LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

PRE-TREATMENT(SINGE & DESIZE)

LIBERTY LML/4/007
MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Cold Bleach-PC/CTN)
Criteria
Control Points Measurement Related
Department Stage Sample Size Frequency Who Measures Decision Rule Record
/ Checks Method Document / SOP
(Accept/Reject)

Supervisor/ Stop m/c and

Flame Intensity Display Meter - Every Batcher 9~13
Operator Correct

Padder Supervisor/ Stop m/c and

Gauge bar - Every Batcher 3.5 ± 1 PRE/4/018
Pressure (bar) Operator Correct
PRE/4/003
PRE/3/011 (W.I) PRE/4/004
Physical check / PRE/4/019
M/c Speed Supervisor/ Stop m/c and
Display on - Every Batcher 80 ± 10 LML/4/002
(m/min) Operator Correct
machine

Singeing- NCP/Rewash/Re
Rotation Time Supervisor/ Min 20hr
PRETREATMENT Cold Physical check - Every Batcher rotate/approved
(hr) Operator Max 72hr
Bleach as it is

All GRS
GRS Fabric Every GRS Immediately hold
Shift In-charge/ batcher/trolleys
identification Visual Check - batcher/ and trace back for
Supervisor must have orange
(job card) Trolley verification
travel card

LHT/3/080 LML/4/002
All GRS
GRS Fabric Every GRS lot batcher/trolleys Immediately hold
Shift In-charge/
identification Visual Check - batcher/ must be wrapped and trace back for
Supervisor
(batcher) Trolley with the GRS tag verification
(orange tape)
LIBERTY LML/4/007
MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Cold Bleach-CTN/PC Denier)
Criteria
Related
Control Points Measurement Sample Who
Department Stage Frequency Decision Rule Document / Record
/ Checks Method Size Measures
(Accept/Reject) SOP

Padder Supervisor/ Stop the machine and

Gauge bar - Every Batcher 3.5 ± 1
Pressure (bar) Operator correct immediately

PRE/4/018
Physical check / PRE/4/003
M/c Speed Supervisor/ Stop the machine and PRE/3/011
Display on - Every Batcher 80 ± 10 PRE/4/004
(m/min) Operator correct immediately (W.I)
machine PRE/4/019
LML/4/002

Cold Bleach Rotation Time Supervisor/ Min 16hr Rotate again or

PRETREATMENT Physical check - Every Batcher
only (hr) Operator Max 72hr Wash

All GRS
GRS Fabric Every GRS Immediately hold
Shift In-charge/ batcher/trolleys
identification Visual Check - batcher/ and trace back for
Supervisor must have orange
(job card) Trolley verification
travel card
LHT/3/080 LML/4/002
All GRS
GRS Fabric Every GRS lot batcher/trolleys Immediately hold and
Shift In-charge/
identification Visual Check - batcher/ must be wrapped trace back for
Supervisor
(batcher) Trolley with the GRS tag verification
(orange tape)
LIBERTY LML/4/007
MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Flannel)
Control Criteria Related
Measurement Sample Who
Department Stage Points Frequency Decision Rule Document / Record
Method Size Measures
/ Check (Accept/Reject) SOP

Chemical Stop the machine

Tank PT Display - Every Batcher Supervisor/ Operator 55 ± 10 oC and correct
Temperature. immediately

PRE/4/001
Manual Stop the machine PRE/4/003
Bath pH (By pH indicator - Every Batcher Supervisor/ Operator 2-6 and correct PRE/3/001
PRE/4/004
strip) immediately (W.I)
PRE/4/014
LML/4/002

Physical check / Stop the machine

M/c Speed
Display on - Every Batcher Supervisor/ Operator 80 ± 10 and correct
(m/min)
machine immediately
DESIZING
PRETREATMENT (For white,
dyed, print)
Rotation Time Min 4hr Rotate again or
Physical check - Every Batcher Supervisor/ Operator
(hr) Max 72hr Wash

GRS Fabric Every GRS All GRS batcher/ Immediately hold

Shift In-charge/
identification Visual Check - batcher/ Trolleys must have and trace back for
Supervisor
(job card) Trolley orange travel card verification
LHT/3/080 LML/4/002
All GRS
GRS Fabric Every GRS lot batcher/trolleys Immediately hold
Shift In-charge/
identification Visual Check - batcher/ must be wrapped and trace back for
Supervisor
(batcher) Trolley with the GRS tag verification
(orange tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

( For Waffel )
Criteria Related
Control Points Measurement Sample
Department Stage Frequency Who Measures Decision Rule Document / Record
/ Check Method Size
(Accept/Reject) SOP

Stop the machine

Chemical Tank
PT Display - Every Batcher Supervisor/ Operator 55 ± 10 oC and correct
Temperature.
immediately

Stop the machine

Flame Intensity Gauge bar - Every Batcher Supervisor/ Operator 9~13 and correct
immediately
PRE/4/001
Manual Stop the machine PRE/4/003
PRE/3/001
Bath pH (By pH - Every Batcher Supervisor/ Operator 2-6 and correct PRE/4/004
(W.I)
indicator strip) immediately PRE/4/014
LML/4/002
Physical check / Stop the machine
DESIZING (For M/c Speed Display on - Every Batcher Supervisor/ Operator 80 ± 10 and correct
PRETREATMENT white, dyed, machine immediately
print)
Rotation Time Min 4hr Rotate again or
Physical check - Every Batcher Supervisor/ Operator
(hr) Max 72hr Wash

GRS Fabric Every GRS All GRS batcher/ Immediately hold

Shift In-charge/
identification Visual Check - batcher/ Trolleys must have and trace back for
Supervisor
(job card) Trolley orange travel card verification

LHT/3/080 LML/4/002
All GRS
GRS Fabric Every GRS lot batcher/trolleys Immediately hold
Shift In-charge/
identification Visual Check - batcher/ must be wrapped and trace back for
Supervisor
(batcher) Trolley with the GRS tag verification
(orange tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

( For Sheeting, PC, CTN, CVC and Lawn )
Criteria Related
Control Points Measurement Sample Who
Department Stage Frequency Decision Rule Document / Record
/ Check Method Size Measures
(Accept/Reject) SOP

Stop the machine

Chemical Tank Supervisor/
PT Display - Every Batcher 55 ± 10 oC and correct
Temperature Operator
immediately

Stop the machine

Supervisor/
Flame Intensity Gauge bar Every Batcher 9~13 and correct
Operator
immediately
PRE/4/001
Mannual Stop the machine PRE/4/003
Supervisor/ PRE/3/001
Bath pH (By pH indicator - Every Batcher 2-6 and correct PRE/4/004
Operator (W.I)
strip) immediately PRE/4/014
LML/4/002
Physical check / Stop the machine
DESIZING M/c Speed Supervisor/
Display on - Every Batcher 80 ± 10 and correct
PRETREATMENT (For white, (m/min) Operator
machine immediately
dyed, print)

Rotation Time Supervisor/ Min 4hr Rotate again or

Physical check - Every Batcher
(hr) Operator Max 72hr Wash

GRS Fabric Every GRS All GRS batcher/ Immediately hold

Shift In-charge/
identification Visual Check - batcher/ Trolleys must have and trace back for
Supervisor
(job card) Trolley orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/trolleys
GRS Fabric Every GRS lot Immediately hold
Shift In-charge/ must be wrapped with
identification Visual Check - batcher/ and trace back for
Supervisor the GRS tag
(batcher) Trolley verification
(orange tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Sateen)
Criteria Related
Control Points Measurement
Department Stage Sample Size Frequency Who Measures Decision Rule Document / Record
/ Check Method
(Accept/Reject) SOP

Stop the machine

Chemical Tank Supervisor/
PT Display - Every Batcher 55 ± 10 oC and correct
Temperature Operator
immediately

Stop the machine

Supervisor/
Flame Intensity Guage bar Every Batcher 9~13 and correct
Operator
immediately
PRE/4/001
Mannual Stop the machine PRE/4/003
Supervisor/ PRE/3/001
Bath pH (By pH indicator - Every Batcher 2-6 and correct PRE/4/004
Operator (W.I)
strip) immediately PRE/4/014
LML/4/002
Physical check / Stop the machine
DESIZING M/c Speed Supervisor/
Display on - Every Batcher 80 ± 10 and correct
PRETREATMENT (For white, (m/min) Operator
machine immediately
Dyed, print)

Rotation Time Supervisor/ Min 4hr Rotate again or

Physical check - Every Batcher
(hr) Operator Max 72hr Wash

GRS Fabric Every GRS All GRS batcher/ Immediately hold

Shift In-charge/
identification Visual Check - batcher/ Trolleys must have and trace back for
Supervisor
(job card) Trolley orange travel card verification

