INTERACTIVE SCHEMATIC

Bookmarks X

This document is best viewed at a

Options

Features
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 UENR0036-01
November 2011

D9T Track-Type Tractor

Hydraulic System
TWG1-UP

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
STANDARD CONFIGURATION
PUMP GP-PISTON IMPLEMENT AND FAN DRIVE PUMP GP 333-7825 1 E-7
PUMP GP-IMPLEMENT PUMP 214-1098 1A F-9
PUMP GP-PISTON FAN PUMP 333-7826 1B D-7
PUMP GP-PS-BSC-V STEERING PUMP 333-7827 2 E-2
MOTOR GP-PLF-125 STEERING MOTOR 214-1094 3 E-5
MOTOR GP-PL-F w/ANTI-CAVITATION VALVE-FAN 214-1099 4 I-2
VALVE AS-CONTROL THERMAL and PRESS RELIEF COOLER BY-PASS 124-8335 5 H-2
VALVE AS. IMPLEMENT PILOT SUPPLY, LOCKOUT and STRG CHARGE 341-9000 6 F-5
ACCUMULATOR GP 200-0750 7 F-5
FILTER GP-O(BSC) 371-0573 8 F-2
VALVE GP - 4 BANK BLADE B-VALVE 336-5707 9 H-3
VALVE GP - CONT LIFT SECTION 336-5714 9A G-7
VALVE GP - CONT TILT SECTION 362-3314 9B G-6
VALVE GP - CONT RIPPER RAISE 336-5712 9C G-5
VALVE GP - CONT RIPPER TIP 336-5713 9D G-4
MANIFOLD GP -DOZER 367-5706 9E I-8
COVER VALVE END COVER 358-5155 9F H-3
MANIFOLD SUCTION GALLERY 208-1558 10 D-8
MANIFOLD RETURN MANIFOLD 238-4428 11 A-6
VALVE GP -QUICK DROP VALVE 217-4327 12 J-8
CYL GP - RAISE/LOWER 165-8633 13 J-7, J-9
CYL GP - SINGLE TILT 109-6778 14 J-6
TANK GP - FILTER OIL / AIR 222-0491 15 B-4
VALVE - BREAKER HYD TANK BREATHER 154-6165
16 C-2
VALVE - BREAKER EU HYD TANK BREATHER 220-0813
ELEMENT AS. TANK IR-0774 17 B-2
VALVE GP -STEERING CHARGE COLD OIL RELIEF 261-7593 18 D-2
VALVE - CHECK FAN CHECK VALVE 4E-1437 19 I-2
CORE AS - OIL CLR HEAT REJECTION 281-7590 20 H-1
ELECTRICAL COMPONENTS
SWITCH AS - PRESS CHARGE/PILOT FILTER BYPASS PRESSURE SWITCH 227-6744 21 F-2
SENSOR GP - PRESS IMPLEMENT PUMP PRESSURE 296-5270 22 F-8
SENSOR GP - TEMP TANK TEMPERATURE SENSOR 145-7028 23 C-2
SENSOR GP - PRESS CHARGE/PILOT PRESSURE 320-3064 24 F-5
SENSOR GP -SHORT STEERING MOTOR SPEED SENSOR 323-2570 25 E-5
RIPPER ATTACHEMENT
MANIFOLD RIPPER CYLINDER SUPPLY AND RETURN MANIFOLD 211-9491 26 J-4
CYL GP - LIFT 132-5123 27 J-4, J-5
CYL GP - TIP 132-5149 28 J-4, J-3
PLATE - ORIFICE ORIFICE 117-8727 29 I-4
PIN PULLER ATTACHMENT
CYL GP - RIPPER PIN PULLER 6E-3113 30 A-15
VALVE GP -PIN PULLER CONTROL 188-6140 31 B-15
REVERSING FAN ATTACHMENT
MOTOR GP -ANTI-CAVITATION VALVE-FAN 214-1100 32 D-13
MANIFOLD GP - CONT FAN REVERSING VALVE 229-1466 33 D-7, D-16
DUAL TILT ATTACHEMENT
VALVE GP - CONT DUAL TILT VALVE 217-4326 34 D-11
CYL GP - TILT (LH) 109-8832 35 E-11
CYL GP - TILT (RH) 109-8833 36 D-11
POSITION SENSING CYLINDER
CYL GP - RAISE/LOWER 225-6727 37 B-12, B-11
WINCH COMPONENTS
* VALVE GP - 4 (BANK) DOZER LIFT,TILT,WINCH B-VALVE 336-5708 38 I-14
* VALVE GP - CONT LIFT SECTION 336-5714 38A F-14
* VALVE GP - CONT TILT SECTION 362-3314 38B F-14
* VALVE GP - CONT AUXILIARY VALVE SECTION 362-3315 38C F-12
* VALVE GP - CONTROL WINCH SECTION 348-9719 38D F-11
* MANIFOLD GP -WINCH B-VALVE INLET MANIFOLD 223-1094 38E F-16
* COVER -VALVE END COVER 208-9683 38F F-10
MANIFOLD GP -MANIFOLD AND CONTROL GP 191-1443 39 I-11
WINCH AR -PACCAR WINCH UNIT 209-2371 40 I-12

