FLSMIDTH PVT. LTD.

(PFISTER INDIA BUSSINESS UNIT)

i-THINK TECHNO CAMPUS, 'A' WING,1ST FLOOR,
OFFICE NO. 2, OFF POKHRAN ROAD 2, BEHIND TCS,
THANE, MAHARASHTRA
CITY : MUMBAI ZIP CODE : 400 601 COUNTRY : INDIA
PHONE : 022 6117 2555 FAX : 022 6117 2917 E-MAIL : transweigh.sales@flsmidthpfister.com

ELECTRICAL DOCUMENTATION FOR

SOLID FLOW FEEDER

JOB NO. : 90.25771

EQPT. : SOLID FLOW FEEDER
CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544
PROJECT : SAGAR CEMENT LTD.- JAIPUR
CONSULTANT :
P.O NO. : FLS-CSD/5440024384 DTD 15.10.2019

ELECTRICAL DRAWING - R0
DETAIL ELECTRICAL DRAWINGS - R0
TERMINATION DETAILS - R0

CATEGORY OF DRG. : REFERENCE APPROVAL AS BUILT

 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TABLE OF CONTENTS
SR. NO. PAGE DESCRIPTION DRAWING NO. PAGE. NO.

1 TITLE PAGE ------- =A1_FC/1

2 TABLE OF CONTENTS ------- =A1_TOC/1

3 TABLE OF CONTENTS ------- =A1_TOC/2

4 TABLE OF CONTENTS ------- =A1_TOC/3

5 SYSTEM BLOCK DIAGRAM 001-EE01-R0 =A1_BAS/1

6 SINGLE LINE DIAGRAM 001-EE02-R0 =A1_BAS/2

7 ELECTRICS ENCLOSURE GA 001-EE05-R0 =A1_BAS/3

8 LOCAL CONTROL STATION 001-EE09-R0 =A1_BAS/4

9 JUNCTION BOX (JB1) DETAIL 001-EE10-1-R0 =A1_BAS/5

10 JUNCTION BOX (JB2) DETAIL 001-EE10-1-R0 =A1_BAS/6

11 DETAIL ELECTRICAL DRAWING 001-EE16-R0 =A1/1

12 VOLTAGE SUPPLY 001-EE16-R0 =A1/2

13 UPS 001-EE16-R0 =A1/3

14 GDC - 8 RACK ARCHITECTURE 001-EE16-R0 =A1/4

15 ANALOG INTERFACE 001-EE16-R0 =A1/5

16 INPUTS E0-E5 001-EE16-R0 =A1/6

17 INPUTS E6-E11 001-EE16-R0 =A1/7

18 OUTPUTS A0-A5 001-EE16-R0 =A1/8

19 OUTPUTS A6-A11 001-EE16-R0 =A1/9

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TOC + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 TABLE OF CONTENTS en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 1
90.25771 - -------
CONSULTANT : START DATE DRAWN BY OF : 3
1 29-01-2016 VM HS P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TABLE OF CONTENTS
SR. NO. PAGE DESCRIPTION DRAWING NO. PAGE. NO.

20 INPUTS E12-E17 001-EE16-R0 =A1/10

21 INPUTS E18-E23 001-EE16-R0 =A1/11

22 OUTPUTS A012-A017 001-EE16-R0 =A1/12

23 OUTPUTS A018-A023 001-EE16-R0 =A1/13

24 SFM LOADCELL 001-EE16-R0 =A1/14

25 BLMS LOADCELL 001-EE16-R0 =A1/15

26 FLOW CONTROL GATE 001-EE16-R0 =A1/16

27 FLOW CONTROL GATE 001-EE16-R0 =A1/17

28 CABLE SCHEDULE 001-EE04-R0 =A1_CAB/1

29 CABLE SCHEDULE 001-EE04-R0 =A1_CAB/2

30 Terminal diagram =A1+-X4-X4 001-EE17-R0 =A1_TER/1

31 Terminal diagram =A1+-X8 001-EE17-R0 =A1_TER/2

32 Terminal diagram =A1+-X9 001-EE17-R0 =A1_TER/3

33 Terminal diagram =A1+-X10 001-EE17-R0 =A1_TER/4

34 Terminal diagram =A1+-X11 001-EE17-R0 =A1_TER/5

35 Terminal diagram =A1+-X12 001-EE17-R0 =A1_TER/6

36 Terminal diagram =A1+-X13 001-EE17-R0 =A1_TER/7

37 Terminal diagram =A1+-LCS-X14 001-EE17-R0 =A1_TER/8

38 Terminal diagram =A1+-JB1-X15 001-EE17-R0 =A1_TER/9

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TOC + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 TABLE OF CONTENTS en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 2
90.25771 - -------
CONSULTANT : START DATE DRAWN BY OF : 3
1 29-01-2016 VM HS P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TABLE OF CONTENTS
SR. NO. PAGE DESCRIPTION DRAWING NO. PAGE. NO.

39 Terminal diagram =A1+-JB3-X17 001-EE17-R0 =A1_TER/11

40 Terminal diagram =A1+-JB-X19 001-EE17-R0 =A1_TER/12

41 Terminal diagram =A1+-X21 001-EE17-R0 =A1_TER/13

42 Terminal diagram =A1+-X22 001-EE17-R0 =A1_TER/14

43 Terminal diagram =A1+-LCS-X41 001-EE17-R0 =A1_TER/15

44 BILL OF MATERIALS 001-EE03-R0 =A1_BOM/1

45 BILL OF MATERIALS 001-EE03-R0 =A1_BOM/2

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TOC + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 TABLE OF CONTENTS en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 3
90.25771 - -------
CONSULTANT : START DATE DRAWN BY OF : 3
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NOTE: EPT. NO. MATERIAL CAPACITY QTY.

MAT. WEIGHT TARE WEIGHT GROSS WEIGHT

245.LC101 FLY ASH
1. INPUTS /OUTPUTS OF AWF. 182 T 42 T 224 T
1 NO.
OUTPUTS : RELAY CONTACTS MAX. 220V./5A LOAD 245.FM120 FLY ASH 105 TPH

INPUTS : 110 VAC

2. CONTROL CABLES TO & FROM CUSTOMER'S
PANEL CAN BE COMBINED TOGETHER
HOWEVER 4-20mA SIGNALS
CABLES ARE SEPERATE
3 X LOADCELLS
3. * FPIL SCOPE BLMS-1

JB2
*WCS 11-1/2/3

LCS

WC 06

WC 07
WC 05
JB3
FLSMIDTH CHENNAI SCOPE

*WCS 01-2

*WCS 03

*WCS 02
JB1

WP 02
*WCS 01-1

WCS 07
WCS 04

WCS 09
WC 08

WC 04
SFM

WC 03
2 x LOADCELLS

ELECTRICS ENCLOSURE (EE01)

WITH GDC ELECTRONICS

WC 01
WC 02
WP 03

WCS 05

WCS 06

WCS 08

WCS 10
WP 01

WCS 12
PNEUMATIC SHUT OFF GATE CLOSE F/B
PNEUMATIC SHUT OFF GATE OPEN F/B

4-20mA O/P α ACTUAL FEEDRATE

START CONTROL MEASUREMENT
240VAC

STOP CONTROL MEASUREMENT

415 V ±10%
CORRECTION MAX. EXCEEDED
CONTROL MEASUREMENT ON

50 Hz ±5% 50Hz

4-20mA O/P α BIN WEIGHT

4-20mA POSITION F/B FCG

DOWNSTREAM INTERLOCK

INT. / DE-INT. MODE SEL.