All GRS batcher/ LHT/3/080 LML/4/002

GRS Fabric Every GRS lot Trolleys must be Immediately hold
Shift In-charge/
identification Visual Check - batcher/ wrapped and trace back for
Supervisor
(batcher) Trolley with the GRS tag verification
(orange tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Percale)
Criteria Related
Control Points Measurement Sample
Department Stage Frequency Who Measures Decision Rule Document / Record
/ Check Method Size
(Accept/Reject) SOP

Stop the machine

Chemical Tank Supervisor/
PT Display - Every Batcher 55 ± 10 oC and correct
Temperature Operator
immediately

Stop the machine

Supervisor/
Flame Intensity Gauge bar Every Batcher 9~13 and correct
Operator
immediately
PRE/4/001
Stop the machine PRE/4/003
Manual (By pH Supervisor/ PRE/3/001
Bath pH - Every Batcher 2-6 and correct PRE/4/004
indicator strip) Operator (W.I)
immediately PRE/4/014
LML/4/002
Physical check / Stop the machine
M/c Speed Supervisor/
DESIZING Display - Every Batcher 80 ± 10 and correct
(m/min) Operator
PRETREATMENT (For white, on machine immediately
Dyed, print)
Rotation Time Supervisor/ Min 4hr Rotate again or
Physical check - Every Batcher
(hr) Operator Max 72hr Wash

GRS Fabric Every GRS All GRS batcher/ Immediately hold

Shift In-charge/
identification Visual Check - batcher/ Trolleys must have and trace back for
Supervisor
(job card) Trolley orange travel card verification

All GRS batcher/ LHT/3/080 LML/4/002

GRS Fabric Every GRS lot Trolleys must be Immediately hold
Shift In-charge/
identification Visual Check - batcher/ wrapped and trace back for
Supervisor
(batcher) Trolley with the GRS tag verification
(orange tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(TARGET CRIB SHEET WHITE)
Criteria Related
Control Points Measurement
Department Stage Sample Size Frequency Who Measures Decision Rule Document / Record
/ Check Method (Accept/Reject) SOP

Stop the machine

Chemical Tank
PT Display - Every Batcher Supervisor/ Operator 55 ± 10 oC and correct
Temperature
immediately

Mannual Stop the machine

Bath pH (By pH indicator - Every Batcher Supervisor/ Operator 2-6 and correct PRE/4/001
strip) immediately PRE/4/003
PRE/3/001
PRE/4/004
(W.I)
PRE/4/014
LML/4/002
Physical check / Stop the machine
M/c Speed
Display on - Every Batcher Supervisor/ Operator 80 ± 10 and correct
(m/min)
machine immediately
PRETREATMENT DESIZING

Rotation Time Min 4hr Rotate again or

Physical check - Every Batcher Supervisor/ Operator
(hr) Max 72hr Wash

All GRS batcher/

GRS Fabric Trolleys must Immediately hold
Every GRS Shift In-charge/
identification Visual Check - have and trace back
batcher/ Trolley Supervisor
(job card) orange travel for verification
card
LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Trolleys must be Immediately hold
Every GRS lot Shift In-charge/
identification Visual Check - wrapped and trace back
batcher/ Trolley Supervisor
(batcher) with the GRS tag for verification
(orange tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(TARGET CRIB SHEET PIGMENT PRINT)
Control Criteria Related
Measurement
Department Stage Points Sample Size Frequency Who Measures Decision Rule Document / Record
Method
/ Check (Accept/Reject) SOP

Chemical Stop the machine

Supervisor/
Tank PT Display - Every Batcher 55 ± 10 oC and correct
Operator
Temperature immediately

Mannual Stop the machine PRE/4/001

Supervisor/
Bath pH (By pH indicator - Every Batcher 2-6 and correct PRE/4/003
Operator PRE/3/001
strip) immediately PRE/4/004
(W.I)
PRE/4/014
Physical check / Stop the machine LML/4/002
M/c Speed Supervisor/
Display on - Every Batcher 80 ± 10 and correct
(m/min) Operator
machine immediately
PRETREATMENT DESIZING
Rotation Supervisor/ Min 4hr Rotate again or
Physical check - Every Batcher
Time (hr) Operator Max 72hr Wash

GRS Fabric All GRS batcher/ Immediately hold

Every GRS Shift In-charge/
identification Visual Check - Trolleys must have and trace back for
batcher/ Trolley Supervisor
(job card) orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Immediately hold
Every GRS lot Shift In-charge/ Trolleys must be wrapped
identification Visual Check - and trace back for
batcher/ Trolley Supervisor with the GRS tag
(batcher) verification
(orange tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(TARGET CRIB SHEET REACTIVE PRINT)
Control Criteria Related
Measurement
Department Stage Points Sample Size Frequency Who Measures Decision Rule Document / Record
Method (Accept/Reject)
/ Check SOP

Chemical Stop the machine

Supervisor/
Tank PT Display - Every Batcher 55 ± 10 oC and correct
Operator
Temperature immediately

Mannual Stop the machine

Supervisor/ PRE/4/001
Bath pH (By pH indicator - Every Batcher 2-6 and correct
Operator PRE/4/003
strip) immediately PRE/3/001
PRE/4/004
(W.I)
PRE/4/014
Physical check / Stop the machine LML/4/002
M/c Speed Supervisor/
Display on - Every Batcher 80 ± 10 and correct
(m/min) Operator
machine immediately
PRETREATMENT DESIZING
Rotation Supervisor/ Min 4hr Rotate again or
Physical check - Every Batcher
Time (hr) Operator Max 72hr Wash

GRS Fabric All GRS batcher/ Immediately hold

Every GRS Shift In-charge/
identification Visual Check - Trolleys must have and trace back for
batcher/ Trolley Supervisor
(job card) orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Immediately hold
Every GRS lot Shift In-charge/ Trolleys must be wrapped
identification Visual Check - and trace back for
batcher/ Trolley Supervisor with the GRS tag
(batcher) verification
(orange tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(TARGET CRIB SHEET DYED)
Criteria Related
Control Points Measurement Sample
Department Stage Frequency Who Measures Decision Rule Document / Record
/ Check Method Size (Accept/Reject) SOP

Stop the machine

Chemical Tank Supervisor/
PT Display - Every Batcher 55 ± 10 oC and correct
Temperature Operator
immediately

Mannual Stop the machine

Supervisor/ PRE/4/001
Bath pH (By pH indicator - Every Batcher 2-6 and correct
Operator PRE/4/003
strip) immediately PRE/3/001
PRE/4/004
(W.I)
PRE/4/014
LML/4/002
Physical check / Stop the machine
M/c Speed Supervisor/
Display on - Every Batcher 80 ± 10 and correct
(m/min) Operator
machine immediately
PRETREATMENT DESIZING

Rotation Time Supervisor/ Min 4hr Rotate again or

Physical check - Every Batcher
(hr) Operator Max 72hr Wash

GRS Fabric All GRS batcher/ Immediately hold

Every GRS Shift In-charge/
identification Visual Check - Trolleys must have and trace back for
batcher/ Trolley Supervisor
(job card) orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Immediately hold
Every GRS lot Shift In-charge/ Trolleys must be wrapped
identification Visual Check - and trace back for
batcher/ Trolley Supervisor with the GRS tag
(batcher) verification
(orange tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Baby Blanket)
Control Criteria Related
Measurement
Department Stage Points Sample Size Frequency Who Measures Decision Rule Document / Record
Method (Accept/Reject)
/ Check SOP

Chemical Stop the machine

Supervisor/
Tank PT Display - Every Batcher 55 ± 10 oC and correct
Operator
Temperature immediately

Mannual Stop the machine

Supervisor/ PRE/4/001
Bath pH (By pH indicator - Every Batcher 2-6 and correct
Operator PRE/4/003
strip) immediately PRE/3/001
PRE/4/004
(W.I)
PRE/4/014
Physical check / Stop the machine LML/4/002
M/c Speed Supervisor/
Display on - Every Batcher 80 ± 10 and correct
(m/min) Operator
machine immediately
DESIZING
PRETREATMENT (For white,
Dyed, print) Rotation Supervisor/ Min 4hr Rotate again or
Physical check - Every Batcher
Time (hr) Operator Max 72hr Wash

GRS Fabric All GRS batcher/ Immediately hold

Every GRS Shift In-charge/
identification Visual Check - Trolleys must have and trace back for
batcher/ Trolley Supervisor
(job card) orange travel card verification

LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Trolleys must be Immediately hold
Every GRS lot Shift In-charge/
identification Visual Check - wrapped and trace back for
batcher/ Trolley Supervisor
(batcher) with the GRS tag verification
(orange tape)
 LML/4/007

LIBERTY Issue No. 02

MILLS LIMITED

PRE-TREATMENT(BLEACHING)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Flannel-Print/Dyed/White)
Criteria Related
Measurement Sample Who
Department Stage Control Points / Checks Frequency Decision Rule Document / Record
Method Size Measures (Accept/Reject)
SOP
Physical check On Supervisor/ Stop m/c and
M/c Speed (m/min) - Every Batcher Speed 70 ±10
Visit / Electronic Operator Correct
M/c Parameters PRE/3/002 LML/4/002
Physical check On Supervisor/ Stop m/c and
(Temp of Steamer and - Every Batcher As per Parameter Sheet PRE/4/002
Visit / Electronic Operator Correct
Washing Tanks and Recipe) PRE/4/005
Supervisor/ Stop m/c and PRE/4/006
· NaOH Acid Base Titration - ± 2 of given recipe PRE/3/005 (W.I) PRE/4/015
Min Once in a Operator Correct
shift Supervisor/ Stop m/c and
· H2O2 KMnO4 titration - ± 2 of given recipe PRE/3/006 (W.I)
Operator Correct
TEST
For dye/normal white print Improve in next
Berger WI /
· Whiteness Lab Technician 70 ±5 For full white We process/ Reprocess/
Spectrophotometer
follow customer standard Hold (NCP)

Improve in next
BLEACHING · Degree of Desize. Iodine Indicator Min one Lab Technician ≥3 process/ Reprocess/
PRETREATMENT (For white, Hold (NCP) SDL/4/002
Sample from PRE/3/002
dyed, print) Half- meter SDL/4/001
each Batcher
Improve in next
5-9 / or as per parameter
· pH of Fabric. Universal Indicator Lab Technician process/ Reprocess/
sheet
Hold (NCP)

Improve in next
By Cap.2-3cm By Drop.3-
Absorbency By Capillary/Drop Lab Technician process/ Reprocess/
8sec
Hold (NCP)

Every GRS All GRS batcher/ Immediately hold

GRS Fabric identification Shift In-charge/
Visual Check - batcher/ Trolleys must have and trace back for
(job card) Supervisor
Trolley orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
Every GRS lot Immediately hold
GRS Fabric identification Shift In-charge/ Trolleys must be wrapped
Visual Check - batcher/ and trace back for
(batcher) Supervisor with the GRS tag
Trolley verification
(orange tape)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Waffel)
Criteria Related
Control Points / Measurement
Department Stage Sample Size Frequency Who Measures (Accept/Reject) Decision Rule Document / Record
Checks Method
SOP
Physical check On Supervisor/ Stop m/c and
M/c Speed (m/min) - Every Batcher Speed 60 ±10
Visit / Electronic Operator Correct
M/c Parameters (Temp of PRE/3/002 LML/4/002
Physical check On Supervisor/ Stop m/c and PRE/4/002
Steamer and Washing - Every Batcher As per Parameter Sheet
Visit / Electronic Operator Correct PRE/4/005
Tanks and Recipe)
Supervisor/ Stop m/c and PRE/3/005 PRE/4/006
· NaOH Acid Base Titration - ± 2 of given recipe PRE/4/015
Min Once in a Operator Correct (W.I)
shift Supervisor/ Stop m/c and PRE/3/006
· H2O2 KMnO4 titration - ± 2 of given recipe
Operator Correct (W.I)
TEST
For dye/normal white print
Berger WI / Improve in next
· Whiteness 70 ±5 For full white
Spectrophotometer Lab Technician process/ Reprocess/
We follow customer
Hold (NCP)
standard
Improve in next
· Degree of De size. Iodine Indicator Lab Technician ≥3 process/ Reprocess/
BLEACHING Min one
Hold (NCP) SDL/4/002
PRETREATMENT (For white, sample from PRE/3/002
Half meter Improve in next SDL/4/001
dyed, print) each Batcher 5-9 / or as per parameter
· pH of Fabric. Universal Indicator Lab Technician process/ Reprocess/
sheet
Hold (NCP)

Improve in next
By Cap.2-3cm By Drop.3-
Absorbency By Capillary/Drop Lab Technician process/ Reprocess/
8sec
Hold (NCP)

Every GRS All GRS batcher/ Immediately hold

GRS Fabric identification Shift In-charge/
Visual Check - batcher/ Trolleys must have and trace back for
(job card) Supervisor
Trolley orange travel card verification
All GRS batcher/ LHT/3/080 LML/4/002
Every GRS Trolleys must be Immediately hold
GRS Fabric identification Shift In-charge/
Visual Check - lot batcher/ wrapped and trace back for
(batcher) Supervisor
Trolley with the GRS tag verification
(orange tape)
 LIBERTY LML/4/007
MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

( For Sheeting, PC, CTN, CVC & Lawn )
Criteria Related
Measurement Sample Who
Department Stage Control Points / Checks Frequency Decision Rule Document / Record
Method Size Measures (Accept/Reject) SOP
Physical check On Supervisor/
M/c Speed (m/min) - Every Batcher Speed 90 ±10 Stop m/c and Correct
Visit / Electronic Operator
M/c Parameters (Temp of PRE/3/002 LML/4/002
Physical check On Supervisor/ As per Parameter
Steamer and Washing Tanks - Every Batcher Stop m/c and Correct PRE/4/002
Visit / Electronic Operator Sheet
and Recipe) PRE/4/005
Supervisor/ PRE/4/006
· NaOH Acid Base Titration - ± 2 of given recipe Stop m/c and Correct PRE/3/005 (W.I)
Min Once in a Operator PRE/4/015
shift Supervisor/
· H2O2 KMnO4 titration - ± 2 of given recipe Stop m/c and Correct PRE/3/006 (W.I)
Operator
TEST
For dye/normal white
print 70 ±5 Improve in next
Berger WI / Lab
· Whiteness For full white process/ Reprocess/
Spectrophotometer Technician
We follow customer Hold (NCP)
standard
Improve in next
BLEACHING Min one Lab
· Degree of Desize. Iodine Indicator ≥3 process/ Reprocess/ SDL/4/002
PRETREATMENT (For white, sample from Technician PRE/3/002
Half meter Hold (NCP) SDL/4/001
each Batcher
dyed, print) Improve in next
Lab 5-9 / or as per
· pH of Fabric. Universal Indicator process/ Reprocess/
Technician parameter sheet
Hold (NCP)
Improve in next
Lab By Cap.2-3cm By
Absorbency By Capillary/Drop process/ Reprocess/
Technician Drop.3-8sec
Hold (NCP)

Every GRS Shift In- All GRS batcher/ Immediately hold

GRS Fabric identification
Visual Check - batcher/ charge/ Trolleys must have and trace back for
(job card)
Trolley Supervisor orange travel card verification

All GRS batcher/ LHT/3/080 LML/4/002

Every GRS Shift In- Trolleys must be Immediately hold and
GRS Fabric identification
Visual Check - lot batcher/ charge/ wrapped trace back for
(batcher)
Trolley Supervisor with the GRS tag verification
(orange tape)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(Sateen)
Criteria Related
Measurement Sample
Department Stage Control Points / Checks Frequency Who Measures (Accept/Reject) Decision Rule Document / Record
Method Size
SOP
Physical check On Supervisor/ Stop m/c and
M/c Speed (m/min) - Every Batcher Speed 90 ±10
Visit / Electronic Operator Correct
PRE/3/002 LML/4/002
M/c Parameters (Temp of
Physical check On Supervisor/ Stop m/c and PRE/4/002
Steamer and Washing Tanks - Every Batcher As per Parameter Sheet
Visit / Electronic Operator Correct PRE/4/005
and Recipe)
PRE/4/006
Supervisor/ Stop m/c and PRE/3/005
· NaOH Acid Base Titration - ± 2 of given recipe PRE/4/015
Min Once in a Operator Correct (W.I)
shift Supervisor/ Stop m/c and PRE/3/006
· H2O2 KMnO4 titration - ± 2 of given recipe
Operator Correct (W.I)
TEST
For dye/normal white
Improve in next
Berger WI / print 70 ±5 For full white
· Whiteness Lab Technician process/ Reprocess/
Spectrophotometer We follow customer
Hold (NCP)
standard
BLEACHING Improve in next
PRETREATMENT (For white, · Degree of Desize. Iodine Indicator Min one Lab Technician ≥3 process/ Reprocess/
Hold (NCP) SDL/4/002
dyed, print) sample from PRE/3/002
Half meter SDL/4/001
each Batcher
Improve in next
5-9 / or as per
· pH of Fabric. Universal Indicator Lab Technician process/ Reprocess/
parameter sheet
Hold (NCP)

