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HALFEN FIXING TECHNOLOGY

Lifts and elevators


© 2017 HALFEN · Application in elevator construction · www.halfen.com
2
SAFETY
you can rely on!
Always striving to be better; we at HALFEN have conti-
nuously developed and optimized our anchoring, reinforce-
ment and framing technology products. Success when using
HALFEN products proves we are on the right track. When it
comes to connections for the construction industry, one
thing is especially important: Quality!

This applies especially to elevator construction; safe and


adjustable fixtures in the elevator shaft for installation and
during maintenance are essential; and vital for personal
safety. Luckily you can rely on tried and true HALFEN
quality; our products for elevator construction ensure your
projects stay safe!

This brochure illustrates applications of HALFEN Cast-in


and framing channels as well as the HALFEN Lift-Box in
elevator construction. We show how you can optimize
planning your project with effective use of HALFEN
Products!

PAGE Contents
 4 WHAT’S IN A ELEVATOR SHAFT?

 6 YOUR ADVANTAGES WITH HALFEN

 8 CAST-IN CHANNELS AND BOLTS

12 FRAMING CHANNELS AND BOLTS

16 ATTACHMENT POINTS

18 HALFEN – YOUR BIM PARTNER

20 ABOUT HALFEN

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DID YOU KNOW?
Our products can be used
in concrete, masonry and
steel shafts.

© 2017 HALFEN · Application in elevator construction · www.halfen.com


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WHAT’S IN
A ELEVATOR SHAFT?
Safe and reliable anchorage is essential for installation or maintenance work
in lift shafts: Quality is also decisive. You won’t just find our product portfolio here,
but also see typical applications of where our products are used in lift shafts.

HALFEN HLX-Lift-Box – Cast into the concrete slab at the top of The attachment point is used to secure loads during initial installation
a shaft and subsequent maintenance work

Cast-in channels and bolts Cast-in channels to anchor guide rails, doors and attachment points

Framing channels and bolts Framing channels for connection of steel components such as elevator
guide rails, handrails, guard rails, and control units.

© 2019 HALFEN · Application in elevator construction · www.halfenusa.com


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From planning to the finished lift:
YOUR ADVANTAGES WITH HALFEN
 Pre-planning with Cast-in channels for quick installation
 Quick, efficient installation reduces costs
 Dust free installation, no on-site drilling or doweling required
 Safety against fatigue related failure
 High quality products using high quality steel

© 2019 HALFEN · Application in elevator construction · www.halfenusa.com


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© Klaus Steinweg (all pictures on this page)

© 2019 HALFEN · Application in elevator construction · www.halfenusa.com


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Cast-in channels
 Efficient installation and adjustment
 Cost effective, economic solution
 Reliable quality
 Versatile application
 Reliable connection

© 2019 HALFEN · Application in elevator construction · www.halfenusa.com


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OVERVIEW:
HALFEN Cast-in channels
With HALFEN Cast-in channels you can select the channel HALFEN HTA/HZA Anchor Channels are cast into the
profile as required. Hot-rolled HALFEN Channels, HZA or concrete eliminating the need for post-installed anchors. This
HTA, are suitable for dynamic loads, and cold-rolled channels minimizes the potential to damage the concrete or reinforce-
are the right choice for predominately static loads. HALFEN ment while drilling. They also replace weld plates, saving time
channels can be designed using HALFENS free software. This and money typically associated with special labor rates and
can help facilitate design and reduce overall construction time, inspections associated with field welding.
thus reducing overall costs.

The solution for high loads: Hot-rolled Cast-in channels for guide rails

toothed

3D loads

suitable for
seismic loads

ICC-ES Approved Ap
ICC-ES Approved

HALFEN Channels HTA hot-rolled, smooth HALFEN Channels l HZA hot-rolled,


h t ll d toothed
t th d
Qualified in all US seismic zones A-F

The solution for low loads: Cold-rolled Cast-in channels for door fixings

toothed

3D loads

ICC-ES Approved

HALFEN Channels HTA cold-rolled, smooth HALFEN Channels HZA cold-rolled, toothed
Utilized to resist longitudinal loading for small load applications

HALFEN Bolts for Cast-in channels


A combination of channels and the tried and tested HALFEN Bolts
provide maximum reliability

ICC-ES Approved

What does ICC mean?


