Design Pak Roky - Out 200 KPA

Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors: 3
Input Echo: 4
XY Coordinate Calculations: 7
Element Original Thicknesses: 8
Internal Pressure Calculations: 9
External Pressure Calculations: 13
Element and Detail Weights: 16
Center of Gravity Calculation: 18
MDMT Summary: 19
Vessel Design Summary: 20
Problems/Failures Summary: 21
Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2015
Analysis Performed by : SPLM Licensed User
Job File : D:\DATA IMAM\IMAM\DATA PAK ROKY\DESIGN PAK ROKY.
Date of Analysis : Jul 24,2018 1:58pm
PV Elite 2017, January 2017

Title Page
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
PV Elite 2017 Licensee: SPLM Licensed User
FileName : Design Pak Roky Page 3 of 21
Warnings and Errors: Step: 0 1:58pm Jul 24,2018
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

Input Echo: Step: 1 1:58pm Jul 24,2018
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 800 kPa

Design Internal Temperature 150 °C
Type of Hydrotest UG-99(c)
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 cm.
Projection of Nozzle from Vessel Bottom 0 cm.
Minimum Design Metal Temperature 0 °C
Type of Construction Welded
Special Service Air/Water/Steam
Degree of Radiography RT 1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) Y
Select t for External Pressure (Flag) Y
Select t for Axial Stress (Flag) Y
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0 kPa
User defined MAWP 0 kPa
User defined MAPnc 0 kPa
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 cm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000

UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No
Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Complete Listing of Vessel Elements and Details:
Element From Node 20

Element To Node 30
Element Type Elliptical
Description
Distance "FROM" to "TO" 3.6 cm.
Inside Diameter 100 cm.
Element Thickness 0.7 cm.
Internal Corrosion Allowance 0.3 cm.
Nominal Thickness 0.71 cm.
External Corrosion Allowance 0 cm.
Design Internal Pressure 800 kPa
Design Temperature Internal Pressure 150 °C
Design External Pressure 101.32 kPa
Design Temperature External Pressure 32 °C
Effective Diameter Multiplier 1.2
Material Name SA-283 C
Allowable Stress, Ambient 108245 kPa
Allowable Stress, Operating 108245 kPa
Allowable Stress, Hydrotest 140719 kPa
Material Density 0.00775 kg/cm^3
P Number Thickness 2.9997 cm.
Yield Stress, Operating 182584 kPa
UCS-66 Chart Curve Designation A
External Pressure Chart Name CS-2
UNS Number K02401
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Element To Node 40
Element Type Cylinder

Description

Element To Node 50
Element Type Elliptical
Description
Elliptical Head Factor 2.0

XY Coordinate Calculations: Step: 2 1:58pm Jul 24,2018
XY Coordinate Calculations:
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

cm. cm. cm. cm.
20 30 ... 3.59999 ... 3.59999

30 40 ... 210.8 ... 207.2
40 50 ... 214.4 ... 3.59999

Element Original Thicknesses: Step: 3 1:58pm Jul 24,2018
The final thicknesses shown in the table below were changed for
one or more of the following reasons:
Thickness increased due to Internal Pressure
From Node To Node Original Thickness Final Thickness cm.

20 30 0.60 0.70
30 40 0.80 0.80
40 50 0.60 0.70

Internal Pressure Calculations: Step: 4 1:58pm Jul 24,2018
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
kPa cm. cm. cm. kPa
20 30 800 0.71 0.3 100 108245

30 40 800 0.8 0.3 100 108245
40 50 800 0.71 0.3 100 108245
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
kPa kPa kPa cm. cm.
20 30 800 866.94 1513.31 0.7 0.66909

30 40 800 1069.62 1715.46 0.8 0.6734
40 50 800 866.941 1513.31 0.7 0.66909
Minimum 866.940 1297.374
MAWP: 866.940 kPa, limited by: Elliptical Head.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2015
Elliptical Head From 20 To 30 SA-283 C , UCS-66 Crv. A at 150 °C
Material UNS Number: K02401
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (800.0*100.6*0.992)/(2*108245.0*1.0-0.2*800.0)
= 0.3691 + 0.3000 = 0.6691 cm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*108245.0*1.0*0.4)/(0.992*100.6+0.2*0.4)
= 866.940 kPa
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*108245.0*1.0*0.7)/(1.0*100.0+0.2*0.7)
= 1513.311 kPa
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (800.0*(0.992*100.6+0.2*0.4))/(2*1.0*0.4)
= 99887.000 kPa
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (800.0*50.3)/(108245.0*1.0-0.6*800.0)+0.3
= 0.673 cm.
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (108245.0 * 1.0 * 0.41)/(50.3 + 0.6 * 0.41 )
= 878.025 kPa
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 100.6/( 2 * 25.3 ))^(2))/6
= 0.992118
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 3.068 %
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 0.7, tr = 0.4, c = 0.3 cm., E* = 1.0

