
Apply a thin film of grease on the external sides of the metallic
LAM010A
Valve: holder of the mobile ceramic
Sampling valve Apply a very thin film of grease on the contact surfaces of the
LAM006A
external ceramics
3. Procedures
Technical Manual
8 - 14 RAA027BEN
RAS400B
Installation
RAS400B: Installation
■ Concerns
■ Required tools
■ Hexagonal keys
■ Smallflat screw driver
■ Voltmeter
■ Required products
■ None
■ Intervention time
■4 hours
■ Frequency
■ On request
1. Site preparation
See Technical Specifications for precise details of the power supply requirements:
■ Power supply: from 100Vac to 240Vac (+/-10%) 50Hz to 60Hz
■ Power consumption: Maximum 900VA
■ Laser: 800W in stand by mode 2000W max.
■ Printer: Depends on printer model (See printer’s manual)
Before switching on the instrument it should be checked that the operating voltage pre-set
on the Pentra DX 120 - Pentra DF 120 is the same as the main voltage.
■ For protection against shock hazards, the equipment should be connected to approved power
sources, such as 3-wire grounded receptacle for the 100 -125 V or 200 - 240 V line voltage ranges.
■ Where an ungrounded receptacle is encountered, have a qualified electrician replace it with a properly
grounded receptacle in accordance with the official Electrical Code.
■ Do not, under any circumstances, remove the grounding prong from the power plug.
■ Do not use extension cords.
■ An uninterruptable power supply is not a mandatory requirement for the Pentra DX 120 - Pentra DF
120. Nevertheless the heart of the system is a computer and it is known that such devices can
unusually be unfavourably affected by power failures or unexpected power line conditions that fall
outside the normal specifications. For this reason and also to avoid inconvenience to clients it may be
preferred to install an Uninterruptable Power Supply (UPS).
■ If circumstances at a site are such that power supply failures are expected to constitute an
unacceptable nuisance then an uninterruptable power supply may be installed in agreement with the
customer.
■ Selection and installation of an UPS should be carried out in consideration of the local circumstances
and the power requirements of the Pentra DX 120 - Pentra DF 120.
■ No facilities exist for indication to the Pentra DX 120 - Pentra DF 120 to automatically initiate a switch
over to standby operation before the UPS battery support period has elapsed. It is therefore
recommended that the UPS be capable of drawing the operators attention when the normal power
supply is removed (or out of limits) to allow the system to be manually closed down before the battery
supported supply expires.
Technical Manual
RAS400B - 2 RAA027BEN
Installation
The Pentra DX 120 - Pentra DF 120 must be provided with a waste receptacle which should be regularly
disposed off by the operator, for details please refer to the user manual.
In addition to the space required for the analyzer, consider the following:
■ Comfortable working height.
■ Access to the rear of the instrument is required for servicing. Allow at least 50cm (18in.) for work space.
Instrument may be moved for additional work space.
■ In-house transit routes must be carefully considered. Vertical, horizontal and turning clearances should
be calculated from the shipping crate dimensions of the Analyser Instrument which is the largest unit
in the system.
■ Particular attention should be paid to the clearances of any doors in the transit route to the final
location where the instrument is to be installed.
■ It is recommended that the instrument be transported as close as possible to its intended final
position, using the original pallet and a pallet trolley.
■ Nevertheless keep in mind that an unobstructed distance of at least 120cm is necessary around the
instrument to allow removal of the pallet.
■ Install the instrument lifting handles in their location, make sure they are correctly secured lift the
instrument using the four handles up on to the installation bench.
Technical Manual
RAA027BEN RAS400B - 3
Installation
Note that the instrument weight 80kgs (160 Lbs) approximately (Pentra DX 120: 110Kgs).
Make sure that the bench is suitable for such a weight.
Technical Manual
RAS400B - 4 RAA027BEN
Installation
Technical Manual
RAA027BEN RAS400B - 5
Installation
2. Installation
■ Check the Installation file supplied with the Instrument.
■ Unscrew the 3 instrument cover screws and open the instrument cover:
■ Release the reagent tubes from the compressor locking pin and remove the tyraps from the pin.
■ Remove the transport locking pin from the compressor and install into the holes the rubber stoppers
contained in the plastic bag attached to the pin:
Carry out the reverse procedure if the instrument has to be moved to another location.
■ Connect the reagent detection plug between the instrument and the reagent/ejection tray. Unscrew
and remove the fixation screws of the reagent/ejection tray located on the front, right handside of the
instrument frame:
Technical Manual
RAS400B - 6 RAA027BEN
Installation
■ Push the piercer inside the instrument to get access to the inside of the instrument, connect the Tygon
tubes to their respective connectors.
■ Check that the piercer does not touch the reagent tubes when moving frontward and backward inside
the instrument.
■ Assemble the ejection tray on the instrument by means of the two screws as shown:
Technical Manual
RAA027BEN RAS400B - 7
Installation
■ Connect the external barcode reader to the specific plug at the rear of the instrument.
■ In case the height adjustment of the ejection tray does not fit exactly with the instrument, adjust the
height by means of the instrument or ejection tray as shown:
■ Control that the angle between the rack loader and the tray is 90°: install a rack as shown to check the
angle.
■ When the angle is not correct, re-adjust by unscrewing/screwing the feet. A finest adjustment can be
done using the 2 screws of the right hand side of the ejection tray cover:
Technical Manual
RAS400B - 8 RAA027BEN
Installation
Technical Manual
RAA027BEN RAS400B - 9
Installation
■ The ABX Diluent container must be placed below the instrument level (Under the bench). Clean the top
of the diluent container before opening it. Remove the container stopper and install the reagent straw
equipped with the level detection and the rubber stopper.
■ Connect the other end of the Tygon tube on the connector located on the instrument rear panel, use
the label fixed above the reagent connections to identify the ABX Diluent connector.
■ Connect the level detection plug to the corresponding connector of the rear panel.
■ Cleanthe top of the ABX Basolyse container and open it. Remove the container stopper an install the
reagent detection straw with its rubber stopper. Place the air filter on the free hole of the rubber stopper
as shown. The ABX Basolyse container has to be placed at the same level than the instrument.
■ Connect the other end of the Tygon tube to the ABX Basolyse connection of the instrument rear panel
and the ABX Basolyse level detection plug to the corresponding connector.
Technical Manual
RAS400B - 10 RAA027BEN
Installation
■ ABX Alphalyse/ABX Lysebio, ABX Cleaner, ABX Fluocyte, ABX Leucodiff: Identify the bottles, make
sure they are equipped with the rubber stopper. Return the bottle and firmly insert it inside its
corresponding position in the ejection tray:
■ Check the reagent connections between instrument and reception tray that there is no reagent leak.
■ The waste container must be placed below the instrument level (under the bench). Remove the waste
container stopper and install the waste container straw (the shorter one) equipped with the waste level
detection and the rubber stopper.
■ Instrument must be connected to the waste container using the waste straw delivered with the
instrument. This waste straw allows a best operation of the instrument as well as the waste level
detection alarm.
■ In the case where the waste straw cannot be used, it is mandatory to use a length of a 4x6 tube equal
to the total length of the straw (tube + straw): 2m + 0.145m = 2.145m.
■ Connect the other end of the Tygon tube to the corresponding connector located on the instrument
rear panel, use the label fixed above the reagent connections to identify the waste connector. Connect
the level detection plug to the corresponding connector of the rear panel.
■ In order to prevent reagent leaks from the Pentra DX 120 - Pentra DF 120 tray overflow, it is necessary
to connect a silicon tube EAE030AS, length 2meters from the blue connector located at the backside
of the tray to the waste container stopper. This tube is added to the Pentra DX 120 - Pentra DF 120
installation kit.
Technical Manual
RAA027BEN RAS400B - 11
Installation
■ Connection to instrument: The cable to connect the Laser power supply must be located as shown on
next picture.
Technical Manual
RAS400B - 12 RAA027BEN
Installation
5. Startup
■ After having checked that the voltage shown on the rear of the laser power supply corresponds to the
laboratory main voltage, press the ON/OFF switch and check that the voltage lamp is ON.
■ Turn the key of the laser power supply located above the ON/OFF switch to the position 1.
■ After having checked that the voltage shown on the rear of the instrument corresponds to the
laboratory main voltage, press the ON/OFF switch located on the rear left of the instrument.
■ If
necessary, modify the voltage as shown:
- Open the fuse holder using a flat screw
driver.
- Remove the fuse holder to access to the
voltage selector.
240 120
■ Turn the voltage selector to have the correct
voltage in the fuse holder window.
■ Regards to the selected voltage, install the 4A Fuse 8A Fuse
corresponding fuses (the fuses are included (DAR038A) (DAR039A)
in the installation kit).
■ Install the fuse holder back.
220 100
■ Press the menus key and move the cursor to the «Machine» function. Press Enter and move the cursor
to the «Alarms» function. Unvalidate all the chamber drain alarms. Press the esc key to return to the
main menu.
■ Run a manual blank cycle in order to check the possible leaks of pressure and vacuum.
■ Press the other cycles key and run an «Autocontrol» cycle in order to check the mechanical
operations.
■ Run reagent priming cycles, diluent first to prime the hydraulic lines. Check the correct drainage of the
chambers.
■ Run several manual blank cycles and check that the reagent lines are correctly primed, without air
bubbles.
■ Perform a Startup cycle.
Technical Manual
RAA027BEN RAS400B - 13
Installation
6. Pentra ML installation
P/n Designation
CCC019A Fujistu E600 computer (Central Unit)
CCC018A Flat screen
NAJ036A Pentra ML licence for 1 connexion
NAJ045D Pentra ML software version (V3.0.1)
RAX049C Pentra ML User Manual (CDROM)
DAC033A USB cable A/B Length=1,8m
DAC038A RJ45 crossed cable (x2)
CAJ032A RJ49/DB9 Connector (x2)
CAJ033A RJ49/DB25 Connector
HAN510A Mouse pad
JAM001A 3 plugs adaptor
DAC011A Supply cable
DAC012A USA Supply cable (According to model)
NAJ061A EQC licence (Option)
COMPAQ
1 2
■1 - Keyboard
■2 - Mouse
■3 - RJ45/DB9 Connector (CAJ032A) 3&4
■4 - RJ45 crossed cable (DAC038A) 5
Technical Manual
RAS400B - 14 RAA027BEN
Installation
COMPAQ
■1 - Keyboard
■2 - Mouse
■3 - RJ45/DB9 Connector (CAJ032A)
■4 - RJ45 crossed cable (DAC038A) 8
■ 5 - Dongle key (Supplied with the installation
floppy disk)
7
■6 - Monitor
■7 - USB Cable to printer
■8 - LIS Connection 6
5
3&4
2
1
■ The dongle key (see Previous pictures) has been factory installed on the Pentra ML and it is not
necessary to reinstall it.
■ The following procedure has to performed, only if the OS has been reinstalled on this station (see
Technical note RAN003).
Preliminary: the OS and STVDX software should have been previously installed.
■ Switch the PC on and login under «administrator», password «admin1224».
■ Install the dongle on the parallel port of the PC and click «Start» in the Taskbar, then «Run».
■ Then in the displayed window, type in «pmf».
■ A «Dos» window is displayed and a message to insert the floppy disk (supplied with the dongle)
appears.
■ Insert the floppy into the drive and press «Enter»
■ Wait for the end of the installation and remove the floppy disk.
Technical Manual
RAA027BEN RAS400B - 15
Installation
6.3. Settings
Technical Manual
RAS400B - 16 RAA027BEN
Installation
RS232
Instrument Pentra ML
Parallel USB
Printer
Installation Management
According to the following cases follow the concerned steps for installation of the EPSON M2000
printer:
1- Replacement of an EPL6200 by an Epson M2000 printer:
Connection of the printer (“6.4.1.Printer connection, page 17”)
Requires the installation of Epson M2000 drivers (“Drivers installation, page 18”)
Requires the new printer to be set as default printer (“Set default printer, page 18”)
Requires the printer to be tested (“Printer test, page 19”)
Technical Manual
RAA027BEN RAS400B - 17
Installation
Drivers installation
Technical Manual
RAS400B - 18 RAA027BEN
Installation
Printer test
At the computer startup, logon as: Login “abx”.
When in pentra DX software, open menu “settings/print/print settings”.
Check printout is correct.