1ø SUPPLY
DOSING VALVE HEALTHY

4-20mA I/P α SET POINT

3ø SUPPLY
CHECK WEIGHING OVER

COMMUNICATION
MATERIAL STARVATION

FROM PANEL TO DCS

FROM PANEL TO DCS

FROM PANEL TO DCS
TOTALIZER PULSE O/P

DOSING VALVE CLOSE

ACCEPT CORRECTION
CONTROL AVAILABLE

DOSING VALVE OPEN

FROM DCS TO PANEL

BIN PF START/STOP

VOLUMMETRIC SEL
MCC (CUSTOMER) UPS (CUSTOMER)
GRAVIMMETRIC./

PROFIBUS
BIN LEVEL HIGH
PANEL HEALTHY

GENERAL FAULT
BIN LOW LEVEL

START/STOP
FAULT RESET
FEEDER ON

BIN PF ON
PLC/DCS PANEL
(CUSTOMER)

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_BAS + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 SYSTEM BLOCK DIAGRAM en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 1
90.25771 - 001-EE01-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

MCC POWER SUPPLY

UPS (CUSTOMER)
(CUSTOMER)

240VAC
415V ± 10%
MCC/UPS

50HZ
50Hz ± 5%
1ø SUPPLY
3ø SUPPLY
2 KW

1;3;5

Q1
3
32Amps

2;4;6

1;3;5
ELECTRIC ENCLOSURE

F2 3

1;3
I>>
Fa
2;4;6
2 Amp. 2

L2;L1 2;4
U1 TX1
IMPR 415/P 2
240V O/P @ 2 A

0V;1L
1;3
U3
Fc 110-230VAC
4 Amp. 2 2
24VDC @5 Amps.
2;4
1;3 1;3 1;3
Fb Fd Fe
1 Amp. 1 Amp. 2 2 Amp. 2
U7 2
1 3 5 U1
2;4 2;4 GDC
SSR 2;4
GDC
2 4 6

LAMP & FAN

IMPR 220 VAC
ILLUMINATION 24V DC

3+PE

M
3~
M1
MOTOR
PW-0.037 KW
FIELD

8 POLES, 640 RPM

IL-0.42 AMPS

FLSMIDTH CHENNAI SCOPE

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_BAS + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 SINGLE LINE DIAGRAM en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 2
90.25771 - 001-EE02-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NOTE:-
PANEL
LABEL FAN + 1) MAX. FLOOR OPENING FOR CABLE :- 630 mm x 350 mm
FILTERS

2) DESIGN FEATURES :

HMI
- FRONT SIDE WITH SWIVEL DOOR.
DISPLAY
- REAR SIDE FIXED ON BOLTS.
- PROTECTION SYSTEM IP54 WITH DOORS CLOSED.
- INLINE INSTALLATION.

1800 mm
- GLAND PLATES:- DRILLED TYPE

2000 mm
DOOR LOCK
POWER
ON
SFF ON UPS ON
3) SHEET THICKNESS :
- FRONT DOOR - 2.0 mm THK.
DOOR ISOLATOR - SIDE COVERS - 2.0 mm THK.
DRAWING - GLAND PLATE - 3.0 mm THK.
POCKET
INDSIDE
4) WEIGHT :- APPROX. 200 KGS.
LOUVERS +
FILTERS
5) SURFACE PROTECTION :
200 mm

INSIDE & OUTSIDE POWDER COAT

2 N0S (STRUCTURE FINISH) AS PER SHADE NO. RAL 7035
800 MM EARTHING
BOLT 460 BASE - AS PER IS:5 - DARK BLACK
(M10)
500
6) PACKED SIZE:- 880 mm x 590 mm x 2110 mm.
MAINTENANCE
SPACE REQD.
1000 (MIN)

100 600 100 SPACE FOR CABLES

RUNNING ACROSS
7) ALL DIMENSIONS ARE IN `MM'.
25

8) TOTAL NO OF SIDE COVER 2 NOS./PANEL PROVIDED.

9) EARTHING BOLT - 2 NOS./PANEL PROVIDED.

14ø HOLE
420

WARNING LABELS FOR PANEL

500

4 NOS
10) MAKE: PYROTECH
EARTHING

DO NOT DRILL
QTY.: 1 NOS.
PROJECTION 70 mm.

30

MAINTENANCE

SPACE REQD.
MAX. FRONT70

1000 (MIN)

HIGH VOLTAGE

CAUTION

HOT SURFACE

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_BAS + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 ELECTRICS ENCLOSURE GA en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 3
90.25771 - 001-EE05-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

4 NOS. ø10 HOLES FOR NOTE:-

EMERGENCY STOP
MTG. WITH M8 BOLT
1) ALL DIMENSION ARE IN MM.

2) DOUBLE DOOR ENCLOSURE WITH ALL SWITCHES

AND INDICATIONS MOUNTED ON INNER DOOR,
ACRYLIC WINDOW AND DOOR LOCK ON OUTER DOOR,

85
FEEDRATE
EMERGENCY OFF MOUNTED ON RIGHT SIDE.
(TPH) S4 3) GLAND PLATE :- DRILLED GLAND HOLES WITH
D1 L1 90 BLANKING PLUGS.
DOOR
LOCK BINWEIGHT 4) SHEET THICKNESS :
(TONNES)
- 2.0 mm DOOR

295

300
330(CTC)
D2 - 2.0 mm REST
FIELD NON FIELD OPEN CLOSE - GLAND PLATE - 3.0 mm THK.
65
5) WEIGHT :- APPROX. 10 KGS.
S2 S3 S1 S5
6) SURFACE PROTECTION :
- OUTSIDE & INSIDE EPOXY POWDER COAT

55
(STRUCTURE FINISH) AS PER SHADE NO. RAL 7035
LCS IDENTIFICATION
LABEL 7) PROTECTION/CLASS : IP55

360 (CTC) 173 (CTC) 8) PACKED SIZE :- 260mm x 340 mm x 460 mm.

400 210
.
9) MAINTENANCE SPACE REQUIRED :
CL OF CABLE - 1.5 m. IN FRONT
EARTHING
ENTRY
CONTROLS/INDICATIONS BOLTS M6
- 1.0 m. AT SIDES
2 NOS.

MAKE: PYROTECH
S1 FIELD/NON FIELD SEL - TEKNIC MAKE.

S2 OPEN FCG - TEKNIC MAKE.

QTY.- 1 NOS.
S3 CLOSE FCG - TEKNIC MAKE.

S4 MUSHROOM HEADED STAY PUT TYPE EMG. STOP - TEKNIC MAKE.

S5 PNEUMATIC SHUT OFF GATE OPEN/CLOSE- SEL. SW. - TEKNIC MAKE.
L1 FEEDER ON/FAULT LAMP - TEKNIC MAKE.

D1 DIGITAL PANEL METER (FEEDRATE IND.) - SELECTRON MAKE

D2 BIN WEIGHT INDICATOR - TEKNIC MAKE.

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_BAS + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 LOCAL CONTROL STATION en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 4
90.25771 - 001-EE09-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

247

225

200 PG 11 HOLE FOR

ø22.5 HOLE FOR BACKGROUND / OUTER SURF.
CONDUIT GLAND (2 Nos.)
COLOR SHADE - : RAL 6027
METALIC GLAND (1 No.)
30 35 30

21.25
43.75
55

168.00

45
45
TERMINALS
45

45

168
200

160

45
45

45
ø6.5 EARTHING BOLT

45
(2 nos)
15
55

44
21.25

15
FRONT VIEW
83.14 INNER VIEW 83.14
120 120 M5, SCREW (4 nos) LABEL DETAIL
M6 SCREW (4 nos) (ON COVER)
FOR COVER FITTING
FOR JB MTG.
VIEW-(LEFT SIDE) VIEW-(RIGHT SIDE)
QTY : 1 NOS.
NOTE:
1. OVERALL DIMENSIONS :
200.0 W x 200.0 HT. x 120.0 D
2. WEIGHT : 2.05 KGS.
3. MATERIAL SPECIFICATION :

130
- CRCA SHEET 2 mm THK.
4. COLOR SHADE - : RAL 7035
5. PROTECTION CLASS : IP 65
20

WARNING LABELS FOR JB

6. ALL UNUSED HOLES WILL BE PLUGGED.
7. ALL DIMENSION ARE IN `MM'
EARTHING
8. JB MAKE : PYROTECH
DO NOT DRILL

CAUTION

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_BAS + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 JUNCTION BOX (JB1) DETAIL en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 5
90.25771 - 001-EE10-1-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

247

225

200 PG 11 HOLE FOR

ø22.5 HOLE FOR BACKGROUND / OUTER SURF.
CONDUIT GLAND (3 Nos.)
COLOR SHADE - : RAL 6027
METALIC GLAND (1 No.)
30 35 30

21.25
43.75
55

168.00

45
45
TERMINALS
45

45

168
200

160

45
45

45
ø6.5 EARTHING BOLT

45
(2 nos)
15
55

44
21.25

15
FRONT VIEW
83.14 INNER VIEW 83.14
120 120 M5, SCREW (4 nos) LABEL DETAIL
M6 SCREW (4 nos) (ON COVER)
FOR COVER FITTING
FOR JB MTG.
VIEW-(LEFT SIDE) VIEW-(RIGHT SIDE)
QTY : 1 NOS.
NOTE:
1. OVERALL DIMENSIONS :
200.0 W x 200.0 HT. x 120.0 D
2. WEIGHT : 2.05 KGS.
3. MATERIAL SPECIFICATION :

