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Vidya Vikas Educational Trust (R),

Vidya Vikas Polytechnic


27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028

Department of Mechanical Engineering


Laboratory Manual

Subject : Elements of Industrial Automation

Subject Code : 20ME44P

Semester : 4th Semester

Branch : Mechanical Engineering [General]

Name of the Student: …………………………………………….

Register Number: …………………………………………….

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 1 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Syllabus

Section A

Experiment 01: Activation of Various Output Indicator Elements using Push buttons
Experiment 02: Activation of Indicator Light by series and Parallel switches
Experiment 03: Activation of Indicator Light by Coil activated Contact Switch
Experiment 04: Activating Indicator light using Circuit with Coil latch and Coil Unlatch
Experiment 05: Activation of Indicator light by Delay timer circuit

Section B
Experiment A: Control of double acting cylinder using Proximity sensors and Proximity Switch
Experiment B: Control of double acting cylinder using delay on and off timer and counter
Experiment C: Execute energized motor using Switches in Series or Parallel Circuit
Experiment D: Execute energized motor using Switches in Latching Circuit
Experiment E: Execute energized motor using Switches in Sequential O/P
Experiment F: Delay Control of Motors using Timer function
Experiment G: Control of Motors using Relay contact
Experiment H: Indirect Control of Forward and Reverse motion in Motor
Experiment I: Direct Control of Forward and Reverse motion in Motor

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 2 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Dear Students

Before we start to attain knowledge of great resource let me remind you to use the proper licensed version of
the Automation studio or Educational Edition of Automation Studio.

I have used Automation studio 3.0.5 Demo version for the manual.

You can download the latest version of Automation by using the link below based on your system
configurations:

https://www.famictech.com/en/Support/Automation-Studio/Downloads

If you insist on using the same version as mine download from any of the links below but be alert for virus
and pirated versions, try not to use crack use demo mode it works for every 90 minutes whenever you open it
also be cautious in x32 bit or x64 bit Installation:

https://allpcworlds.com/download-automation-studio-3-0-5-free/

https://getintopc.globalhow.com/blog/automation-studio-3-0-5-free-download/

https://webintopc.com/automation-studio-3-0-5-free-download/

I request all those who use this manual to support “Famic Technologies Inc” for their innovative software
Automation Studio.

For contact and support use the links below:

https://www.famictech.com/en/contact

Thanking you all

With regards

THANMAY J S

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 3 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Experiment 01: Activation of Various Output Indicator Elements using Push buttons

Components Require Location Symbol


Electric Control (US)> Output
Indicator Light
Component > Indicator light
Electric Control (US)> Output
LED
Component > LED
Electric Control (US)> Output
Diode
Component > Diode
Electric Control (US)> Power
Source > Power supply 24 volts
Power source / Zero volts
Electric Control (US)> Power
Source > Common Zero Volt
Electric Control (US)> Switches>
Push Button
Push Button ON

Activating Indicator Light

Activating LED Light

Activating Diode

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 4 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Experiment 02: Activation of Indicator Light by Series and Parallel switches

Components Require Location Symbol


Electric Control (US)> Power
Source > Power supply 24 volts
Power source / Zero volts
Electric Control (US)> Power
Source > Common Zero Volt
Electric Control (US)> Switches>
Push Button
Push Button ON
Electric Control (US)> Switches>
Toggle Switch
Toggle Switch ON
Electric Control (US)> Output
Indicator Light
Component > Indicator light

Switches in Series

Switches in Parallel

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 5 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Experiment 03: Activation of Indicator Light by Coil activated Contact Switch

Components Require Location Symbol


Electric Control (US)> Power
Source > Power supply 24 volts
Power source / Zero volts
Electric Control (US)> Power
Source > Common Zero Volt
Electric Control (US)> Switches>
Push Button
Push Button ON
Electric Control (US)> Output
Indicator Light
Component > Indicator light
Electric Control (US)> Output
Coil
Component > Coil
Electric Control (US)> Contact >
Open Contact
Contact NO

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 6 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Experiment 04: Activating Indicator light using Circuit with Coil latch and Coil Unlatch

Components Require Location Symbol


Electric Control (US)> Power
Source > Power supply 24 volts
Power source / Zero volts
Electric Control (US)> Power
Source > Common Zero Volt
Electric Control (US)> Switches>
Toggle Switch
Toggle Switch ON
Electric Control (US)> Output
Coil Latch
Component > Coil Latch (Set)
Electric Control (US)> Output
Coil Un Latch
Component > Coil Unlatch (Reset)
Electric Control (US)> Contact >
Open Contact
Contact NO
Electric Control (US)> Output
Indicator Light
Component > Indicator light

