MACHINE DESIGN, MATERIALS AND SHOP PRACTICE a7

1. What is the stressed cross sectional area of an M16 x 2 bolt in mm?

a. 135.66 b. 123.54 c. 157.47 d. 147.57
2. In the case of a flat scraper, the depth of cut is verified by:
a. Changing the convexity of the cutting edge
b. Changing its inclusion
c. Changing its weight
d. None of these
3. In the case of a limit plug gauge, which size will not enter into the hole?
a. ‘Go’ size b. ‘Not Go’ size c. Both ‘a’ and ‘b’ d. none of these
4. What is the main alloying element in H.S.S.?
a. Chromium b. Vanadium c. Tungsten d. Nickel
5. The feed (metric) in the Shaper is usually expressed in?
a. mm/stroke b. mm/revolution c. meter/minute d. none of these
6. In a Planer, the feed is provided.
a. at a forward stroke c. in between forward stroke
b. at return stroke d. in between return stroke
7. The operation of making a hole in a piece part with the help of a die is
called?
a. Drilling b. Boring c. Blanking d. Piercing
8. What do you call the corrosion of iron or iron-based alloy?
a. Rusting b. Crazing c. Chalking d. Fritting
9. What is used to prevent leakage in dynamic seal?
a. Gaskets b. Seals c. Teflon d. Packings
10.It is essentially a vertical shaper in which a ram is reciprocated up and
down.
a. Slotter b. Planer c. Broaching d. Drilling
11.It is an iron-bearing state or chert in the form of compact siliceous rock.
a. Taconite b. Limonite c. Siderite d. Hematite
12.Which of the following is not a visco-elastic material?
a. Rubber b. Metal c. Glass d. Concrete
13.The prescribed difference in dimension of mating parts is referred to as?
a. Fit b. Tolerance c. Allowance d. Clearance
14.Hypoid gear is a special type of gear, like?
a. Worm b. Spur Gear c. Herringbone Gear d. Bevel Gear
15.One of the causes of spur gear tooth breakage is the unbalance load on one end
of the tooth that results in the higher stresses than when the load is evenly
distributed to minimized this problem the face width “b” should not be greater
than the thickness (or pitch) of the tooth. In the absence of the test values,
the following can be a guide.
a. 2.5 Pc < b < 4 Pc c. 2.5 Pd < b < 4 Pc
b. 2.0 Pd < b < 4 Pd d. 2.0 Pc < b < 4 Pc
16.What type of gear is used for high-speed operation?
a. Helical b. Spur c. Bevel d. Worm

