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Fiat Group Body Holes

Automobiles Nominal Dimensions and


01329
NORMAZIONE Required Tolerance Foglio 1
Page: 1 di 14
BARONCELLI CESARE
DELLA CASA MARCO

Date: 03/19/2012

PURPOSE

TFO
To define the preferred nominal dimensions and related tolerances for the body holes used in vehicles
constructions.
In this standard three precision classes are defined for holes:
Class A – Major dimensional relevance holes designed for coupling with various components

Code
(connection blocks, clamping elements, nuts and screws with cage, etc.)
Class B – Minor dimensional relevance holes (cable passages, welding electrodes, drainages,
etc.)

A
Class R – Holes, Slots and Squre Holes used to refer the body elements

The holes shown in this standard are to be used in the new projects. This standard contains part of the

Ch.
information of 00285 and 01328 (used in legacy drawings). The remaining holes are defined in
Supervisor

01329/01 and can be used only after specific request of Manufacturing, at the beginning of the project,
Manager

due to the use of carry-over components and their assembly toolings.

1
This standard contents correspond to Chrysler PS12430

Edition
For Carry Over elements that don’t need to be modified refer to 01328 e 00285 as shown in the
drawing.

For Clas CR and Clas CA holes see 01329/01

NOTE: If tolerances different from what prescribed here are needed, thay must be explicitly shown on
the drawing.

WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A..IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
Different solutions and/or violations to this standard must be agreed between Engineering and Manufacturing inside
the development team.
Change

IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
Date Description
ADVANCED ENGINEERING - INNOVATION & METHODOLOGIES

= 10/18/11 Edition 1 New (LL)

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES


A 03/19/12 Edition 1 Radius and tolerance change for the notched round holes
radius was R 1 within ± 0.1 and inserted using known drilling.
Includer round holes Class A Ø 4,5 - 5,5 - 8,5 – 9,5 - 10,5 - 12,5
- 14,5 and known uses of some Ø
Fixed nominal Locating Pin for Class R square hole 10.2 (LL)

CONFIDENTIAL
MANUFACTURING - *
Supervisor department
Manager department

ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE WEB SITE

PUBLISHED BY FGA - NORMAZIONE


Page 2
01329 Change
Foglio 1

Reference Standards

Class A tolerances refer to UNI EN ISO 286-2:2010 standard.

Body round holes refer to C “basic deviation” with tolerance degree 13 (UNI EN ISO 286-2:2010).

Square holes and body slots refer to H “basic deviation” with tolerance degree 13 (Norma UNI EN ISO
286-2:2010).
WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A..IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
CONFIDENTIAL

PUBLISHED BY FGA - NORMAZIONE


Page 3
Fiat Group Automobiles Foglio 1 Change
01329
1 Body Round Holes  (Class A or B)

1.1 Dimensional Characteristics

The dimensional Characteristics are specified in figure 1 and table 1.

Figure 1
Table 1
d d
Limit deviation Limit deviation
Note Nominal Note Nominal
Class A Class A
Class B Class B
(C13) (C13)
2 +0.200 (4)(5)(6) 11
2,5 +0.060 (2)(3) 12
3 (1)(4) 12,5
(3,3) (4)(5)(6) 13 +0.365
3,5 14 +0.095
+1
4 0 (1)(2)(4) 14,5
+0.250
(1) 4,5 +0.070 (4)(6) 16

WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A..IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
(2) (5) (4) 18
(1) 5,5 (4)(5) 20

IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
(2)(4) 6 (22) +2
0

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES


+0.440
(1) 6,5 25
+0.110
(2)(4) 7 (28)
(4)(5)(6) 8 30
(1) 8,5 35 +0.510
+0.300 +2
(5) 9 +0.080 0 40 +0.120

9,5 45
+0.520
(2) 10 50 +0.130
CONFIDENTIAL

(1)(4) 10,5 55
+0.600
+0.140
60

Nota (1) : Diameters to be used for SPHERICAL PROJECTION SCREWS FOR PROJECTION WELDING (see Standard 10453
– 10453/01 – 10453/02 – 10453/05 – 10453/20 – 10453/21)
Nota (2) : Diameters to be used for SEALING WELD SCREWS (see Standard 10454)
Nota (3) : Diameters to be used for PROJECTION WELDED GROUNDING PLATE ASSEMBLY (see Standard 10160/30 –
10160/31)
Nota (4) : Diameters to be used for EMBOSSED HEXAGON NUTS FOR PROJECTION WELDING (see Standard 10143 –
10143/02 – 10143/20 – 10143/21 – 10143/22 – 10143/23)
Nota (5) : Diameters to be used for PILOTED SQUARE NUTS TO BE RATAINED BY CAGE OR WELDING (see Standard
10154)
Nota (6) : Diameters to be used for PREVAILING TORQUE THIN HEXAGON NUTS FOR PROJECTION WELDING (see
Standard 10163 – 10163/01 – 10163/02)

PUBLISHED BY FGA - NORMAZIONE


Page 4
01329 Change
Foglio 1
1.2 Drawing specifications

The following information shall be indicated in sequence on the hole diameter dimension line (or on its
extension): the “Ø” symbol, the diameter dimension (d), the letter identifying the tolerance class and
the reference to this standard separated with an hyphen (-).