130
- CRCA SHEET 2 mm THK.
4. COLOR SHADE - : RAL 7035
5. PROTECTION CLASS : IP 65
20

WARNING LABELS FOR JB

6. ALL UNUSED HOLES WILL BE PLUGGED.
7. ALL DIMENSION ARE IN `MM'
EARTHING
8. JB MAKE : PYROTECH
DO NOT DRILL

CAUTION

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_BAS + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 JUNCTION BOX (JB2) DETAIL en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 6
90.25771 - 001-EE10-1-R0
CONSULTANT : START DATE DRAWN BY OF : 6
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

DETAIL ELECTRICAL DRAWING:-

GENERAL NOTES:-

1. PANEL WIRING COLOR CODE:-

VOLTAGE COLOR

415 VAC BLACK

220/110 VAC RED (PHASE/NEUTRAL)

GREY (+VE)
24V DC
BLACK (-VE)

EARTHING YELLOW / GREEN

POT. FREE BLUE

2. EQUIPMENT TAG LABEL DETAILS:-

EPT. NO. MATERIAL CAPACITY QTY.

MAT. WEIGHT TARE WEIGHT GROSS WEIGHT

245.LC101 FLY ASH
182 T 42 T 224 T
1 NO.
245.FM120 FLY ASH 105 TPH

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 DETAIL ELECTRICAL DRAWING en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 1
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

MCC
(CUSTOMER)
POWER SUPPLY
415 V AC ±10%
50HZ ±5% S1 L N
L3
TUBE LIGHT FAN
3ø SUPPLY
R Y B E
3
1 S2 S2 R1
DOORLIMIT
4
2 SWITCH
WP01
3x4 mm²

X13 1 2 3 E X6 N
N1.6 / 7.3
TX1 X6 P
P1.6 / 7.3
1 3 5 415I/P

220V O/P@2 Amp X6 N

N1.5 / 12.11
Q1 L2 L1
X6 P
32Amps P1.5 / 12.11
P

2 4 6 S X6 N
N1.4 / 12.8
0V 1L
X6 P
P1.4 / 12.8 POWER SUPPLY
X6 N
220V AC
N1.3 / 10.6
X6 P
P1.3 / 10.6
X6 N
N1.2 / 17.4
X6 P
P1.2 / 17.3
LP1 X6 N
N1.1 / 16.8
X6 P
P1.1 / 16.7
1
4 2

2 Fc
4 Amp. 3 1
4 2 2 4
Fb Fd
2 Amp. 3 1 2 Amp. 1 3

L3 / 17

L2 / 17.7

415V AC
L1 / 17.7

E / 3.12

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 VOLTAGE SUPPLY en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 2
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

UPS
(CUSTOMER)
POWER SUPPLY X5 P
24P1.11 /
240 VAC
X5 N
50HZ 24N1.11 /
1ø SUPPLY
X5 P
24P1.10 / 16.7
R B E X5 N
24N1.10 /

X5 P
24P1.9 / 16.3
X5 N
WP03 24N1.9 / 16.3
3x2.5 mm²
X5 P
24P1.8 / 5.5
X5 N
X13 7 8 E 24N1.8 / 5.5

X5 P
24P1.7 / 5.14
X5 N
24N1.7 / 5.14

X5 P
24P1.6 / 16.12
X5 N
1 3 24N1.6 / 16.12
Fa
2 4
2 Amps. POWER SUPPLY
X5 P
24P1.5 / 16.11 24V DC
LP3 X5 N
24N1.5 / 16.13
2

X5 P
1 24P1.4 / 10.13
X5 N
24N1.4 / 10.13

X5 P
24P1.3 / 6.13
X5 N
24N1.3 / 6.13

X5 P
24P1.2 / 4.8
N L
U3 X5 N
100-230VAC 24N1.2 / 4.8

24VDC @5 Amps. E
V- V+

24P1.1 / 4.5

24N1.1 / 4.5

WCSA
2x0.50 mm²
E / 2.13

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 UPS en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 3
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/5 HMI
/6
U1.1
/7
CPU (T+)
X6.1 6
(T+)
HMI:E E / 17.7
/8

SUPPLY
COM2
/9
/10 8
HMI:24N 24N1.2 / 3.12
X6.2
(T-) (T-)
/11 HMI:24P 24P1.2 / 3.12
/12
/13 X6.3 9
(SH) (SH)
/14
/15

U1.2
POWER SUPPLY (24P)
X1.1 24P1.1 / 3.12
(24N)
(E)
X1.2 24N1.1 / 3.12
X1.3

X2:1
MODBUS COMMUNICATION

X2:2

SHIELD

U1.3
ANALOG IO CARD

U1.4
DIGITAL IO CARD NO. 1

U1.5
DIGITAL IO CARD NO. 2

U1.6
SFM LOADCELL CARD

U1.7
BLMS LOADCELL CARD
CONNECTOR MOUNTED
ON CONTROLLER WCS 12
U1.8 2x0.75
X14:3+ X4
X4 3
PROFIBUS
FIELD BUS CARD
PROFIBUS DP INTERFACE
X14:8- X4 8

X14:5 PLC/DCS
(CUSTOMER)

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 GDC - 8 RACK en_US

90.25771-SFF-001
DRG.NO.:
ARCHITECTURE
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 4
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/4
U1.3
ANALOG CARD

AI1 AI2 AO1 AO2

+10V
+10V
AI2+ AI2- AO1+ AO1- AO2+ AO2-

X12 1 AI1+
2
AI1-
3 X11 1 2 3 X10 1 2 X9 1 2

U6 I/P
6+ 5- 3- U5
3.12 / 24P1.8 2+
6+ 5-
I/I DUAL O/P 2 7+ 2+
3.12 / 24N1.8 1-
I/I DUAL 24P1.7 / 3.12
X11:2:O/P1+

4+
X11:3:O/P1-

7+ 8- 8-
4+ 3- 24N1.7 / 3.12
O/P 1 1-
16.11
16.11

4-20mA
WCSG2
POSITION F/B WCSG3
2x0.25
FCG 2x0.25
WCSG
2x0.25

X9 7 8 9
-X22 1 2 3 X22 4 5 6

X9 4 5 6
X9 3 1 2

BLACK
RED

BLACK
RED
WCS07
WCS08
2x0.75 WCS09
2x0.75
2x0.75
LCS
LCS

WCS05 X41 1 2 3
2x0.75 X41 4 5 6
WCS06
2x0.75
WCSD
WCSD
2x0.25 D2 2x0.25
+7 -8 5.7 / 220P1
+7 -8
20
5.12 / 220P1 20
7.13 / 220P
4-20mA O/P 19
4-20mA I/P 5.12 / 220N1 19
α BIN WEIGHT 4-20mA O/P 7.13 / 220N
α SET POINT D1
12.11 / 220N2 α ACTUAL FEEDRATE
5.7 / 220N1
BIN WEIGHT
PLC/DCS PLC/DCS
(CUSTOMER) (CUSTOMER) FEEDRATE INDICATOR

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 ANALOG INTERFACE en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 5
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/4 DIGITAL INPUT CARD 1
U1.4

=-U3-U2.7-X8:15

10

3
DB-15(F)

24P1.3 / 3.12 24VDC

24N1.3 / 3.12
EARTHING /
U2
E0 E1 E2 E3 E4 E5

P1:1
/7.1

3
E0 E1 E2 E3 E4 E5
/8.1
/9.1

E0 E1 E2 E3 E4 E5
24P

24P

24P

24P

24P

24P
E0

E1

E2

E3

E4

E5
U10
RL1 P C O RL2 P C O RL3 P C O RL4 P C O RL5 P C O RL6 P C O
/10.2
RELAY BOARD
220VAC
8 CH/1CO
RL1 RL2 RL3 RL4 RL5 RL6

A / 10.2
RL1 COM 1 2 3 4 5 6

X12 1 2 3 4 5 6 7

WC01
14x1.5

BIN PF ON STOP CONTROL START CONTROL DOWNSTREAM START/STOP GRAVI./

MEASUREMENT MEASUREMENT INTERLOCK VOLUMMETRIC SEL

PLC/DCS
(CUSTOMER)

