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J Desal 2017 10 001
J Desal 2017 10 001
Desalination
journal homepage: www.elsevier.com/locate/desal
A R T I C L E I N F O A B S T R A C T
Keywords: Membrane distillation (MD) is used in desalination, wastewater treatment, and medicinal application. Direct
Air gap membrane distillation contact (DCMD) and air-gap (AGMD) membrane distillation are the most common configurations. The simplicity
CFD and high flux marks the advantages of the former while the low fouling is attributed to the latter. The air-gap
DCMD integration used between the bottom surface of membrane and the permeate although adds thermal resistance it
Temperature polarization coefficient
reduces membrane wetting and fouling. Researchers continue to investigate these configurations to optimize
Heat transfer
their performance. In this work, high fidelity numerical analysis is carried out to assess and quantify the per-
formance of the AGMD and compare it with the DCMD. Different geometric and operating parameters are
considered. Results are demonstrated in terms of temperature distributions, polarization-coefficient (TPC), mass-
flux, heat-flux, surface heat coefficients, and thermal efficiency (η). Results reveal that the integration of a thin
air-gap reduces the TPC by 38%, the total heat-flux by 37%, and nearly 22% for each of the mass-flux and the
thermal efficiency. Furthermore, increasing AGMD feed temperature from 50 °C to 75 °C cause increase in the
mass flux from 3.34 to 15.3 g/m2·s that corresponds to increase in the thermal efficiency from 11.5% to 52.7%.
Higher temperature show much larger effect on the performance than flow velocity.
1. Introduction advantage to halt the wetting at the permeate side when volatile
components are present. As such components are likely to wet the lower
Membrane distillation (MD) is a low energy and effective method membrane surface due to their lower surface tension [6,7]. Introducing
for water treatment and desalination. It is a separation process driven lower pressure at the permeate side by mean of VMD can also improve
by temperature gradient, where hot-salt water is circulated in one side wetting problem. In AGMD, as shown in Fig. 1 the feed is directly in
of a hydrophobic porous membrane, and cold-fresh stream is circulated contact with membrane upper surface, while the permeate is condensed
in the other side. Thus, creating a difference of partial pressure between on a cold collection plate which is separated from the membrane sur-
the two sides of the membrane that constitutes the main driving force of face by an air gap. This method ensures a reduction in energy loss due
the process. The MD system can be configured in four different ways. heat conduction through the membrane but at the same time it adds an
These are the conventional direct contact membrane distillation insulation layer at the gap side [2]. This penalizes the yield production
(DCMD), air gap membrane distillation (AGMD), sweeping gas mem- in AGMD. Air gap MD is suitable for all DCMD applications. Moreover,
brane distillation (SGMD), and vacuum membrane distillation (VMD) as it can also extract other volatile substances from solutions such as al-
depicted in Fig. 1. The DCMD and AGMD configurations are the most cohols [8,9]. Those substances cause the permeate side to be wet be-
researched and used technology in desalination processes due to their cause the lower side of the membrane is considered as hydrophilic. In
simple configuration [1–5]. However, the main obstruction of DCMD other words, permeate side of AGMD unit is not directly touching the
and AGMD is the heat loss by conduction and additional thermal re- membrane. This fact reduces the risk of wetting the bottom side of the
sistance, respectively [1]. The addition of air gap in the AGMD makes membrane marking AGMD as better choice than DCMD in some ap-
the temperature and partial pressure gradients less pronounced than the plication. As a quantitative comparison between the performances of
conventional DCMD, thus causing lower AGMD fluxes than in the other these two-setups is limited in literature, this work intends to quantify
MD configurations as DCMD [6]. However, the indirect contact of this difference targeting system performance [10]. In line of past studies
permeate with the lower membrane surface in the AGMD gives the [11–14], this can be presented in terms of the attained temperature
⁎
Corresponding author.
E-mail address: ijanajreh@masdar.ac.ae (I. Janajreh).
http://dx.doi.org/10.1016/j.desal.2017.10.001
Received 29 April 2017; Received in revised form 27 September 2017; Accepted 1 October 2017
0011-9164/ © 2017 Published by Elsevier B.V.
I. Janajreh et al. Desalination 424 (2017) 122–130
distribution, the distribution and average of TCP, mass flux as well as velocity and temperature conditions. These models are validated fol-
the attained thermal efficiency corresponding to parametrical con- lowing the previous work of the authors [14]. Strong validation of these
sideration. It is worth mentioning that MD modules (i.e. flat sheet models is incepted by the accounted conjugated heat thermal coupling,
membranes) require mechanical support to prevent rupture of the thin appropriate boundary conditions and accurate modeling of the con-
membrane. Such strong support (i.e. spacers) is capable also to promote sidered temperature-dependent Poiseuille and Knudson-diffusion mass
turbulence which as a result offers a great potential for system opti- transfer. Parametric study is done to explore and quantify the role of
mization [15–16]. The role of spacers in the MD performance is not velocity and temperature in the performance of the AGMD. Re-
covered in this work, however, a full study was well-illustrated in a commendation on the conditions that provide best system performance
previous work of the authors [17]. is also given. The developed model accounts for numerous DCMD
Numerical simulation of DCMD and AGMD has been sought by parameters, gap thickness, membrane properties and its composite,
several researchers to gain insight of their operation [18–28]. Yu et al. porosity, toruisity, system geometry including membrane support and
[18] used Navier-Stokes flow analysis while accounted to heat and mass various operational conditions. Thus, it can be used in the process de-
fluxes in a hollow fiber tube. They however used a fixed mass transfer velopment of MD that pushes the technology closure for full scale de-
coefficient independent of temperature or membrane properties. Em- ployment.