Drawing specification example:

Round hole with diameter d = 10 class A :


Ø 10A – Standard 01329

 Due to pressing execution criticality, avoid holes with diameter < 6.


( ) Dimensions to be possibly avoided.
WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A..IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
CONFIDENTIAL

PUBLISHED BY FGA - NORMAZIONE


Page 5
Fiat Group Automobiles Foglio 1 Change
01329
2 Body sqare holes  (class A or B)

2.1 Dimensional characteristics

The dimensional characteristics are defined in fig 2 and table 2.

Figure 2

Table 2

a R
Limit deviation Limit deviation
Class A
Nom. Class B Nom. Class A Class B
(H13)
(5) +0.180 +1
6 +0 0
7

WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A..IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
8 +0.220
9 +0
10 1,3 ± 0.2 ± 0.2

IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
+2
11
0
12

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES


+0.270
13
+0
14
16

2.2 Drawing specification

The following informatio shall be indicated in sequence on the hole diameter dimension line (or its
extension): the wording “Square Hole”, the side dimension (a), the letter identifying the tolerance class
CONFIDENTIAL

and reference to this standard separated with an hyphen ( – ) .

Drawing specification example

Square hole with dimension a = 10 class A :


Square Hole 10A – Norma 01329

 Due to pressing execution criticality, avoid holes with diameter < 6.


( ) Dimensions to be possibly avoided.

PUBLISHED BY FGA - NORMAZIONE


Page 6
01329 Change
Foglio 1
3 Body slots  (class A or B)

3.1 Dimensional characteristics 

The dimensional characteristics are defined in fig 3 and table 3

.
Fig 3
Table 3

a b
Limit deviation Limit deviation
Class A Class A
Nom. Class B Nom. Class B
(H13) (H13)
4,5 8
+0.180 +1
5 10 +0.220
+0 0
6 9 +0
7 10
WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A..IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.

7 12
8 14 +0.270
+0.220
8 16 +0
IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

+0
10 14
0.330
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

10 20 +2
+0
0
+2 +0.270
12 16
0 +0
+0.270
13 18
+0 0.330
14 18
+0
16 20
20 40
20 +0.330 50 +0.390
25 +0 40 +0
30 50
CONFIDENTIAL

3.2 Drawing specification

The following information shall be indicated in sequence on the reference line terminated with an
arrow at the slot conotur: the word ”Slot”, the igher dimension between parenthesis (b), the ”x” symbol
followed by th lower dimension (a), then followed by the tolerance class (unique for all characteristics
) and the reference to this standard separated by an hyphen (–).

Drawing specification example

Slot with dimensions b = 10 , a = 7 and tolerance class A :


Slot (10 x 7) A – Standard 01329

 When the punching direction is not perpendicular to the plane of the element to be punched, a slot
dimensional variation may occur; in this case the tolerance shall be evaluated by the designer and
written in the drawing.

PUBLISHED BY FGA - NORMAZIONE


Page 7
Fiat Group Automobiles Foglio 1 Change
01329
4 Nothced Round Holes (Only one tolerance classi s defined)

4.1 Dimensional Characteristics

Dimensional characteristics are defined in fig. 4 and table 4

Fig. 4

Table 4

d a b R
Limit Limit Limit
Nom. Nom. Nom. Nom. Limit deviation
deviation deviation deviatio
7 +0.25 5.5 +0.25 12.5 +0.25
1.3 ± 0.2
9 +0 6.5 +0 15.5 +0

Diameters to be used for Standard 14564 – Mollette CABLE AND TUBING SPRING CLIPS AND TRIM PLUGS

WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A..IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
As regards the position tolerance of notched round holes to be considered Class A

IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
4.2 Drawing specification

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES


The following information shall be indicated in sequence on the reference line terminated with an
arrow at the slot contour: the ”Notched hole” wording, the ” Ø ” symbol, the diameter dimension (d) ,
the higher dimension between parentesys (b), the ”x” symbol followed by the lower dimension (a), then
followed by the reference to this standard separated by an hyphen (-).

