OVERHAUL RECORD

NAME OF SHIP : TB. KANAKA 09

UNIT/MACHINE : AUXILIARY ENGINE (AE KIRI)

MACHINE SPEC : DEUTZ TD226B-4CD1

SN. 4B12G002282
 No. Doc
OHR
OVERHAUL REPORT

Vessel Name : TB. KANAKA 09 Cost center :

Customer : PT. KANAKA WO date : No :
Machine/Model : DEUTZ TD226B-4CD1 Application : Auxiliary Engine kiri
Serial No. : 4B12G002282 HM # : Unit no. # : Asset no. :
Factory dealer : Rig # : Location :
Contact Person : HP : Customer engineer :

Start Date Time Finish Date Time Mach. Status ⃝ Breakdown ⃝ Operation
Diagnose ticket Trouble Date:
Waiting part Bk’down start date time
Target ticket/lama kerja Ready for use date time

A. LIST OF WORK
No Description
I. Engine Over Houl (work standards based on manual book)
1. Checking
2. Measuring
3. Service
4. Replacement Parts
5. Assembly
6. Running Test
1. Checking and measuring
 Main bearing journal out side diameter
 Main bearing journal nominal diameter
 Main bearing clearance
 Crank shaft end ply
 Crank pin out side diameter
 Con rod bearing journal diameter
 Con rod clearance
 Con rod end ply
 Piston out side diameter
 Piston ring grove clearance
 Piston con rod bush diameter
 Piston pin out side diameter
 Piston pin bush diameter
 Cylinder liner inside diameter
 Prostution cylinder liner
 Crank shaft deflexion
 Piston ring gap
 Cam shaft journal diameters
 Cam shaft bearing out side diameters
 Cam lobe
 No. Doc
OHR
OVERHAUL REPORT
Vessel Name : TB. KANAKA 09 Cost center :
Customer : PT. KANAKA WO date : No :
Machine/Model : DEUTZ TD226B-4CD1 Application : Auxiliary Engine kiri
Serial No. : 4B12G002282 HM # : Unit no. # : Asset no. :
Factory dealer : Rig # : Location :
Contact Person : HP : Customer engineer :
Start Date Time Finish Date Time Mach. Status ⃝ Breakdown ⃝ Operation
Diagnose ticket Trouble Date:
Waiting part Bk’down start date time
Target ticket/lama kerja Ready for use date time
A. LIST OF WORK
No Description
 Cylinder head
 Valve seat
 Diameter valve stems
 Inside diameter valve guide
2. Replacement Parts
 Replace all gaskets (overhaul gasket kit)
 Replace parts based on result of measurement
3. Assembly Parts
 Installation’s method based on manual book
 Tight of bolt suitable with manual book
4. Service – Generals
 Injection Pump → Check pressure, volume → Calibration
 Injector → Test pressure → Calibration
 Adjust valve clearance
 Cleaning and service dynamo starter
 Cleaning and service alternator
 New water cooler (AH 300)
 Check, service and cleaning oil cooler
 Check and test thermostat
 Service / recondition / reseal fresh water pump and sea water pump
 Check housing  Replace mechanical seal
 Check shaft  Coupling
 Check impeller
 Replace radiator coolant
 Replace oil filter
 Replace fuel filter and fuel filter separator
 Replace air cleaner
 Replace all fan belt
 No. Doc
OHR
OVERHAUL REPORT
Vessel Name : TB. KANAKA 09 Cost center :
Customer : PT. KANAKA WO date : No :
Machine/Model : DEUTZ TD226B-4CD1 Application : Auxiliary Engine kiri
Serial No. : 4B12G002282 HM # : Unit no. # : Asset no. :
Factory dealer : Rig # : Location :
Contact Person : HP : Customer engineer :
Start Date Time Finish Date Time Mach. Status ⃝ Breakdown ⃝ Operation
Diagnose ticket Trouble Date:
Waiting part Bk’down start date time
Target ticket/lama kerja Ready for use date time
A. LIST OF WORK
No Description
 Check and repair control indicator / engine panel
 Oil pressure, water temperature, battery charge, etc
 Check foundation and foundation’s bolts
 Check coupling to generator
 Check exhaust line, flexible, until output exhaust
 Instal sea water cooling
5. Running Test
 IDLE
 1500 Rpm without load
 Load test ± 6 hours (gradually and recorded)
 Make a result report and the condition of engine (record all of engine control system and
generator)
MAIN BEARING CLEARANCE

A
C B

B C
A

NO I II III IV
A 0.065 0.063 0.063 0.063
1 B 0.076 0.076 0.076 0.076
C 0.063 0.063 0.063 0.063

CONROD BEARING CLEARANCE

A
C B

B C
A

NO I II III IV
A 0.020 0.021 0.025 0.020
1 B 0.025 0.025 0.025 0.025
C 0.021 0.020 0.020 0.021
INSIDE CYLINDER LINER DIAMETER

F
1 2 3 4

P S

F-A
NO I II III IV
1 105.00 105.00 105.00 105.00
2 105.00 105.00 105.00 105.00
3 105.00 105.00 105.00 105.00
4 105.00 105.00 105.00 105.00

P-S
NO I II III IV
1 105.00 105.00 105.00 105.00
2 105.00 105.00 105.00 105.00
3 105.00 105.00 105.00 105.00
4 105.00 105.00 105.00 105.00

Keterangan : Ganti liner baru.

PISTON RING GAP

GAP
DIVISION
TOP RING
2ND RING
OIL RING

PISTON NO. I II III IV

1 0.40 0.45 0.40 0.40
RING NO. 2 0.40 0.45 0.40 0.40
3 0.30 0.30 0.30 0.30

PISTON RING GROVE CLEARANCE

PISTON NO. I II III IV

1 0.05 0.05 0.05 0.05
RING NO. 2 0.05 0.05 0.05 0.05
3 0.04 0.04 0.04 0.04
PISTON OUTSIDE DIAMETER

F
1 2 3 4

P S

F-A
NO I II III
1 104.25 104.25 104.25 104.25
2 104.80 104.80 104.80 104.80
3 104.80 104.80 104.80 104.80
4 104.94 104.94 104.94 104.94

P-S
NO I II III
1 104.25 104.25 104.25 104.25
2 104.80 104.80 104.80 104.80
3 104.74 104.74 104.74 104.74
4 104.94 104.94 104.94 104.94
Alat yang Digunakan :

1. Sigmat ( Jangka Sorong )

2. Micro meter

3. Dial gauge

4. Plastik gauge

Dokumentasi :

Pelaksana :

- Antok Pribadi (mekanik)

- M. Albar (mekanik)

Disaksikan Oleh, Dibuat Oleh,

Eko Purwanto