* = 4 Bank Valve (Winch), View Not Shown.

TAP LOCATION

TAP LOCATIONS
Pressure, Sampling, Sensor
Schematic
Tap Number Description
Location
AP ACCUMULATOR PRESSURE F-5
HA IMPL-PUMP-DISCHARGE F-8
HB IMPL-PUMP-SIGNAL F-9
HC LEFT STEER LOOP PRESSURE D-4
HD RIGHT STEER LOOP PRESSURE E-4
F CHARGE PUMP PRESS F-5
HFPD FAN PUMP DISCHARGE F-8
HPS PILOT SUPPLY F-6
HPDL HYD PILOT DOZER LOWER I-7, H-15
HPDR HYD PILOT DOZER RAISE G-7, F-15
HPTR HYD PILOT TILT RIGHT G-6, F-13
HPTL HYD PILOT TILT LEFT I-6, H-13
HPRR HYD PILOT RIPPER RAISE G-5
HPRL HYD PILOT RIPPER LOWER I-5
HPRI HYD PILOT RIPPER IN G-4
HPRO HYD PILOT RIPPER OUT I-4
*HPAA HYD PILOT REAR AUX A PORT F-12
*HPAB HYD PILOT REAR AUX B PORT H-12
*HPWRI HYD PILOT WINCH REEL IN F-11
*HPWRO HYD PILOT WINCH REEL OUT H-11
HPAF HYD PILOT REAR AUX F PORT (NOT SHOWN) ----
SOS OIL SAMPLING F-3

* = 4 Bank Valve (Winch), View Not Shown.

FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(13) CYL GP - RAISE/LOWER (13) CYL GP - RAISE/LOWER

(27) CYL GP - (28) CYL GP -
165-8633 165-8633 RIPPER LIFT RIPPER TIP
132-5123 132-5149

B2
A A
WINCH COMPONENTS

TIP OUT

TIP OUT
RAISE

RAISE
RAISE (14) CYL GP - TILT DTPD
TILT RIGHT TILT LEFT 109-6778
(DTPD) DUAL TILT
J X
PILOT DRAIN J

LOWER

LOWER
CONNECTION

TIP IN

TIP IN
TILT

+
LOWER RIPPER RIPPER RIPPER RIPPER
B B LIFT LEFT LIFT RIGHT TIP LEFT TIP RIGHT

-
(12) VALVE GP -QUICK DROP VALVE (26) MANIFOLD - RIPPER CYLINDER SUPPLY
AND RETURN MANIFOLD
217-4327 211-9491
M1

HPTL HPRL HPRO (19) VALVE - FAN CHECK VALVE

4E-1437
HPDL
(29) PLATE - ORIFICE ORIFICE
117-8727
(40) WINCH AR -PACCAR WINCH UNIT (9E) MANIFOLD GP -DOZER DR DL TR TL
209-2371 367-5706
I I
DR DL TR TL RR RL RI RO
WRO P T WRI
(39) MANIFOLD GP -MANIFOLD AND CONTROL GP
191-1443 PD
WINCH (HPS) TO REAR AUX PD
CONNECTION (WINCH DRAIN) (PD) REAR ATTACHMENT
(GRID LOC F-6) HPS WD (GRID LOC C-7) P CONNECTION
(4) MOTOR GP - w/ANTI-CAV
(38) VALVE GP - 4 (BANK) DOZER LIFT,TILT,WINCH B-VALVE VALVE-FAN
336-5708 214-1099
C1
LS
HPTL
HPDL HPAB HPWRO
DR DL TR TL