pirical and coarse model that based on semi-empirical correlation or
constant mass flux coefficient, one side flow, or thermal resistances 2. Methodology
analogy stack that evaluate temperature distribution are appear in
several literature works [19–23]. Zhang et al. [24–25] used conjugate 2.1. Model setup and governing equations
heat flow model while Charfi et al. [26] used Navier-stokes equations in
a single chamber modeling associated with pressure drop Ergun model In this work, a numerical study will be performed on air gap
and membrane flux of Knudson-diffusion. Asghari et al. [27] developed membrane distillation (AGMD) using non-isothermal computational
conjugated heat and mass transfer numerical model for AGMD as- fluid dynamics (CFD) and thermally conjugated/coupled with the solid
suming a static air gap between the bottom side of the membrane and porous membrane. The computational domain comprises of two chan-
the condensing plate. Exact quantification of the system yield and ex- nels (210 mm length by 1 mm height) sandwiching the 0.13 mm
tended system parameters (temperature and pressure distribution) as thickness membrane as shown in the baseline setup in Fig. 2. Another
well as performance metrics (TPC, mass and thermal yield and effi- conjugated heat is also considered at the air gap wall to keep the pro-
ciency) were incomplete in these models. Swaminathan et al. [28] have blem coupled. At this wall, however a super thermal conductive layer is
considered different AGMD including conductive and permeate filled utilized to minimize the thermal resistance created by the gap. It should
they reported the thermal efficiency of the model. They however im- be noted that the height of the gap is directly proportional to thermal
plemented lower fidelity one-dimensional model that ignores Navier- resistance and hence causing higher temperature of the bottom wall and
stokes based flow formulation. Nevertheless, it was successfully used in leading to reduction in the overall performance. In this work, several
evaluating the effect of pure water flow direction, integrate the influ- gap heights are considered, i.e. starting from the no-gap baseline then
ence of conductive gap materials side to the membrane material con- sweeping from the smallest feasible air gap (0.05 mm) to 0.4 mm.
ductivity [28]. More up to date work appears in the dissertation of Appropriate flow conditions will be utilized for the feed and
Winer [15] who carried out extensive thermodynamic and economic permeate flow channels with a prescribed inlet velocity/mass flow rate
analysis of DCMD. He coupled the heat and mass transfer in the nu- and temperature and insulated outer walls as well as the outlet condi-
merical model and assessed it experimentally. In this work, conjugated tions including pressures. These conditions depend on the application,
heat transfer Navier-Stokes flow model for counter flow of DCMD and for example in water desalination it appears that channel Reynolds
AGMD is developed and assessed simultaneously under range of number near 100 and 75 °C temperature lead to high thermal efficiency
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I. Janajreh et al. Desalination 424 (2017) 122–130
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I. Janajreh et al. Desalination 424 (2017) 122–130
Fig. 4. Thermal energy path way cross the membrane of the base-
line DCMD (left) and the AGMD (right) configurations.
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I. Janajreh et al. Desalination 424 (2017) 122–130
Table 3
Mesh sensitivity results on the evaluated pressure gradient of air gap, feed and permeate
channels.
Mesh level Cells number Air gap dP Error (%) Feed/permeate Error (%)
(pas) dP (pas)
feed and air gap is evaluated along with its absolute errors (see
Table 3). These meshes are denoted as fine, baseline, and coarse I and
coarse II. The fine mesh seems to be the best choice as far as accuracy
but at longer computation time. The deployed baseline mesh is ap-
propriately accurate with an absolute error in the evaluated pressure
drop of a few digits' percentage in the air gap channel and the feed and
permeate channels.
Fig. 5. Velocity and temperature fields of the DCMD (left) and AGMD (right) at Re 10 (y axis is stretched for visualization purpose).
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I. Janajreh et al. Desalination 424 (2017) 122–130
Fig. 10. Bottom membrane surface heat transfer coefficient distribution of AGMD and the
baseline DCMD at different Re number.
Fig. 11. Top membrane surface heat transfer coefficient distribution of AGMD and the
baseline DCMD at different Re number.
Table 5
AGMD and DCMD total heat flux and total average surface heat transfer coefficients.