ICC is the most trusted and
recognized approval by building
officials and designers in the
US. Code compliance is ensured
through the detailed approval
process and quality control
HALFEN HS Bolts HALFEN HSR Bolts HALFEN HZS Bolts
process.
Suitable for all HTA channels Suitable for all hot-rolled HTA Suitable for all hot-rolled toothed
channels channels

© 2019 HALFEN · Application in elevator construction · www.halfenusa.com


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HOT-ROLLED CAST-IN CHANNELS: DESIGN VALUES HTA
Typical application in
Attachment points Guide rail fixing
elevator construction

Profile HTA 55/42 HTA 52/34 HTA 50/30 HTA 40/22

Dimensions
HALFEN HTA
Channels

182

162

112
54.5

97
52.5 49
39.5

33.5
42

30

23
26 22.5 22.5 18

6.0
7.8
10.5
12.9

Steel
Material

A4

Bolts HS 50/30 HS 50/30 HS 50/30 HS 40/22

Thread M10 – M20 M10 – M20 M10 – M20 M10 – M16

Nns,a [kip] / Vns,a [kip] 17.9/22.4 14.6/15.7 8.7/10.1 6.7/6.7

Design values provided are for steel failure modes only. Concrete verifications still need to be determined in accordance with HALFEN ESR-1008.

COLD-ROLLED CAST-IN CHANNELS: HTA


Typical application in
Fixings for lift doors Material and finishes:
elevator construction

Profile HTA 38/17 HTA 28/15


Hot-dip galvanized
Stainless steel
Dimensions
HALFEN HTA
Channels
47.25

28
77.9

38
15.2
17.5

12
18

Steel
Material

A4

Bolts HS 38/17 HS 28/15

Thread M10 – M16 M6 – M12

Nns,a [kip] / Vns,a [kip] 4.0 2.0


TOOTHED CAST-IN CHANNELS: DESIGN VALUES HZA
Typical application in
Lift, guide rail fixing for loads in channel longitudinal direction.
elevator construction
HZA 64/44 HZA 53/34 HZA 38/23 HZA 29/20
Profile HZA 41/22
DYNAGRIP DYNAGRIP DYNAGRIP DYNAGRIP
Hot-rolled Cold-rolled

Dimensions
HALFEN HZA
Channels

187

165

151
64
52.5 29

85 (A4)
38

82

75
41.3
44

34

20.7
23

20
26 22.5 22.3

Steel
Material

A4

Bolts HZS 64/44 HZS 53/34 HZS 38/23 HZS 29/20 HZS 41/22

Thread M20 – M24 M16 – M20 M12 – M16 M12 M12 – M16

Longitudinal
Capacity Vns,a,x 13.4 kip 10.6 kip 5.3 kip 2.7 kip 1.7 kip

Approved for seismic


zones A - F

All product variants can be found


in our technical catalogue at
www.halfenusa.com

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FRAMING CHANNELS
 Highly adjustable ‒ modular designs
 Precise adjustment in seconds
 Dust and noise free application
 Cost reduction due to high level of standardization
of the versatile bolt connections

© 2019 HALFEN · Application in elevator construction · www.halfenusa.com


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WIDE SELECTION OF CHANNELS:
HALFEN framing channels
HALFEN has a wide range of framing channels that can be For dynamic load applications, HALFENS hot-rolled
utilized to connect guide rails, doors and control units. On channels are recommended, HTA or HZA. Cold-rolled
the following pages you will find a selection of our fram- channels should be used for predominately static load cases.
ing channels, which are especially suited for elevator
applications in steel construction.

The solution for very high loads and dynamic loads: Hot-rolled framing channels

toothed

Framing channels HM, hot-rolled, smooth Framing channels HZM, hot-rolled, toothed

With holes or without holes for low loads: Cold-rolled framing channels

toothed

Framing channels HL, HM, cold-rolled, smooth Framing channels HZL, HZM, cold-rolled, toothed

HALFEN Bolts for framing channels


The framing channels used in combination with HALFEN Bolts provide
a versatile bolt connection

HALFEN HS Bolts HALFEN HSR Bolts HALFEN HZS Bolts

Suitable for all smooth Only for hot-rolled carbon steel Suitable for toothed framing
framing channels. For loads framing channels. Nibbed non-slip channels. Positive load transfer
in two directions. bolt. For loads in all directions. also in channel longitudinal
direction.
© 2019 HALFEN · Application in elevator construction · www.halfenusa.com
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HOT-ROLLED FRAMING CHANNELS