C3
DR DL TR TL A B WRI WRO

PD
(P) REAR C2
H P PD - (GRID LOC. I-3) H
ATTACHMENT P (9) VALVE GP - 4 BANK
CONNECTION BLADE B-VALVE
(GRID LOC. G-8) 336-5707
(20) CORE AS - OIL CLR
(5) VALVE AS - CONTROL THERMAL HEAT REJECTION
(LS) REAR and PRESS RELIEF COOLER BY-PASS 281-7590
ATTACHMENT LS LS
124-8335
CONNECTION
(GRID LOC. G-9) (9F) COVER VALVE
END COVER
358-5155
T

HPS

LIFT TILT RIPPER LIFT RIPPER TIP

G (9A) VALVE GP -
G
(9B) VALVE GP - (9C) VALVE GP - (9D) VALVE GP -
HPDR CONT LIFT SECTION HPTR CONT TILT SECTION CONT RIPPER RAISE
HPRI CONT RIPPER TIP
336-5714 362-3314 HPRR 336-5712 336-5713

(T) REAR T
ATTACHMENT T
CONNECTION (P) REAR
(LS) REAR (T) REAR (HPS) REAR
(GRID LOC. G-8)
ATTACHMENT LS ATTACHMENT P ATTACHMENT T ATTACHMENT HPS HPS AP
CONNECTION CONNECTION CONNECTION CONNECTION
(22) SENSOR GP - (6) VALVE AS - IMPL PILOT SUPPLY,
IMPLEMENT LOCKOUT and STRG CHARGE
(HPS) REAR
HPS PUMP PRESSURE HPS2 HPS AP 341-9000
ATTACHMENT HPS 296-5270
CONNECTION LIFT TILT AUXILIARY VALVE WINCH
(GRID LOC. G-7)
(7) ACCUMULATOR GP
(8) FILTER GP - O (BSC)
HFPD HPS T1
200-0750
ACC 371-0573
F HPDR HPTR HPAA (38F) COVER -VALVE
END COVER
HB WINCH F
(HPS) CONNECTION
HA
(38E) MANIFOLD GP -
WINCH B-VALVE INLET MANIFOLD 208-9683 FPS
223-1094
HPWRI (24) SENSOR GP - PRESS
(38A) VALVE GP - CONT LIFT SECTION
336-5714
(38B) VALVE GP - CONT TILT SECTION
362-3314
(38C) VALVE GP - CONT AUXILIARY VALVE SECTION
362-3315
(38D) VALVE GP - CONTROL WINCH SECTION
348-9719
(1A) PUMP GP -
IMPLEMENT
T F F1 CHARGE/PILOT PRESSURE
320-3064
(DTHPS) DUAL TILT
PILOT SUPPLY sos
214-1098 HB HA FPD CONNECTION (21) SWITCH AS - PRESS CHARGE/PILOT FILTER
BYPASS PRESSURE SWITCH
DTHPS 227-6744
F

4 BANK VALVE (WINCH)

(1) PUMP GP - PISTON IMPLEMENT AND FAN DRIVE

HPCO MARG
333-7825
HD
(3) MOTOR GP - STEERING MOTOR
HPCO 214-1094

E MA PS FA FE E
A
C1
C1
(2) PUMP GP- STEERING PUMP
T2 333-7827
(35) CYL GP - DUAL TILT
109-8832 (25) SENSOR GP -SHORT STEERING
MOTOR SPEED SENSOR
323-2570