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 INPUTS E0-E5 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 6
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/4 U1.4 DIGITAL INPUT CARD 1

=-U3-U2.7-X8:8

11
2

6
DB-15(F)

U2
E6 E7 E8 E9 E10 E11
/6.2
E6 E7 E8 E9 E10 E11

E6 E7 E8 E9 E10 E11

E10

E11
24P

24P

24P

24P

24P

24P
E6

E7

E8

E9
95
F1
/17.9 96
U11 U14
RL1 P C O RL2 P C O RL3 P C O RL4 P C O RL1 P C O
95
RELAY BOARD
U7
220 VAC
/17.8 96
4 CH/1CO RELAY BOARD
RL1 RL2 RL3 RL4 RL1 220 VAC
1 CH/1CO
FAFS INTERLOCK
(DOSING VALVE HEALTHY) RL1 COM 1 2 3 4 RL1 COM 1

2.9 / N1.6
220 VAC
2.9 / P1.6

X10 1 2 3 4 5 6 7

WC04
8x1.5

LCS
X14 1 2 3 4 5 6 7

3 3 3 1 3
S1 S2 S3 S4 S5
FIELD/NON FIELD SEL OPEN FCG CLOSE FCG EMG OFF PNEUMATIC GATE
4 4 4 2 4 OPEN/CLOSE

220P / 5.12
220N / 5.12

FIELD/NON FIELD SEL OPEN FCG CLOSE FCG EMG. OFF PNEUMATIC GATE
OPEN/CLOSE

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 INPUTS E6-E11 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 7
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/4 DIGITAL OUTPUT CARD 1

=-U3-U2.7-X7:3
U1.4

6
DB-15(M)

U2
A0 A1 A2 A3 A4 A5
/6.2
A0 A1 A2 A3 A4 A5

A000 A001 A002 A003 A004 A005

NO:0

NO:1

NO:2

NO:3

NO:4

NO:5
NC:0

NC:1

NC:2

NC:3

NC:4

NC:5
C:0

C:1

C:2

C:3

C:4

C:5
X21 1 2 3 4 5 6 7 8 9 10 11 12

WC02
34x1.5

CONTROL AVAILABLE FEEDER ON BIN PF START/STOP DOSING VALVE HEALTHY CONTROL CORRECTION
MEASUREMENT ON MAX. EXCEED

PLC/DCS
(CUSTOMER)

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 OUTPUTS A0-A5 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 8
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/4 DIGITAL OUTPUT CARD 1

=-U3-U2.7-X7:11
U1.4

15

10

9
DB-15(M)

U2
A6 A7 A8 A9 A10 A11
/6.2
A6 A7 A8 A9 A10 A11

A006 A007 A008 A009 A010 A011

NO:10

NO:11
NC:10

NC:11
NO:6

NO:7

NO:8

NO:9
NC:6

NC:7

NC:8

NC:9

C:10

C:11
C:6

C:7

C:8

C:9
X21 13 14 15 16 17 18 19 20 21 22 23 24

WC02
34x1.5

PANEL HEALTHY BIN LOW LEVEL TOTALISER PULSE PNEUMATIC SHUT PNEUMATIC SHUT DOSING VALVE OPEN
O/P OFF GATE OPEN OFF GATE CLOSE

PLC/DCS
(CUSTOMER)

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 OUTPUTS A6-A11 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 9
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/4 DIGITAL INPUT CARD 2
U1.5

=-U3-U2.7-X8:15

10

3
DB-15(F)

24P1.4 / 3.12
24N1.4 / 3.12
EARTH /
U4
E0 E1 E2 E3 E4 E5

P1:1
/11.1

3
E0 E1 E2 E3 E4 E5
/12.1
/13.1
/16

E12 E13 E14 E15 E16 E17

24P

24P

24P

24P

24P

24P
E0

E1

E2

E3

E4

E5
U8
RL1 P C O RL2 P C O
U10 RELAY BOARD U9
RL7 P C O RL8 P C O 2O 2C 2P 2O 2C 2P
/6.2
220 VAC /16.4
2 CH/1CO
RL1 RL2 RL1 RL2
RL7 RL8
MFCG MFCG
RL1 COM 1 RL2 2 OPEN CLOSE
6.13 / A //16.4// //16.6//
7 8
220 VAC 2.9 / N1.3
2.9 / P1.3

X8 1 2 3

WC08
6x1.5 mm²
X12 8 9

JB3 FLSMIDTH CHENNAI

SCOPE

X17 1 2 3 4
WC01
14x1.5

WC06 WC07
2x1.5 mm² 2x1.5 mm²

FIELD 1 1

ACCEPT CORRECTION FAULT RESET

2 2

SHUT OFF SHUT OFF

GATE OPEN F/B GATE CLOSE F/B
PLC/DCS
(CUSTOMER)

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 INPUTS E12-E17 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 10
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/4 U1.5 DIGITAL INPUT CARD 2

=-U3-U2.7-X8:8

11
2

6
DB-15(F)

U4
E6 E7 E8 E9 E10 E11
/10.2
E6 E7 E8 E9 E10 E11

E18 E19 E20 E21 E22 E23

E7

E10

E11
24P

24P

24P

24P

24P

24P
E8

E9
E6

U13
RL1 P C O

RELAY BOARD
RL1 220 VAC
1 CH/1CO

RL1 COM 1

X12 10 11

WC01
12x1.5

INT/DE-INT SEL

PLC/DCS
(CUSTOMER)

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 INPUTS E18-E23 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 11
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/4 DIGITAL OUTPUT CARD 2

=-U3-U2.7-X7:3
U1.5

6
DB-15(M)

U4
A0 A1 A2 A3 A4 A5
/10.2
A0 A1 A2 A3 A4 A5

A012 A013 A014 A015 A016 A017

NO:0

NO:1

NO:2

NO:3

NO:4

NO:5
NC:0

NC:1

NC:2

NC:3

NC:4

NC:5
C:0

C:1

C:2

C:3

C:4

C:5
FAFS ON FORWARD REVERSE
/16.9/ /16.4/ /16.6/
2.9 / P1.4 2.9 / P1.5
220 VAC 220 VAC
2.9 / N1.4 2.9 / N1.5

X8 4 5

X10 8
WC08
6x1.5 mm²

FLSMIDTH CHENNAI WC04

SCOPE 8x1.5
JB3

X17 5 6

WC05
2x1.5 mm²
LCS
X14 8
LP2
FIELD 1
1
L1
1 2
2
S1
2
220N2 / 5.7
EE DOOR
FAFS ON
FAFS ON
SHUT OFF GATE
SOLENOID

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 OUTPUTS A012-A017 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 12
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/4 DIGITAL OUTPUT CARD 2

=-U3-U2.7-X7:11
U1.5

15

10

9
DB-15(M)

U4
A6 A7 A8 A9 A10 A11
/10.2
A6 A7 A8 A9 A10 A11

A018 A019 A020 A021 A022 A023

NO:10

NO:11
NC:10

NC:11
NO:6

NO:7

NO:8

NO:9
NC:6

NC:7

NC:8

NC:9

C:10

C:11
C:6

C:7

C:8

C:9
X21 25 26 27 28 29 30 31 32 33 34

WC02
34x1.5

DOSING VALVE CLOSE GENERAL FAULT BIN LEVEL HIGH CHECK WEIGHING OVER MATERIAL STARVATION

PLC/DCS
(CUSTOMER)

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 OUTPUTS A018-A023 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 13
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/4 U1.6 LOADCELL

SUPPLY +

SIGNAL +

SUPPLY -
SIGNAL -
GROUND

SENSE +

SENSE -

FREE

FREE
X15 1 5 4 2 6 8 9 3 7

WCSA
6x0.25 mm²

X11 5 2 7 3 4 6 1

WCS02
7x0.75 mm²

JB1
X15 5 2 11 1 3 12 4 8 7 10 9 6

SH

WCS01-2
WCS01-1 4x0.35 mm²
4x0.35 mm²

A C
A C

LC1
LC2
LOADCELL
B D
B D
FIELD

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 SFM LOADCELL en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 14
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/4 U1.7 LOADCELL