Improve in next
By Cap.2-3cm By
Absorbency By Capillary/Drop Lab Technician process/ Reprocess/
Drop.3-8sec
Hold (NCP)

Every GRS All GRS batcher/ Immediately hold

GRS Fabric identification Shift In-charge/
Visual Check - batcher/ Trolleys must have and trace back for
(job card) Supervisor
Trolley orange travel card verification
All GRS batcher/ LHT/3/080 LML/4/002
Every GRS Immediately hold
GRS Fabric identification Shift In-charge/ Trolleys must be
Visual Check - lot batcher/ and trace back for
(batcher) Supervisor wrapped with the GRS
Trolley verification
tag (orange tape)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(Percale)
Criteria Related
Measurement Sample Who
Department Stage Control Points / Checks Frequency (Accept/Reject) Decision Rule Document / Record
Method Size Measures
SOP
Physical check On Supervisor/
M/c Speed (m/min) - Every Batcher Speed 90 ±10 Stop m/c and Correct
Visit / Electronic Operator
M/c Parameters (Temp of PRE/3/002 LML/4/002
Physical check On Supervisor/ PRE/4/002
Steamer and Washing - Every Batcher As per Parameter Sheet Stop m/c and Correct
Visit / Electronic Operator PRE/4/005
Tanks and Recipe)
Supervisor/ PRE/3/005 PRE/4/006
· NaOH Acid Base Titration - ± 2 of given recipe Stop m/c and Correct PRE/4/015
Min Once in a Operator (W.I)
shift Supervisor/ PRE/3/006
· H2O2 KMnO4 titration - ± 2 of given recipe Stop m/c and Correct
Operator (W.I)
TEST
For dye/normal white print Improve in next
Berger WI /
· Whiteness Lab Technician70 ±5 For full white We process/ Reprocess/
Spectrophotometer
follow customer standard Hold (NCP)
Improve in next
· Degree of Desize. Iodine Indicator Lab Technician ≥3 process/ Reprocess/
BLEACHING Min one sample Hold (NCP) SDL/4/002
PRETREATMENT (For white, from each PRE/3/002
SDL/4/001
Half meter Improve in next
dyed, print) Batcher 5-9 / or as per parameter
· pH of Fabric. Universal Indicator Lab Technician process/ Reprocess/
sheet
Hold (NCP)

Improve in next
By Cap.2-3cm By Drop.3-
Absorbency By Capillary/Drop Lab Technician process/ Reprocess/
8sec
Hold (NCP)

Every GRS All GRS batcher/ Immediately hold

GRS Fabric identification Shift In-charge/
Visual Check - batcher/ Trolleys must have and trace back for
(job card) Supervisor
Trolley orange travel card verification
LHT/3/080 LML/4/002
Every GRS lot All GRS batcher/ Trolleys Immediately hold
GRS Fabric identification Shift In-charge/
Visual Check - batcher/ must be wrapped with the and trace back for
(batcher) Supervisor
Trolley GRS tag (orange tape) verification
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(TARGET CRIB SHEET WHITE)
Criteria Related
Measurement Sample Who
Department Stage Control Points / Checks Frequency (Accept/Reject) Decision Rule Document / Record
Method Size Measures
SOP
Physical check On Every Supervisor/
M/c Speed (m/min) - Speed 90 ±10 Stop m/c and Correct
Visit / Electronic Batcher Operator
M/c Parameters (Temp of PRE/3/002 LML/4/002
Physical check On Every Supervisor/ As per PRE/4/002
Steamer and Washing - Stop m/c and Correct
Visit / Electronic Batcher Operator Parameter Sheet PRE/4/005
Tanks and Recipe)
Supervisor/ PRE/3/005 PRE/4/006
· NaOH Acid Base Titration - ± 2 of given recipe Stop m/c and Correct PRE/4/015
Min Once in Operator (W.I)
a shift Supervisor/ PRE/3/006
· H2O2 KMnO4 titration - ± 2 of given recipe Stop m/c and Correct
Operator (W.I)
TEST
For dye/normal white
Improve in next
Berger WI / Lab print 70 ±5 For full white
· Whiteness process/ Reprocess/
Spectrophotometer Technician We follow customer
Hold (NCP)
standard
Min one Improve in next
PRETREATMENT BLEACHING Lab
· Degree of Desize. Iodine Indicator sample from Technician ≥3 process/ Reprocess/ SDL/4/002
Hold (NCP) PRE/3/002
Half meter each SDL/4/001
Batcher Improve in next
Lab 5-9 / or as per
· pH of Fabric. Universal Indicator process/ Reprocess/
Technician parameter sheet
Hold (NCP)
Improve in next
Lab By Cap.2-3cm By
Absorbency By Capillary/Drop process/ Reprocess/
Technician Drop.3-8sec
Hold (NCP)
Every GRS Shift In- All GRS batcher/ Immediately hold
GRS Fabric identification
Visual Check - batcher/ charge/ Trolleys must have and trace back for
(job card)
Trolley Supervisor orange travel card verification
All GRS batcher/ LHT/3/080 LML/4/002
Every GRS Shift In- Immediately hold and
GRS Fabric identification Trolleys must be
Visual Check - lot batcher/ charge/ trace back for
(batcher) wrapped with the GRS
Trolley Supervisor verification
tag (orange tape)
 LIBERTY LML/4/007
MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(TARGET CRIB SHEET PIGMENT PRINT)
Criteria Related
Control Points / Measurement Who
Department Stage Sample Size Frequency (Accept/Reject) Decision Rule Document / Record
Checks Method Measures
SOP
Physical check On Every Supervisor/ Stop m/c and
M/c Speed (m/min) - Speed 90 ±10
Visit / Electronic Batcher Operator Correct
PRE/3/002 LML/4/002
M/c Parameters (Temp
Physical check On Every Supervisor/ As per Parameter Stop m/c and PRE/4/002
of Steamer and Washing -
Visit / Electronic Batcher Operator Sheet Correct PRE/4/005
Tanks and Recipe)
PRE/4/006
Supervisor/ Stop m/c and PRE/3/005 PRE/4/015
· NaOH Acid Base Titration - ± 2 of given recipe
Min Once in Operator Correct (W.I)
a shift Supervisor/ Stop m/c and PRE/3/006
· H2O2 KMnO4 titration - ± 2 of given recipe
Operator Correct (W.I)
TEST
For dye/normal white
Improve in next
Berger WI / Lab print 70 ±5 For full
· Whiteness process/ Reprocess/
Spectrophotometer Technician white We follow
Hold (NCP)
Customer standard
Min one Improve in next
PRETREATMENT BLEACHING Lab
· Degree of Desize. Iodine Indicator sample from ≥3 process/ Reprocess/ SDL/4/002
Technician PRE/3/002
Half meter each Hold (NCP) SDL/4/001
Batcher Improve in next
Lab 5-9 / or as per
· pH of Fabric. Universal Indicator process/ Reprocess/
Technician parameter sheet
Hold (NCP)
Improve in next
Lab By Cap.2-3cm By
Absorbency By Capillary/Drop process/ Reprocess/
Technician Drop.3-8sec
Hold (NCP)
Every GRS Shift In- All GRS batcher/ Immediately hold
GRS Fabric identification
Visual Check - batcher/ charge/ Trolleys must have and trace back for
(job card)
Trolley Supervisor orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
Every GRS Shift In- Immediately hold and
GRS Fabric identification Trolleys must be
Visual Check - lot batcher/ charge/ trace back for
(batcher) wrapped with the GRS
Trolley Supervisor verification
tag (orange tape)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(TARGET CRIB SHEET REACTIVE PRINT)
Criteria Related
Control Points / Measurement Who
Department Stage Sample Size Frequency Decision Rule Document / Record
Checks Method Measures (Accept/Reject)
SOP
Physical check On Supervisor/
M/c Speed (m/min) - Every Batcher Speed 90 ±10 Stop m/c and Correct
Visit / Electronic Operator
M/c Parameters (Temp of PRE/3/002 LML/4/002
Physical check On Supervisor/ PRE/4/002
Steamer and Washing - Every Batcher As per Parameter Sheet Stop m/c and Correct
Visit / Electronic Operator PRE/4/005
Tanks and Recipe)
Supervisor/ PRE/3/005 PRE/4/006
· NaOH Acid Base Titration - ± 2 of given recipe Stop m/c and Correct PRE/4/015
Min Once in a Operator (W.I)
shift Supervisor/ PRE/3/006
· H2O2 KMnO4 titration - ± 2 of given recipe Stop m/c and Correct
Operator (W.I)
TEST
For dye/normal white
Berger WI / Lab print 70 ±5 For full white Improve in next process/
· Whiteness
Spectrophotometer Technician We follow customer Reprocess/ Hold (NCP)
standard
Min one Lab Improve in next process/
· Degree of Desize. Iodine Indicator sample from ≥3 PRE/3/002
SDL/4/002
Technician Reprocess/ Hold (NCP) SDL/4/001
PRETREATMENT BLEACHING Half meter
each Batcher
Lab 5-9 / or as per Improve in next process/
· pH of Fabric. Universal Indicator Technician parameter sheet Reprocess/ Hold (NCP)