Technical Manual
RAA027BEN RAS400B - 19
Installation
Technical Manual
RAS400B - 20 RAA027BEN
RAS401B
■ Concerns
■ Instrument maintenance
■ Required tools
■ Hexagonal keys
■ Smallflat screw driver
■ 8 mm fork wrench
■ Required products
■ None
■ Intervention time
■2 hours
■ Frequency
■ 3/year
When working on the chambers, avoid using any sharp instruments which cause damage to
the chamber. Any defects on the internal surface of the chamber will affect its cleaning and
the homogeneity of the dilutions.
Technical Manual
RAS401B - 2 RAA027BEN
Every 4 month maintenance
Technical Manual
RAA027BEN RAS401B - 3
Every 4 month maintenance
Technical Manual
RAS401B - 4 RAA027BEN
Every 4 month maintenance
Technical Manual
RAA027BEN RAS401B - 5
Every 4 month maintenance
■ Clean the chamber with ABX Cleaner (or ABX Minoclair), do not introduce any sharp instruments inside
so as to avoid damaging the inside of the chamber and the apertures.
■ Rinse thoroughly with distilled water.
■ Dry the exterior of the chamber with a soft paper.
■ Clean the counting head with liquid soap, do not introduce any sharp instruments inside.
■ Using a little syringe flush the counting head inlets with distilled water.
■ Rinse thoroughly with distilled water.
■ Dry the exterior of the counting head with a soft paper.
Technical Manual
RAS401B - 6 RAA027BEN
Every 4 month maintenance
Technical Manual
RAA027BEN RAS401B - 7
Every 4 month maintenance
1mm
■ Check the correct location for the RBC 15mm
injection tube.
■ Make sure that the flow does not come into
contact with the electrode or the aperture.
3mm
Check on several analysis that at the end of the injection of the blood into the RBC chamber:
NO BLOOD DROP IS STUCK BETWEEN THE RBC CHAMBER AND THE INJECTION TUBE.
Technical Manual
RAS401B - 8 RAA027BEN
Every 4 month maintenance
■ Perform
BASO chamber maintenance the
same way as for RBC chamber.
5. Piercer maintenance
5.1. Maintenance
Technical Manual
RAA027BEN RAS401B - 9
Every 4 month maintenance
Be carefull when manipulating the piercer, not to prick your fingers. Always manipulate the
piercer hands besides, and never in the needle axis, as shown below:
3 1
■ Unscrew the needle nut (1) then the axis
support screws (2).
■ Remove the needle support (3) and the
spring.
2
Technical Manual
RAS401B - 10 RAA027BEN
Every 4 month maintenance
1 2
Be carefull the «Furon seal» is a very fragile part and must be installed perfectly parallel into
its support.
Technical Manual
RAA027BEN RAS401B - 11
Every 4 month maintenance
When the needle heigth adjustment has to be performed, it is mandatory to have the
compressor running during the procedure as the heigth maximum value is given when the air
cylinder is pushed at the bottom by the air pressure.
Technical Manual
RAS401B - 12 RAA027BEN
Every 4 month maintenance
1
2
Technical Manual
RAA027BEN RAS401B - 13
Every 4 month maintenance
Technical Manual
RAS401B - 14 RAA027BEN
Every 4 month maintenance
Technical Manual
RAA027BEN RAS401B - 15
Every 4 month maintenance
Technical Manual
RAS401B - 16 RAA027BEN
RAS402A
Yearly maintenance
■ Concerns
■ Instrumentmaintenance
NOTE: Yearly and Every 4 month maintenances
must be done at the same time.
■ Required tools
■ Hexagonal keys
■ Smallflat screw driver
■ Voltmeter
■ Required products
■ None
■ Intervention time
■2 hours
■ Frequency
■ Once a year
When working on the chambers, avoid using any sharp instruments which cause damage to
the chamber. Any defects on the internal surface of the chamber will affect its cleaning and
the homogeneity of the dilutions.
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RAS402A - 2 RAA027BEN
Yearly maintenance
■ Switch off the instrument and wait for the lamp to cool down for at least 10 minutes.
As for halogen/quartz lamp, do not touch the bulb with your fingers. This will reduce
significantly the shelf life of the lamp. In case of finger contact, clean the bulb with a solution
of 90% alcohol and a soft paper.
■ Make sure the flowcell is full of liquid, if not run a «Rinse Diluent» cycle.
■ Make sure that there is no bubble inside the flowcell.
■ Make sure of the cleanliness of the flowcell optical window and objectives.
■ Make sure when adjusting the preampli optical board voltage that the lamp has warmed up
for at least 15 minutes.
Before lamp voltage adjustment check the voltage (between TP1 and TP2 on preampli optical
board) in order to determine which Optical bench is fitted on the instrument:
■ When voltage value is around 8.8V use the «Previous optical bench» adjustment value.
■ When voltage value is around 4V use the «New optical bench» adjustment value.
Technical Manual
RAA027BEN RAS402A - 3
Yearly maintenance
Depending on the optical bench installed on the instrument, the lamp voltage adjustments are differents.
The Pentra DX 120 having the following serial numbers are equipped with the optical bench XDA377CS:
■ Pentra DX 120: #307ERBP05, #311PDX0006, #312PDX0011, #312PDX0012, #312PDX0013,
#312PDX0013, #312PDX0014, #312PDX0015 and all instrument from serial number 312PDX0016.
Technical Manual
RAS402A - 4 RAA027BEN
Yearly maintenance
2. Rack ejector
JAJ007A
■ Replace the 2 adhesive tapes on the top of
the rack ejector
Technical Manual
RAA027BEN RAS402A - 5
Yearly maintenance
Technical Manual
RAS402A - 6 RAA027BEN
Yearly maintenance
9. Compressor maintenance
1x XEA425AS
■ Follow procedure RAS404A: Compressor maintenance to perform replacement of valves and joints of
the compressor.
Technical Manual
RAA027BEN RAS402A - 7
Yearly maintenance
Technical Manual
RAS402A - 8 RAA027BEN
RAS403B
■ Concerns
■ Required tools
■ Hexagonal keys
■ Smallflat screw driver
■ Voltmeter
■ Required products
■ None
■ Intervention time
■ 30 min.
■ Frequency
■ On request
1. Introduction
■ This procedure allows the technician to check and adjust the different voltage supplies required for the
instrument operation.These supplies are delivered by the power supply module which can be operated
separatly from the instrument.
■ The power supply module includes as well the vacuum/pressure board which transforms the pressure
and vacuum signals into electrical signals. This board has its own adjustment procedure: RAS409A:
Pressure/Vacuum adjustment.
■ Open instrument cover.
■ Switch the instrument ON and check the following:
The green LED voltages are ON.
The power supply module fan is operating.
The 2 cardcage fans are operating.
The optic bench light is ON.
The display shows the program start.
Technical Manual
RAS403B - 2 RAA027BEN
Power supply module check & adjustment
Test
Voltage Target Potentiometer Fuse Function
Point
TP7 +5.15V +/-00.5V R18 F1 Digital disks
RS232 - Fans - Disk - BC LEDs - Tube
TP11 +12V +/-0.03V R120 F3
detector
TP8 +9.4V +/-0.1V R34 F2 Optical bench lamp
TP9 +26V +/-0.5V R44 F4 Valves
TP10 +24V +/-0.5V R57 F5 Stepper motors power - Heaters
3. Linear supplies
■ Check the correct value of the following supplies:
Test
Voltage Target Fuse Function
Point
TP2 +18V +/-0.5V F8 Analog
TP3 -18V +/-0.5V F7 Analog
TP5 +24V +/-1V F9 Pump SD motor
TP4 -12V +/-0.5V F9 Pump SD motor
TP6 +206V +/-5V F6 Apperture current
4. Aperture currents
■ Check and adjust the aperture currents according to the following procedure. Run an «Autocontrol»
cycle, then several manual cycles.
Technical Manual
RAA027BEN RAS403B - 3
Power supply module check & adjustment
■ During the counting periode, connect the voltmeter between the followings aperture current test points
and the ground (TP1). Check voltage and readjust if necessary with the corresponding potentiometer.
Test
Voltage Target Potentiometer Fuse Function
Point
TP12 +60V (RBC AC1) R73 F6 Apperture current
TP13 +60V (WBC AC2) R84 F6 Apperture current
TP14 +100V (BASO AC3) R108 F6 Apperture current
TP15 +60V (LMNE AC4) R96 F6 Apperture current
If one voltage supply is missing, the corresponding LED will be OFF, check and replace the
corresponding fuse.
If you have re-adjusted one of the apperture current it is necessary to follow a gain
adjustment procedure:
■ TP12 or TP13 adjustment -> RAS414A WBC/RBC/PLT Gain adjustment.
■ TP14 or TP15 adjustment -> RAS418A BASO result adjustment
5. Cardcage
PIN1
between 3A: 0V and 1A: +18V PIN2
x2 Resistive preamplifier board PIN3
between 3A: 0V and 2A: -18V
PIN4
PIN5
Technical Manual
RAS403B - 4 RAA027BEN
Power supply module check & adjustment
Optic bench lamp between Pin 1 and Pin 3: +9.4V Lamp connector
between Pin 7: 0V and Pin 1: +5V
Stepper motor power board between Pin 7: 0V and Pin 2: +12V Behind rack loader
between Pin 7: 0V and Pin 5: +24V
Technical Manual
RAA027BEN RAS403B - 5
Power supply module check & adjustment
Technical Manual
RAS403B - 6 RAA027BEN
RAS404A
Compressor maintenance
■ Concerns
■ Required tools
■ Hexagonal keys
■ Box wrench size 11 (or 7/16)
■ Wrench size 12
■ Philipps screw driver
■ Flat screw driver
■ Required products
■ Tubetanche: LAK001A
■ Alcohol
■ Intervention time
■ 30 min.
■ Frequency
■ Once a year
1. Introduction
1 x2
x2
4
x2
5
Technical Manual
RAS404A - 2 RAA027BEN
Compressor maintenance
2. Procedure
Technical Manual
RAA027BEN RAS404A - 3
Compressor maintenance
Technical Manual
RAS404A - 4 RAA027BEN
Compressor maintenance
Technical Manual
RAA027BEN RAS404A - 5
Compressor maintenance
Technical Manual
RAS404A - 6 RAA027BEN
Compressor maintenance
The 2 valves are different, make sure to replace the valve with the correct one (The square
valve is located on the upper side of the head gasket).
■ Make sure that the «tubétanche» does not come into contact with the operating part of the
valves.
■ If the valve centering (square side) is not well done, the compressor might be noisy.
■ Repeat the same operation for the valve located on the other side of the plate.
Technical Manual
RAA027BEN RAS404A - 7
Compressor maintenance
3. End of procedure
■ Perform a vacuum pressure adjustment as described in the procedure RAS409A: Pressure/Vacuum
adjustment.
■ Run control blood samples, check the results.
■ Recalibrate the instrument if necessary RAS436A: Calibration.
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RAS404A - 8 RAA027BEN
RAS405A
Grabber cleaning
■ Concerns
■ Required tools
■ None
■ Required products
■ Sampling sticks with cotton
■ Alcohol
■ Intervention time
■ 10 min.
■ Frequency
■ Once a year
1. Grabber cleaning
In order to facilitate the access to the grabber, it is necessary to command the rotating and
the piercer motors manually. Always keep in mind that there is no protection against a wrong
action when the motors are controlled manually.
2. End of procedure
■ From «Other cycles» menu, run an «Autocontrol», and check there is no problem.
Technical Manual
RAS405A - 2 RAA027BEN
RAS406B
■ Concerns
■ Required tools
■ Hexagonal keys
■ Ruler
■ Square: GBD350A
■ Required products
■ Silicon
■ Intervention time
■2 hours
■ Frequency
■ On request
Several test programs are available to check the stepper motor and grabber operations.
These applications are dedicated for maintenance purposes only and all requests on these
applications will be executed. None of the security systems will be activated in these menus.
Technical Manual
RAS406B - 2 RAA027BEN
Stepper motors adjustment
The «Adjustment for home recovery» number of step has to be included between 5 and 45
steps.
1 2
■ Run an «Adjustment for home recovery»
command from menu
«Assistance\Adjustments\
Motors\Rotating system movements».
Change the number of step value and check
the result after another «Home» command.
Technical Manual
RAA027BEN RAS406B - 3
Stepper motors adjustment
Technical Manual
RAS406B - 4 RAA027BEN
Stepper motors adjustment
Before any adjustment of the detection cells, make sure that the ambient light will not
interfere with the cell adjustment.