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 7 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Experiment 05: Activation of Indicator light by Delay timer circuit

Components Require Location Symbol


Electric Control (US)> Power
Source > Power supply 24 volts
Power source / Zero volts
Electric Control (US)> Power
Source > Common Zero Volt
Electric Control (US)> Switches>
Push Button
Push Button ON
Electric Control (US)> Output
Coil
Component > Coil
Electric Control (US)> Contact >
Open Contact
Contact NO
Electric Control (US)> Contact >
OFF Delay
Contact with off delay NO
Electric Control (US)> Contact >
ON Delay
Contact with on delay NO
Electric Control (US)> Contact >
ON/OFF Delay
Contact with on/off delay NO
Electric Control (US)> Output
Indicator Light
Component > Indicator light

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 8 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Experiment A: Control of double acting cylinder using Proximity sensors and Proximity Switch

Components Require Location Symbol

Double Acting Cylinder Pneumatic > Actuator > Double


Actuator Action (DA) Cylinder

5/2-way Directional Valve


with Single solenoid (spring Pneumatic > Directional Valve >
return) add solenoid to left 5/2-(14) Valve
and spring to right side
Pneumatic > Line > Pneumatic
Pressure Source / Exhaust Pressure Source.
Pneumatic > Line > Exhaust
Electric Control (US)> Output
Solenoid Switch
Component > Solenoid
Electric Control (US)> Power
Source > Power supply 24 volts
Power source / Zero volts
Electric Control (US)> Power
Source > Common Zero Volt
Electric Control (US)> Switches>
Push Button
Push Button ON
Electric Control (US)> Output
Solenoid Switch
Component > Solenoid
Pneumatics>Sensors > Proximity
Proximity Sensors
Sensors
Electric Control (US)> Switches >
Proximity Switch
Proximity Switch NO

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 9 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Experiment B: Control of double acting cylinder using delay on and off timer and counter

[C delay cycle count]

Components Require Location Symbol

Double Acting Cylinder Pneumatic > Actuator > Double


Actuator Action (DA) Cylinder

5/2-way Directional Valve


with Single solenoid (spring Pneumatic > Directional Valve >
return) add solenoid to left 5/2-(14) Valve
and spring to right side
Pneumatic > Line > Pneumatic
Pressure Source / Exhaust Pressure Source.
Pneumatic > Line > Exhaust
Electric Control (US)> Power
Source > Power supply 24 volts
Power source / Zero volts
Electric Control (US)> Power
Source > Common Zero Volt
Electric Control (US)> Switches>
Toggle Switch
Toggle Switch NC
Electric Control (US)> Output
Solenoid Switch
Component > Solenoid
Electric Control (US)> Output
Coil
Control> Coil
Electric Control (US)> Switches >
Delay Switch
Contact with ON/OFF Delay NC

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 10 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Experiment C: Execute energized motor using Switches in Series or Parallel Circuit

Components Require Location Symbol


Electric Control (US)> Power
Source > Power supply 24 volts
Electric Control (US)> Power
Source > Common Zero Volt
Power source / Zero volts
Electric Control (US)> Power
Source > Power supply 1 (L1)
Electric Control (US)> Power
Source > Neutral
Electric Control (US)> Output
Single Phase Motor
Control > Single Phase Motor

Electric Control (US)> Switches>


Toggle Switch
Toggle Switch ON
Electric Control (US)> Output
Coil
Control> Coil
Electric Control (US)> Contact >
Open Contact
Contact NO

Series Switch in Energizing Motor

Parallel Switch in Energizing Motor


Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 11 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Experiment D: Execute energized motor using Switches in Latching Circuit

Components Require Location Symbol


Electric Control (US)> Power
Source > Power supply 24 volts
Power source / Zero volts
Electric Control (US)> Power
Source > Common Zero Volt

Electric Control (US)> Output


Single Phase Motor
Control > Single Phase Motor

Electric Control (US)> Switches>


Push Button
Push Button ON
Electric Control (US)> Switches>
Toggle Switch
Toggle Switch ON
Electric Control (US)> Output
Coil Latch
Component > Coil Latch (Set)
Electric Control (US)> Output
Coil Un Latch
Component > Coil Unlatch (Reset)
Electric Control (US)> Contact >
Open Contact
Contact NO
Electric Control (US)> Output
Indicator Light
Component > Indicator light