Lab By Cap.2-3cm By Improve in next process/

Absorbency By Capillary/Drop
Technician Drop.3-8sec Reprocess/ Hold (NCP)

Every GRS Shift In- All GRS batcher/ Immediately hold

GRS Fabric identification
Visual Check - batcher/ charge/ Trolleys must have and trace back for
(job card)
Trolley Supervisor orange travel card verification

LHT/3/080 LML/4/002
All GRS batcher/
Every GRS Shift In-
GRS Fabric identification Trolleys must be Immediately hold and
Visual Check - lot batcher/ charge/
(batcher) wrapped with the GRS trace back for verification
Trolley Supervisor
tag (orange tape)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(TARGET CRIB SHEET DYED)
Criteria Related
Control Points / Measurement Sample Who
Department Stage Frequency (Accept/Reject) Decision Rule Document / Record
Checks Method Size Measures
SOP
Physical check On Supervisor/
M/c Speed (m/min) - Every Batcher Speed 90 ±10 Stop m/c and Correct
Visit / Electronic Operator
M/c Parameters (Temp PRE/3/002 LML/4/002
Physical check On Supervisor/ As per Parameter PRE/4/002
of Steamer and Washing - Every Batcher Stop m/c and Correct
Visit / Electronic Operator Sheet PRE/4/005
Tanks and Recipe)
Supervisor/ PRE/3/005 PRE/4/006
· NaOH Acid Base Titration - ± 2 of given recipe Stop m/c and Correct PRE/4/015
Min Once in a Operator (W.I)
shift Supervisor/ PRE/3/006
· H2O2 KMnO4 titration - ± 2 of given recipe Stop m/c and Correct
Operator (W.I)
TEST
For dye/normal white
Berger WI / Lab print 70 ±5 For full Improve in next process/
· Whiteness
Spectrophotometer Technician white We follow Reprocess/ Hold (NCP)
customer standard
Min one Lab Improve in next process/
PRETREATMENT BLEACHING · Degree of Desize. Iodine Indicator ≥3 SDL/4/002
sample from Technician Reprocess/ Hold (NCP) PRE/3/002
Half meter SDL/4/001
each Batcher
· pH of Fabric. Universal Indicator Lab 5-9 / or as per Improve in next process/
Technician parameter sheet Reprocess/ Hold (NCP)

Lab By Cap.2-3cm By Improve in next process/

Absorbency By Capillary/Drop
Technician Drop.3-8sec Reprocess/ Hold (NCP)

Every GRS All GRS batcher/ Immediately hold

GRS Fabric identification Shift In-charge/
Visual Check - batcher/ Trolleys must have and trace back for
(job card) Supervisor
Trolley orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
Every GRS lot
GRS Fabric identification Shift In-charge/ Trolleys must be Immediately hold and
Visual Check - batcher/
(batcher) Supervisor wrapped with the GRS trace back for verification
Trolley
tag (orange tape)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Micro Fiber)
Criteria Related
Measurement Sample Who
Department Stage Control Points / Checks Frequency Decision Rule Document / Record
Method Size Measures (Accept/Reject)
SOP
Physical check On Every Supervisor/
M/c Speed (m/min) - Speed 90 ±10 Stop m/c and Correct
Visit / Electronic Batcher Operator
M/c Parameters (Temp of PRE/3/002 LML/4/002
Physical check On Every Supervisor/ As per Parameter PRE/4/002
Steamer and Washing - Stop m/c and Correct
Visit / Electronic Batcher Operator Sheet PRE/4/005
Tanks and Recipe)
Supervisor/ PRE/3/005 PRE/4/006
· NaOH Acid Base Titration - ± 2 of given recipe Stop m/c and Correct PRE/4/015
Min Once Operator (W.I)
in a shift Supervisor/ PRE/3/006
· H2O2 KMnO4 titration - ± 2 of given recipe Stop m/c and Correct
Operator (W.I)
TEST
For dye/normal white
Improve in next
Berger WI / Lab print 70 ±5 For full
· Whiteness process/ Reprocess/
Spectrophotometer Technician white We follow
Hold (NCP)
customer standard
BLEACHING Min one Improve in next
Lab
PRETREATMENT (For white, · Degree of Desize. Iodine Indicator sample ≥3 process/ Reprocess/ SDL/4/002
Technician PRE/3/002
dyed, print) Half meter from each Hold (NCP) SDL/4/001
Batcher Improve in next
Lab 5-9 / or as per
· pH of Fabric. Universal Indicator process/ Reprocess/
Technician parameter sheet
Hold (NCP)
Improve in next
Lab By Cap.2-3cm By
Absorbency By Capillary/Drop process/ Reprocess/
Technician Drop.3-8sec
Hold (NCP)
Every GRS Shift In- All GRS batcher/ Immediately hold
GRS Fabric identification
Visual Check - batcher/ charge/ Trolleys must have and trace back for
(job card)
Trolley Supervisor orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
Every GRS Shift In- Immediately hold and
GRS Fabric identification Trolleys must be
Visual Check - lot batcher/ charge/ trace back for
(batcher) wrapped with the GRS
Trolley Supervisor verification
tag (orange tape)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Baby Blanket)
Criteria Related
Measurement Sample Who
Department Stage Control Points / Checks Frequency (Accept/Reject) Decision Rule Document / Record
Method Size Measures
SOP
Physical check On Every Supervisor/
M/c Speed (m/min) - Speed 70 ±10 Stop m/c and Correct
Visit / Electronic Batcher Operator
M/c Parameters (Temp of PRE/3/002 LML/4/002
Physical check On Every Supervisor/ As per Parameter PRE/4/002
Steamer and Washing - Stop m/c and Correct
Visit / Electronic Batcher Operator Sheet PRE/4/005
Tanks and Recipe)
Supervisor/ PRE/3/005 PRE/4/006
· NaOH Acid Base Titration - ± 2 of given recipe Stop m/c and Correct PRE/4/015
Min Once in Operator (W.I)
a shift Supervisor/ PRE/3/006
· H2O2 KMnO4 titration - ± 2 of given recipe Stop m/c and Correct
Operator (W.I)
TEST
For dye/normal white
Improve in next
Berger WI / Lab print 70 ±5 For full
· Whiteness process/ Reprocess/
Spectrophotometer Technician white We follow
Hold (NCP)
customer standard
BLEACHING Min one Improve in next
PRETREATMENT (For white, Lab
· Degree of Desize. Iodine Indicator sample from ≥3 process/ Reprocess/ SDL/4/002
dyed, print) Technician PRE/3/002
Half meter each Hold (NCP) SDL/4/001
Batcher Improve in next
Lab 5-9 / or as per
· pH of Fabric. Universal Indicator process/ Reprocess/
Technician parameter sheet
Hold (NCP)
Improve in next
Lab By Cap.2-3cm By
Absorbency By Capillary/Drop process/ Reprocess/
Technician Drop.3-8sec
Hold (NCP)
Every GRS Shift In- All GRS batcher/ Immediately hold
GRS Fabric identification
Visual Check - batcher/ charge/ Trolleys must have and trace back for
(job card)
Trolley Supervisor orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
Every GRS Shift In- Immediately hold and
GRS Fabric identification Trolleys must be
Visual Check - lot batcher/ charge/ trace back for
(batcher) wrapped with the GRS
Trolley Supervisor verification
tag (orange tape)
 LML/4/007

LIBERTY Issue No. 02

MILLS LIMITED

PRE-TREATMENT(MERCERIZING)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Flannel)
Criteria
Related
Control Points / Measurement
Department Stage Sample Size Frequency Who Measures Decision Rule Document / Record
Checks Method
(Accept/Reject) SOP