Technical Manual
RAA027BEN RAS406B - 5
Stepper motors adjustment
■ Check that EOR22 (position of rotating assy) is ON. If not detection cell must be moved up or down.
■ Run a «Home» command.
■ Run a «Movement parametrable anticlockwise» command for the rotative carriage, menu
«Assistance\Adjustments\Motors\Rotating system movements»: The rotative carriage will turn 6
steps anticlockwise.
■ Run the «Sensor reading» function, menu «Assistance\Adjustments\Rack motors».
■ Check that EOR22 (position of rotating assy) is ON. If not detection cell must be moved up or down.
This adjustment should not be too critical as vibrations for example may give some errors.
Try to move the whole mechanism by hand and check that the sensor does not change its
status.
The detection cell must be perfectly horizontal to get the best results.
Technical Manual
RAS406B - 6 RAA027BEN
Stepper motors adjustment
■ The «Home recovery adjustment» is setup to 70 steps (2 mm) and should not be modified.
■ The endless screw is covered with teflon, do not apply grease on it, just remove the dust.
■ Readjust,
if necessary, the position of the
home sensor switch.
■ Run a «Home» command for the ejector
from menu
«Assistance\Adjustments\Motors\Ejecto Home
r movements». sensor
Ejector
full sensor
Technical Manual
RAA027BEN RAS406B - 7
Stepper motors adjustment
Technical Manual
RAS406B - 8 RAA027BEN
Stepper motors adjustment
7. Ejection shutter
■ If
you don’t have 44mm readjust the
ejection shutter by the mean of pulley and
the cable
■ Check after the installation of the rack ejector that the ejection system (Rack ejector,
Ejection switch and Ejection shutter) works correctly.
■ If the ejection shutter touch the rack ejector, increase the distance of 44mm.
Technical Manual
RAA027BEN RAS406B - 9
Stepper motors adjustment
■ If not, adjust the «Home recovery adjustment» number of steps from menu
«Assistance\Adjustments\Motors\Loading movements» (factory adjusted to 42).
■ Run a «Home» command for the loader from menu «Assistance\Adjustments\Motors\Loading
movements» and check the adjustment again. If necessary repeat the procedure several times.
Technical Manual
RAS406B - 10 RAA027BEN
Stepper motors adjustment
■ If
necessary readjust the right shutter:
Unscrew the fixation straps and adjust the
shutter. While tightening the straps push the
shutter to the rear of the instrument, and pull
the axle to the front, to cancel the gap
between the parts.
■ Adjust the left shutter as the right.
Both shutters must be perfectly symetrical (the right shutter is used as reference).
Technical Manual
RAA027BEN RAS406B - 11
Stepper motors adjustment
Technical Manual
RAS406B - 12 RAA027BEN
Stepper motors adjustment
Technical Manual
RAA027BEN RAS406B - 13
Stepper motors adjustment
Technical Manual
RAS406B - 14 RAA027BEN
RAS407A
■ Concerns
■ Required tools
■ Hexagonal keys
■ Ruler
■ Square: GBD350A
■ Mirror
■ Required products
■ None
■ Intervention time
■1 hours
■ Frequency
■ On request
Several test programs are available to check the stepper motor and grabber operations.
These applications are dedicated for maintenance purposes only and all requests on these
applications will be executed. None of the security systems will be activated in these menus.
Technical Manual
RAS407A - 2 RAA027BEN
Piercer & Grabber mechanical adjustment
Technical Manual
RAA027BEN RAS407A - 3
Piercer & Grabber mechanical adjustment
Always run a «Grabber in» cycle before re-adjusting the «Home recovery adjust.».
1
■ If the value cannot be obtained within the
limits, re-adjust the position of the detection
plate located below the piercer carriage (2
screws 1) and restart the «Adjustment of the
piercer position in front of the tube»
procedure.
Technical Manual
RAS407A - 4 RAA027BEN
Piercer & Grabber mechanical adjustment
3. Grabber adjustment
■ In order to be able to move the assemblies by hand, diconnect the motors power supply from menu
«Assistance\Adjustments\Motors\Rotating system movements\Disconnect motors».
■ Run «Open» command for the grabber, from menu «Assistance\Adjustments\Motors\Grabber
movements».
■ Run a «Grabber out» command menu «Assistance\Adjustments\Motors\Grabber movements».
It may be necessary to open the pneumatical door to reach the air cylinder screws shown on
previous diagram.
It is mandatory to perform the «Piercing position adjustment» after adjustment of the grabber
position as described further.
Technical Manual
RAA027BEN RAS407A - 5
Piercer & Grabber mechanical adjustment
Technical Manual
RAS407A - 6 RAA027BEN
Piercer & Grabber mechanical adjustment
If the piston stopper is screwed clockwise (1), the tube will move on the right handside of the
piercing position.
Technical Manual
RAA027BEN RAS407A - 7
Piercer & Grabber mechanical adjustment
Technical Manual
RAS407A - 8 RAA027BEN
RAS408B
■ Concerns
■ Required tools
■ Hexagonal keys
■ Required products
■ None
■ Intervention time
■ 45 min.
■ Frequency
■ On request
Several test programs are availables. These applications are dedicated for maintenance
purposes only and all requests on these applications will be executed. None of the security
systems will be activated in these menus.
Technical Manual
RAS408B - 2 RAA027BEN
Internal BC reader & Tube detector
adjustment
2 2
Technical Manual
RAA027BEN RAS408B - 3
Internal BC reader & Tube detector
adjustment
If one or more tube are NOT detected, refer to “5.Tube detector adjustment, page 6”
Technical Manual
RAS408B - 4 RAA027BEN
Internal BC reader & Tube detector
adjustment
If one or more tube are detected in an empty position (positions 2, 3, 4, 6, 7, 8, 9), refer to
“5.Tube detector adjustment, page 6”
Technical Manual
RAA027BEN RAS408B - 5
Internal BC reader & Tube detector
adjustment
If one or more tube are detected, refer to “5.Tube detector adjustment, page 6”
40mm.
Technical Manual
RAS408B - 6 RAA027BEN
Internal BC reader & Tube detector
adjustment
■ If one or more tube are NOT detected, the sensitivity of the detector must be slightly
increased. In this case, gently turn the potentiometer clockwise.
■ If
one or more tube are detected in an empty position (positions 2, 3, 4, 6, 7, 8, 9 of
the 2 racks filled with only 3 tubes, or position 1 to 10 on the empty racks), the
sensitivity of the detector must be slightly decreased. In this case, gently turn the
potentiometer counterclockwise.
■ In caseof potentiometer adjusment, check the correct functioning again, see “4.Tube detector reading
check, page 4”.
The adjustment of the sensitivity should not be excessive regards to the median position (+/
-20° maximum).
Technical Manual
RAA027BEN RAS408B - 7
Internal BC reader & Tube detector
adjustment
Technical Manual
RAS408B - 8 RAA027BEN
RAS409A
Pressure/Vacuum adjustment
■ Concerns
■ Required tools
■ Manometer 0-10b (Barflex)
■ Insulatedscrewdriver
■ Voltemeter
■ Hexagonal keys
■ Required products
■ None
■ Intervention time
■1 hour
■ Frequency
■ On request
D C
Technical Manual
RAS409A - 2 RAA027BEN
Pressure/Vacuum adjustment
2. Pressure adjustments
Technical Manual
RAA027BEN RAS409A - 3
Pressure/Vacuum adjustment
Technical Manual
RAS409A - 4 RAA027BEN
Pressure/Vacuum adjustment
3. Vacuum adjustments
■ -330mb is used to drain chambers, membrane pump operation and blood aspiration.
It is recommended after a -225mb adjustment to check again the -330mb vacuum because
of a slight interference between the 2 adjustments.
Technical Manual
RAA027BEN RAS409A - 5
Pressure/Vacuum adjustment
■ When the instrument is in STAND BY mode and the Vacuum/pressure adjustment cycle is
activated, the compressor starts and needs 30 seconds approximately to reach the correct
pressure and vacuum.
■ The vacuum/pressure board has to be adjusted once a year or when necessary to have a
perfect correspondance between displayed and nominal pressure and vacuum values (see
begining of this procedure).
Technical Manual
RAS409A - 6 RAA027BEN
Pressure/Vacuum adjustment
■ Install
the Barflex at the level of the
pressure/vacuum connection.
- One end is connected to the tube going to
the vacuum/pressure board,
- The other end is connected to the tube
coming from the compressor.
If one sensor or the vacuum/pressure board is changed, you will need to setup instrument to
default values (ground on TP1):
■ On TP3 adjust R28 potentiometer to get 5.88V.
■ On TP2 adjust R24 potentiometer to get 5.88V. Using the 2.8b pressure regulator, adjust
the pressure to get 3.0b on the Barflex.
■ Decrease pressure regulator to get 2.2b on the Barflex.
■ Adjust R17 potentiometer to have the same pressure value between the measure of the Barflex and
the displayed value.
■ Increase the pressure to have 3.4b. Adjust R17 in order to compensate by half the reading error
between the Barflex and the instrument’s display (for example: Barflex reading is 3.4b, display reading
is 3.3b, adjust R17 to read 3.35b on the display.).
■ Decrease the pressure to 3.0b. Readjust R24 to get the same value between the Barflex reading and
the display reading.
■ Check the display reading for 2.2b and 3.4b.
■ Readjust the pressure final target value to 2.8b +/- 0.05b.
Technical Manual
RAA027BEN RAS409A - 7
Pressure/Vacuum adjustment
As the vacuum regulators are linked together, it is necessary to re-adjust the first regulator
when the second had been adjsuted.
If one sensor or the vacuum/pressure board is changed, you will need to setup instrument to
default values:
■ Connect a voltmeter on the test point TP6 of the Vacuum/pressure board. Adjust R45
potentiometer to have 7.84V.
■ Using the vacuum regulator, adjust the vacuum to have -200mb.
■ Connect the voltmeter on TP5, adjust R39 potentiometer to have 7.84V.
Technical Manual
RAS409A - 8 RAA027BEN
RAS410A
■ Concerns
■ Required tools
■ Clothpaper
■ Little
syringe
■ Hexagonal keys
■ Required products
■ Distilled water
■ ABX Minoclair
■ Intervention time
■1 hour 30 min.
■ Frequency
■ On request
■ During all the following operations, make sure that the compressor remains under power.
Release the pressure pushing several times valve <53>.
■ Do not disconnect tubes at the sampling valve but from the connectors behind.
■ Run a diluent rinse before any manipulation.
When you open the valve diluent may leaks from outlets 9 et 10, use absorbant paper to clean
and sweep leakages.
Technical Manual
RAS410A - 2 RAA027BEN
Sampling valve maintenance
2. Valve cleaning
4. Re-assembling
■ Apply a thin film of Versilube grease on your glove then on the valve parts which come into contact.
■ Make sure not to block the ceramic apertures.
Technical Manual
RAA027BEN RAS410A - 3
Sampling valve maintenance
This adjustment has to be carried out only in case of a blockage or leaks problems on the
customer site.
■A slight action on the toothed wheel will considerably change the tightening pressure
applied on the ceramical parts (see below).
■ The authorized adjustment on the toothed wheel is factory adjusted to +/- 10°.
■ At the end of the adjustment operation, it is mandatory to observe the functionning of the
sampling valve for one hour during routine work operation.
Technical Manual
RAS410A - 4 RAA027BEN
RAS411A
■ Concerns
■ Required tools
■ Clothpaper
■ Little
syringe
■ Hexagonal keys
■ Required products
■ Distilled water
■ ABX Minoclair
■ Intervention time
■ 30 min.
■ Frequency
■ On request
1. Valve dismantling
Technical Manual
RAS411A - 2 RAA027BEN
Commutation valve maintenance
2. Valve cleaning
3. Valve re-assembling
Technical Manual
RAA027BEN RAS411A - 3
Commutation valve maintenance
Technical Manual
RAS411A - 4 RAA027BEN
RAS412A
■ Concerns
■ Required tools
■A clamp
■ Hexagonal keys
■ Required products
■ Control blood
■A diluted fresh and normal human blood having:
RBC around 0.8x106/mm3
Hgb between 2 and 2.5g/dl
■ Intervention time
■ 30 min.