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 12 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Experiment E: Execute energized motor using Switches in Sequential O/P

Components Require Location Symbol


Electric Control (US)> Power
Source > Power supply 24 volts
Electric Control (US)> Power
Source > Common Zero Volt

Power source / Zero volts Electric Control (US)> Power


Source > Power supply 1 (L1)
Electric Control (US)> Power
Source > Power supply 2 (L2)
Electric Control (US)> Power
Source > Power supply 3 (L3)
Electric Control (US)> Output
Three Phase Motor
Control > Three Phase Motor

Electric Control (US)> Switches>


Toggle Switch
Toggle Switch ON
Electric Control (US)> Output
Coil
Control> Coil
Electric Control (US)> Contact >
Open Contact
Contact NO
Electric Control (US)> Output
Indicator Light
Component > Indicator light

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 13 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Experiment F: Delay Control of Motors using Timer function

Components Require Location Symbol


Electric Control (US)> Power
Source > Power supply 24 volts
Power source / Zero volts
Electric Control (US)> Power
Source > Common Zero Volt
Electric Control (US)> Output
Single Phase Motor
Control > Single Phase Motor
Electric Control (US)> Contact >
Open Contact
Contact NO
Electric Control (US)> Switches>
Push Button
Push Button ON

Fuse Electric Control (US)> Line > Fuse

Electric Control (US)> Switches>


Toggle Switch
Toggle Switch NC
Electric Control (US)> Output
Coil
Control> Coil
Electric Control (US)> Switches >
Delay Switch
Contact with ON/OFF Delay NC

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 14 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Experiment G: Control of Motors using Relay contact

Components Require Location Symbol


Electric Control (US)> Power
Source > Power supply 1 (L1)
Electric Control (US)> Power
Source > Power supply 2 (L2)
Power source
Electric Control (US)> Power
Source > Power supply 3 (L3)
Electric Control (US)> Power
Source > Neutral

Electric Control (US)> Output


Three Phase Motor
Control > Three Phase Motor

Electric Control (US)> Contact >


Open Contact
Contact NO
Electric Control (US)> Switches>
Push Button
Push Button ON
Electric Control (US)> Contact >
Close Contact
Contact NC
Electric Control (US)> Output
Relay
Control> Overload Relay
Electric Control (US)> Switches>
Toggle Switch
Toggle Switch NC
Electric Control (US)> Output
Coil
Control> Coil

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 15 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Experiment H: Indirect Control of Forward and Reverse motion in Motor

Components Require Location Symbol


Electric Control (US)> Power
Source > Power supply 1 (L1)
Electric Control (US)> Power
Power source
Source > Power supply 2 (L2)
Electric Control (US)> Power
Source > Power supply 3 (L3)

Electric Control (US)> Output


Three Phase Motor
Control > Three Phase Motor

Electric Control (US)> Contact >


Open Contact
Contact NO
Electric Control (US)> Switches>
Push Button
Push Button ON
Electric Control (US)> Contact >
Close Contact
Contact NC
Electric Control (US)> Output
Relay
Control> Overload Relay
Electric Control (US)> Switches>
Toggle Switch
Toggle Switch NC
Electric Control (US)> Output
Coil
Control> Coil

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 16 of 17
Vidya Vikas Educational Trust (R),
Vidya Vikas Polytechnic
27-128, Mysore - Bannur Road Alanahally,Alanahally Post, Mysuru, Karnataka 570028
Experiment I: Direct Control of Forward and Reverse motion in Motor

Components Require Location Symbol


Electric Control (US)> Power
Source > Power supply 1 (L1)
Electric Control (US)> Power
Power source
Source > Power supply 2 (L2)
Electric Control (US)> Power
Source > Power supply 3 (L3)

Electric Control (US)> Output


Three Phase Motor
Control > Three Phase Motor

Electric Control (US)> Contact >


Open Contact
Contact NO
Electric Control (US)> Switches>
Push Button
Push Button ON
Electric Control (US)> Contact >
Close Contact
Contact NC
Electric Control (US)> Output
Relay
Control> Overload Relay
Electric Control (US)> Switches>
Toggle Switch
Toggle Switch NC
Electric Control (US)> Output
Coil
Control> Coil
Electric Control (US)> Power
Step Down Transformer
Source > Transformer
Electric Control (US)> Power
Grounding
Source > Ground

Prepared by Mr. THANMAY J.S, HOD Mechanical, Vidya Vikas Polytechnic, Mysore. Page 17 of 17

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