A
(32) MOTOR GP -
(34) VALVE GP - CONT DUAL TILT VALVE
DRIVESHAFT
ANTI-CAVITATION VALVE
214-1100 217-4326 TO PTO PUMP

32 T S FS FCD
T1
HIS
DTHPS
C3 DTHPS (DTHPS) DUAL TILT PILOT SUPPLY CONNECTION
S HFS
C3
D CS
B
D
DTPD (DTPD) DUAL TILT PILOT DRAIN CONNECTION
DTPD (1B) PUMP GP - PISTON FAN PUMP MB R X1 X2 MH S
(10) MANIFOLD SUCTION GALLERY
C2 333-7826 (18) VALVE GP - STEERING CHARGE
C2 208-1558 COLD OIL RELIEF
261-7593

HC X1 X2
(33) MANIFOLD GP - CONT
FAN REVERSING VALVE TR TL
229-1466
TR TL
(36) CYL GP - DUAL TILT
B 109-8833

REVERSING FAN ATTACHMENT DUAL TILT OPTION

C C

(16) VALVE - BREAKER HYD TANK BREATHER

154-6165
(16) VALVE - BREAKER EU HYD TANK BREATHER
220-0813
(23) SENSOR GP - TANK TEMP SENSOR
145-7028

LINE PATTERNS
PTO (P) P T PTO (T)
(15) TANK GP - FILTER OIL / AIR Pressure Line
(37) CYL GP - LIFT 222-0491
w/POSITION SENSING Pilot / Load Sensing Pressure
225-6727
Drain / Return Lines
(31) VALVE GP -PIN PULLER CONTROL
B 188-6140 (17) ELEMENT AS. TANK
Component Group B
IR-0774
Attachment

A A Air Line

CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

52 Components (By number)

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

(30) CYL GP - RIPPER PIN PULLER IMPLEMENT PUMP OUTPUT
6E-3113 B B PILOT PUMP OUTPUT
FAN PUMP OUTPUT / RIPPER PIN PULLER
TO REAR AUX (WINCH DRAIN) (GRID LOC I-11) WD LOAD SENSING
(11) MANIFOLD RETURN MANIFOLD
238-4428 LIFT CYLINDERS
SUPPLY LINE
DRAIN / RETURN LINE
STEERING AND CHARGE PUMP OUTPUT

STANDAR ARRANGEMENT
A PRESSURE SUPPLIED BY TRANSMISSION
RIPPER CYLINDERS / WINCH UNIT (IF EQUIPPED)
SINGLE AND DUAL TILT CYLINDERS
A

D9T TRACK-TYPE TRACTOR HYDRAULIC SYSTEM SCHEMATIC

MEDIA NUMBER: UENR0036-01
SCHEMATIC PART NUMBER: 331-4755, CHANGE: 01

RIPPER PIN PULLER POSITION SENSING LIFT CYLINDER Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RIGHT SIDE FRONT VIEW
VIEW ALL CALLOUTS

16

34

17

15
22 32
1 33
2
14
RIGHT SIDE REAR VIEW
VIEW ALL CALLOUTS

27

28

31
29
LEFT SIDE FRONT VIEW
VIEW ALL CALLOUTS

10

37

35
21

11
25

36
LEFT SIDE REAR VIEW
VIEW ALL CALLOUTS

12
13 6 7
24

23

26

30
19
18
LEFT SIDE BOTTOM VIEW
VIEW ALL CALLOUTS

4
WINCH UNIT VIEW
VIEW ALL CALLOUTS

40
IMPLEMENT AND FAN DRIVE PUMP VIEW
VIEW ALL CALLOUTS

HA

HB HFPD
STEERING PUMP AND MOTOR VIEW
VIEW ALL CALLOUTS

HC

HD
IMPLEMENT PILOT SUPPLY STEERING CHARGE VIEW
VIEW ALL CALLOUTS

IMPLEMENT PILOT SUPPLY,

LOCKOUT and STEERING CHARGE VALVE

F AP HPS
CHARGE - PILOT FILTER VIEW
VIEW ALL CALLOUTS

BYPASS PRESSURE SWITCH

(LEFTHAND SIDE COMPARTMENT)

SOS