■ Frequency
■ On request
Technical Manual
RAS412A - 2 RAA027BEN
Sample detection cells adjustment
AIR BLOOD
Upstream Photocell 1 OK OK
Upstream Photocell 2 OK OK
■ If the adjustment failed and all the previous checks have been achieved, with air and with blood,
replace the cell.
■ Once the procedure has been completed, run several blood samples with high and low RBC values
and check that the blood detection is correct.
Technical Manual
RAA027BEN RAS412A - 3
Sample detection cells adjustment
Technical Manual
RAS412A - 4 RAA027BEN
RAS413A
■ Concerns
■ Required tools
■ Hexagonal keys
■ Flatinsulated screwdriver
■ Voltmeter
■ Required products
■ None
■ Intervention time
■ 20 min.
■ Frequency
■ On request
■ Hgb blank adjustment has to be carried out only on a clean and repeatable instrument.
Make sure that the ABX Diluent is clean (blank cycle values within the limits).
■ Beware risk of short circuits between test points and the capacitor C11 located behind the
test points.
■ An HGB calibration is required after HGB blank adjustment.
Technical Manual
RAS413A - 2 RAA027BEN
RAS414B
■ Concerns
■ Required tools
■ Clamp
■ Hexagonal keys
■ Flatscrewdriver
■ Micropipette 0-10µl
■ Required products
■ None
■ Intervention time
■ 20 min.
■ Frequency
■ On request
1. Preliminary
■ Perform an Autoconcentrated cleaning.
■ Check that the printer is feed with paper and ready.
■ From menu «Other cycles» run a «Blanck cycle» and check instrument cleanliness.
■ Select «DIF» mode for manual analysis.
■ Select «Latex mode» from menu «Assistance\Adjustment\Options».
■ Unselect «Blood detection» alarm from menu «Machine\Alarms\Options».
■ Open the cover.
■ Put the RBC/PLT Latex and WBC Latex to mix on a Vortex during 5 mn or shake thoroughly.
■ Blank cycle results have to be as low as possible in order to avoid any interference in the
latex measuring cycle.
Technical Manual
RAS414B - 2 RAA027BEN
WBC/RBC/PLT Gain adjustment
Numerical results on the standard sheet must not be used for the WBC gain adjustment.
Check that both curve have the same width and the same location on the graph abscissa.
Technical Manual
RAA027BEN RAS414B - 3
WBC/RBC/PLT Gain adjustment
Technical Manual
RAS414B - 4 RAA027BEN
WBC/RBC/PLT Gain adjustment
■ If
necessary adjust R19 for RBC gain/R53
for PLT gain from the WBC\RBC\PLT signal
board located on the cardcage (Turn R19 (RBC)
clockwise to increase the gain).
R53 (PLT)
4. After adjustment
■ Re-setup the instrument:
Unselect «Latex mode» option.
Re-select «Blood detection» alarm.
Technical Manual
RAA027BEN RAS414B - 5
WBC/RBC/PLT Gain adjustment
Technical Manual
RAS414B - 6 RAA027BEN
RAS415B
LMNE adjustments
■ Concerns
■ Required tools
■ Hexagonal keys
■ Screwdriver
■ Voltmeter
■ Required products
■ 5ml tube with rubber cap
■ EAE004AS: 0.89x50mm Tube
■ Intervention time
■1 hour 30 min.
■ Frequency
■ On request
Beware of this voltage value as it depends on your instrument serial number (see Service
Information Letter «Improvement of the matrix quality» RAN007A or see RAS402A: Yearly
maintenance procedure). Previous instruments that have not been modified on the optical
bench (replacement of the gun filter) must be adjusted to the old value (8,8V +/-0,1V). Refer
to this SIL to verify this number.
Depending on the power supply some lamp voltage may not exceed 9.2V.
The potentiometer must never be to its maximum, at least remove a half turn from the
maximum position of the potentiometer.
2. Flowcell adjustment
The purpose of adjustment is to center the flow of samples in the middle of the light pathway,
at the optimum focusing point. This is possible only by running liquids which have different
light refraction indexes in the flowcell.
This adjustment is possible only when difraction and emission guns are properly aligned.
Attempt to readjust this alignement on the field will never give satisfactory results.
Technical Manual
RAS415B - 2 RAA027BEN
LMNE adjustments
1 - Sample flow
2 - Sheath stream M1
3 - Sheath stream M2
4 - Light beam
5 - Aperture
6 - Cone nozzle
7 - Injector
8 - Sheath M1
9 - Sheath M2
10 - Optical glass window
11 - Optical pathway
■ Check that these flow edges respond to the «Correct Adjustment». If not or if nothing appears on the
window perform the procedure as follows.
■ Before carrying out an OAM adjustment, replace the «0.19x39mm tube + 1.85x10mm tube» from the
flowcell injector (inlet 6) by a «0.89x50mm tube».
■ Release the two tightening screws (3) and
try to position the flowcell right on the
center of the two objective lenses with the
focusing toothed wheel (2).
■ Run «Alignment» option from menu
«Assistance\Adjustments» and when the
syringes rise, adjust the centering of the 1 2
liquid stream with the toothed wheel (1).
■ Finally, adjust the focusing with the toothed
wheel (2) and gently recentre if necessary
with the toothed wheel (1). A correct
adjustment is made when the window can
be divided in three areas, with the sample 2
stream in the window.
■ The stream shadow above and below the 1
window has to be in the same alignment as
the stream in the window. If not readjust
using the right toothed wheel. 3
■ Tightenthe fixation screw (3) of the
centering toothed wheel (1) and run once
more an «Alignment» option from menu
«Assistance\Adjustments» in order to
confirm the adjustment of the flow stream.
Technical Manual
RAA027BEN RAS415B - 3
LMNE adjustments
■ Replace the «0.89x50mm tube» connected to the flowcell injector (inlet 6) by the original «0.19x39mm
tube + 1.85x10mm tube».
■ Replace the OAM by the previous bottle of ABX Leucodiff and run an «ABX Leucodiff prime» cycle
and follow this procedure.
■ Pentra DX 120
The threshold is adjustable only by the mean of the software. From menu
«Assistance\Adjustments\Laser\Thresholds», check the LMNE threshold value is: 900mV +/-
50mV
■ Pentra DF 120
This adjustment is done on the Signal
processor board.
Connect voltmeter between Ground
(external part of the coaxial cable) and the
middle point of R19.
Check and if necessary adjust threshold, by
the mean of R19, to the following value:
900mV +/-50mV
R19
Technical Manual
RAS415B - 4 RAA027BEN
LMNE adjustments
Ground
R98
■ The resistive gain is set on the Optical
bench board located on the right handside
of the Laser bench, by means of R98
potentiometer.
■ Adjusting the Resistive gain will move the cells populations along the resistivity axis but in different
proportions according to the populations.
■ According to the resistive gain adjustment, populations of cells will move to the left or to the right on
the matrix:
If the Resistive gain is increased (R98 turned right), cell populations will move to the right on the matrix.
If the Resistive gain is decreased (R98 turned left), cell populations will move to the left on the matrix.
■ Run several fresh blood samples (Normal values) and check the general appearance of the matrix.
■ During cycles, with fresh blood samples, adjust the resistive gain by means of R98 on the Optical
bench board.
Technical Manual
RAA027BEN RAS415B - 5
LMNE adjustments
Resistivity Axis
If the LMNE resistive gain has been modified, it is necessary to adjust RET resistive gain (R95)
to the opposit number of turns.
Check and adjust if necessary the optical preamplifier board to the corresponding value (9V
or 4V) depending on the type of LMNE bench filter (See RAS402A: Yearly maintenance
procedure).
■ According to the gain adjustment of the optical distribution signal, populations of cells will move to the
top or to the bottom of the matrix:
If the Optical distribution gain is increased, cell populations will move upward on the matrix.
If the Optical distribution gain is decreased, cell populations will move downward on the matrix.
■ Run several fresh blood samples (Normal values) and check the general appearance of the matrix.
Technical Manual
RAS415B - 6 RAA027BEN
LMNE adjustments
Beware of this voltage value as it depends on your instrument serial number (See RAS402A:
Yearly maintenance procedure). Previous instruments that have not been modified on the
optical bench (replacement of the gun filter) must be adjusted to the old value (8,8V +/-0,1V).
Refer to this SIL to verify this number.
Too High
Optical Distribution Axis
Correct
Too Low
■ During cycles, with fresh blood samples, slightly adjust R11 and wait for several new results to readjust
if necessary (R11 is reachable by the small aperture in the board cover).
R11 turned clockwise moves populations upward.
R11 turned anticlockwise moves populations downward.
■ It can be necessary to readjust the resistive gain after having modify the optical gain.
Technical Manual
RAA027BEN RAS415B - 7
LMNE adjustments
■ Transfer time is the time needed for a blood cell to go from the resistive aperture to the optical
measurement location (from the resistive count to the optical measurement). Each cell has to achieve
the 2 measurements within 200µs, the low threshold is set to 100µs, the upper threshold is set to
300µs.
■ This adjustment must be done in DIF mode, on a clean and perfectly adjusted instrument.
■ From menu «Assistance\Adjustments\Options» select «Transfer Mode» option. The transfer time
will be displayed and printed.
■ Run several fresh whole bloods.
1- Number of cells counted on resistive mode (1/2 of the total WBC number approximately).
2- The correlation percentage (The number of cells validated on the optical mode compare to the
number of cells validated on resistive mode).
3- Transfer time check.
The first bar of the graph must be located on the BA1 threshold.
■ If the graph is located too much on the right side, the transfer time is too long.
It means that the length between the 2 measurements (Resistive and optical) is too important: Transfer
time must be shortened (see see "4.2. Transfer time adjustment").
■ If the graph is located too much on the left side, the transfer time is too short:
It means that the length between the 2 measuring points (Resistive and optical) is too short: Transfer
time has to be increased ( see "4.2. Transfer time adjustment").
Result interpretation
■ For a perfectly adjusted instrument, the correlation has to be above 90% on fresh blood samples.
Transfer time must show a distribution curve where the first line (left) coincides precisely with the BA1
threshold (+/- 1 line) and the total width of the distribution curve does not exceed BA2 threshold.
■ If the transfer time has to be readjusted follow this procedure.
Technical Manual
RAS415B - 8 RAA027BEN
LMNE adjustments
Technical Manual
RAA027BEN RAS415B - 9
LMNE adjustments
Technical Manual
RAS415B - 10 RAA027BEN
LMNE adjustments
■ Slightly
unscrew the 4 carriage fixation
screws at the back of the bench in order to
allow the carriage to be moved on its
support but being still attached.
Technical Manual
RAA027BEN RAS415B - 11
LMNE adjustments
Technical Manual
RAS415B - 12 RAA027BEN
RAS416B
Temperature adjustment
■ Concerns
■ Required tools
■ Thermometer
■ Hexagonal keys
■ Flatscrew driver
■ Voltmeter
■ Required products
■ None
■ Intervention time
■ 45 min.
■ Frequency
Before any temperature adjustment, make sure that the bubbling is correct.
Refer to the bubbling adjustment procedure RAS417A: Bubbling check & adjustment.
To carry out correct procedure, the BASO heating coil must be at room temperature:
Instrument must be switched off for at least half an hour.
■ According to the table below, note the voltage corresponding to this temperature.
■ Then adjust R68 to get this voltage on the voltmeter.
Technical Manual
RAS416B - 2 RAA027BEN
Temperature adjustment
Temperature
Measurement
Rinsing
Drain
Time
Heating coil thermic inertia is very important. Wait at least until 3 cycles have gone before
making any judgments as to the results of an adjustment.
Drops coming down after the liquids are not taken into account.
■ Revalidate the «Drain chambers BASO» alarm from menu «Machine\Alarms\Options», re-install
BASO chamber’s cap.
Technical Manual
RAA027BEN RAS416B - 3
Temperature adjustment
This is mandatory to switch off the instrument as short circuits can occur while moving the
distribution board.
Technical Manual
RAS416B - 4 RAA027BEN
Temperature adjustment
■ Adjust the temperature to 37°C +/-0,2°C (See «Temperature verification») by means of the R51
potentiometer on the temperature board. Turn clockwise to increase temperature.
■ Close the door. Leave the temperature stabilize during 1/4 hour.
If the temperature is too high, turn gently R51 anticlockwise and run ERB cycles in order to
decrease the temperature faster.
