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Roof Stairs For Bins With Pneg2274-101120
Roof Stairs For Bins With Pneg2274-101120
Exhauster Walkaround
Models:
48 FT. – 156 FT. DIAMETER BINS
Installation Manual
PNEG-2274
Version 2.1
Date: 10-11-20
PNEG-2274
All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
▪ Safety Guidelines
▪ Cautionary Symbol Definitions
▪ Safety Cautions
▪ Safety Decals
▪ Safety Sign-off Sheet
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered by the
operator and other personnel when using this equipment. Read and save these instructions.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all
times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable regula-
tions, which must be carefully followed in all cases. Authorities having jurisdiction must be consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
ST-0001–4
Symbol Description
ST-0005–2
Safety Cautions
Use Personal Protective Equipment
Hand
Protection
ST-0036–2
Fall Hazard
• Make sure that hot surfaces have had adequate time to cool
before working on or in the equipment.
• Lock out and tag out power supplies and fuel supplies to all
equipment.
ST-0061–1
— Make sure that the area has been purged of any hazard-
ous products or gases. Check the atmosphere for harm-
ful gases or vapors with a suitable gas analyzer and
make sure levels are safe before entering.
— Lock out and tag out power supplies and fuel supplies to
all equipment.
Safety Decals
The safety decals on your equipment are safety indicators which must be carefully read and understood
by all personnel involved in the installation, operation, service and maintenance of the equipment.
To replace a damaged of missing decal, contact us to receive a free replacement.
GSI Decals
1004 E. Illinois Street
Assumption, IL 62510
Phone: 1–217–226–4421
Located next to
aeration system. DC-969 Caution Vacuum Pressure
ST-0007
▪ General Information
▪ Assembling the 3-Step Stairs Section
▪ Assembling the 4-Step Stairs Section
▪ Assembling the 8-Step Stairs Section
▪ Assembling the Roof Stair Sections
▪ Installing the Lower Roof Stairs
▪ Attaching the Lower Roof Stairs with Exhauster Walkaround
▪ Installing the Upper Roof Stairs with Exhauster Walkaround
▪ Installing the Handrails
General Information
Roof Stairs may consist of a combination of 3-step, 4-step and 8-step sections (varies with diameter)
which are spliced together before being installed onto the roof.
Refer to the table for stair step sections used for different bin diameters.
Table 2-1 Stair step sections
48 1 2 1
54 4 2 –
60 5 2 –
66 4 1 1
72 5 1 1
75 3 1 2
78 2 2 2
90 3 3 2
105 4 2 3
135 3 – 6
156 1 2 7*
* RFS-3005 is a 8-step stair section used only for 156 ft. diameter bin.
2 5/16 x 3/4 in. flange bolt (S-6606) 35 Left 3-step stringer section (RFS-0013)
3 5/16 in. flange nut (S-3611) 36 Right 3-step stringer section (RFS-0014)
2. Repeat the above step to assemble the multiple sets of 3-step stair sections (if required).
2 5/16 x 3/4 in. flange bolt (S-6606) 61 Left 4-step stringer section (RFS-0015)
3 5/16 in. flange nut (S-3611) 62 Right 4-step stringer section (RFS-0016)
2. Repeat the above step to assemble the multiple sets of 4-step stair sections (if required).
2 5/16 x 3/4 in. flange bolt (S-6606) 33 Right 8-step stringer section (RFS-0018)
2. Repeat the above step to assemble the multiple sets of 8-step stair sections (if required).
2. Align and install the handrail posts (38) to the stair sections using the flange bolts (2) and flange
nuts (3).
NOTE:
• Determine the location of the handrail posts (38) for each diameter (see Figure 2-7,
page 22 and Figure 2-8, page 23).
• The handrail post connections should have the bolts oriented so the nut is outside the
walking area to eliminate a trip hazard.
• Do not tighten the flange bolts (2), leave hand tight until the stairs assembly is installed
onto the roof.
Figure 2-5 Assembling the roof stair handrail posts
3. Assemble the platform mount bracket (39) to the first handrail post set (38) using the flange bolts (2)
and flange nuts (3).
NOTE: The panel mount bracket (39) must be installed to the first handrail post set only.
NOTE: Do not tighten the flange bolts (2), leave hand tight until the stairs assembly is installed onto
the roof.
4. Assemble the panel support brackets (40) to the remaining handrail post sets (38) using the flange
bolts (2) and flange nuts (3).
NOTE: The panel support bracket (40) must be installed on all the handrail post sets other than the
first handrail post set.
NOTE: Tighten the panel support brackets (40).
Figure 2-6 Assembling the platform mount and panel support brackets
2 5/16 x 3/4 in. flange bolt (S-6606) 39 Platform mount bracket (RFS-0009)
Panel support bracket (48 ft. - 78 ft. – RFS-0002)
3 5/16 in. flange nut (S-3611) 40
(90 ft. - 156 ft. – RFS-0049)
Roof stair handrail post (48 ft. - 78 ft. – RFS-0048)
38
(90 ft. - 156 ft. – RFS-0050)
5. Tighten all stair steps and all splice bolts after ensuring the stair sections are straight. That is, the
top surfaces of all the stringers and splice plates should be flush with each others.
NOTE: Leave the handrail posts loose until the stairs assembly is installed onto the roof.
For each diameter, refer to the following images for the required sets of stair step section and the
locations for the handrail post sets.
Figure 2-7 For 48 ft. - 78 ft. diameter bins
* If the 48 , 60 or 72 ft. diameter bin is not connecting to a peak walkaround or peak handrail, shift the
handrail post locations up one step to make sure there are posts at the first and last stair step.
** RFS-3005 is a 8-step stair section used only for 156 ft. diameter bin.
Figure 2-9 Installing the lower roof stairs assembly (48 ft. - 78 ft.)
1 5/16 x 3/4 in. truss head bolt (S-10267) Q Lower roof stair assembly
G Platform assembly
Figure 2-10 Installing the roof stairs assembly (90 ft. - 156 ft.)
1 5/16 x 3/4 in. truss head bolt (S-10267) Q Lower roof stair assembly
G Platform assembly
4. Tighten all the truss head bolts (1) and the standard roof bolts (S) after installing the roof stairs
assembly onto the roof panel (R).
Notice Procedure:
In order to make a valid warranty claim a written notice of the claim must be submitted, using the RMA form, within 60 days of discovery of a
warrantable nonconformance. The RMA form is found on the OneGSI portal.
Service Parts:
GSI warrants, subject to all other conditions described in this Warranty, Service Parts which it manufactures for a period of 12 months from the
date of purchase unless specified in Enhancements above.
(Limited Warranty - N.A. Grain Products_ revised 01 October 2020)
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations which should be carefully followed in all
cases. Authorities having jurisdiction should be
consulted before installations are made.