SUPPLY +

SIGNAL +

SUPPLY -
SIGNAL -
GROUND

SENSE +

SENSE -

FREE

FREE
X15 1 5 4 2 6 8 9 3 7

WCSA1
6x0.25 mm²

X11 12 9 14 10 11 13 8

WCS03
7x0.75 mm²
SH

JB2 X16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

WCS11-1 WCS11-2 WCS11-3

4x0.35 mm² 4x0.35 mm² 4x0.35 mm²
A C A C A C

LC1 LC2 LC3

LOADCELL

B D B D B D
FIELD

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 BLMS LOADCELL en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 15
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

FORWARD REVERSE KFS ON

/12.5/ /12.6/ /12.2/
U4
/10.2
A013 A014 A012 FLSMIDTH CHENNAI FIELD
KINAX 3W2 OUT: V+: GND: SCOPE
4-20mA(2WIRE)

JB
T2 12 9 10

NO:1

NO:2

NO:0
NC:1

NC:2

NC:0
C:1

C:2

C:0
WCS04
2x0.75 mm²
24P1.10 / 3.1224VDC
A012 WILL BE ALWAYS ON
X11 15 16
K275
220 VAC
P1.1 / 2.9 220 VAC

X8 6 X8 8
24P1.5 / 3.12 3.12 / 24N1.5
WC03
4x1.5 mm²
FIELD
FLSMIDTH CHENNAI
JB SCOPE
X19 3 7 U15
2+
1+ 2-
0.5 1-
PROXI. SW PROXI. SW E I/I
OPEN CLOSE
POSITION POSITION 5+ 6-

JB X19 4 8

U12
WC03 3.12 / 24P1.6 2+
6+ 5-
4x1.5 mm² 3.12 / 24N1.6 1-
X8 7 X8 9 E I/I DUAL
N1.1 / 2.9
7+
4+ 3-
8-
U9 1 COM
/10.11
RL1 RL2 2 COM
2 CH 2C/O

X11:2:O/P1+

X11:3:O/P1-
220VAC
RL1 RL2

WCSK3-1

5.4
5.4
RL1 2x0.25 mm²
1P 1C 1O 2P 2C 2ORL2 1P 1C 1O 2P 2C 2O

MFCG MFCG
OPEN CLOSE
//10.11// //10.13// X9 10 11 12

3.12 / 24N1.9
WCS10
24VDC
3.12 / 24P1.9 2x0.75

U7 L 4-20mA
R
/17.7
US N FORWARD REVERSE POSITION F/B
SSR-SCR BASED
FCG PLC/DCS
SSR-SCR BASED PANEL (CUSTOMER)

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 FLOW CONTROL GATE en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 16
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

220 VAC
2.13 / L3

P1.2 N1.2 2.13 / L2

2.9 2.9 415 VAC

2.13 / L1

4.8 / E
3 1 1 3 5
Fe
F2
4 2 4 Amps.
2 Amps. 2 4 6

F1
5 TURN
95 97
VR VS VT
A1
96 98
A2 /7.2

NOE:
TRIP SETTING 0.42 A
FOR 0.037 KW MOTOR &
TRIPPING CURVE

L1 L2 L3
95
U7
/16.3 1 3 5 96
SSR
2 4 6 /7.2

T1 T2 T3

X13 4 5 6 E

WP02
3x2.5 mm²

FLSMIDTH CHENNAI
SCOPE
M
M1 3~
PW-0.037 KW
8 POLES, 640 RPM
IL-0.42 AMPS

FLOW CONTROL GATE MOTOR

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1 + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 FLOW CONTROL GATE en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 17
90.25771 - 001-EE16-R0
CONSULTANT : START DATE DRAWN BY OF : 17
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

CABLE OVERVIEW
TOTAL USED CROSS-SECTION NO OF
CABLE NAME SOURCE (FROM) TARGET (TO) CABLE TYPE VOLTAGE CONDUCTORS CONDUCTORS (SQ MM) RUNS REMARKS SCOPE OF CABLE PAGE NO.

=A1-WC01 =A1-X12 =A1-PLC/DCS (YWY) ARMOURED 220 VAC 14 11 1.5 1 DIGITAL OUTPUT FROM PLC CUSTOMER =A1/6.2

=A1-WC02 =A1-X21 =A1-PLC/DCS (YWY) ARMOURED * 34 34 1.5 1 DIGITAL INPUT TO PLC CUSTOMER =A1/8.2

=A1-WC03 =A1-JB-X19 =A1-X8 (YWY) ARMOURED 220 VAC 4 4 1.5 1 PROXY SWITCH CUSTOMER =A1/16.5

=A1-WC04 =A1-LCS-X14 =A1-X10 (YWY) ARMOURED 220 VAC 8 8 1.5 1 CONTROLS CUSTOMER =A1/7.3

=A1-WC05 =A1-JB3-X17 =A1-FIELD-S1 (YY) UNARMOURED 220 VAC 2 2 1.5 1 SHUT OFF GATE SOLENOID CUSTOMER =A1/12.8

=A1-WC06 =A1-JB3-X17 =A1-FIELD (YY) UNARMOURED 220 VAC 2 2 1.5 1 SHUT OFF GATE OPEN F/B CUSTOMER =A1/10.7

=A1-WC07 =A1-JB3-X17 =A1-FIELD (YY) UNARMOURED 220 VAC 2 2 1.5 1 SHUT OFF GATE CLOSE F/B CUSTOMER =A1/10.9

=A1-WC08 =A1-JB3-X17 =A1-X8 (YWY) ARMOURED 220 VAC 6 5 1.5 1 SHUT OFF GATE CONTROLS CUSTOMER =A1/10.7

=A1-WCS01-1 =A1-JB1-X15 =A1-FIELD-LC1 (YY) UNARMOURED 12V 4 4 0.35 1 SFM LOADCELL 1 FPIL =A1/14.5

=A1-WCS01-2 =A1-JB1-X15 =A1-FIELD-LC2 (YY) UNARMOURED 12V 4 4 0.35 1 SFM LOADCELL 2 FPIL =A1/14.9

=A1-WCS02 =A1-JB1-X15 =A1-X11 (YWY) ARMOURED 12V 7 6 0.75 1 SFM LOADCELL FPIL =A1/14.5

=A1-WCS03 =A1-JB2-X16 =A1-X11 (YWY) ARMOURED 12V 7 6 0.75 1 SILO LOADCELL FPIL =A1/15.6

=A1-WCS04 =A1-FIELD-JB-T2 =A1-X11 (YWY) ARMOURED 4-20mA 2 2 0.75 1 POTENTIO METER F/B CUSTOMER =A1/16.12

=A1-WCS05 =A1-X9 =A1-PLC/DCS (YWY) ARMOURED 4-20mA 2 2 0.75 1 4-20mA I/P α SET POINT CUSTOMER =A1/5.2

=A1-WCS06 =A1-X9 =A1-PLC/DCS (YWY) ARMOURED 4-20mA 2 2 0.75 1 4-20mA O/P α BIN WEIGHT CUSTOMER =A1/5.5

=A1-WCS07 =A1-LCS-X41 =A1-X22 (YWY) ARMOURED 4-20mA 2 2 0.75 1 LCS BIN WEIGHT INDICATOR CUSTOMER =A1/5.8

=A1-WCS08 =A1-X9 =A1-PLC/DCS (YWY) ARMOURED 4-20mA 2 2 0.75 1 4-20mA O/P α ACTUAL FEEDRATE CUSTOMER =A1/5.10

=A1-WCS09 =A1-LCS-X41 =A1-X22 (YWY) ARMOURED 4-20mA 2 2 0.75 1 LCS FEEDRATE INDICATOR CUSTOMER =A1/5.13

(WP) - POWER CABLE (WC) - CONTROL CABLE (WCS) - SIGNAL SCREENED CABLE

(YWY) - ARMOURED COPPER CABLE (YY) - UNARMOURED COPPER CABLE (*) - POTENTIAL FREE (AYWY) - ARMOURED ALUMINIUM CABLE (AYY) - UNARMOURED ALUMINIUM CABLE

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_CAB + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 CABLE SCHEDULE en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 1
90.25771 - 001-EE04-R0
CONSULTANT : START DATE DRAWN BY OF : 2
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

CABLE OVERVIEW
TOTAL USED CROSS-SECTION NO OF
CABLE NAME SOURCE (FROM) TARGET (TO) CABLE TYPE VOLTAGE CONDUCTORS CONDUCTORS (SQ MM) RUNS REMARKS SCOPE OF CABLE PAGE NO.