HEAVY DUTY FRAMING SYSTEM

HM 72/48 HM 55/42 HM 52/34 HM 50/30 HM 40/22


Product

72
54.5
52.5 49
39.5

48.5

42

33.5

30

23
18
22.5
22.5
33 26

HSR 40/22
Bolts HS 72/48, HSR 72/48 HS 50/30 HS 50/30, HSR 50/30
HS 40/22

HOT-ROLLED TOOTHED FRAMING CHANNELS – HEAVY DUTY FRAMING SYSTEM

HZM 64/44 HZM 53/34 HZM 38/23 HZM 29/20


Product

64
64
52,5
52.5
38 29
34
44
44

23
34

20
18 14
26
26 22,5
22.5

Bolts HZS 64/44 HZS 53/34 HZS 38/23, HS 38/17 HZS 29/20, HS 28/15

MATERIALS AND FINISHES

Hot-dip galvanized or mill finished A2 stainless steel 1.4307

A4 stainless steel 1.4571/1.4404 HZM / HZL toothed profile

© 2017 HALFEN · Application in elevator construction · www.halfen.com


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COLD-ROLLED FRAMING CHANNELS

HEAVY DUTY FRAMING SYSTEM LIGHT DUTY FRAMING SYSTEM

HM 49/30 HM 40/25 HM 38/17 HM 28/15, HL 28/15


Product Product

50
50
38
40
40
28

17,5
17.5
30

15
30

25
25
12
18
22
22
18
18

Bolts HS 50/30 HS 40/22 Bolts HS 38/17 HS 28/15

Versatile application:
FRAMING CHANNELS IN ELEVATOR CONSTRUCTION
HALFEN Framing channels are a flexible and adjustable solution for numerous types of anchoring applications in
elevator construction - for example: anchoring directly to the elevator car and for connecting the doors.

© 2017 HALFEN · Application in elevator construction · www.halfen.com


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Attachment points
 For elevator and fall protection equipment
 Effective anchoring at great heights
 Dependable HALFEN quality

© 2019 HALFEN · Application in elevator construction · www.halfenusa.com


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HALFEN HLX LIFT-BOX
The HALFEN Lift Box is used as a high capacity anchoring The most important features and benefits
point when installing and maintaining elevator lifts. It is at a glance:
cast in to the concrete roof, eliminating the need for
structural I-beams. It can also be used to temporarily  High load capacity (3306 lbs, 4409 lbs, 8818 lbs)
restrain heavy equipment or used as personal fall
 CE marking in compliance with ETA
protection per OSHA guidlines.
European Technical Assessment

Product Range Automatic release and self-locking chain-link

 Easy to fold back and re-install cover till future use


The HALFEN HLX Lift-Box is delivered to site as a
complete pre-assembled unit.  Protection against twisting

 Complete pre-assembled unit

 Quick and easy to install

 Usable for minimum slab thickness of 6in

 CAD details available

HALFEN HLX Lift-Box with attachement point: Chain-link automatic


release and self-locking or with wire cable loop

Certificates Technical Data


 CE marking in compliance with ETA  Load classes 3306 lbs, 4409 lbs, 8818 lbs

HALFEN PSA ATTACHMENT POINT


for personal fall protection equipment
The attachment point for personal fall protection (PSA) is complemented with an approved stainless steel DEMU T-FIXX®,
Fixing anchor, an identification cap and an attachment hook. Meets OSHA fall protection standard of 5000 lbs.

ETA-13/0222

DEMU T-FIXX® M16, A4

Identification cap Suitable securing hook,


for example: RUD PSA INOX STAR M16

© 2019 HALFEN · Application in elevator construction · www.halfenusa.com


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Building Information Modeling:
HALFEN – YOUR BIM PARTNER
HALFEN product and detailing plans created by our engineers of a project. All information relevant to a building is made
for your projects are also provided as BIM (Building Informa- available in one place. Problems between various building
tion Modeling) CAD files to generate a 3D model of your disciplines can be quickly checked. All involved parties are
building. Using BIM software for the design, construction able to cooperate more effectively resulting in real time and
process and maintenance of a building makes it much easier cost saving.
for architects, builders and suppliers to coordinate all aspects

HALFEN can provide the CAD files for your BIM project:

BIM files for HALFEN


Channels can also be found
in DigiPara®-Liftdesigner
program.

HALFEN PARTcommunity, The CAD-Portal TEKLA®-Software building component library

VISIT THE HALFEN CAD-PORTAL:


numerous, versatile and complimentary 2D and 3D files available for download!

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Easy to calculate – safe planning:
HALFEN SOFTWARE FOR CAST-IN CHANNELS
HALFEN Software is a easy-to-use, powerful tool for
calculation and design of HALFEN Channels in confor-
mance with ICC AC 232 calculation methodology. The
program is easy to use and intuitive, it provides all
necessary calculations and verifications for channels
for a specified load situation in a matter of seconds.
Further tools, catalogues and installation instructions
can be found online at www.halfen.com.