Stress Ratio = tr * (E*)/(tg - c) = 1., Temp. Reduction = 0 °C
Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

Min Metal Temp. at Required thickness (UCS 66.1) -8 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C
MDMT Calculations in the Head Straight Flange:

Stress Ratio = tr * (E*)/(tg - c) = 0.987, Temp. Reduction = 1 °C

Cylindrical Shell From 30 To 40 SA-283 C , UCS-66 Crv. A at 150 °C

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (800.0*50.3)/(108245.22*1.0-0.6*800.0)
= 0.3734 + 0.3000 = 0.6734 cm.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (108245.22*1.0*0.5)/(50.3+0.6*0.5)
= 1069.620 kPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (108245.22*1.0*0.8)/(50.0+0.6*0.8)
= 1715.457 kPa

= (P*(R+0.6*t))/(E*t)
= (800.0*(50.3+0.6*0.5))/(1.0*0.5)
= 80959.766 kPa
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.794 %
Minimum Design Metal Temperature Results:


Elliptical Head From 40 To 50 SA-283 C , UCS-66 Crv. A at 150 °C

= (800.0*100.6*0.992)/(2*108245.22*1.0-0.2*800.0)
= 0.3691 + 0.3000 = 0.6691 cm.

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*108245.22*1.0*0.4)/(0.992*100.6+0.2*0.4)
= 866.941 kPa

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*108245.22*1.0*0.7)/(1.0*100.0+0.2*0.7)
= 1513.314 kPa

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (800.0*(0.992*100.6+0.2*0.4))/(2*1.0*0.4)
= 99887.000 kPa
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (800.0*50.3)/(108245.22*1.0-0.6*800.0)+0.3
= 0.673 cm.
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (108245.22 * 1.0 * 0.41)/(50.3 + 0.6 * 0.41 )
= 878.026 kPa
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 100.6/( 2 * 25.3 ))^(2))/6
= 0.992118
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 3.068 %
MDMT Calculations in the Knuckle Portion:

Stress Ratio = tr * (E*)/(tg - c) = 1., Temp. Reduction = 0 °C

MDMT Calculations in the Head Straight Flange:



Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 1127.021 kPa

Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 1040.000 kPa
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 1676.784 kPa
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 953.634 kPa
Pressure per PED = 1.43 * MAWP 1239.724 kPa
Pressure per App 27-4 = 1.3 * M.A.W.P. * Sa/S 1127.021 kPa
Horizontal Test performed per: UG-99c
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (kPa):
From To Stress Allowable Ratio Pressure
20 30 120639.1 140719.0 0.857 1686.59

30 40 106423.4 140718.8 0.756 1686.59
40 50 120639.1 140718.8 0.857 1686.59
Stress ratios for Pressurized Vessel Elements (kPa):
Description Ambient Operating Ratio
108245.00 108245.00 1.000

108245.22 108245.22 1.000
108245.22 108245.22 1.000
Minimum 1.000
Elements Suitable for Internal Pressure.

External Pressure Calculations: Step: 5 1:58pm Jul 24,2018
External Pressure Calculation Results :
External Pressure Calculations:
Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
cm. cm. cm. kPa
20 30 No Calc 101.4 0.4 0.00054789 54773.1

30 40 231.067 101.6 0.5 0.00019437 19431
40 50 No Calc 101.4 0.4 0.00054789 54773.1
External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
cm. cm. kPa kPa
20 30 0.7 0.55987 101.325 240.075

30 40 0.8 0.75424 101.325 127.5
40 50 0.7 0.55987 101.325 240.075
Minimum 127.500
Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
cm. cm. mm**4 mm**4
20 30 No Calc No Calc No Calc No Calc

30 40 231.067 287.708 No Calc No Calc
40 50 No Calc No Calc No Calc No Calc
Elements Suitable for External Pressure.
Elliptical Head From 20 to 30 Ext. Chart: CS-2 at 32 °C
Elastic Modulus from Chart: CS-2 at 32 °C : 0.200E+09 kPa
Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
0.400 101.40 253.50 0.0005479 54773.08
EMAP = B/(K0*D/t) = 54773.0781/( 0.9 *253.4997 ) = 240.0751 kPa
Results for Required Thickness (Tca):

0.260 101.40 390.19 0.0003560 35585.38
EMAP = B/(K0*D/t) = 35585.3828/( 0.9 *390.1871 ) = 101.3342 kPa
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.