17.Endurance strength is nearly proportional to the ultimate strength but not

with ____.
a. Yield Strength c. Shear Stress
b. Design Stress d. None of these
18.Length of contact between two mating parts in a screw and nut threads,
measured axially, is called?
a. Arc of contact c. length of engagement
b. Depth of engagement d. Axis of contact
19.In soldering, the Flux is used, because
a. It assists for the quick melting and increased the fluidity of solder
b. It saves the part from oxidation
c. It takes the molten metal on all surfaces
d. All of these
20.What is the working strength of a 2” bolt which is screwed up tightly in a
packed joint where the allowable stress is 12,000 psi?
a. 20,120 lb b. 20,100 lb c. 20,400 lb d. 20,200 lb
21.Determine the torque received by the motor shaft running at 4,250 rpm,
transmitting 11 Hp through a 10” diameter 20 involute gear. The shaft is
supported by ball bearings at both ends and the gear is fixed at the middle of
the 8’ shaft length.
a. 163 in-lb b. 167 in-lb c. 132 in-lb d. 138 in-lb
22.Compute the nominal shear stress at the surface in MPa for a 40 mm diameter
shaft that transmits 750 kW at 1500 rpm. The axial and bending load are assumed
negligible.
a. 218 b. 312 c. 232 d. 380
23.Using oxy-acetylene welding method to weld a 3 ft long seam in a 3/8 in thick
plate at a rate of 9 cu ft. of weld for oxygen and 7 cu ft for acetylene. What
is the total combined gas consumption in ft3?
a. 51 b. 48 c. 45 d. 55
24.A pneumatic BAR at 50 F is embedded in a rigid concrete wall, The 40 long and
has a cross-sectional of 4 in2. What is the axial force in the bar if its
temperature is raised to 100F? The coefficient of thermal expansion is 5 x
10/F.
a. 5,000 lbf b. 8,000 lbf c. 24,000 lbf d. 30,000 lbf
25.Two 64 mm diameter commercial steel shaft are to be connected by a steel
flange-type coupling to transmit 45 kW at 350 rpm under shock-free and uniform
load conditions. Compute the bolt diameter if 6 bolts are used on a bolt circle
diameter of three times the shaft diameter.
a. 9.0 mm b. 10.7 mm c. 12.5 mm d. 7.4 mm
26.A disk clutch with two pairs of contact surfaces is lined with a high grade
friction lining whose coefficient of friction and maximum pressure are taken
under working conditions as of 0.25 and 220 kPa, respectively. The clutch is
used to connect two 25 mm shafts whose safe shearing stress is 69 MPa. The
width of the clutch face is 66 mm. What power in kW is transmitted at 1000 rpm?
a. 44.4 b. 33.3 c. 22.2 d. 11.1
27.A 25 mm horizontal shaft rotates 60 radians per second in a sleeve type
bearing. The coefficient of friction is 0.15. Calculate the power (Watts) lost
in the bearing if the reaction between shaft and the bearing is 3560 N.
a. P = 400.5 watts c. P = 801 watts
b. P= 4005 watts d. P = 80.1 watts
28.A spherical shaped pressure vessel has a 480 mm diameter. The internal
pressure is 10 MPa. Determine the thickness if the allowable tensile stress in
the materials is 80 MPa and the joint efficiency is 80%.
a. 15.78 mm b. 17.85 mm c. 19.51 mm d. 18.75 mm
29.A drill press is used to drill six 19 mm hole simultaneously at the rate of 25
mm/min. If this kind of steel requires 1 kW to remove 16,000 mm 3 of metal per
minute. For a speed of 135 rpm, determine the motor power required in kW to
drive the system. The over-all speed reduction ratio is 8:1; power transmission
efficiency is 80%.
a. 5.0 b. 3.3 c. 4.0 d. 2.66

30.A shaft has a diameter of 200 mm and the load on the bearing is 20 kN. The
coefficient of friction between the shaft and its bearing is 0.05 and the shaft
revolves at 600 rpm. Calculate the power loss due to friction.
a. 62.84 kW b. 628.4 kW c. 6.284 kW d. 6.284 W
31.In a building of 860 occupants except the residents in the first floor, how
many elevators are required?
a. 3 b. 4 c. 5 d. 6
32.In a 10 x 10 x 5 meters machine shop, how many machinists can occupy the room?
a. 50 b. 41 c. 46 d. 43
33.Property of the material that characterizes its ability to be drawn into wire.
a. Ductility c. Tensile Strength
b. Thermal Strength d. Endurance Limit
34.What is the angular movement, in degrees, of a 3 hole, 27 hole circles using
standard indexing?
a. 10 b. 40 c. 50 d. 1
35.Which of the following is not a ball bearing?
a. spherical ball bearing c. self-aligning ball bearing
b. deep-groove ball bearing d. filling-lot ball bearing
36.Which of the following micrometers has no anvil?
a. outside micrometer c. thread micrometer
b. depth micrometer d. digit micrometer
37.Type of bolt commonly used in the construction that is threaded in both ends?
a. Stud bolt c. Hex bolt
b. ACME threaded bolt d. Square threaded bolt
38.Compute the working strength of a 1-inch bolt with an allowable working stress
of 12,000 psi?
a. 20,120 lb b. 20,100 lb c. 3,600 lb d. 20,200 lb
39.What is the circular pitch of a spur gear with 18.263 mm whole depth and
13.299 mm tooth thickness with a pitch is 3?
a. 23.746 mm b. 20.322 mm c. 26.598 mm d. 24.782 mm
40.Determine the thickness of a cylindrical water tank with 30-m in diameter and
45-m high. The tensile stress is 1180 kg/cm2.
a. 75.2 mm b. 27.2 mm c. 55.7 mm d. 57.2 mm
41.What is the formula of the polar moment of a hollow shaft?
a. J = (/32)(Do4 – D14) c. J = (/64)(Do – D1)
b. J = (/64)(Do – D1 )
4 4
d. J = (/64)(Do2 – D12)
42.A slurry pump is driven by a 50 Hp, 2400 rpm diesel engine with service factor
of 1.2. The pump will be operated at 800 rpm. The rate horsepower is 5.792, K d
= 1.14, Ko = 0.89, K1 = 0.97. Determine the number of belts.
a. 12 b. 10 c. 8 d. 6
43.A bevel gear with 42 teeth meshed with a pinion with 14 teeth. What is the
pitch cone angle of both the gear and the pinion?
a. 87.22 and 23.88 c. 65.18 and 24.82
b. 71.57 and 18.43 d. 73.55 and 16.45
44.What is the difference between a shaper and a planer?
a. the tool of the shaper moves while on the planer is stationary
b. the shaper can perform slotting operation while the planer cannot
c. the shaper handles large pieces while the planer handles only small
d. the tool of the shaper moves in reciprocating motion while the tool in the
planer moves in rotary motion
45.How does the cutting speed of the shaper expressed?
a. m/min b. cm/s d. mm/min d. All of these
46.It equalizes the energy exerted and the work done thus preventing excessive or
sudden change of speed.
a. Balance Wheel b. Flywheel Pulley c. All of these d. Flywheel
47.Non-ferrous filter metal is melted into grooves or as fillet on the mother
metal; the base metal is not melted. This commonly used for joining iron-based
machine parts or in repair works of some materials. It is called _______.
a. Spot Welding c. Brazing
b. Braze – welding d. Gas-welding