=A1-WCS10 =A1-X9 =A1-PLC/DCS (YWY) ARMOURED 4-20mA 2 2 0.75 1 4-20mA POSITION F/B FCG CUSTOMER =A1/16.12

=A1-WCS11-1 =A1-JB2-X16 =A1-FIELD-LC1 (YY) UNARMOURED 12V 4 4 0.35 1 SILO LOADCELL 1 FPIL =A1/15.3

=A1-WCS11-2 =A1-JB2-X16 =A1-FIELD-LC2 (YY) UNARMOURED 12V 4 4 0.35 1 SILO LOADCELL 2 FPIL =A1/15.6

=A1-WCS11-3 =A1-JB2-X16 =A1-FIELD-LC3 (YY) UNARMOURED 12V 4 4 0.35 1 SILO LOADCELL 3 FPIL =A1/15.9

=A1-WCS12 =A1-X4-X4 =A1-PLC/DCS (YWY) ARMOURED ----- 2 2 0.75 1 PROFIBUS COMMUNICATION CUSTOMER =A1/4.7

=A1-WP01 =A1-X13 =A1-MCC (YWY) ARMOURED 415V AC 3 3 4 1 MCC SUPPLY CUSTOMER =A1/2.1

=A1-WP02 =A1-X13 =A1-M1 (YWY) ARMOURED 415V AC 3 3 2.5 1 MOTOR SUPPLY CUSTOMER =A1/17.7

=A1-WP03 =A1-X13 =A1-UPS (YWY) ARMOURED 220V AC 3 2 2.5 1 UPS CUSTOMER =A1/3.2

(WP) - POWER CABLE (WC) - CONTROL CABLE (WCS) - SIGNAL SCREENED CABLE

(YWY) - ARMOURED COPPER CABLE (YY) - UNARMOURED COPPER CABLE (*) - POTENTIAL FREE (AYWY) - ARMOURED ALUMINIUM CABLE (AYY) - UNARMOURED ALUMINIUM CABLE

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_CAB + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 CABLE SCHEDULE en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 2
90.25771 - 001-EE04-R0
CONSULTANT : START DATE DRAWN BY OF : 2
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS12
Strip

Cable name

Cable name
=A1+-X4-X4

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

PROFIBUS INTERFACE -PLC/DCS 3 -U1-U1.8-X14 3+ /4.6

-PLC/DCS 8 -U1-U1.8-X14 8- /4.6

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TER + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 Terminal diagram =A1+-X4-X4 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 1
90.25771 - 001-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 14
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WC03

-WC08
Strip

Cable name

Cable name
=A1+-X8

(YWY) ARMOURED

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

SHUT OFF GATE OPEN F/B -JB3-X17 1 1 -X6 P /10.7

= -JB3-X17 2 2 -U8-RL1 1 /10.7

SHUT OFF GATE CLOSE F/B -JB3-X17 4 3 -U8-RL2 2 /10.9

SHUT OFF GATE SOLENOID -JB3-X17 5 4 -U4-NO 3 /12.8

= -JB3-X17 6 5 -X6 N /12.9

3 -JB-X19 3 6 /16.5

4 -JB-X19 4 7 -U9-RL1 1 /16.5

7 -JB-X19 7 8 -X6 P /16.7

8 -JB-X19 8 9 -U9-RL2 2 /16.7

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TER + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 Terminal diagram =A1+-X8 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 2
90.25771 - 001-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 14
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS10

-WCS08

-WCS06

-WCS05

-WCSG2

-WCSK3-1
Strip

Cable name

Cable name
=A1+-X9

(YWY) ARMOURED

(YWY) ARMOURED

(YWY) ARMOURED

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

-PLC/DCS 1 -U1-U1.3 2 /5.2

4-20mA I/P α SET POINT -PLC/DCS 2 -U1-U1.3 3 /5.3

3 /5.2

4-20mA O/P α BIN WEIGHT -PLC/DCS 4 -U6 18 /5.6

= -PLC/DCS 5 -U6 17 /5.6

= 6 /5.7

4-20mA O/P α ACTUAL FEEDRATE -PLC/DCS 7 -U5 18 /5.10

= -PLC/DCS 8 -U5 17 /5.11

= 9 /5.11

4-20mA POSITION F/B FCG -PLC/DCS 10 -U12 +11 1 /16.12

= -PLC/DCS 11 -U12 -10 2 /16.13

= 12 /16.13

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TER + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 Terminal diagram =A1+-X9 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 3
90.25771 - 001-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 14
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WC04
Strip

Cable name

Cable name
=A1+-X10

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

230P -LCS-X14 1 1 -X6 P /7.3

230N -LCS-X14 2 2 -U11-RL1 COM /7.4

-X6 N

-U14-RL1 COM

FIELD/NON FIELD SEL -LCS-X14 3 3 -U11-RL1 1 /7.4

OPEN FCG -LCS-X14 4 4 -U11-RL1 2 /7.6

CLOSE FCG -LCS-X14 5 5 -U11-RL1 3 /7.9

EMG. OFF -LCS-X14 6 6 -U11-RL1 4 /7.11

PNEUMATIC GATE OPEN/CLOSE -LCS-X14 7 7 -U14-RL1 1 /7.12

FAFS ON -LCS-X14 8 8 -U4-NO 4 /12.11

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TER + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 Terminal diagram =A1+-X10 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 4
90.25771 - 001-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 14
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS03

-WCS02

-WCSA

-WCS04
Strip

Cable name

Cable name
=A1+-X11

(YWY) ARMOURED

(YWY) ARMOURED

(YWY) ARMOURED
Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

SUPPLY - 4 -JB1-X15 4 1 -U1-U1.6-X15 9 1 /14.8

SUPPLY + 2 -JB1-X15 2 2 -U1-U1.6-X15 5 2 /14.5

SIGNAL + 1 -JB1-X15 1 3 -U1-U1.6-X15 2 3 /14.6

SIGNAL - 3 -JB1-X15 3 4 -U1-U1.6-X15 6 4 /14.7

5 /14.5

SENSE - 6 -JB1-X15 12 6 -U1-U1.6-X15 8 5 /14.8

SENSE + 5 -JB1-X15 11 7 -U1-U1.6-X15 4 6 /14.6

-JB2-X16 13 12 /15.5

SUPPLY + -JB2-X16 1 13 -U1-U1.7-X15 5 /15.6

SENSE + -JB2-X16 2 14 -U1-U1.7-X15 4 /15.6

SIGNAL + -JB2-X16 7 15 -U1-U1.7-X15 2 /15.7

SIGNAL - -JB2-X16 10 16 -U1-U1.7-X15 6 /15.8

SENSE - -JB2-X16 5 17 -U1-U1.7-X15 8 /15.8

= -JB2-X16 4 18 -U1-U1.7-X15 9 /15.9

KINAX 3W2 4-20mA(2WIRE) -X5 P 15 -FIELD-JB-T2 9 /16.12

4-20mA POSITION F/B FCG -U15 +5 16 -FIELD-JB-T2 10 /16.12

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TER + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 Terminal diagram =A1+-X11 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 5
90.25771 - 001-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 14
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 28-02-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WC01
Strip

Cable name

Cable name
=A1+-X12

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

BIN PF ON -PLC/DCS 1 -U10-RL1 COM /6.2

INT/DE-INT SEL -PLC/DCS 10 -U13-RL1 COM /11.2

BIN PF ON -PLC/DCS 2 -U10-RL1 1 /6.3

STOP CONTROL MEASUREMENT -PLC/DCS 3 -U10-RL1 2 /6.5

START CONTROL MEASUREMENT -PLC/DCS 4 -U10-RL1 3 /6.7

DOWNSTREAM INTERLOCK -PLC/DCS 5 -U10-RL1 4 /6.9

START/STOP -PLC/DCS 6 -U10-RL1 5 /6.11

GRAVI./ VOLUMMETRIC SEL -PLC/DCS 7 -U10-RL1 6 /6.13

ACCEPT CORRECTION -PLC/DCS 8 -U10 7 /10.3

FAULT RESET -PLC/DCS 9 -U10 8 /10.4

INT/DE-INT SEL -PLC/DCS 11 -U13-RL1 1 /11.3

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TER + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 Terminal diagram =A1+-X12 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 6
90.25771 - 001-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 14
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WP02