Technical Manual
RAA027BEN RAS416B - 5
Temperature adjustment
Technical Manual
RAS416B - 6 RAA027BEN
RAS417A
■ Concerns
■ Required tools
■ Flat screwdriver
■ Required products
■ None
■ Intervention time
■ 15 min.
■ Frequency
■ On request
1. LMNE Bubbling
Technical Manual
RAS417A - 2 RAA027BEN
Bubbling check & adjustment
2. Chamber’s Bubbling
■ The following bubbling adjustments are done by a piece of tubing as shown below:
■ RBC/PLT chamber bubbling is factory adjusted to 35ml/mn with a flowmeter. Adjustment is done with
a piece of tubing Diam.=0.25; Length=110mm.
1.5b
2.8b
Pressure
RBC
0.1b
Compressor
P 0.25x110mm
35ml/mm
6 38
This flowrate value is given as a factory adjustment. This bubbling flowrate is important for
the repetability performances on the RBC/PLT parameters. Replace this 0.25 tube in case of
poor repeatability on these parameters.
Technical Manual
RAA027BEN RAS417A - 3
Bubbling check & adjustment
■ WBC/HGB chamber bubbling is factory adjusted to 25ml/mn with a flowmeter. Adjustment is done
with a piece of tubing Diam.=0.25; Length=154mm.
1.5b
2.8b
Pressure
WBC
HGB
0.1b
Compressor
P 0.25x154mm
25ml/mm
13 39
This flowrate value is given as a factory adjustment. This bubbling flowrate is important for
the repetability performances on the WBC/HGB parameters. Replace this 0.25 tube in case
of poor repeatability on these parameters.
■ BASO chamber bubbling is factory adjusted to 12ml/mn with a flowmeter. Adjustment is done with a
piece tubing Diam.=0.25; Length=324mm.
1.5b
2.8b
Pressure
BASO
0.1b
Compressor
P 0.25x324mm
12ml/mm
17 40
This flowrate value is given as a factory adjustment. This bubbling flowrate is important for
the repetability performances on the BASO parameter. Replace this 0.25 tube in case of poor
repeatability on this parameter.
Technical Manual
RAS417A - 4 RAA027BEN
RAS418A
■ Concerns
■ Required tools
■ Insulated screw driver
■ Hexagonal keys
■ Voltmeter
■ Required products
■ None
■ Intervention time
■ 45 min.
■ Frequency
■ On request
Technical Manual
RAS418A - 2 RAA027BEN
RAS419A
■ Concerns
■ Required tools
■ Hexagonal keys
■ Required products
■ Fresh whole blood samples
■ Intervention time
■ 30 min.
■ Frequency
■ On request
■ Fill a 10 tube rack with fresh whole blood samples and place it into the rack loader, and run Start rack.
■ Calculate the MGB, BAS and LMNE means and calculate new coefficients:
New «Calibration coefficient BASO/WBC»=MGB/BASO
New «Calibration coefficient LMNE/WBC»=MGB/LMNE
■ Enter the new coefficients in menu «User\WBC balance»: «Calibration coefficient BASO/WBC» and
«Calibration coefficient LMNE/WBC».
Technical Manual
RAS419A - 2 RAA027BEN
RAS420A
■ Concerns
■ Required tools
■ Hexagonal keys.
■ LED PMT visualization tool XDBA361AS
■ Flowcell visualization tool XDA556AS
■ Adjustment knob XDA555AS
■ Required products
■ Fluorescent Alignement Material (FAM) LAD005AS
■ Fresh whole blood sample tubes
■ Intervention time
■ 45 min.
■ Frequency
■ On request
1. Preliminary
The instrument’s laser is a class 3B-Medium power laser type whose beams are, by
definition, a safety hazard. Avoid viewing the beam directly, or as reflected by a mirror or other
polished surface.
■ When the flowcell alignment is completed, it is necessary to check the resistive gain as
described in the procedure RAS421A: RETIC Resistive gain adjustment.
■ After any intervention on the Laser bench, it is necessary to perform the procedure
RAS422B: RETIC Results & Correlation final adjustment.
■ The laser optical bench alignment of the instrument includes the following points:
1- Alignment of the laser beam: Factory adjusted only.
2- Positioning of the beam shapper gun: Factory adjusted only.
3- Flowcell position adjustment and fluorescence alignment.
4- PMT alignment: Factory adjusted only.
5- RETIC gain adjustments (RAS421A: RETIC Resistive gain adjustment).
6- RETIC results and correlation final adjustments (RAS422B: RETIC Results & Correlation final
adjustment).
Field service engineers are not allowed to proceed to any adjustment in the laser optical
bench which is not described into the following procedure.
2. Adjustment
Technical Manual
RAS420A - 2 RAA027BEN
RETIC Flowcell adjustment
Be very carefull not to touch the flowcell with the alignment tool.
The PMT is a very light sensitive device. It is mandatory to avoid the PMT exposure to
sunlight or excessive ambient light to prevent irreparable damage.
■ Install
the LED PMT visualization tool (XBA361AS) instead of the PMT, re-install the PMT holder, then
connect the connector on J3 to the PCB optical bench.
■ Check that the flowcell is filled correctly without bubble.
■ Re-connect the laser power supply cable and the instrument supply cable. Switch the laser supply on
and also the instrument. The laser light on after one minute.
Technical Manual
RAA027BEN RAS420A - 3
RETIC Flowcell adjustment
■ Position the optical alignment tool and the gun, to see the red light in the center of a circle. When the
best position has been found, tight the 2 screws of the optical alignment tool.
■ Move the focus gun to see precisly the laser beam (blue) crossing the red light. You should see in the
laser beam very bright small particles.
Technical Manual
RAS420A - 4 RAA027BEN
RAS421A
■ Concerns
■ Required tools
■ Hexagonal keys.
■ Adjustment knob XDA555AS
■ Required products
■ Fluorescentand non-fluorescent latex with the reference
curves (RETEX) LAD004AS
■ Fresh whole blood sample tubes
■ Intervention time
■ 45 min.
■ Frequency
■ On request
Before any adjustment, make sure that PMTvoltage value is 400, and F1 position value is 3.00
The instrument’s laser is a class 3B-Medium power laser type whose beams are, by
definition, a safety hazard. Avoid viewing the beam directly, or as reflected by a mirror or other
polished surface.
■ Switch the instrument and laser supplies off and remove their power cables.
■ Unscrew the fixation cover and lift up the instrument cover.
The RETEX vial has to be mixed for 3 minutes thoroughly before each RETEX cycle. Mixing
failure will give incorrect results for the adjustments and will deteriorate the remaining RETEX
quantity into the vial.
■ Close the instrument cover, reconnect the power supply cables. Switch the laser supply and the
instrument on.
Technical Manual
RAS421A - 2 RAA027BEN
RETIC Resistive gain adjustment
In case of problems (Poor matrix image, population wrongly positionned on the matrix) check
that there is no air bubble into the tube of the flowcell output.
R95
■ If
necessary, re-adjust R95 on the optical
preamplifier board (Clockwise increase the
gain, the population moves to the right).
■ Return to menu «User\Type parametering\Thresholds», change the value 100 for R3 threshold to
082 original value.
■ Open the instrument cover, disconnect the tubing assy from the valve <75>, reconnect the input 2 of
the valve, remove the RETEX vial from the sampling valve receptacle.
■ Close the instrument cover.
■ Run several «Rinse» cycles from menu «Other cycles».
Technical Manual
RAA027BEN RAS421A - 3
RETIC Resistive gain adjustment
Technical Manual
RAS421A - 4 RAA027BEN
RAS422B
■ Concerns
■ Required tools
■ Hexagonal keys.
■ Adjustment knob XDA555AS
■ Required products
■ Fluorescentand non-fluorescent latex with the reference
curves (RETEX) LAD004AS
■ Fresh whole blood sample tubes
■ Intervention time
■ 45 min.
■ Frequency
■ On request
1. Preliminary
The instrument’s laser is a class 3B-Medium power laser type whose beams are, by
definition, a safety hazard. Avoid viewing the beam directly, or as reflected by a mirror or other
polished surface.
This procedure can be performed only when procedures RAS420A: RETIC Flowcell
adjustment and RAS421A: RETIC Resistive gain adjustment have been carried out.
■ Reticulocyte parameters measured by the laser bench of the instrument are the percentage of
reticulocytes (RET%) and the mean fluorescence index (MFI).
■ The PIC is an index which allows to visualize the position of the curve for the non fluorescent
population.
■ The instrument software has an acceptation range for the PIC from 15 to 30 (default value). The PIC
value of the blood sample may change according to the membrane state, freshly drawn up normal
samples show normaly a PIC value between 19 to 24, erythrocytes having damaged membranes
(fixation,...) may reach higher PIC values. Erythrocytes contained into the control bloods normaly give
PIC values included in between 24 to 29.
■ This procedure allows a complete check of the RETIC results, the different steps are as follow:
1- Fine adjustment of the RETIC flowcell position using RETEX giving the best separation between the
fluorescent and non fluorescent populations and the best correlation percentage.
2- Adjustment of the PMT voltage.
3- F1 threshold adjustment.
The RETEX vial has to be mixed for 3 minutes thoroughly before each RETEX cycle. Mixing
failure will give incorrect results for the adjustments and will deteriorate the remaining RETEX
quantity into the vial.
Technical Manual
RAS422B - 2 RAA027BEN
RETIC Results & Correlation final adjustment
During the adjustment, you have to readjust the PMT voltage to keep the «Pic» between 18
and 23.
■ At the end of the adjustment remove the tubing and the Retex vial. Release the Cover switch.
Technical Manual
RAA027BEN RAS422B - 3
RETIC Results & Correlation final adjustment
■ Run the 3 levels of blood control and check that the parameters RET% and MFI% are within their target
value range.
Technical Manual
RAS422B - 4 RAA027BEN
RAS423A
■ Concerns
■ Required tools
■ Hexagonal keys.
■ Required products
■ None
■ Intervention time
■ 45 min.
■ Frequency
■ On request
1. PMT Replacement
■ The instrument’s laser is a class 3B-Medium power laser type whose beams are, by
definition, a safety hazard. Avoid viewing the beam directly, or as reflected by a mirror or
other polished surface.
■ This procedure must be followed by the PMT adjustment described in procedure RAS422B:
RETIC Results & Correlation final adjustment.
■ Field service enginneers are not allowed to proceed to any adjustment in the laser optical
bench which is not described into a procedure of the technical manual.
■ The PMT is a very light sensitive device. It is mandatory to avoid the PMT exposure to
sunlight or excessive ambient light to prevent irreparable damage.
■ Check that the instrument and the laser supply are off and disconnect their power supply cables.
■ Unscrew the 3 instrument cover screws and lift up the cover.
■ Unscrew the 7 fixation screws (CHC M4x6) of the laser bench protection cover.
Technical Manual
RAS423A - 2 RAA027BEN
PMT Replacement & adjustment
Technical Manual
RAA027BEN RAS423A - 3
PMT Replacement & adjustment
Technical Manual
RAS423A - 4 RAA027BEN
RAS424B
ERB adjustment
■ Concerns
■ Required tools
■ None.
■ Required products
■ ERBlatex vial LAD008AS
■ Erytrol
blood control:
■ 2072204: Twin pack control 1 + control 2
■ 2072203: Twin pack 2x control 3
■ Intervention time
■ 30 min.
■ Frequency
■ On request
1. Information
■A set of modification has been implemented on Pentra DX 120 in order to improve the definition of the
ERB measurement (see technical note RAN458).
■ The modified instruments can be visually identified by:
- a red sticker placed on the sticker holding the serial number.
- the HAU122A sticker located on the same plate.
HAU122A
or
The following procedure remains valid for modified and non modified instrument, exept two points:
■ 3.1.ERB Diffraction adjustment
- For non modified instruments, NR2=43
- For modified instruments, NR2=45
■ 3.2.ERB PMT and focus adjustments.
- For non modified instruments, NR2=43
- For modified instruments, NR2=45
2. Preliminary
This procedure should be done on a perfectly aligned Retic flowcell (see RAS420A: RETIC
Flowcell adjustment) and the RETIC resistive gain adjustment should have been carried out
previously (see RAS421A: RETIC Resistive gain adjustment).
1- Remove Erytrol vials from the fridge and allow to warm at ambient room temperature (18° to 29.5°C)
for 15 minutes before mixing.
2- Mix the ERB Latex vial with a Vortex for 3 minutes.