Drawing specification example

Notched hole with d = 9 , b = 15,5 and a = 6,5 :


Notched hole Ø 9 (15,5 x 6,5) – Standard 01329
CONFIDENTIAL

PUBLISHED BY FGA - NORMAZIONE


Page 8
01329 Change
Foglio 1
5 Body rectangular Holes (class A or B)

5.1 Dimensionale characteristics 

The dimensional characteristics are specified in fig. 5 and table 5

Fig. 5

Table 5

a b R
Limit deviation Limit deviation Limit deviation
Class A Class A Class A
Nom. Class B Nom. Class B Nom. Class B
(H13) (H13) (H13)
4.5 8
+0.180 +1
5 10 +0.220
+0 0
6 9 +0
WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A..IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.

7 10
7 12
+0.220 +0.270
IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

8 14
+0 +0
8 16 +2
1,3 ± 0.2 ± 0.5
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

10 20 0
+2 +0.330
+0.270
13 0 18 +0
+0
20 40
20 +0.330 50 +0.390
25 +0 40 +0
30 50
CONFIDENTIAL

5.2 Drawing specificatio

The following information shall be indicated in sequence on the reference line terminated with an
arrow at the rectangular hole: the “Rectangular Hole” wording, the higher dimension between
parenthesis (b), the ”x” symbol followed by the lower dimension (a) , then followed by the tolerance
class (unique for all characteristics) and the reference to this standard aseparated by an hyphen.

Drawing specification example

Rectangular hole with dimension b = 12 , a = 7, class B :


Foro rettangolare (12 x 7) B - Norma 01329

 When the punching direction is not perpendicular to the plane of the element to be punched, a slot
dimensional variation may occur; in this case the tolerance shall be evaluated by the designer and
written in the drawing.

PUBLISHED BY FGA - NORMAZIONE


Page 9
Fiat Group Automobiles Foglio 1 Change
01329
6 Body Exagonal Holes (only one tolerance classi s defined)

6.1 Dimensional characteristics

The dimensional characteristics are defined in fig. 6 and table 6

Fig. 6

Table 6

a
Limit deviation R max
Nom.
(C 13)
5 +0.250
6 +0.070
0.30
7 +0.300
9 +0.080
11

WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A..IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
+0.365
0.40
13 +0.095

IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
As regards the position tolerance of the hexagonal holes are considered Class A

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES


6.2 Drawing specification

The following information shall be indicated in sequence on the reference line terminated with an
arrow at the hexagonal hole: the “Hexagonal Hole” wording, the dimension (a) and the reference to
this standard separated by an hyphen (–).

Drawing specification example

Hexagonal Hole with dimension a = 9:


CONFIDENTIAL

Hexagonal Hole 9 – standard 01329

PUBLISHED BY FGA - NORMAZIONE


Page 10
01329 Change
Foglio 1
7 Round body holes "CLASS R" (to be used ONLY to refer the part)

7.1 Dimensional characteristics

The dimensional characteristiscs are specified in Fig. 7 and table 7.

Fig. 7

Table 7

Hole dimension Pin dimension


d (for assembly referring)
Nom. Toll. (Class R) Nom. Toll.
6.2 6.05
6.7 (*) 6.55
7.2 7.05
8.2 (*) 8.05
9.2 9.05
10.2 (*) 10.05
11.3 11.15
12.3 (*) 12.15
14.3 ± 0.1 14.15 ± 0.01
16.3 (*) 16.15
18.3 18.15
20.4 (*) 20.25
WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A..IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.

22.4 22.25
25.4 (*) 25.25
30.4 (*) 30.25
IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

35.4 35.25
40.4 40.25
(*) : Preferred diameters
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

NOTE: For complementary holes used to refer the body and for complementary holes intensively used on sheets of metal
minor to 1,5 mm , Engineering andMmanufacturing must agreei (n the development team) the possibility to use flanged
holeswhose flange should be at least 2 mm.

NOTE: exeptions and/or violations to this rule must be agreed by Engineering and Manufacturing inside the developing
team.
CONFIDENTIAL

7.2 Drawing specification

On the dimension line the following information shall be reported: the "Ø" symbol, the diameter
dimension "d", the letter that specify the tolerance class and the indication of this standard.