-WP03

-WP01
Strip

Cable name

Cable name
=A1+-X13

(YWY) ARMOURED

(YWY) ARMOURED

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

POWER SUPPLY 415 V AC ±10% 50HZ ±5% 3ø SUPPLY 1 -MCC R 1 -Q1 1 /2.2

POWER SUPPLY 240 VAC 50HZ 1ø SUPPLY 1 -UPS R 7 -Fa 1 /3.2

POWER SUPPLY 415 V AC ±10% 50HZ ±5% 3ø SUPPLY 2 -MCC Y 2 -Q1 3 /2.2

= 3 -MCC B 3 -Q1 5 /2.2

POWER SUPPLY 240 VAC 50HZ 1ø SUPPLY 3 -UPS B 8 -Fa 3 /3.2

FLOW CONTROL GATE MOTOR 1 -M1 4 -U7 2 /17.8

= 2 -M1 5 -U7 4 /17.8

= PE -M1 6 -U7 6 /17.8

POWER SUPPLY 415 V AC ±10% 50HZ ±5% 3ø SUPPLY -MCC E E /2.3

POWER SUPPLY 240 VAC 50HZ 1ø SUPPLY -UPS E E /3.3

EARTH -M1 E -HMI-HMI E /17.9

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TER + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 Terminal diagram =A1+-X13 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 7
90.25771 - 001-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 14
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WC04
Strip

Cable name

Cable name
=A1+-LCS-X14

(YWY) ARMOURED
Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

230P -LCS-S1 4 1 -X10 1 /7.3

230N -LCS-D1 19 2 -X10 2 /7.4

FIELD/NON FIELD SEL -LCS-S1 3 3 -X10 3 /7.4

OPEN FCG -LCS-S2 3 4 -X10 4 /7.6

CLOSE FCG -LCS-S3 3 5 -X10 5 /7.9

EMG. OFF -LCS-S4 1 6 -X10 6 /7.11

PNEUMATIC GATE OPEN/CLOSE -LCS-S5 3 7 -X10 7 /7.12

FAFS ON -LCS-L1 1 8 -X10 8 /12.11

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TER + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 Terminal diagram =A1+-LCS-X14 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 8
90.25771 - 001-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 14
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS01-2

-WCS01-1

-WCS02
Strip

Cable name

Cable name
=A1+-JB1-X15

(YY) UNARMOURED

(YY) UNARMOURED

(YWY) ARMOURED
Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

SIGNAL + 1 -FIELD-LC1 A 1 -X11 3 1 /14.6

SUPPLY + 2 -FIELD-LC1 B 2 -X11 2 2 /14.5

SIGNAL - 3 -FIELD-LC1 C 3 -X11 4 3 /14.7

SUPPLY - 4 -FIELD-LC1 D 4 -X11 1 4 /14.8

-JB1-WCS01-1 SH 5 /14.5

FREE -JB1-WCS01-2 SH 6 /14.11

= 1 -FIELD-LC2 A 7 /14.9

= 2 -FIELD-LC2 B 8 /14.9

= 3 -FIELD-LC2 C 9 /14.11

= 4 -FIELD-LC2 D 10 /14.10

SENSE + 11 -X11 7 5 /14.6

SENSE - 12 -X11 6 6 /14.8

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TER + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 Terminal diagram =A1+-JB1-X15 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 9
90.25771 - 001-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 14
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WC05

-WC07

-WC06

-WC08
Strip

Cable name

Cable name
=A1+-JB3-X17

(YY) UNARMOURED

(YY) UNARMOURED

(YY) UNARMOURED

(YWY) ARMOURED
Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

SHUT OFF GATE OPEN F/B 1 -FIELD 1 1 -X8 1 /10.7

= 2 -FIELD 2 2 -X8 2 /10.7

SHUT OFF GATE CLOSE F/B 1 -FIELD 1 3 /10.9

= 2 -FIELD 2 4 -X8 3 /10.9

SHUT OFF GATE SOLENOID 1 -FIELD-S1 1 5 -X8 4 /12.8

= 2 -FIELD-S1 2 6 -X8 5 /12.9

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TER + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 Terminal diagram =A1+-JB3-X17 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 11
90.25771 - 001-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 14
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WC03

-WC03
Strip

Cable name

Cable name
=A1+-JB-X19

(YWY) ARMOURED

(YWY) ARMOURED
Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

-FIELD 3 -X8 6 3 /16.5

4 -X8 7 4 -FIELD /16.5

-FIELD 7 -X8 8 7 /16.7

8 -X8 9 8 -FIELD /16.7

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TER + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 Terminal diagram =A1+-JB-X19 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 12
90.25771 - 001-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 14
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WC02
Strip

Cable name

Cable name
=A1+-X21

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

CONTROL AVAILABLE -PLC/DCS 1 -U2-NO 0 /8.2

= -PLC/DCS 2 -U2-C 0 /8.2

FEEDER ON -PLC/DCS 3 -U2-NO 1 /8.4

= -PLC/DCS 4 -U2-C 1 /8.4

BIN PF START/STOP -PLC/DCS 5 -U2-NO 2 /8.6

= -PLC/DCS 6 -U2-C 2 /8.6

DOSING VALVE HEALTHY -PLC/DCS 7 -U2-NO 3 /8.8

= -PLC/DCS 8 -U2-C 3 /8.8

CONTROL MEASUREMENT ON -PLC/DCS 9 -U2-NO 4 /8.10

= -PLC/DCS 10 -U2-C 4 /8.10

CORRECTION MAX. EXCEED -PLC/DCS 11 -U2-NO 5 /8.12

= -PLC/DCS 12 -U2-C 5 /8.12

PANEL HEALTHY -PLC/DCS 13 -U2-NO 6 /9.3

= -PLC/DCS 14 -U2-C 6 /9.3

BIN LOW LEVEL -PLC/DCS 15 -U2-NO 7 /9.5

= -PLC/DCS 16 -U2-C 7 /9.5

TOTALISER PULSE O/P -PLC/DCS 17 -U2-NO 8 /9.7

= -PLC/DCS 18 -U2-C 8 /9.7

PNEUMATIC SHUT OFF GATE OPEN -PLC/DCS 19 -U2-NO 9 /9.9

= -PLC/DCS 20 -U2-C 9 /9.9

PNEUMATIC SHUT OFF GATE CLOSE -PLC/DCS 21 -U2-NO 10 /9.11

= -PLC/DCS 22 -U2-C 10 /9.11

DOSING VALVE OPEN -PLC/DCS 23 -U2-NO 11 /9.13

= -PLC/DCS 24 -U2-C 11 /9.13

DOSING VALVE CLOSE -PLC/DCS 25 -U4-NO 6 /13.3

= -PLC/DCS 26 -U4-C 6 /13.3

GENERAL FAULT -PLC/DCS 27 -U4-NO 7 /13.4

= -PLC/DCS 28 -U4-C 7 /13.4

BIN LEVEL HIGH -PLC/DCS 29 -U4-NO 8 /13.7

= -PLC/DCS 30 -U4-C 8 /13.7

CHECK WEIGHING OVER -PLC/DCS 31 -U4-NO 9 /13.8

= -PLC/DCS 32 -U4-C 9 /13.9

MATERIAL STARVATION -PLC/DCS 33 -U4-NO 10 /13.10

= -PLC/DCS 34 -U4-C 10 /13.10

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TER + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 Terminal diagram =A1+-X21 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 13
90.25771 - 001-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 14
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS09

-WCS07

-WCSG

-WCSG3
Strip

Cable name

Cable name
=A1+-X22

(YWY) ARMOURED

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

BIN WEIGHT -LCS-X41 1 1 -U6 14 2 /5.8

= -LCS-X41 2 2 -U6 13 1 /5.9

= 3 /5.9

FEEDRATE INDICATOR -LCS-X41 4 4 -U5 14 2 /5.13

= -LCS-X41 5 5 -U5 13 1 /5.13

= 6 /5.14

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TER + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 Terminal diagram =A1+-X22 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 14
90.25771 - 001-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 14
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-LCS-WCSD

-WCS07

-WCS09
Strip

Cable name

Cable name
=A1+-LCS-X41

(YWY) ARMOURED

(YWY) ARMOURED
Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

BIN WEIGHT 2 -LCS-D2 +7 1 -X22 1 /5.8

= 1 -LCS-D2 -8 2 -X22 2 /5.9

= 3 /5.9

FEEDRATE INDICATOR 2 -LCS-D1 +7 4 -X22 4 /5.13

= 1 -LCS-D1 -8 5 -X22 5 /5.13

= 6 /5.14

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_TER + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 Terminal diagram =A1+-LCS-X41 en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 15
90.25771 - 001-EE17-R0
CONSULTANT : START DATE DRAWN BY OF : 14
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 22-01-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

BILL OF MATERIALS
LEGEND QTY. DESIGNATION GENERAL SPECIFICATIONS PART NO. ERP PART NO. MANUFACTURER PAGE NO.