Technical Manual
RAS424B - 2 RAA027BEN
ERB adjustment
3. ERB Adjustment
The instrument’s laser is a class 3B-Medium power laser type whose beams are, by
definition, a safety hazard. Avoid viewing the beam directly, or as reflected by a mirror or
other polished surface.
■ Switch the instrument off and Laser supply, disconnect power supply cables.
■ Remove the Laser key and keep it with you.
J7
R97
Technical Manual
RAA027BEN RAS424B - 3
ERB adjustment
■ Diffraction (R64): Diffraction gain moves the matrix population vertically (Turn R64
clockwise to move down the matrix).
■ Resistive gain (R97): Moves the matrix population horizontally.
NR2
R64
■ Run a manual ERB analysis cycle, adjust
the ERB matrix in order to move it down
against the NF1 threshold by the mean of
R64. Meanwhile adjust R97 potentiometer
to have matrix population across the NR2
threshold. NF1
R97
■ Once adjustment is correct: Switch the instrument and Laser supply off, disconnect power supply
cables.
■ Remove the Laser key and keep it with you.
■ Disconnect J8 flat cable and reconnect it in J7 laser bench board.
Technical Manual
RAS424B - 4 RAA027BEN
ERB adjustment
NR2
■ Run a manual ERB analysis cycle, adjust
the ERB matrix in order to have the matrix
across the NF1 and the NR2 thresholds by NF1
PMT
■ Once adjustment is correct open «Menu\Type parametering\Thresholds» and adjust and valid the
thresholds to the previously printed values (factory values: NR2=61 NF1=25 NF2=105).
■ Disconnect Latex vial and reconnect tube to valve <75> inlet 2.
■ From menu «Machine\Alarms\Options\Machine alarms» select the blood detection cell alarm
option.
■ Run 2 blank cycle in roder to clean tubing from Latex.
Technical Manual
RAA027BEN RAS424B - 5
ERB adjustment
Check that the NR2 threshold has been changed according to the procedure «Initialisation
of a new ERYTROL LOT control» from the user manual.
■ Run two consecutive analyses with each blood control level. Results should remain within acceptable
limits given on control sheets.
■ From menu «Assistance\Adjustment\Options», deselect the «Raw counts» mode.
Technical Manual
RAS424B - 6 RAA027BEN
RAS425A
Instrument decontamination
■ Concerns
■ Required tools
■ Hexagonal keys
■ Clamps
■ Scalpel
■ Flat screw driver
■ Torx keys.
■ Required products
■ Fungicidal, bactericidal, virus killing detergent spray,
non corrosive for metals, non plastic altering.
■ Bleach solution 12°Cl
■ Deionize water
■ Absorbant paper
■ Distlled water
■ Intervention time
■2 h 15 min.
■ Frequency
■ On request
1. Preliminary (20min.)
NEVER use BLEACH into the ABX Fluocyte circuit (flowcell, tubing, pump, valve, etc...).
■ Concerned assemblies:
- Outer surfaces of the instrument (perpex, covers, LCD, reagent tray, rack....)
- Keyboards
- Waste connector plug
- Liquid valve push
- Needle neighboured assemblies
- Manual cycle start key.
- Sampling valve outer surfaces
- Liquid overflow receptacles (remove the manual start key and move the piercing carriage towards the
rear of the instrument).
- Assemblies located on the front of the pneumatical door.
- Air filter located underneath instrument to be removed and sprayed before blown
- Outer barcode reader,
- Printer
■ Re-install all the assemblies and setup the instrument in its initial configuration.
Technical Manual
RAS425A - 2 RAA027BEN
Instrument decontamination
Technical Manual
RAA027BEN RAS425A - 3
Instrument decontamination
The «DILUENT 1» circuit, specific to DIF and RET analyses, remains under ABX Diluent in
order to prevent the flowcells from optical quality drop down.
■ Remove the bottles containing the diluted bleach and the reagent straws from the ABX Basolyse and
ABX Diluent circuits (wrapp absorbant paper around them).
In case the instrument must be parked, connect the «DILUENT 1» input and «WASTE» output
together by means of LUER connector equipped tube in order to prevent from leaks.
Technical Manual
RAS425A - 4 RAA027BEN
RAS426A
■ Concerns
■ Required tools
■ Hexagonal keys
■ Required products
■ None
■ Intervention time
■ 15 min.
■ Frequency
■ On request
Technical Manual
RAS426A - 2 RAA027BEN
RAS427A
■ Concerns
■ Required tools
■ Hexagonal keys
■ Required products
■ None
■ Intervention time
■ 15 min.
■ Frequency
■ On request
1. Installation
■ Connect the barcode reader to the instrument (see procedure RAS400B: Installation).
■ Perform the barcode reading test (2. Barcode reader reading test).
■ If necessary setup the reader.
Interleaved 2 of 5
■ With C/D on label/Barcode checksum: Yes
1224488
Displayed 12244881 without checksum control.
121314151617
CODE 39
■ With C/D on label/Barcode checksum: Yes
12345ABCDE
Displayed 12345ABCDEW without checksum control
Technical Manual
RAS427A - 2 RAA027BEN
External barcode reader setup
CODE 128
■ Barcode checksum: No
CODABAR
■ Barcode checksum: No
37859
123456/$
Technical Manual
RAA027BEN RAS427A - 3
External barcode reader setup
Configuration table:
■ Read Barcode labels from the top to end:
(5 beeps)
Parity : even
1 bit stop
Code identifier : no
Codabar : yes
No start/stop code
No STF
No C93
Exit
(5 beeps)
Technical Manual
RAS427A - 4 RAA027BEN
External barcode reader setup
Configuration table:
Technical Manual
RAA027BEN RAS427A - 5
External barcode reader setup
Configuration table
*A00*INITIALIZING
*A02*BARCODE SELECTION
*B004*CODE 39
Maximum Length
*B031*UPC A Disable
*B033*UPC E Disable
*B093*CODABAR
Maximum Length
Technical Manual
RAS427A - 6 RAA027BEN
External barcode reader setup
*B144*CODE 128
Check Digit Enable
*B161*CODE 93 Disable
*Z000*EXIT
*A03*TRANSMISSION
SELECTION (RS232C)
*C016*9600 Bauds
*Z000*EXIT
*A05*SWITCH CONTROL
*E001*SW Portable
*Z000*EXIT
*A06*REDUNDANT
DATA CHECKING TIME
Technical Manual
RAA027BEN RAS427A - 7
External barcode reader setup
*F004* 4 Times
*Z000*EXIT
*A99*MENU STOP
Technical Manual
RAS427A - 8 RAA027BEN
External barcode reader setup
Configuration table:
Technical Manual
RAA027BEN RAS427A - 9
External barcode reader setup
configuration table:
AY5
Technical Manual
RAS427A - 10 RAA027BEN
RAS428B
■ Concerns
■ Required tools
■ Hexagonal keys
■A clamp
■ Required products
■ Absorbant paper
■ Intervention time
■3 hours
■ Frequency
■ On request
The instrument’s laser is a class 3B-Medium power laser type whose beams are, by
definition, a safety hazard. Avoid viewing the beam directly, or as reflected by a mirror or other
polished surface.
1.2. Procedure
Technical Manual
RAS428B - 2 RAA027BEN
LASER Optical bench replacement
■ Plug a voltmeter on the tool cable, between the red (+) and the black (-) banana connectors.
■ Turn ON the instrument and the laser power supply.
■ Enter: Menu/Assistance/Adjustments/Laser/Laser.
■ Check that the «Power read» is 20 mW +/-5%. If necessary, adjust the «Laser power» to obtain this
value.
■ Note down the value displayed on the voltmeter.
■ Multiply this value by 10 and use the following table to know the shelflife (theoretical) of the laser head.
■ Example:
- Value displayed on the voltmeter: 0,8V
- Measured current = 0,8 x 10 = 8A
While referring in the following table, for a consumed intensity of 8A, there remain approximately 43
months of operation.
Technical Manual
RAA027BEN RAS428B - 3
LASER Optical bench replacement
Technical Manual
RAS428B - 4 RAA027BEN
LASER Optical bench replacement
■ At this moment, make sure that the laser flowcell is no more connected to the valve assy
located below the laser bench.
■ The Laser bench on the illustrations beside is not fitted with the Laser beam shutter.
Technical Manual
RAA027BEN RAS428B - 5
LASER Optical bench replacement
Technical Manual
RAS428B - 6 RAA027BEN
LASER Optical bench replacement
■ Remove the new laser bench from the shipping box. Record the serial numbers of the laser and the
laser bench pcb.
■ Remove the fan of the new laser bench, and install it with the new connection instaed of the old fan.
Use the new laser bench shipping box to return the old bench to the HORIBA MEDICAL
representative service department.
Technical Manual
RAA027BEN RAS428B - 7
LASER Optical bench replacement
■ Open the pneumatical door and push the sampling carriage to the inside of the instrument.
■ Fix the laser bench using the screws (CHC M4x16) of the silent blocks, 2 in front, 2 at the rear of the
instrument. Note that some silent blocks do not receive any screw. Tighten the screws only when they
are all installed.
Technical Manual
RAS428B - 8 RAA027BEN
LASER Optical bench replacement
■ Place absorbant paper below the flowcell to prevent any leakage of reagents.
■ Clamp the 2 tubes (1) and (2) of the loop. Disconnect and remove the fitting (3), cut the end of the 2
tubes.
■ Connect the tube (1) from the input 5 of the flowcell to the input 2 of the valve <74> (remove the
previous tube).
■ Connect the tube (2) from the input 7 of the flowcell to the input 1 of the valve <77> (remove the
previous tube).
■ Remove the clamps from the 2 tubes.
■ Disconnect the tube with the knot (4) below the «Y» connector and connect the ground fitting (5) to the
tube coming from the input 2 of the valve <73>.
■ Clamp the flowcell top output tube (6). Using a little flat screwdriver, disconnect the tube (7) from the
injector. Cut the end of the tube coming from the valves <76> and <78> and connect it to the injector.
Technical Manual
RAA027BEN RAS428B - 9
LASER Optical bench replacement
■ Remove the silicon tube (7) from the fitting (8) of the flowcell top tube (6). Beware not to touch the
optical windows of the flowcell.
■ Connect the flowcell top tube (6) and the ground fitting (8) to the tube going to the input 2 of the valve
<72>.
■ Connect the shielding wire (9) and the 2 others on the grounding screw.
■ Re-install the tube holder plate. Check that no tube or electrical wire can move into the optical
pathway.
■ Re-install the laser bench protection cover using the 7 screws.
■ Re-installthe instrument rear plate using the 15 rear plate fixation screws, 11 screws CHC M4x6 and
4 CHC M4x8 at the bottom of the plate.
■ Reconnect the power supply cables.
■ Follow the following procedures in order to check and adjust the laser bench:
RAS420A: RETIC Flowcell adjustment
RAS421A: RETIC Resistive gain adjustment
RAS422B: RETIC Results & Correlation final adjustment
RAS423A: PMT Replacement & adjustment
RAS424B: ERB adjustment
Technical Manual
RAS428B - 10 RAA027BEN
RAS429A
■ Concerns
■ This
procedure allows the technician to replace the
LMNE Flowcell of the LMNE Optical bench.
■ Required tools
■ Hexagonal keys
■ Little screw driver
■ Required products
■ Absorbant paper
■ Intervention time
■ 45 min.
■ Frequency
■ On request
The instrument’s laser is a class 3B-Medium power laser type whose beams are, by
definition, a safety hazard. Avoid viewing the beam directly, or as reflected by a mirror or other
polished surface.
■ Disconnect successively:
Technical Manual
RAS429A - 2 RAA027BEN
LMNE Flowcell replacement
The tubes connected to the nipples of the flowcell have to be gently disconnected using a
little flat screwdriver in order to prevent any damage on these nipples.
■ Install the flowcell into its location and block the screw using the 2 screws CHC M4x12 at the bottom
of the flowcell.
■ Connect the «Y» distributor of the external sheath.
■ Connect the trident contact of the shield springs of the external sheath.
Unscrew slightly the 2 fixation screws CHC M4x12 in order to place the light rectangle into
the best centered position (left/right) on the frosted glass window. Block the fixation screws
while holding the flowcell in its position.
■ Check that no air bubbles can be seen into the flowcell optical pathway.
■ Perform RAS415B: LMNE adjustments and RAS418A: BASO result adjustment.