HALFEN HTA Software; input screen Interactive 3D display

Further tools are available at


www.halfen.com
Cataloges
CAD drawings
Installation instructions
Videos
The result in a listbox

19
HALFEN
Quality that connects

When it comes to product solutions for construction projects, you need products that are dependable;
products you can rely on. That‘s why for decades construction professionals have chosen HALFEN.
Our products made from high quality materials in our regularly monitored factories are the result of
continuous optimization and development. During the development process we generate a wide
spectrum of product solutions for all types of construction projects.

Go for quality you can depend on; Quality “MADE BY HALFEN“.

DETAN Tension rod systems – aesthetics elements HBT Rebend connection

DEMU Fixing anchors KKT Spherical head anchor

© 2019 HALFEN · Application in elevator construction · www.halfenusa.com


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Reinforcement Systems

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FAÇAD

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Suspende
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Façade fixing systems

FAÇADE TECHNOLOGY CONCRETE TECHNOLOGY INDUSTRIAL TECHNOLOGY


SUSPENDED CONCRETE FAÇADE FIXING SYSTEMS ADJUSTABLE MECHANICAL CONNECTIONS
 FPA / FPA-SL30 Precast panel anchor  HTA / HZA HALFEN Cast-in Channels  HM / HL / HZM Mounting channel
 DS / HFV / SPV / WDI / ULZ  HGB Balustrade fixing
T-BOLTS AND ACCESSORIES
Horizontal anchors  HCW Curtain wall system
 HS / HSR / HZS HALFEN T-bolts
 LD Adjustable restraint  HTU Profiled sheets fixing channel
 GWP Locking plate
 BRA Parapet corbels  HKW Corner guard
 WPA Top fixing dowels  DEMU Fixing anchor T-FIXX / FRAMING SYSTEM
Bolt anchor  HCS POWERCLICK System
CONCRETE SANDWICH FAÇADE  HLX Lift-Box  HVT Frame connector
 SP-SPA Wire anchor  HB Mechanical anchor bolt systems  KON Cantilever
 SP-FA Flat anchor  HVL Precast Connection  HRS Pipe clamp
 HRG, HCS Pipe supports
BRICKWORK SUPPORT SYSTEMS REINFORCEMENT SYSTEMS  RUK Pipe base
 HK5 / FK5 / KM Brickwork support  HIT Balcony connection  AHS Lift-off safety device
 HW / KW / KWL Bracket  HBB / HTT / HTF / HTPL
Impact sound insulation elements VERSATILE FIXING SYSTEMS
 HK5-S / FSW / HSL Ties for precast lintel  HFX HALFIX Versatile positioning system
 LSA / HEA / HPV Cavity wall tie  HBS-05 Screw connection
 HUC Universal connection  HVG VERSOGRID Installation grid
 HGA Scaffold anchor
 ML / BL Wall ties  MBT Reinforcement coupler
 HEK Precast coupler
NATURAL STONE FAÇADE  HLB Loop Box
 DT / BA / DH Body anchors  HBT Rebend connection
 UMA / UHA Grout-in anchors  HCC / HAB Column shoe
 SUK / UKB Sub-structure system  HSD Shear dowel
 HBJ Betojuster
ROD SYSTEMS  HSC Stud Connector
 DETAN-S Rod systems steel  HDB Anchor rail
 DETAN-E Rod systems stainless steel
 DETAN Compression rod systems LIFTING SYSTEMS
 DEHA KKT Spherical head lifting system
 FRIMEDA TPA Lifting anchor system
 HD Anchor system
 DEHA HA Socket anchor system

© 2019 HALFEN · Application in elevator construction · www.halfenusa.com


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ALWAYS AT YOUR
SERVICE

Want to know more about


HALFEN in a particular country?

An initial compilation of information


can be found on our website.
You can reach HALFEN, our global
distribution companies and partners
with just one address.

www.halfen.com

We offer AIA
accredited courses.

© 2019 HALFEN · Application in elevator construction · www.halfenusa.com


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HALFEN INTERNATIONAL
Serving the world from the heart of Europe
You can rely on “MADE BY HALFEN” quality in over 60 countries around the world.

Sales

Distributors

© 2019 HALFEN · Application in elevator construction · www.halfenusa.com


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applies also to copying in extracts.
© 2019 HALFEN USA Inc., USA
PDF 08/2019
B-234-US – 08/2019

HALFEN USA Inc. · PO Box 18687 · San Antonio TX 78218 · USA


Phone: +1 800.423.9140 · Fax: + 1 877.874.7923 · www.halfenusa.com

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