= (169.213*100.6*0.992)/(2*108245.0*1.0-0.2*169.213)
= 0.0780 + 0.3000 = 0.3780 cm.

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*108245.0*1.0*0.4)/(0.992*100.6+0.2*0.4))/1.67
= 519.126 kPa
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 240.08, 519.1255 )
= 240.075 kPa
Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.
Cylindrical Shell From 30 to 40 Ext. Chart: CS-2 at 32 °C

Tca OD SLEN D/t L/D Factor A B
0.500 101.60 231.07 203.20 2.2743 0.0001944 19431.01
EMAP = (4*B)/(3*(D/t)) = (4*19431.0098)/(3*203.1994) = 127.5004 kPa

0.454 101.60 231.07 223.67 2.2743 0.0001700 16998.12
EMAP = (4*B)/(3*(D/t)) = (4*16998.123)/(3*223.6686) = 101.3292 kPa
Results for Maximum Stiffened Length (Slen):

0.500 101.60 287.71 203.20 2.8318 0.0001546 15451.45
EMAP = (4*B)/(3*(D/t)) = (4*15451.4502)/(3*203.1994) = 101.3878 kPa
Elliptical Head From 40 to 50 Ext. Chart: CS-2 at 32 °C

0.400 101.40 253.50 0.0005479 54773.08
EMAP = B/(K0*D/t) = 54773.0781/( 0.9 *253.4997 ) = 240.0751 kPa

0.260 101.40 390.19 0.0003560 35585.38
EMAP = B/(K0*D/t) = 35585.3828/( 0.9 *390.1871 ) = 101.3342 kPa
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= (169.213*100.6*0.992)/(2*108245.22*1.0-0.2*169.213)
= 0.0780 + 0.3000 = 0.3780 cm.

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*108245.22*1.0*0.4)/(0.992*100.6+0.2*0.4))/1.67
= 519.127 kPa
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 240.08, 519.1266 )
= 240.075 kPa
Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.

Element and Detail Weights: Step: 6 1:58pm Jul 24,2018
Element and Detail Weights:
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kg. Cm. kg. Cm. kg.
20 30 73.0675 159202 42.194 161914 ...

30 40 406.836 1627636 255.028 1647226 ...
40 50 73.0675 159202 42.194 161914 ...
Total 552 1946041.38 339 1971054.12 0
Weight Summation: kg.
Fabricated Shop Test Shipping Erected Empty Operating
553.0 553.0 553.0 553.0 553.0 553.0

... 1944.9 ... ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
553.0 2497.8 553.0 553.0 553.0 553.0
Note:
The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 553.0 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 2497.8 kg.
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 553.0 kg.
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 553.0 kg.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 553.0 kg.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 553.0 kg.
Field Test Wt. - Empty Weight + Water (Full) 2497.8 kg.
Mass of the Upper 1/3 of the Vertical Vessel 125.7 kg.
Outside Surface Areas of Elements:
Surface
From To Area
cm^2
20 30 12296.9
30 40 66135.3
40 50 12296.9
Total 90729.156 cm^2
Element and Detail Weights:
To Total Ele. Total. Ele. Total. Ele. Total Dtl. Oper. Wgt.
From To Empty Wgt. Oper. Wgt. Hydro. Wgt. Offset Mom. No Liquid
kg. kg. kg. N.mm. kg.
20 30 73.0675 73.0675 232.173 ... 73.0675

30 40 406.836 406.836 2033.48 ... 406.836
Element and Detail Weights: Step: 6 1:58pm Jul 24,2018
40 50 73.0675 73.0675 232.173 ... 73.0675
Cumulative Vessel Weight
Cumulative Ope Cumulative Cumulative

From To Wgt. No Liquid Oper. Wgt. Hydro. Wgt.
kg. kg. kg.
20 30 552.971 552.971 2497.82

30 40 479.904 479.904 2265.65
40 50 73.0675 73.0675 232.173
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
Cumulative Cumulative Cumulative

From To Empty Mom. Oper. Mom. Hydro. Mom.
N.mm. N.mm. N.mm.
20 30 ... ... ...

30 40 ... ... ...
40 50 ... ... ...

Center of Gravity Calculation: Step: 7 1:58pm Jul 24,2018
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Bare Shell New and Cold 107.200 cm.