Improve in next
pH of fabric Universal Indicator Lab Technician 5-9 process/ Reprocess/
Hold (NCP)

Improve in next
· Degree of Desize. Iodine Indicator Min one Lab Technician ≥3 process/ Reprocess/
Half meter sample from Hold (NCP) SDL/4/002
each batcher PRE/4/007
PRE/3/003 PRE/4/013
Improve in next (W.I) PRE/4/017
By Cap.2-3cm By
Absorbency By Capillary/Drop Lab Technician process/ Reprocess/ SDL/4/001
Drop.3-8sec
Hold (NCP) LML/4/002

MERCERIZING
PRETREATMENT (For White, Dyed,
Print) M/c Parameters Physical check On Every Supervisor/ Speed 45 ±10
- Stop m/c and Correct
(Speed, Baume) Visit / Electronic Batcher Operator Baume 28 ±2

GRS Fabric All GRS batcher/ Immediately hold

Every GRS Shift In-charge/
identification Visual Check - Trolleys must have and trace back for
batcher/ Trolley Supervisor
(job card) orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Trolleys must be Immediately hold and
Every GRS lot Shift In-charge/
identification Visual Check - wrapped with the trace back for
batcher/ Trolley Supervisor
(batcher) GRS tag (orange verification
tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

( For Cold Bleach Washing )
Criteria Related
Control Points / Measurement Sample Who
Department Stage Frequency Decision Rule Document Record
Checks Method Size Measures
(Accept/Reject) / SOP

Improve in next
PH of fabric Universal Indicator Lab Technician 5-6 process/ Reprocess/
Hold (NCP)

· Degree of Reprocess/ Hold

Iodine Indicator Min one Lab Technician ≥1
Desize. (NCP) SDL/4/001
Half meter sample from
each batcher SDL/4/002
PRE/3/012 PRE/4/007
Improve in next (W.I) PRE/4/013
By Cap. 1-3cm By PRE/4/020
Absorbency By Capillary/Drop Lab Technician process/ Reprocess/
Drop 3-8sec LML/4/002
Hold (NCP)

Washing
PRETREATMENT ( For Cold Bleach M/c Parameters Physical check On Every Supervisor/ Stop m/c and
Washing ) - Speed 70 ± 10
Speed Visit / Electronic Batcher Operator Correct

GRS Fabric Every GRS All GRS batcher/ Immediately hold

Shift In-charge/
identification Visual Check - batcher/ Trolleys must have and trace back for
Supervisor
(job card) Trolley orange travel card verification

LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Every GRS Immediately hold
Shift In-charge/ Trolleys must be
identification Visual Check - lot batcher/ and trace back for
Supervisor wrapped with the GRS
(batcher) Trolley verification
tag (orange tape)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

( For Sheeting, PC, CTN, CVC & Lawn )
Criteria
Related
Control Points / Measurement
Department Stage Sample Size Frequency Who Measures Decision Rule Document / Record
Checks Method
(Accept/Reject) SOP

First
pH of fabric Universal Indicator Lab Technician 5-9
Correct/Reprocess

Min one sample

· Degree of Desize. Iodine Indicator Lab Technician ≥3 Reprocess SDL/4/002
Half meter from each
PRE/4/007
batcher
PRE/3/003 PRE/4/013
(W.I) SDL/4/001
By Cap. 2-3cm By First
Absorbency By Capillary/Drop Lab Technician PRE/4/017
Drop 3-8sec Correct/Reprocess
LML/4/002

MERCERIZING M/c Parameters Physical check On Every Supervisor/ Speed 60 ±10 First
-
PRETREATMENT (For White, (Speed, Baume) Visit / Electronic Batcher Operator Baume 28 ±2 Correct/Reprocess
Dyed, Print)

GRS Fabric All GRS batcher/ Immediately hold

Every GRS Shift In-charge/
identification Visual Check - Trolleys must have and trace back for
batcher/ Trolley Supervisor
(job card) orange travel card verification

LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Trolleys must be Immediately hold
Every GRS lot Shift In-charge/
identification Visual Check - wrapped with the and trace back for
batcher/ Trolley Supervisor
(batcher) GRS tag (orange verification
tape)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Sateen)
Criteria Related
Control Points / Measurement
Department Stage Sample Size Frequency Who Measures Decision Rule Document / Record
Checks Method
(Accept/Reject) SOP

First
pH of fabric Universal Indicator Lab Technician 5-9
Correct/Reprocess

· Degree of Desize. Iodine Indicator Min one Lab Technician ≥3 Reprocess

Half meter sample from SDL/4/002
each batcher PRE/4/007
PRE/3/003 PRE/4/013
By Cap. 2-3cm First (W.I) SDL/4/001
Absorbency By Capillary/Drop Lab Technician PRE/4/017
By Drop 3-8sec Correct/Reprocess
LML/4/002

MERCERIZING
PRETREATMENT (For White, M/c Parameters Physical check On Every Supervisor/ Speed 45 ±10 First
-
Dyed, Print) (Speed, Baume) Visit / Electronic Batcher Operator Baume 28 ±2 Correct/Reprocess

GRS Fabric Every GRS All GRS batcher/ Immediately hold

Shift In-charge/
identification Visual Check - batcher/ Trolleys must have and trace back for
Supervisor
(job card) Trolley orange travel card verification

LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Every GRS lot Trolleys must be Immediately hold and
Shift In-charge/
identification Visual Check - batcher/ wrapped with the trace back for
Supervisor
(batcher) Trolley GRS tag (orange verification
tape)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Percale)
Criteria Related
Control Points /
Department Stage Measurement Method Sample Size Frequency Who Measures Decision Rule Document / Record
Checks
(Accept/Reject) SOP

First
pH of fabric Universal Indicator Lab Technician 5-9
Correct/Reprocess

Min one sample

Degree of Half meter from each SDL/4/002
Iodine Indicator Lab Technician ≥3 Reprocess
Desize. batcher PRE/4/007
PRE/3/003 PRE/4/013
(W.I) SDL/4/001
PRE/4/017
LML/4/002
By Cap. 2-3cm First
Absorbency By Capillary/Drop Lab Technician
MERCERIZING By Drop 3-8sec Correct/Reprocess
PRETREATMENT (For White,
Dyed, Print)
Supervisor/
M/c Parameters Physical check On Visit Speed 60 ±10 First
- Every batcher Operator
(Speed, Baume) / Electronic Baume 28 ±2 Correct/Reprocess

GRS Fabric All GRS batcher/ Immediately hold

Every GRS Shift In-charge/
identification Visual Check - Trolleys must have and trace back for
batcher/ Trolley Supervisor
(job card) orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Trolleys must be Immediately hold
Every GRS lot Shift In-charge/
identification Visual Check - wrapped with the and trace back for
batcher/ Trolley Supervisor
(batcher) GRS tag (orange verification
tape)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(TARGET CRIB SHEET WHITE)
Criteria Related
Control Points / Measurement
Department Stage Sample Size Frequency Who Measures Decision Rule Document / Record
Checks Method
(Accept/Reject) SOP

First
pH of fabric Universal Indicator Lab Technician 5-9
Correct/Reprocess

Degree of Min one sample

Iodine Indicator Half meter from each Lab Technician ≥3 Reprocess SDL/4/002
Desize.
batcher PRE/4/007
PRE/3/003 PRE/4/013
(W.I) SDL/4/001
By Cap. 2-3cm First PRE/4/017
Absorbency By Capillary/Drop Lab Technician
By Drop 3-8sec Correct/Reprocess LML/4/002

PRETREATMENT MERCERIZING Supervisor/

M/c Parameters Physical check On Speed 60 ±10 First
-- Every batcher Operator
(Speed, Baume) Visit / Electronic Baume 28 ±2 Correct/Reprocess

GRS Fabric All GRS batcher/ Immediately hold

Every GRS Shift In-charge/
identification Visual Check - Trolleys must have and trace back for
batcher/ Trolley Supervisor
(job card) orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Trolleys must be Immediately hold
Every GRS lot Shift In-charge/
identification Visual Check - wrapped with the and trace back for
batcher/ Trolley Supervisor
(batcher) GRS tag (orange verification
tape)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(TARGET CRIB SHEET REACTIVE PRINT)
Criteria Related
Control Points / Measurement
Department Stage Sample Size Frequency Who Measures Decision Rule Document / Record
Checks Method
(Accept/Reject) SOP

