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PT.

Warna Indah Samatex


Manufacturer Paint, Coatings & Linings

Marine
Industrial
Architectural
Protective Coatings
Chemrest & Specialties

Erik Bonar BSc.Sr.Corr.Eng.


Corrosion Control & Coatings Specialist
P.T.Warna Indah Samatex
Manufacturer Paint, Coatings & Linings

Since 1985
Office Factory
Jl. Suntermas Utara Blok G2 / 27 Cileungsi – Bogor
Jakarta - Indonesia (021) 65300628 / 629 / 639
(021) 65300628 / 629 / 639 marketing@novaluxpaint.co.id
marketing@novaluxpaint.co.id Website : www@novaluxpaint.co.id
Quality Management
Compliant to ISO 9001 : 2008
Technical License
Sherwin Williams - USA . (1991-2002)
Marine, Offshore, Industrial & Protective Coatings
P.T.Warna Indah Samatex
Manufacturer Paint, Coatings & Linings

Production Capacity
16,000,000 Ltrs / Annually
Novalux Marine,
Offshore, Protective Coatings
- Alkyd
- Acrylic
- Bituminous
- Chlorinated Rubber
- Vinyl
- Epoxy
- Polyurethane
- Shop Primer
- Epoxy Zinc Rich Primer
- Inorganic Zinc Silicate Coating
- Heat Resistant Paint 200 ⁰C – 600 ⁰C
- Moisture Tolerant Epoxy Coating
- Chemrest Protective Linings
- Antifouling
Type Approval Certificates
Understanding
Typical Marine Corrosion
Corrosion Control Method

- Design
- Metallurgy
- Insulation/Wrapping
- Cathodic Protection
- Corrosion Inhibitors
-- Protective
Protective Coatings
Coatings
Split of Painting Work
Marine, Offshore &Protective Coatings
1. Steel Structures
2. Plat form, Stair, Handrail
3. Equipment
4. Vessels, Heat Exchanger
5. Tank Exterior & Interior
6. Pipeline, Pipe support
7. Furnace, Stack
8. Concrete Wall & Masonry
9. Port & Terminal
10. Jetty Structures
11. Galvanized Steel
12. Epoxy Flooring
Novalux Marine Paint

Underwater Bottom Area


2 X 125 µm dft --------------- Novalux Epoxy Mastic 556
1 X 150 µm dft --------------- Novalux SPC AF 388 SP-TF

Above Water Line Topside


2 X 125 µm dft --------------- Novalux Epoxy Mastic 556
1 X 75 µm dft --------------- Novalux Polyurethane 7441
Novalux AFS
Compliant to IMO-MEPC 195 (61)

Novalux Marine Paint IMO-AFS Product Name DFT Service Life


Type of AFS Sn Content NOVALUX
Soluble matrix 12 mg/Kg Tropical AF 148C 80 -100 12 months
SPC (Self Polishing Copolymer) 858 mg/Kg AF 388 SP-TF 150 - 200 24 months
SPC (Self Polishing Copolymer) 858 mg/Kg AF 388 SP-TF 200 - 250 36 months
SPC Advanced Acrylate Technology 352 mg/Kg AF 388 SP-AAT 150 - 200 60 months
Novalux Marine Paint

Potable Water Tank Engine Room Super Structure & Mast Color
Epoxy 54212 Novalux Gloss Enamel 144-6 Novalux Gloss Enamel 144-6

Deck Paint Cargo Hold


Epoxy Deck 5541 Epoxy Phenolic 5542

Smoke Stage / Funnel


Heat resistant Paint
200 ⁰C – 600 ⁰c

Ballast Water Tank


Novalux HS Epoxy 54211

Boottop &Topside Underwater Flat & Side Bottom


Epoxy Mastc 556 + Anti Corrosive + Anti fouling
Polyurethane 7441 Epoxy Mastic 556 + SPC AF 388 SP-TF
Paint System
Application Instruction

PUSRI INDONESIA
Project : ______________________________

Steel Structure 1000 m2


Object : _______________________________

System Novalux Paint Area Solid DFT Coating Interval PSR QTY
Product Name (m2) (%) (µm) (Min) (Max) (m2/L) (Ltr)

Surface Abrasive Blast Cleaned to SSPC – SP10 / SP6


Preparation
Primer Novalux PF 554 1000 80 150 8 hrs 7 days 3.73 270

Thinner Thinner 339 Estimated 20 % 55


& Cleaner
Finish Novalux PU7441 1000 50 60 8 hrs 7 days 5.83 175

Thinner Thinner 664 Estimated 20 % 35


& Cleaner
Paint System
Consumption Calculation

PUSRI INDONESIA
Project : ______________________________

Steel Structure 1000 m2


Object : _______________________________

System Novalux Paint Area Solid DFT WFT TSR PSR QTY
Product Name (m2) (%) (µm) (µm) (m2/L) (m2/L) (Ltr)

Surface Abrasive Blast Cleaned to SSPC – SP10 / SP6


Preparation
Primer Novalux PF 554 1000 80 150 188 5.33 3.73 270

Thinner Thinner 339 Estimated 20 % 55


& Cleaner
Finish Novalux PU7441 1000 50 60 120 8.33 5.83 175

Thinner Thinner 664 Estimated 20 % 35


& Cleaner
NOVALUX MARINE PAINT

Ship Owner : Docking Schedule :


Name of Ship : Shipyard :
Ship Particular : Paint Inspector : Available upon arrangement

Painting Area : Bottom

Surface Preparation : High Pressure Fresh Water Jet Cleaning , Scrapping, followed by SSPC-SP6

No Product Name Area volume Coating Thickness TSR Coating Interval Consumption
solid microns (µm) PSR @ 30% Loss
(M2) (%) Dry Wet M2/Ltr Min Max M2/Ltr QTY
1st ct Epoxy Mastic 556, Brown 4,000 82 125 152 6.56 8 hrs 48 hrs 4.59 870
Thinner 339 --- 15% 130
2nd ct Epoxy Mastic 556, Grey 4,000 82 125 152 6.56 8 hrs 48 hrs 4.59 870
Thinner 339 --- 15% 130
3rd ct AF 388 SP-TF, Red 4,000 51 150 294 3.40 8 hrs 30 d 2.38 1,680
Thinner 333 --- 15% 250

Restriction = Max RH 85% ; Min Temp 10 ⁰C Jakarta, 21 - 03 – 2017


TSR = Theoretical Spreading Rate
PSR = Practical Spreading Rate Erik Bonar Sr.Corr.Eng.
Corrosion Control & Coatings Specialist
High Temperature
Resistant Coatings 200 ºC – 600 ºC

Surface Preparation SSPC- SP10 / SP3 / SP2

Service Novalux Paint DFT


Temp. Product Name (µm)

200 ⁰C Novalux 200 - 635 2 X 25 µm

300 ⁰C Novalux 300 - 654 2 X 25 µm

500 ⁰C Novalux 500 - 653 2 X 25 µm

600 ⁰C Novalux 600 - 659 2 X 25 µm

°C x 9/5 + 32 = °F ; (°F - 32) x 5/9 = °C


Technical Service
Marine Paint
Supervision & Inspection gauge
Technical Service

● Corrosion Survey
● Supervision
● Inspection
● CTF
PT.Warna Indah Samatex

Thank You

Erik Bonar Sr.Corr.Eng


Corrosion Control & Coatings Specialist

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