=A1-F1 1 INTELLIGENT MOTOR PROTECTION RELAY 0.125 TO 10 AMPS (ADJUSTABLE 0.125 TO 10) IMPR-C NO AC/DC85-245V, 50/60HZ 1000529947 LS CONTROLS =A1/17.5

=A1-F2 1 MINIATURE CIRCUIT BREAKER 4.0 AMP - 3P 5SL43047RC 1000529471 SIEMENS =A1/17.8

=A1-Fa 1 MINIATURE CIRCUIT BREAKER 2.0 AMP - 2P 5SL42027RC 1000416577 SIEMENS =A1/3.2

=A1-Fb 1 MINIATURE CIRCUIT BREAKER 2.0 AMP - 2P 5SL42027RC 1000416577 SIEMENS =A1/2.11

=A1-Fc 1 MINIATURE CIRCUIT BREAKER 4.0 AMPS - 2P 5SL42047RC 1000416578 SIEMENS =A1/2.7

=A1-Fd 1 MINIATURE CIRCUIT BREAKER 2.0 AMP - 2P 5SL42027RC 1000416577 SIEMENS =A1/2.13

=A1-Fe 1 MINIATURE CIRCUIT BREAKER 2.0 AMP - 2P 5SL42027RC 1000416577 SIEMENS =A1/17.3

=A1-HMI 1 7" TOUCH SCREEN DISPLAY 24V DC HMI WITH CABLE 1000285288 FPIL =A1/4.6

=A1-LCS-D1 1 DIGITAL PANEL METER 85 TO 270V AC - 4 (DIGIT) (TPH) PIC101N C05096040700 SELECTRON =A1/5.12

=A1-LCS-D2 1 DIGITAL PANEL METER 85 TO 270V AC - 4 (DIGIT) (TONNES) PIC101N 8XXX1XXXXXX SELECTRON =A1/5.8

=A1-LCS-L1 1 LED LAMP 220V AC - RED P2PLBR4L 1000285184 TEKNIC =A1/12.11

=A1-LCS-S1 1 STAY PUT ACTUATORS 2 POSITION SELECTOR SW. (BLACK) P2AS2 - 2P 50G000000000 TEKNIC =A1/7.4

=A1-LCS-S2 1 MOMENTARY ACTUATORS START PUSH BUTTON (GREEN) P2AF3 50G001010000 TEKNIC =A1/7.6

=A1-LCS-S3 1 MOMENTARY ACTUATORS STOP PUSH BUTTON (RED) P2AF4 50G001020000 TEKNIC =A1/7.9

=A1-LCS-S4 1 MUSHROOM ACTUATORS EMERGENCY STOP (RED) P2AML4 50G002030000 TEKNIC =A1/7.11

=A1-LCS-S5 1 STAY PUT ACTUATORS 2 POSITION SELECTOR SW. (BLACK) P2AS2 - 2P 50G000000000 TEKNIC =A1/7.12

=A1-LP1 1 LED LAMP 220V AC - RED P2PLBR4L 1000285184 TEKNIC =A1/2.4

=A1-LP2 1 LED LAMP 220V AC - AMBER P2PLBR5L 8020121A0400 TEKNIC =A1/12.13

=A1-LP3 1 LED LAMP 220V AC - RED P2PLBR4L 1000285184 TEKNIC =A1/3.2

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_BOM + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 BILL OF MATERIALS en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 1
90.25771 - 001-EE03-R0
CONSULTANT : START DATE DRAWN BY OF : 2
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 26-02-2020 ID-IN TOTAL : 45
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

BILL OF MATERIALS
LEGEND QTY. DESIGNATION GENERAL SPECIFICATIONS PART NO. ERP PART NO. MANUFACTURER PAGE NO.

=A1-Q1 1 DOOR ISOLATOR 32 AMPS 3KL8121-3TA00 1000529168 SIEMENS =A1/2.2

=A1-TX1 1 TRANSFORMER I/P 415V AC, O/P 220V AC @ 2 AMPS ------- 80F005000000 OM INDUSTRIES =A1/2.5

=A1-U1 1 GRAVIMETRIC DOSING CONTROLLER 8 RACK SYSTEM - 24V DC GDC (BASIC UNIT) 5000I00D0L00 FPIL =A1/4

=A1-U1-U1.8 1 GRAVIMETRIC DOSING CONTROLLER GDC COMMUNICATION CARD PROFIBUS CARD 81T060020200 FPIL =A1/4.2

=A1-U2 1 SMALL RELAY BOARD 12 I/O & 12 O/P RL I/O 5000P00H0P00 FPIL =A1/6.2

=A1-U3 1 POWER SUPPLY Input: AC 100-240V, Output 24VDC 5.0A S8VK - C12024 C030R1400100 OMRON =A1/3.9

=A1-U4 1 SMALL RELAY BOARD 12 I/O & 12 O/P RL I/O 5000P00H0P00 FPIL =A1/10.2

=A1-U5 1 DUAL ISOLATOR 24VDC - I/P-0/4-20mA - 2 x O/P-0/2-10V or 0/4-20mA 16.8-31.2V DC - S1SD-1AI-2U 1000416519 P&F =A1/5.12

=A1-U6 1 DUAL ISOLATOR 24VDC - I/P-0/4-20mA - 2 x O/P-0/2-10V or 0/4-20mA 16.8-31.2V DC - S1SD-1AI-2U 1000416519 P&F =A1/5.5

=A1-U7 1 HYBRID MOTOR STARTER 24 VDC ELR-H5-I-SC-24DC/500AC/0.6 80W00H160F00 Phoenix =A1/16.3

=A1-U8 1 RELAY BOARD 2 CHANNEL - 1 CHANGE OVER 220V AC - 2CH/1CO 1000529932 FPIL =A1/10.6

=A1-U9 1 RELAY BOARD 2 CHANNEL - 2 CHANGE OVER 220V AC - 2CH/2CO 1000285341 FPIL =A1/16.4

=A1-U10 1 RELAY BOARD 8 CHANNEL - 1 CHANGE OVER 220V AC - 8CH/1CO 809007070100 FPIL =A1/6.2

=A1-U11 1 RELAY BOARD 4 CHANNEL - 1 CHANGE OVER 220V AC - 4CH/1CO 1000529931 FPIL =A1/7.3

=A1-U12 1 DUAL ISOLATOR 24VDC - I/P-0/4-20mA - 2 x O/P-0/2-10V or 0/4-20mA 16.8-31.2V DC - S1SD-1AI-2U 1000416519 P&F =A1/16.12

=A1-U13 1 RELAY BOARD 1 CHANNEL - 1 CHANGE OVER 220V AC - 1CH/1CO 8090020H0100 FPIL =A1/11.2

=A1-U14 1 RELAY BOARD 1 CHANNEL - 1 CHANGE OVER 220V AC - 1CH/1CO 8090020H0100 FPIL =A1/7.11

=A1-U15 1 SIGNAL ISOLATOR - LOOP POWER 24V DC (4-20mA I/P & 1 x 4-20mA O/P) MCR-SL-1CP-I-I C040B0K00500 Phoenix =A1/16.12

=A1-X4 1 PROFIBUS CONNECTOR LED TYPE - EASYCONN - PB 0° 972-0DP30 1000286342 VIPA =A1/4.6

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW FEEDER TITLE: = A1_BOM + LANGUAGE :

CUSTOMER : FLSMIDTH PRIVATE LIMITED HFM544 BILL OF MATERIALS en_US

90.25771-SFF-001
DRG.NO.:
PROJECT : SAGAR CEMENT LTD.- JAIPUR SHEET : 2
90.25771 - 001-EE03-R0
CONSULTANT : START DATE DRAWN BY OF : 2
P.O. NO. : FLS-CSD/5440024384 DTD 15.10.2019 26-04-2021 USER TOTAL : 45