Universal First
pH of fabric Lab Technician 5-9
Indicator Correct/Reprocess

Degree of Min one

Iodine Indicator Half meter sample from Lab Technician ≥3 Reprocess
Desize. SDL/4/002
each batcher PRE/4/007
PRE/3/003 PRE/4/013
(W.I) SDL/4/001
By Cap. 2-3cm First PRE/4/017
Absorbency By Capillary/Drop Lab Technician
By Drop 3-8sec Correct/Reprocess LML/4/002

PRETREATMENT MERCERIZING
Supervisor/
M/c Parameters Physical check On Speed 60 ±10 First
-- Every batcher Operator
(Speed, Baume) Visit / Electronic Baume 28 ±2 Correct/Reprocess

GRS Fabric Every GRS All GRS batcher/ Immediately hold

Shift In-charge/
identification Visual Check - batcher/ Trolleys must have and trace back for
Supervisor
(job card) Trolley orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Every GRS lot Trolleys must be Immediately hold and
Shift In-charge/
identification Visual Check - batcher/ wrapped with the trace back for
Supervisor
(batcher) Trolley GRS tag (orange verification
tape)
 LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(TARGET CRIB SHEET DYED)
Criteria Related
Control Points / Measurement Who
Department Stage Sample Size Frequency Decision Rule Document / Record
Checks Method Measures
(Accept/Reject) SOP

Lab First
pH of fabric Universal Indicator 5-9
Technician Correct/Reprocess

Min one Lab

· Degree of Desize. Iodine Indicator ≥3 Reprocess
Half meter sample from Technician SDL/4/002
each batcher PRE/4/007
PRE/3/003 PRE/4/013
(W.I) SDL/4/001
Lab By Cap. 2-3cm First PRE/4/017
Absorbency By Capillary/Drop
Technician By Drop 3-8sec Correct/Reprocess LML/4/002

PRETREATMENT MERCERIZING
Supervisor/
M/c Parameters Physical check On Every Speed 60 ±10 First
-- Operator
(Speed, Baume) Visit / Electronic batcher Baume 28 ±2 Correct/Reprocess

GRS Fabric Every GRS All GRS batcher/ Immediately hold

Shift In-charge/
identification Visual Check - batcher/ Trolleys must have and trace back for
Supervisor
(job card) Trolley orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Every GRS Trolleys must be Immediately hold and
Shift In-charge/
identification Visual Check - lot batcher/ wrapped with the trace back for
Supervisor
(batcher) Trolley GRS tag (orange verification
tape)
 LML/4/007

LIBERTY Issue No. 02

MILLS LIMITED

STENTER DYEING
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Flannel)
Criteria Related
Control Points / Measurement
Department Stage Sample Size Frequency Who Measures Decision Rule Document / Record
Checks Method (Accept/Reject)
SOP
Visual approval with
Dyeing Manager / Reprocess /Hold
Color Matching with Visual match / Every 1000- Customer approved
Every Lot Dep Manager / Improve in next
approved sample. Spectral Data 1500m sample / Spectral Data
Shift In-charge process
if required
AATCC08 /
Reprocess
AATCC135 or Once in a ±½ of Customer SDL/4/002
Crocking / Washing Every Lot Lab Technician Improve in next Fin/4/001
customer supplied Batcher Required specification FIN/4/002
process
protocol
Machine First
At start and at Shift in-charge/ Speed 30 ±15 m/m
Parameter Physical check -- Correct/Hold/Repr
approval Machine Operator Temp 160 ±60 °C
Speed,Temp ocess
Physical check
Once in a Correct/
Width with measuring - machine Operator ± 1/2 Inch
Batcher Reprocess/ Hold
Tape
Finishing Manager/ as per customer Correct/
Stentor Hand Feel physical check - Once in a Lot
Finishing Supervisor Standard Reprocess/ Hold
Dyeing
Exact or above
AATCC08 Or Correct/
Crocking - Once in a Lot Lab Technician customer Requirement FIN/3/003 FIN/4/002
Required method Reprocess/ Hold
(wet 2-3,dry 3-4)
AATCC135 or
Exact or below Rating Correct/
Shrinkage customer supplied - Once in a Lot Lab Technician
(≤ 4%) Reprocess/ Hold
protocol
As Per Correct/
Bow & Cross - Once in a Lot Lab Technician <2%
Requirement Reprocess/ Hold
GRS Fabric All GRS batcher/ Immediately hold
Every GRS Shift In-charge/
identification Visual Check - Trolleys must have and trace back for
batcher/ Trolley Supervisor
(job card) orange travel card verification
All GRS batcher/ LHT/3/080 LML/4/002
GRS Fabric Immediately hold
Every GRS lot Shift In-charge/ Trolleys must be
identification Visual Check - and trace back for
batcher/ Trolley Supervisor wrapped with the GRS
(batcher) verification
tag (orange tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(Sheeting)
Criteria Related
Control Points / Measurement
Department Stage Sample Size Frequency Who Measures Decision Rule Document / Record
Checks Method (Accept/Reject) SOP
Visual approval with
Dyeing Manager / Reprocess /Hold
Color Matching with Visual match / Every Customer approved
Every Lot Dep Manager / Improve in next
approved sample. Spectral Data 1000-1500m sample / Spectral
Shift In-charge process
Data if required
AATCC08 /
AATCC135 or Once in a ±½ of Customer Reprocess Improve SDL/4/002
Crocking / Washing Every Lot Lab Technician Fin/4/001
customer supplied Batcher Required specification in next process FIN/4/002
protocol

Machine First
At start and at Shift in-charge/ Speed 40 ±20 m/m
Parameter Physical check -- Correct/Hold/Reproc
Speed,Temp
approval Machine Operator Temp 140 ±40 °C
ess

Physical check with Once in a Correct/ Reprocess/

Width - machine Operator ± 1/2 Inch
measuring Tape Batcher Hold
Finishing Manager/ as per customer Correct/ Reprocess/
Hand Feel physical check - Once in a Lot
Supervisor Standard Hold
Stentor
Finishing Exact or above
Dyeing AATCC08 Or Correct/ Reprocess/
Crocking - Once in a Lot Lab Technician customer Requirement
Required method Hold FIN/3/003 FIN/4/002
(wet 2-3,dry 3-4)
AATCC135 or
Exact or below Rating (≤ Correct/ Reprocess/
Shrinkage customer supplied - Once in a Lot Lab Technician
4%) Hold
protocol
Correct/ Reprocess/
Bow & Cross As Per Requirement - Once in a Lot Lab Technician <2%
Hold

GRS Fabric All GRS batcher/ Immediately hold

Every GRS Shift In-charge/
identification Visual Check - Trolleys must have and trace back for
batcher/ Trolley Supervisor
(job card) orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Immediately hold
Every GRS lot Shift In-charge/ Trolleys must be
identification Visual Check - and trace back for
batcher/ Trolley Supervisor wrapped with the GRS
(batcher) verification
tag (orange tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(Sateen)
Criteria Related
Control Points / Measurement Sample
Department Stage Frequency Who Measures Decision Rule Document / Record
Checks Method Size (Accept/Reject)
SOP
Visual approval with
Dyeing Manager Reprocess /Hold
Color Matching with Visual match / Every 1000- Customer approved
Every Lot /Dep Manager / Improve in next
approved sample. Spectral Data 1500m sample / Spectral Data
Shift Incharge process
if required
AATCC08 /
Reprocess SDL/4/002
AATCC135 or Once in a ±½ of Customer Fin/4/001
Crocking / Washing Every Lot Lab Technician Improve in next FIN/4/002
customer supplied Batcher Required specification
process
protocol

Machine Parameter At start and at Shift in-charge/ Speed 40 ±20 m/m First Correct/
Physical check -
Speed, Temp approval Machine Operator Temp 140 ±40 °C Hold/Reprocess

Physical check with Once in a Correct/

Width - machine Operator ± 1/2 Inch
measuring Tape Batcher Reprocess/ Hold
Finishing Manager/ as per customer Correct/
Hand Feel physical check - Once in a Lot
Stentor Supervisor Standard Reprocess/ Hold
Finishing
Dyeing Exact or above customer
AATCC08 Or Required Correct/
Crocking - Once in a Lot Lab Technician Requirement (wet FIN/3/003 FIN/4/002
method Reprocess/ Hold
2-3,dry 3-4)
AATCC135 or customer Exact or below Rating (≤ Correct/
Shrinkage - Once in a Lot Lab Technician
supplied protocol 4%) Reprocess/ Hold
Correct/
Bow & Cross As Per Requirement - Once in a Lot Lab Technician <2%
Reprocess/ Hold
GRS Fabric All GRS batcher/ Immediately hold
Every GRS Shift In-charge/
identification Visual Check - Trolleys must have and trace back
batcher/ Trolley Supervisor
(job card) orange travel card for verification