Technical Manual
RAA027BEN RAS429A - 3
LMNE Flowcell replacement
Technical Manual
RAS429A - 4 RAA027BEN
RAS430A
■ Concerns
■ Required tools
■ Hexagonal keys
■ Required products
■ Fluorescent and non florescent latex with the reference
curves (RETEX) LAD004AS
■ Intervention time
■ 45 min.
■ Frequency
■ On request
The instrument’s laser is a class 3B-Medium power laser type whose beams are, by
definition, a safety hazard. Avoid viewing the beam directly, or as reflected by a mirror or other
polished surface.
J2 J1 J7 J9 J4 J5 J6 J3
B
A
J10
A
B
Diag.1
■ Unscrew the 2 rear board screws (B).
■ Unscrew the 2 front board screws (A) of the pcb support plate using a bent key.
■ Remove the pcb/support assy.
Technical Manual
RAS430A - 2 RAA027BEN
LASER Optical bench board replacement
■ Switch the instrument off and Laser supply, disconnect power supply cables.
■ Remove the Laser key and keep it with you.
J7
J8
Technical Manual
RAA027BEN RAS430A - 3
LASER Optical bench board replacement
■ Switch the instrument off and laser supply, and disconnect power supply cables.
■ Open the instrument cover, disconnect the tubing assy from the valve <75>, reconnect the input 2 of
the valve and remove the RETEX vial from the sampling valve receptacle.
■ Disconnect J8 flat cable and replug it in J7.
■ Restart the instrument.
Technical Manual
RAS430A - 4 RAA027BEN
RAS431A
■ Concerns
■ Required tools
■ Hexagonal keys
■ Antistatic mat MZZ007A
■ Required products
■ None
■ Intervention time
■ 45 min.
■ Frequency
■ On request
Technical Manual
RAS431A - 2 RAA027BEN
Motor power board replacement
Beware not to damage the printed circuits of the board along the metal panels of the board
location.
Technical Manual
RAA027BEN RAS431A - 3
Motor power board replacement
Technical Manual
RAS431A - 4 RAA027BEN
RAS432A
■ Concerns
■ Required tools
■ Hexagonal keys
■ Flat ruler
■ Required products
■ None
■ Intervention time
■ 15 min.
■ Frequency
■ On request
■ Tight the straight bar holding screws and check that all the tubes are connected to the pumps.
■ Re-install the pre-amplifier boards (4 screws).
■ Check that all the tubes are well connected before starting the instrument.
Technical Manual
RAS432A - 2 RAA027BEN
RAS433B
■ Concerns
■ Required tools
■ Hexagonal keys
■ Required products
■ None
■ Intervention time
■ 45 min.
■ Frequency
■ On request
The instrument’s laser is a class 3B-Medium power laser type whose beams are, by
definition, a safety hazard. Avoid viewing the beam directly, or as reflected by a mirror or other
polished surface.
Depending on the instrument, a peelable spacer can be already installed under the flowcell
as shown below (C). It replaces the old one which was located under the carriage.
■ If you do not see the new spacer (C), it means that you have the previous version, located
under the carriage. Keep your configuration and follow this procedure.
■ If you see the new spacer (C), make sure it is placed correctly before installing the new
flowcell. A bad position could cause an erroneous transfer time.
Technical Manual
RAS433B - 2 RAA027BEN
RETIC Flowcell replacement
When installing the new flowcell into its position, push on the flowcell holder while screwing
to keep it in a good position, as shown below.
■ Make sure that all tubes are properly installed and that they are not pinched nor clamped.
■ Reconnect the power supply cable of the instrument and switch it ON.
■ Runone ABX Diluent priming cycle in order to prime the flowcell and several RET manual cycles for a
complete priming.
■ Check that the flowcell is filled correctly without air bubbles, and make sure there is no leak.
Technical Manual
RAA027BEN RAS433B - 3
RETIC Flowcell replacement
Technical Manual
RAS433B - 4 RAA027BEN
RAS434A
■ Concerns
■ Required tools
■ None
■ Required products
■ Fresh and normal whole blood samples.
■ Intervention time
■ 45 min.
■ Frequency
■ On request
1. Preliminary
■ This correlation adjustment procedure is carried out on the following parameters: RBC, WBC, HGB,
PLT, HCT. The correlation is applied only in «Automatic mode», manual results are used as reference.
■ It is highly recommended to proceed to the correlation adjustment after any intervention on the
sampling valve.
■ Before starting Open\Close tube correlation adjustment, it is recommended to perform a cleaning
cycle and a test of repeatability.
■ Make sure that the printer is on and feed to get the results printouts.
2. Correlation check
■ Check coefficient set in the instrument (menu «Assistance\Adjustments\Human blood») before any
adjustment.
■ Run 5 tubes of whole blood samples without alarm on a DIF rack and run the analyses (Closed tube
mode).
■ Repeat the analyses in the manual mode (Open tube) and in the same order.
■ Calculate the mean for WBC, RBC, HGB, HCT and PLT parameters in each mode (OT and CT):
MeanParaOT= (ResultParaOT1+....+ResultParaOT5)/5
MeanParaCT=(ResultParaCT1+....+ResultParaCT5)/5
Difference=|MeanParaOT-MeanParaCT|
■ Difference must be less than:
Parameter Differrence
WBC 0.40
RBC 0.15
HGB 0.30
HCT 2.00
PLT 8.00
3. Correlation adjustment
■ Install 10 tubes of whole blood samples without alarm on a DIF rack and run the analyses (Closed tube
mode).
■ Repeat the analyses in the manual mode (Open tube) and in the same order.
■ From menu «Assistance\Adjustments\Human blood» record previous corrrelation coefficients.
■ Calculate for each parameter the new correlation coefficient without the worst result, using the
following formula:
New correlation coef.=((Mean value in manual mode)/(Mean value in piercer mode))x(Previous
coefficient)
■ From menu «Assistance\Adjustments\Human blood» enter the new correlation coefficient
calculated for each parameter.
■ Perform a Correlation check to check the new entered coefficients.
Technical Manual
RAS434A - 2 RAA027BEN
RAS435B
■ Concerns
■ Required tools
■ None
■ Required products
■ Calibrator
■ Normal DIF Control blood
■ Normal RET Control blood
■ Normal ERB Control blood
■ Intervention time
■ 45 min.
■ Frequency
■ On request
This correlation adjustment procedure is carried out on the following parameters: RBC, WBC,
HGB, PLT, HCT, RET and ERB. The correlation is applied only in «Automatic mode», manual
results are used as reference.
It is highly recommended to proceed to the correlation adjustment after any intervention on
the sampling valve.
1. Preliminary
■ Before starting Control blood Open/Close tube correlation adjustment, it is recommended to perform
a cleaning cycle and a test of repeatability.
■ Make sure that the printer is on and feed to get the results printouts.
2. Correlation check
■ Check coefficient set in the instrument (menu Assistance\Adjustments\Control blood and
Assistance\Adjustments\Calibrator) before any adjustment.
■ Run 5 times the normal level of the MINOCAL, DIFTROL, MINOTROL RET, or ERYTROL blood, on a
DIF or RET Rack and run the analysis (Close tube mode, barre code label hidden).
■ Repeat the analyses in the manual mode (Open tube) and in the same order.
■ Calculate the mean for WBC, RBC, HGB, HCT, PLT, RET and ERB parameters in each mode (OT and
CT):
MeanParaOT= (ResultParaOT1+....+ResultParaOT5)/5
MeanParaCT=(ResultParaCT1+....+ResultParaCT5)/5
Difference=|MeanParaOT-MeanParaCT|
■ Difference must be less than:
Parameter Difference
WBC 0.40
RBC 0.15
HGB 0.30
HCT 2.00
PLT 8.00
RET 0.30
ERB 0.50
Technical Manual
RAS435B - 2 RAA027BEN
Control blood Open/Close tube correlation
3. Correlation adjustment
■ Enter menu «Quality control\Repetability\Close tube setup» choose 5 runs in the 1st position of
the rack.
■ Install a normal blood (DIF, RET or ERB) on the first position and run the analysis.
■ Run the same normal control blood (DIF, RET or ERB) 5 times in manual mode and calculate the mean
for each parameter ( WBC, RBC, HGB, HCT, PLT, RET and ERB).
■ From menu Assistance\Adjustments\Control blood and Assistance\Adjustments\Calibrator
record previous corrrelation coefficients.
■Calculate for each parameter the new correlation coefficient without the worst result, using the
following formula:
New correlation coef.= ((Mean value in manual mode)/(Mean value in piercer mode))x(Previous coefficient)
■ In menu «Assistance\Adjustments\Control blood and Assistance\Adjustments\Calibrator enter
the new correlation coefficient calculated for each parameter.
■ Perform a Correlation check to check the new entered coefficients.
Technical Manual
RAA027BEN RAS435B - 3
Control blood Open/Close tube correlation
Technical Manual
RAS435B - 4 RAA027BEN
RAS436A
Calibration
RAS436A: Calibration
■ Concerns
■ Required tools
■ None
■ Required products
■ Normal DIF Control blood
■ Intervention time
■ 45 min.
■ Frequency
■ On request
■ At installation
1. Preliminary
■ Before starting «Calibration» adjustment, perform an Autoconcentrated cleaning of the counting
chambers.
■ Perform 2 blank cycles to check the perfect cleanliness of the system («Other cycles\Blank
cycle\CBC»), check the results:
WBC < 0,2x103/mm3
RBC < 0,01x106/mm3
HGB = 0 g/dl
HCT < 0,7%
PLT < 5x103/mm3
■ Run 5 times the same human normal fresh blood, calculate the Coefficients of Variation (CV) and check
they are within acceptable CV limits.
■ Prepare the calibrator according to the specific instructions detailed in the notice.
2. Calibration
■ Enter «Menu\Calibration\Target values».
■ Select the calibrator to be used from the list (Create a new calibrator lot if necessary).
■ From «Analysis and calculations» run at least 6 times the calibrator (Unselect one of the result if
necessary).
■ Press F7 key and select «General calibration».
■ Enter a comment.
3. Calibration verfication
■ Enter the «Quality assurance\Quality control\Analysis and calculations» and run the 3 different
levels of Difftrol control blood.
■ Run analysis with normal fresh blood samples and check MCHC, MCV and MCH are within the
acceptable limits.
Technical Manual
RAS436A - 2 RAA027BEN
RAS439A
Soft pneumatic
■ Concerns
■ Required tools
■ Hexagonal keys
■ Smallflat screw driver
■ 8 mm fork wrench
■ Required products
■ None
■ Intervention time
■ N/A
■ Frequency
■ On request
1
2
Technical Manual
RAS439A - 2 RAA027BEN
Soft pneumatic
2.1. Maintenance
■ Install
the piercer security device (A) on the
piercing needle block.
■ Lift
the locker and remove the piercing
needle block.
■ Disconnect the needle channel tubings and
the rinsing block tubing as well. A
Be carefull when manipulating the piercer, not to prick your fingers. Always manipulate the
piercer hands besides, and never in the needle axis, as shown below:
Technical Manual
RAA027BEN RAS439A - 3
Soft pneumatic
3 1
■ Unscrew the needle nut (1) then the axis
support screws (2).
■ Remove the needle support (3) and the
spring.
2
1 2
Be carefull the «Furon seal» is a very fragile part and must be installed perfectly parallel into
its support.
Technical Manual
RAS439A - 4 RAA027BEN
Soft pneumatic
When the needle heigth adjustment has to be performed, it is mandatory to have the
compressor running during the procedure as the heigth maximum value is given when the air
cylinder is pushed at the bottom by the air pressure.
Technical Manual
RAA027BEN RAS439A - 5
Soft pneumatic
Technical Manual
RAS439A - 6 RAA027BEN
Soft pneumatic
3. Commutation valve
Technical Manual
RAA027BEN RAS439A - 7
Soft pneumatic
Technical Manual
RAS439A - 8 RAA027BEN
Soft pneumatic
4. Sampling valve
When you open the valve diluent may leaks from outlets 9 et 10, use absorbant paper to clean
and sweep leakages.
Technical Manual
RAA027BEN RAS439A - 9
Soft pneumatic
■ Ifone of the aperture is blocked by a piece of tube top or a clot. Try to locate the clot or the piece of
tube top and disconnect the tygon tube from the aperture connector (Do not disconnect all the tubes
at the same time from sampling valve).
■ Use a syringe to push out the clot from the valve.