48.Which of the following is a solid lubricant?

a. Graphite b. Lube oil c. Grease d. None of these
49.Nominal Diameter of the bolt is referred to?
a. Major diameter c. Outside diameter
b. Minor diameter d. Inside diameter
50.For an evenly distributed and uniform wear on each gear tooth, the ideal
design practice is to consider a ___.
a. wear resistance alloy addition to tooth gears
b. heat treatment of gears
c. hardening of each tooth
d. hunting tooth addition
51.The distance between rivet centers nearest each other in adjacent row is
called_____.
a. Back Pitch b. Pitch c. Diagonal Pitch d. Margin
52.In standard practice, the width of the key is:
a. three-fourth of the Shaft diameter
b. one-fourth of the shaft diameter
c. one-half of the shaft diameter
d. none of these
53.To facilitate fast chip removal during turning, what should be done?
a. Lower the speed c. Use hot machining
b. Higher the speed d. Use carbide tool
54.What is the depth of a buttress thread wit ha pitch of 1 inch?
a. 0.663 b. 0.633 c. 0.336 d. 0.363
55.A process of finishing a hole to high quality finished.
a. Lapping b. Grinding c. Honing d. Boring
56.A device that guides the drill to obtain accurate dimension.
a. jig b. Drill c. Lathe d. Milling
57.Usually a Pipe is specified in _____.
a. Strong b. Double Strong c. Extra Strong d. Standard
58.A positive belt has _____ series.
a. 2 – 3 inch series c. 3 – 4 inch series
b. 3 – 5 inch series d. 4 - 5 inch series
59.A flanged coupling is to be bolted with 25 mm bolt. The bolts are to be
located 150 mm from the shaft center with a power of 4330 kW and rotate at 1200
rpm. The force per bolt is 100 kN. Compute the number of bolts.
a. 6 b. 5 c. 4 d. 3
60.What is the torsional deflection of a 2 meter long shaft with a 3016 N-m torque?
The shear stress is 28 MPa and the shear modulus is 82 MPa.
a. 0.956  b. 1.5  c. 2.0  d. 3.0 
61.What is the diameter of the shaft with a shear stress of 28 MPa and a torque
of 3016 N-m?
a. 81.86 m b. 88.61 mm c. 86.81 mm d. 81.86 mm
62.What is the standard pitch of a toothed-belt?
a. 3 b. 5 c. 7 d. none of these