All GRS batcher/ LHT/3/080 LML/4/002

GRS Fabric Immediately hold
Every GRS lot Shift In-charge/ Trolleys must be
identification Visual Check - and trace back
batcher/ Trolley Supervisor wrapped with the GRS
(batcher) for verification
tag (orange tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Percale CVC)
Criteria Related
Control Points /
Department Stage Measurement Method Sample Size Frequency Who Measures Decision Rule Document / Record
Checks (Accept/Reject)
SOP
Visual approval with
Color Matching Dyeing Manager Reprocess /Hold
Visual match / Every 1000- Customer approved
with approved Every Lot /Dep Manager / Improve in next
Spectral Data 1500m sample / Spectral Data
sample. Shift Incharge process
if required
AATCC08 / AATCC135 Reprocess SDL/4/002
Crocking / Once in a ±½ of Customer Fin/4/001
or customer supplied Every Lot Lab Technician Improve in next FIN/4/002
Washing Batcher Required specification
protocol process
Machine First
At start and at Shift in-charge/ Speed 40 ±20 m/m
Parameter Physical check - Correct/Hold/Repr
approval Machine Operator Temp 160 ±60 °C
Speed,Temp ocess
Physical check with Once in a Correct/
Width - machine Operator ± 1/2 Inch
measuring Tape Batcher Reprocess/ Hold

Finishing Manager/ as per customer Correct/

Hand Feel physical check - Once in a Lot
Supervisor Standard Reprocess/ Hold
Stentor
Finishing Exact or above
Dyeing AATCC08 Or Required Correct/
Crocking - Once in a Lot Lab Technician customer Requirement FIN/3/003 FIN/4/002
method Reprocess/ Hold
(wet 2-3,dry 3-4)
AATCC135 or customer Exact or below Rating (≤ Correct/
Shrinkage - Once in a Lot Lab Technician
supplied protocol 4%) Reprocess/ Hold
Correct/
Bow & Cross As Per Requirement - Once in a Lot Lab Technician <2%
Reprocess/ Hold
GRS Fabric All GRS batcher/ Immediately hold
Every GRS Shift In-charge/
identification Visual Check - Trolleys must have and trace back for
batcher/ Trolley Supervisor
(job card) orange travel card verification
LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Immediately hold
Every GRS lot Shift In-charge/ Trolleys must be
identification Visual Check - and trace back for
batcher/ Trolley Supervisor wrapped with the GRS
(batcher) verification
tag (orange tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(For Flannel CTN/DNR)
Criteria Related
Control Points / Measurement Sample
Department Stage Frequency Who Measures Decision Rule Document / Record
Checks Method Size (Accept/Reject)
SOP
Visual approval with
Color Matching Dyeing Manager Reprocess /Hold
Visual match / Every 1000- Customer approved
with approved Every Lot /Dep Manager / Improve in next
Spectral Data 1500m sample / Spectral Data if
sample. Shift Incharge process
required
AATCC08 / AATCC135 Reprocess SDL/4/002
Crocking / ±½ of Customer Fin/4/001
or customer supplied Every Lot Once in a Batcher Lab Technician Improve in next FIN/4/002
Washing Required specification
protocol process
Machine First
At start and at Shift in-charge/ Speed 30 ±15 m/m
Parameter Physical check - Correct/Hold/
approval Machine Operator Temp 160 ±60 °C
Speed,Temp Reprocess
Physical check with Correct/
Width - Once in a Batcher machine Operator ± 1/2 Inch
measuring Tape Reprocess/ Hold
Finishing Manager/ as per customer Correct/
Hand Feel physical check - Once in a Lot
Supervisor Standard Reprocess/ Hold
Stentor
Finishing Exact or above
Dyeing AATCC08 Or Required Correct/
Crocking - Once in a Lot Lab Technician customer Requirement FIN/3/003 FIN/4/002
method Reprocess/ Hold
(wet 2-3,dry 3-4)
AATCC135 or
Exact or below Rating (≤ Correct/
Shrinkage customer supplied - Once in a Lot Lab Technician
4%) Reprocess/ Hold
protocol
Correct/
Bow & Cross As Per Requirement - Once in a Lot Lab Technician <2%
Reprocess/ Hold
GRS Fabric All GRS batcher/ Immediately hold
Every GRS Shift In-charge/
identification Visual Check - Trolleys must have and trace back
batcher/ Trolley Supervisor
(job card) orange travel card for verification
All GRS batcher/ LHT/3/080 LML/4/002
GRS Fabric Immediately hold
Every GRS lot Shift In-charge/ Trolleys must be
identification Visual Check - and trace back
batcher/ Trolley Supervisor wrapped with the GRS
(batcher) for verification
tag (orange tape)
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

(Sheeting PC)
Criteria Related
Control Points /
Department Stage Measurement Method Sample Size Frequency Who Measures Decision Rule Document / Record
Checks (Accept/Reject)
SOP
Visual approval with
Color Matching Dyeing Manager Reprocess /Hold
Visual match / Spectral Every 1000- Customer approved
with approved Every Lot /Dep Manager / Improve in next
Data 1500m sample / Spectral
sample. Shift In-charge process
Data if required
AATCC08 / AATCC135 Reprocess SDL/4/002
Crocking / Once in a ±½ of Customer Fin/4/001
or customer supplied Every Lot Lab Technician Improve in next FIN/4/002
Washing Batcher Required specification
protocol process
Machine
At start and at Shift in charge/ Speed 40 ±20 m/m First Correct/Hold/
Parameter Physical check -
approval Machine Operator Temp 160 ±60 °C Reprocess
Speed, Temp
Physical check with Once in a Correct/
Width - machine Operator ± 1/2 Inch
measuring Tape Batcher Reprocess/ Hold
Finishing Manager/ as per customer Correct/
Hand Feel physical check - Once in a Lot
Supervisor Standard Reprocess/ Hold
Stentor Exact or above
Finishing
Dyeing AATCC08 Or Required Correct/
Crocking - Once in a Lot Lab Technician customer Requirement FIN/3/003 FIN/4/002
method Reprocess/ Hold
(wet 2-3,dry 3-4)
AATCC135 or customer Exact or below Rating Correct/
Shrinkage - Once in a Lot Lab Technician
supplied protocol (≤ 4%) Reprocess/ Hold
Correct/
Bow & Cross As Per Requirement - Once in a Lot Lab Technician <2%
Reprocess/ Hold
GRS Fabric Every GRS All GRS batcher/ Immediately hold
Shift In-charge/
identification Visual Check - batcher/ Trolleys must have and trace back for
Supervisor
(job card) Trolley orange travel card verification
All GRS batcher/ LHT/3/080 LML/4/002
GRS Fabric Every GRS lot Immediately hold
Shift In-charge/ Trolleys must be
identification Visual Check - batcher/ and trace back for
Supervisor wrapped with the GRS
(batcher) Trolley verification
tag (orange tape)
Caustic Recovery
Plant
LIBERTY LML/4/007

MILLS LIMITED Issue No. 02

MANUFACTURING CONTROL PLAN

( Caustic Recovery Plant )
Criteria Related
Control Points / Measurement Who
Department Stage Sample Size Frequency Decision Rule Document / Record
Checks Method Measures (Accept/Reject) SOP

Baume
Supervisor/ 31 ± 1
Strong lye Baume meter - Every 4 hour Re-circulate
Weak lye
Operator 9± 1

Cooling Main
Supervisor/ SDL/4//002
Water Pressure Pressure Gauge - Each 1 hour 4±1 Stop & Correct
mbar
Operator PRE/4/011
PRE/3/009
PRE/4/012
Supervisor/
Vaccum Pressure Gauge Each 1 hour PRE/4/00?PF
- Operator 0.06 ± 0.02 Stop & Correct
Pressure

Caustic Recovery
Recovery Heating Steam Supervisor/ Stop & correct
Plant Meter - Every 1 hour 113 ± 10
pressure bar Operator immediately

GRS Fabric Shift In- All GRS batcher/ Immediately hold

Every GRS
identification Visual Check - charge/ Trolleys must have and trace back for
batcher/ Trolley
(job card) Supervisor orange travel card verification

LHT/3/080 LML/4/002
All GRS batcher/
GRS Fabric Shift In- Immediately hold
Every GRS lot Trolleys must be
identification Visual Check - charge/ and trace back for
batcher/ Trolley wrapped with the GRS
(batcher) Supervisor verification
tag (orange tape)