■ Reconnect the tygon tube on the connector and reassemble the valve as described below.
4.4. Re-assembling
■ Apply a thin film of Versilube grease on your glove then on the valve parts which come into contact.
■ Make sure not to block the ceramic apertures.
This adjustment has to be carried out only in case of a blockage or leaks problems on the
customer site.
Technical Manual
RAS439A - 10 RAA027BEN
Soft pneumatic
■A slight action on the toothed wheel will considerably change the tightening pressure
applied on the ceramical parts (see below).
■ The authorized adjustment on the toothed wheel is factory adjusted to +/- 10°.
■ At the end of the adjustment operation, it is mandatory to observe the functionning of the
sampling valve for one hour during routine work operation.
Technical Manual
RAA027BEN RAS439A - 11
Soft pneumatic
5. WBC/HGB chamber
1x FAA046A, 1x FAA049A
Technical Manual
RAS439A - 12 RAA027BEN
Soft pneumatic
■ Clean the chamber with ABX Cleaner (or ABX Minoclair), do not introduce any sharp instruments inside
so as to avoid damaging the inside of the chamber and the apertures.
■ Rinse thoroughly with distilled water.
■ Dry the exterior of the chamber with a soft paper.
■ Clean the counting head with liquid soap, do not introduce any sharp instruments inside.
■ Using a little syringe flush the counting head inlets with distilled water.
■ Rinse thoroughly with distilled water.
■ Dry the exterior of the counting head with a soft paper.
Technical Manual
RAA027BEN RAS439A - 13
Soft pneumatic
Technical Manual
RAS439A - 14 RAA027BEN
Soft pneumatic
1mm
■ Check the correct location for the RBC 15mm
injection tube.
■ Make sure that the flow does not come into
contact with the electrode or the aperture.
3mm
Check on several analysis that at the end of the injection of the blood into the RBC chamber:
NO BLOOD DROP IS STUCK BETWEEN THE RBC CHAMBER AND THE INJECTION TUBE.
Technical Manual
RAA027BEN RAS439A - 15
Soft pneumatic
■ Perform
BASO chamber maintenance the
same way as for RBC chamber.
8. Waste chamber
3x XEA286AS
Technical Manual
RAS439A - 16 RAA027BEN
RAS440A
■ Concerns
■ Required tools
■ 5ml syringe
■ Required products
■ 4° chloride of sodium hypochloryde solution
■ Intervention time
■1 hour
■ Frequency
■ On request
1. Concentrated cleaning
Concerns:
■ RBC chamber cleaning
■ WBC\HGB chamber cleaning
■ BASO chamber cleaning
1.1. Preliminary
4
2
■ Press the «other cycles» key and run a Drain chambers cycle.
■ Remove the cap of the RBC chamber (2). Do not disconnect any of the tubes from the cap.
■ Pour 5ml of the chloride solution into the RBC chamber.
■ Reinstall the cap on the chamber.
■ Simulate a count by pressing the liquid valve <22> for 15 seconds.
■ Provide a backflush into the RBC aperture by simultaneously pressing valves <42> and <22> for 10
seconds.
■ Leave the instrument in stand-by mode for 10 minutes.
■ Press the «start up» key to check the cleanliness of the instrument.
■ Open «Menu\Machine\Alarms\Options\Modification» window and valid the Drain chambers
BASO, WBC and RBC flags.
■ Run a blood control. Calibrate only if results are out-of-range.
Technical Manual
RAS440A - 2 RAA027BEN
Check up after intervention
■ Press the «other cycles» key and run a Drain chambers cycle.
■ Loosen the 2 screws (4) in order to remove the WBC/HGB chamber cover.
■ Remove the cap of the WBC/HGB chamber. Do not disconnect any of the tubes from the cap.
■ Pour 2ml of the chloride solution into the WBC/HGB chamber (1).
■ Reinstall the cap on the chamber.
■ Simulate a counting by pressing the liquid valve <23> for 15 seconds.
■ Provide a backflush into the WBC aperture by simultaneously pressing valves <42> and <23> for 5
seconds.
■ Leave the instrument in stand-by mode for 10 min.
■ Reinstall the WBC/HGB chamber cover.
■ Press the»start up» key to check the cleanliness of the instrument.
■ Open «Menu\Machine\Alarms\Options\Modification» window and valid the Drain chamber BASO,
WBC and RBC flags.
■ Run a blood control. Calibrate only if results are out-of-range.
■ Press the «other cycles» key and run a Drain chambers cycle.
■ Remove the cap of the BASO chamber (3). Do not disconnect any of the tubes from the cap.
■ Fill the BASO chamber with the chloride solution (around 5 ml).
■ Press the valve <40> to drain it to the 3/4.
■ Reinstall the cap on the chamber.
■ Simulate a count by pressing the liquid valve <24> for 15 seconds.
■ Provide a backflush into the BASO aperture by simultaneously pressing valves <42> and <24> for 10
seconds.
■ Leave the chloride solution into the BASO chamber for 10 min.
■ Press the «start up» key to check the cleanliness of the instrument.
■ Open «Menu\Machine\Alarms\Options\Modification» window and valid the Drain chambers
BASO, WBC and RBC flags.
Technical Manual
RAA027BEN RAS440A - 3
Check up after intervention
2. Repeatability
■ The repeatability check is done on consecutive runs of a fresh whole blood sample. Repeatability
includes the 34 parameters.
■ Open «Menu\Quality assurance\Repeatability».
■ The Repeatability check is available in all of the analysis types (CBC, DIF, RET, DIR or CBR).
■ From «Analyses and calculations» window press F4 key.
■ Move the cursor to the analysis type.
■ Run the analysis from «Analyses and calculations» menu pressing the sampling bar.
■ The results are displayed in the table. Rerun the sample as many times as desired.
■ The analysis type is given by the identification of the rack where the sample is positioned.
■ As for the open tube mode, a priming cycle may be carried out if the analysis type is different from the
previous ones.
■ The sample can be loaded on a rack, to the position indicated on «Menu\Quality
assurance\Repeatability\Closed tube setup».
■ Run the sample from the «Analyses and calculations» menu.
2.3. Results
■ CV calculations and deletion operations are also available from the F7 pop-up menu.
■ Result printout is available from the F10 pop-up menu.
Technical Manual
RAS440A - 4 RAA027BEN
Check up after intervention
3. Control blood
■ Prepare the control blood according to the specific instructions detailed in the notice.
■ Enter «Menu\Quality assurance\Quality control».
■ Select the control blood to be used from the list, create a new lot if necessary (See user manual
chapter: Instrument configuration).
■ Perform 2 blank cycles to check the perfect cleanliness of the system («Other cycles\Blank
cycle\CBC»), check the results:
WBC < 0,2x103/mm3
RBC < 0,01x106/mm3
HGB = 0 g/dl
HCT < 0,7%
PLT < 5x103/mm3
4. Calibration
■ Prepare the calibrator according to the specific instructions detailed in the notice.
■ Enter «Menu\Calibration\Target values».
■ Select the calibrator to be used from the list (Create a new calibrator lot if necessary).
■ From «Analysis and calculations» run at least 6 times the calibrator (Unselect one of the result if
necessary).
■ Press F7 key and select «General calibration».
■ Enter a comment.
Technical Manual
RAA027BEN RAS440A - 5
Check up after intervention
Technical Manual
RAS440A - 6 RAA027BEN
Exploded views
9 - Exploded views
Technical Manual
RAA027BEN 9-1
Exploded views
Technical Manual
9-2 RAA027BEN
Exploded views
Technical Manual
RAA027BEN 9-3
Exploded views
Pneumatical door assy
2
3
1
x4
4 x3
Technical Manual
9-4 RAA027BEN
Exploded views
Counting chambers
2. Counting chambers
Technical Manual
RAA027BEN 9-5
Exploded views
Regulated and waste chambers
3
1
Technical Manual
9-6 RAA027BEN
Exploded views
Regulated Vacuum chamber #1 assy
2
1
9
8
6
Technical Manual
RAA027BEN 9-7
Exploded views
Regulated Vacuum chamber #2 assy
2
1
9
8
6
Technical Manual
9-8 RAA027BEN
Exploded views
Waste chamber assy
2
1
9
8
6
Technical Manual
RAA027BEN 9-9
Exploded views
Vacuum filters
7. Vacuum filters
1
Technical Manual
9 - 10 RAA027BEN
Exploded views
Optical bench
8. Optical bench
Technical Manual
RAA027BEN 9 - 11
Exploded views
LMNE Heater
Technical Manual
9 - 12 RAA027BEN
Exploded views
Heating and cell boards
1 3
2
Technical Manual
RAA027BEN 9 - 13
Exploded views
Dispenser assy
1
2
1
1
1
1
1
3
2
1
Technical Manual
9 - 14 RAA027BEN
Exploded views
Liquid valves
9 9
6
8
5
7
11
Technical Manual
RAA027BEN 9 - 15
Exploded views
Regulators assy
2
3
Technical Manual
9 - 16 RAA027BEN
Exploded views
RBC Chamber
2 3 4
6
3
5
4
Technical Manual
RAA027BEN 9 - 17
Exploded views
WBC/HGB chamber
4
3
5
1
2
Technical Manual
9 - 18 RAA027BEN
Exploded views
BASO Chamber electrode assy
1
2
1
2
4
3
Technical Manual
RAA027BEN 9 - 19
Exploded views
WBC/HGB Chamber assy
3
x2
Technical Manual
9 - 20 RAA027BEN
Exploded views
LMNE syringes
9
2
8 3
7
1
10
4
5
6
11
12
13
Technical Manual
RAA027BEN 9 - 21
Exploded views
Syringe motor assy
1 5
Technical Manual
9 - 22 RAA027BEN
Exploded views
Syringe assy
Technical Manual
RAA027BEN 9 - 23
Exploded views
LMNE Chamber coaxe
Technical Manual
9 - 24 RAA027BEN
Exploded views
Preamplifier board
1 2
Technical Manual
RAA027BEN 9 - 25
Exploded views
Piercer assy
2 or 2*
3
1
or 1*
4 or 4*
Technical Manual
9 - 26 RAA027BEN
Exploded views
Manual sampling
4 7
5
Technical Manual
RAA027BEN 9 - 27
Exploded views
Distribution board
Technical Manual
9 - 28 RAA027BEN
Exploded views
Barcode assy
1 2
Technical Manual
RAA027BEN 9 - 29
Exploded views
Sampling valve
1 2
4
3
1 2
Technical Manual
9 - 30 RAA027BEN
Exploded views
Grabber
41. Grabber
Technical Manual
RAA027BEN 9 - 31
Exploded views
Piercer motor
2 x4
4 1 x8
2 2
3
5 x4
Technical Manual
9 - 32 RAA027BEN
Exploded views
Rotation motor assy
1 2 x4
1 2 x4
Technical Manual
RAA027BEN 9 - 33
Exploded views
Loading assy
Technical Manual
9 - 34 RAA027BEN
Exploded views
Compressor
48. Compressor
3
1
x2
x2
x2
x2
x2
2
x4
Technical Manual
RAA027BEN 9 - 35
Exploded views
Compressor fan
1 2
Technical Manual
9 - 36 RAA027BEN
Exploded views
Vacuum regulator
3
1 x2
Technical Manual
RAA027BEN 9 - 37
Exploded views
HP filter
53. HP filter
54. Tankers
Technical Manual
9 - 38 RAA027BEN
Exploded views
Connection plate
7
2 x3
Technical Manual
RAA027BEN 9 - 39
Exploded views
Power supply
Technical Manual
9 - 40 RAA027BEN
Exploded views
Detection cell
Technical Manual
RAA027BEN 9 - 41
Exploded views
Hard disk
Technical Manual
9 - 42 RAA027BEN
Exploded views
Instrument cover
2 or 2*
1 or 1*
Technical Manual
RAA027BEN 9 - 43
Exploded views
Manual sampling needle protection
Technical Manual
9 - 44 RAA027BEN
Exploded views
Diluent straws
1 2
Technical Manual
RAA027BEN 9 - 45
Exploded views
External barcode reader
66. PMT
Technical Manual
9 - 46 RAA027BEN
Exploded views
Flange connector tubings (Pentra DX 120)
5 6 7 8 9
Technical Manual
RAA027BEN 9 - 47
Exploded views
Flange connector tubings (Pentra DX 120)
Technical Manual
9 - 48 RAA027BEN