Computer Engineering, Inc.

509 NW 5th Street

Blue Springs, MO 64014

AWS D1.1 Procedure Qualification Record (PQR)

PQR No. 1 Date 1/8/2004 WPS No. Page 1 of 2

Welding Process GTAW Welding Method Manual
Joint Design Used Joint Detail
Weld Type CJP Groove weld
Groove Type Single-bevel groove
Double Welded No
Backing No Material N/A
Root Opening 1/8 in. Root Face 1/16 in.
Groove Angle 37.5° Radius N/A
Back Gouging No Method N/A
Base Metals
Base Metal ASTM A 106, Grade B
to API 2Y, Grade 50T
Thickness 0.562 in. to 0.662 in.
Pipe Diameter 6.625 in. to 6.825 in.
Position
Filler Metals
Weld Position 6GR - 45 degree restricted
AWS Specification 5.18
Vertical Progression Vertical up and down
AWS Classification ER70S-3
Wire Feed Cold wire feed Electrical Characteristics
Current / Polarity DCEN (straight)
Shielding
Transfer Mode N/A
Gas 100% Argon Flow Rate 22 - 24 CFH
Tungsten Electrode: Type EWTh-2 Size 3/32 in.
Gas Cup Size #4
Heat Input 34000 - 36000 J/in
Electrode-Flux (Class) N/A
Flux Trade Name N/A Technique
Stringer or Weave Bead String and weave bead
Preheat
Multi-pass or Single Pass (per side) Multipass
Preheat Temperature, Min. 75°F
Number of Electrodes N/A
Interpass Temperature, Min. 75°F Max. 350°F
Electrode Spacing: Longitudinal N/A
Lateral N/A Angle N/A
Contact Tube to Work Distance N/A
Peening None
Interpass Cleaning Wire brush
Postweld Heat Treatment
Temperature None
Time (hr.) None

Welding Procedure
Pass Filler Metal Current Travel
or Weld AWS Size Type & Speed
Layer(s) Process Classification (in.) Polarity Amps Volts (in/min)
1 GTAW ER70S-3 0.045 DCEN (straight) 160 24 8
2-8 GTAW ER70S-3 0.045 DCEN (straight) 200 27 10
9-11 GTAW ER70S-3 0.045 DCEN (straight) 200 27 11
12-15 GTAW ER70S-3 0.045 DCEN (straight) 200 27 9
16-23 GTAW ER70S-3 0.045 DCEN (straight) 200 27 11

C PQR D1.1 - C - AWS 5.2.0

Form 2002 Rev. 0
 Computer Engineering, Inc.

AWS D1.1 Procedure Qualification Record (PQR)

PQR No. 1 Test Results Page 2 of 2

Tensile Test
Ultimate Ultimate Unit Character of Failure
Specimen No. Width (in.) Thickness (in.) Area (in²) Tensile Load (lb) Stress (PSI) and Location
231-1 0.75 1.00 0.75 52500 70000 Ductile
231-3 0.75 1.00 0.75 52275 69700 Ductile

Guided Bend Test

Specimen No. Type of Bend Result Remarks
1 Side Bend 6GR Satisfactory
2 Side Bend 6GR Satisfactory
3 Side Bend 6GR Satisfactory
4 Side Bend 6GR Satisfactory

Visual Inspection
Appearance acceptable Undercut acceptable Piping Porosity none
Concavity none Inspected By D. Davis Date 12/8/2004

Radiographic - Ultrasonic Examination

RT Report No. D231 Result Passed UT Report No. Result

All Weld-Metal Tension Test

Tensile Strength, psi 83100 Yield Point / Strength, psi 72600 Elongation in 2 in., % 28
Laboratory Test Number PW 231

Other Weld Tests

Macroetch Test Satisfactory
Corner Macroetch Test Not done

Welders's Name W. T. Williams I.D. 261 Stamp No.

Test conducted by The Welding Lab Test No. PQR 231
PQR was done and welding of coupon was witnessed by: Your Company Name

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded
and tested in conformance with the requirements of Section 4 of AWS D1.1/D1.1M,:2002 Structural Welding Code - Steel.

Prepared By: Welding Engineer

Date

C PQR D1.1 - C - AWS 5.2.0

Form 2002 Rev. 0