Center of Gravity of Bare Shell Corroded 107.200 cm.
Vessel CG in the Operating Condition 107.200 cm.

Vessel CG in the Fabricated (Shop/Empty) Condition 107.200 cm.

MDMT Summary: Step: 8 1:58pm Jul 24,2018
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E*

Description MDMT MDMT MDMT ratio Thk
Notes °C °C °C cm.
[10] A -8 -8 -29 1.000 0.700 1.000

[7] A -8 -8 -29 0.987 0.710 1.000
[8] A -8 -18 -29 0.810 0.800 1.000
[10] A -8 -8 -29 1.000 0.700 1.000
[7] A -8 -8 -29 0.987 0.710 1.000
Warmest MDMT: -8 -8
Required Minimum Design Metal Temperature 0 °C

Warmest Computed Minimum Design Metal Temperature -29 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Vessel Design Summary: Step: 9 1:58pm Jul 24,2018
Diameter Spec : 100.000 cm. ID

Vessel Design Length, Tangent to Tangent 214.40 cm.
Distance of Bottom Tangent above Grade 0.00 cm.

Distance of Base above Grade 0.00 cm.
Specified Datum Line Distance 3.60 cm.
Shell Material SA-283 C
Internal Design Temperature 150 °C

Internal Design Pressure 800.000 kPa
External Design Temperature 32 °C

External Design Pressure 101.325 kPa
Maximum Allowable Working Pressure 866.940 kPa

External Max. Allowable Working Pressure 127.500 kPa
Hydrostatic Test Pressure 1676.784 kPa
Required Minimum Design Metal Temperature 0 °C

Warmest Computed Minimum Design Metal Temperature -29 °C
Wind Design Code ASCE-93

Earthquake Design Code UBC-94
Element Pressures and MAWP (kPa):
Element Description Design Pres. External M.A.W.P Corrosion

+ Stat. head Pressure Allowance
Ellipse 800.000 101.325 866.940 0.3000

Cylinder 800.000 101.325 1069.620 0.3000
Ellipse 800.000 101.325 866.941 0.3000
Element Types and Properties:
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type cm. cm. cm. Int. Ext. Long Circ
Ellipse 0.0 3.6 0.7 0.7 0.6 1.00 1.00

Cylinder 207.2 207.2 0.8 0.7 0.8 1.00 1.00
Ellipse 210.8 3.6 0.7 0.7 0.6 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Weights:
Fabricated - Bare W/O Removable Internals 553.0 kg.
Shop Test - Fabricated + Water ( Full ) 2497.8 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 553.0 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 553.0 kg.
Empty - Fab. + Intls. + Details + Wghts. 553.0 kg.
Operating - Empty + Operating Liquid (No CA) 553.0 kg.
Field Test - Empty Weight + Water (Full) 2497.8 kg.

Problems/Failures Summary: Step: 10 1:58pm Jul 24,2018
Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.
** Warning: Insufficient Element Thickness due to Internal Pressure !
Please review all reports carefully!

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Table of Contents

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2015

Analysis Performed by : SPLM Licensed User

Job File : D:\DATA IMAM\IMAM\DATA PAK ROKY\DESIGN PAK ROKY.

Date of Analysis : Jul 24,2018 1:58pm

PV Elite 2017, January 2017

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 800 kPa

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 93

Seismic Design Code UBC 94

UBC Importance Factor 1.000

Design Pressure + Static Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Complete Listing of Vessel Elements and Details:

Element From Node 20

Element From Node 30

Element Type Cylinder

Element From Node 40

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

20 30 ... 3.59999 ... 3.59999

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

Thickness increased due to Internal Pressure

From Node To Node Original Thickness Final Thickness cm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

Element Thickness, Pressure, Diameter and Allowable Stress :

Int. Press Nominal Total Corr Element Allowable

20 30 800 0.71 0.3 100 108245

Element Required Thickness and MAWP :

Design M.A.W.P. M.A.P. Minimum Required

20 30 800 866.94 1513.31 0.7 0.66909

Minimum 866.940 1297.374

MAWP: 866.940 kPa, limited by: Elliptical Head.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2015

Elliptical Head From 20 To 30 SA-283 C , UCS-66 Crv. A at 150 °C

Material UNS Number: K02401

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

Straight Flange Required Thickness:

Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

Factor K, corroded condition [Kcor]:

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 3.068 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 0.7, tr = 0.4, c = 0.3 cm., E* = 1.0

Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

MDMT Calculations in the Head Straight Flange:

= (SEt)/(R+0.6*t) per UG-27 (c)(1)

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 3.068 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.794 %

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 3.068 %