Drawing indication example

Round hole with diameter d = 10,2 mm and Class R:


Ø 10,2 R – Standard 01329

PUBLISHED BY FGA - NORMAZIONE


Page 11
Fiat Group Automobiles Foglio 1 Change
01329

8 Body Square Holes “CLASS R” (to be used ONLY to refer the part)

8.1 Dimensional characteristics

The dimensional characteristics are specified in Fig. 8 and table 8 e 9

Fig. 8

Table 8

Hole Dimension Pin dimension


a (for assembly referring)
Nom. Toll. (Class R) Nom. Toll.
10,2 10,05
12,3 (*) 12,15
14,3 14,15
16,3 (*) 16,15
18,3 18,15
20,4 (*) ± 0,1 20,25 ± 0,01
22,4 22,25
25,4 (*) 25,25

WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A..IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
28,4 (*) 28,25
30,4 (*) 30,25
35,4 35,25

IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
(*) : Preferred diameters

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES


Prospetto 9

R
Limit deviations
Nom. Class R Toll.
1,5 ± 0,1

NOTE : For complementary holes to refer to body is advisable to use thickness greater than 1,5 mm CONFIDENTIAL

NOTA: exeptions and/or violations to this rule must be agreed by Engineering and Manufacturing inside the developing
team.

8.2 Drawing indications


On the dimension line the following information shall be reported: the ”Square Hole” wording, the side
dimension (a), the letter that identifies the tolerance class and the indication of this standard.

Drawing indication example

SquARE hole with dimension a = 28,4 class R :

Square Hole 28,4 R – Standard 01329

PUBLISHED BY FGA - NORMAZIONE


Page 12
01329 Change
Foglio 1

9 Body Slots "CLASS R" (to be used ONLY to refer the parts)

9.1 Dimensional characteristics

The dimensional characteristics are specified in Fig. 9 and table10.


Fig. 9

Table 10
Slot Dimension Pin dimension
axb (for assembly referring)
Toll. (Class R)
Nom. Nom. Toll.
a b
2 ways use
6.7x10.2 (*) 6.55
7.2 x 11.3 7.05
8.2x12.3 (*) 8.05
10.2 x 14.3 10.05
12.3x18.3 (*) 12.15
14.3x20.3 ± 0.1 +2 14.15 ± 0.01
16.3x22.4 (*) 0 16.15
18.3x24.4 18.15
WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A..IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.

20.4x26.4 (*) 20.25


22.4x28.4 22.25
25.4x31.4 (*) 25.25
IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

30.4 x 40.4 (*) 30.25


4 ways use
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

6.7x10.2 (*) 6.55 x 10.05


7.2 x 11.3 7.05 x 11.15
8.2x12.3 (*) 8.05 x 12.15
10.2 x 14.3 10.05 x 14.15
12.3x18.3 (*) 12.15x 18.15
14.3x20.3 ± 0.1 ± 0.1 14.15x20.15 ± 0.01
16.3x22.4 (*) 16.15x22.25
18.3x24.4 18.15x24.25
20.4x26.4 (*) 20.25x26.25
22.4x28.4 22.25x28.25
25.4x31.4 (*) 25.25x31.25
30.4 x 40.4 (*) 30.25 x 40.25
CONFIDENTIAL

(*) : Diametri consigliati

NOTE: For complementary holes used to refer the body and for complementary holes intensively used on sheets of metal
minor to 1,5 mm , Engineering andMmanufacturing must agreei (n the development team) the possibility to use flanged
holeswhose flange should be at least 2 mm

NOTE: exeptions and/or violations to this rule must be agreed by Engineering and Manufacturing inside the developing
team.

PUBLISHED BY FGA - NORMAZIONE


Page 13
Fiat Group Automobiles Foglio 1 Change
01329

9.2 Drawing indication

On the dimension reference line the following information shall be reported: the word "Slot", between
parenthesis: the higher dimension "b", the "x" symbol and the minor dimension "a", then the tolerance
class (referred to "a") and the indication of this norm.

Example of drawing indication:

Slot a = 10.2 , b = 14.3 mm class R with 2 ways use:


Slot (10.2 x 14.3) R 2W - Standard 01329
Slot a = 10.2 , b = 14.3 mm class R 4 ways use:
Slot (10.2 x 14.3) R 4W - Standard 01329

WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A..IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
CONFIDENTIAL

PUBLISHED BY FGA - NORMAZIONE


Page 14
01329 Change
Foglio 1

10 Position tolerance for Body Holes

Position tolerance on COLD Position tolerance on HOT


Hole class
FORMED sheets FORMED sheets

R Ø 0,4 A B C Ø 0,4 A B C

A Ø1 A B C Ø1 A B C

B Ø2 A B C Ø2 A B C

For Holes position tolerance of R class refer to what shown on the formed element that are not used
as Datum for the same part, but defined to be used in a subsequent assembly operation, see image
10

Image 10
WITHOUT PRIOR WRITTEN CONSENT BY FGA S.P.A..IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.
IF THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
CONFIDENTIAL

PUBLISHED BY FGA - NORMAZIONE

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