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I. Janajreh et al. Desalination 424 (2017) 122–130
Fig. 12. AGMD membrane and bulk surfaces temperature distribution at different feed inlet temperatures and at (a) Re = 10, (b) Re = 50, and (c) Re = 100.
Table 6
AGMD quantitative metrics and comparison at two different feed temperature.
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I. Janajreh et al. Desalination 424 (2017) 122–130
400 400
Surface Heat Transfer Coef. (W/ m2.K)
200 200
150 150
100 100
50 50
0 0
0 0.05 0.1 0.15 0.2 0 0.05 0.1 0.15 0.2
Spatial (m) Spatial (m)
Fig. 15. Bottom (left) and top (right) membrane surface heat transfer coefficient distribution of AGMD at different feed inlet temperature and Re number.
Table 7 cause a thermal and mass resistance, and thus a decrease in mass flux
AGMD total heat flux and total average surface heat transfer coefficients at 50 °C and and thermal efficiency of the AGMD. In other words, doubling the air-
75 °C feed inlet temperatures.
gap thickness (C to D) can reduce the TPC, mass flux, total heat flux,
Feed inlet Reynolds Total Surface heat transfer coefficient and thermal efficiency by 41.17%, 34.0%, 41.04%, 34.01% respec-
temperature (°C) number surface heat (W/m2·K) tively. Fig. 16 summarizes the most important metrics for different air
rate (W) gap thicknesses, in general, it is noticeable that increasing the air gap
Top Bottom thickness causes mass and thermal losses to the system. Adding vacuum
membrane membrane
surface surface
aspiration as in the case of VMD can recover this loss but at the cost of
additional setup and aspiration energy. One also can think to of re-
75 10 1021.28 111.46 144.14 duction of the thermal boundary layer resistance or “concentration
50 1694.37 157.89 229.33 polarization” by mean of static turbulence promoters in the form of
100 1868.32 168.35 251.81
conductive spacer and conductive gap [28,42].
50 10 510.64 90.33 110.33
50 847.18 132.02 178.42
100 934.16 141.56 196.20
4. Conclusion
number were plotted in Figs. 14 and 15. It is noticeable that at higher In this work, high fidelity validated numerical analysis using com-
inlet feed temperature, membrane surface heat transfer coefficient in- putational fluid dynamics (CFD) modeling is carried out to assess the
creases. However, bottom membrane surface has higher rates when performance of the AGMD. Different flow velocity is considered and
compared to the top surface of the membrane. This is due to the lower results are compared to the baseline DCMD. The results are demon-
surface temperature under the conservation of the same heat flux per strated in terms of temperature profiles, temperature polarization
the heat flux network presented in Fig. 4. Summary of total membrane coefficient (TPC), mass flux, heat flux, surface heat transfer coefficient,
heat flux and surface heat transfer coefficient, which is also transfer and thermal efficiency (η). The integration of a thin air gap led to re-
equal amount of heat but at a lower convective temperature gradients duction on the average TCP of 38%, in total membrane heat flux of
between the membrane and the gap, are represented in Table 7. 37%, in mass flux and thermal efficiency of 22%. Furthermore, in-
creasing the air gap thickness lead to much higher and drastic reduc-
tions in these metrics, i.e. doubling the Air-gap thickness can reduce the
3.4. Air gap thickness sensitivity study TPC, mass flux, total heat flux, and thermal efficiency by 61.5%, 50.2%,
61.6%, 50.2%, respectively Moreover, it was found that thermal effi-
Air gap thickness sensitivity study was done to observe the effect of ciency and mass flux are strongly dependent on feed inlet temperature
air gap thickness on the mass and heat transfer in the AGMD. Four conditions as mass flux at inlet feed temperature of 75 °C is about two
different thicknesses were implemented: 0.05 mm, 0.1 mm, 0.2 mm, times higher than that at 50 °C, this causes the thermal efficiency to
and 0.4 mm to quantify this influence on the AGMD performance. The reach 53%. Future work may target other gap parameters to compen-
setup is attempted at similar operational conditions, i.e. Re = 100, and sate for this temperature/polarization loss and driving pressure. Also
feed and permeate temperatures of 75 °C and 25 °C, respectively. inclusion of static turbulence promoters in the form of highly con-
Table 8 below summarized the different quantitative metrics, i.e. TPC, ductive spacer that reduces thermal boundary layer resistance or con-
mass flux, heat flux, surface heat transfer coefficient, and thermal ef- centrated polarization. Additionally, inducing gap vacuum pressure and
ficiency. Generally, it is noticed that increasing air gap thickness will interplay with the operational conditions or modifying in the gap
Table 8
Summary of AGMD quantitative metrics at different air-gap thickness, Re = 100 and T = 75 °C feed and 25 °C permeate.
Configuration Air gap thickness Avg. TPC Avg. mass flux (g/ Total membrane heat flux Avg. surface heat transfer coefficient (w/ Avg. thermal efficiency
(mm) m2·s) (W) m2·K) (%)
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