Dr.

Babasaheb Ambedkar Mahavidaylaya

Project Report
ON

“IMPACAT OF FOUNDRY
INDUSTRIES”
For, the partial fulfillment of the certificate course in Environmental studies

FOR THE AWARD OF

BACHELOR OF COMPUTER APPLICATION BCA-II (SEM-III)

SUBMITTED BY:

Mr. Mahesh B. Patil

Mr. Suhas S. Kale
Mr.Sai R. Patil
Mr.Rahul P.Ambole
Mr. Indrajeet B. Jadav
SUBMITTED TO:
DR. BABASAHEB AMBEDKAR MAHAVIDYALAYA,
PETH-VADGOAN
THROUGH THE DIRECTOR,
SHIVAJI UNIVERSITY,
Kolhapur. (2017-2018)

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 Dr.Babasaheb Ambedkar Mahavidaylaya

CERTIFICATE

We are recommending the project report entitled “Impact Of Foundry Industries”

through MS Access prepared by: Mr.Mahesh B.Patil,Mr.Suhas S.Kale,Mr Sai R. Patil,Mr
Rahul P.Ambole,Mr Indrajeet B. Jadav Munder the guidance of Prof. Miss.P.A.Rajmane.as
per practical fulfillment of university requirement for the award of Bachelor of Computer
Application (BCA-II, Sem-IV) degree of Shivaji University, Kolhapur.

Thanking you.

Name Roll No. Sign.

Mr.Mahesh B.Patil

Mr. Suhas S.Kale

Mr. Sai R.Patil

Mr.Rahul P. Ambole
Mr.Indrajeet B.Jadav

Place: Peth-vadgoan
Date:

(Project Guide) (External Examiner) (Principal)

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 Dr.Babasaheb Ambedkar Mahavidaylaya

Acknowledgement
Our sincere and grateful thanks to all the members of BABASAHEB

MAHAVIDYALAYA, PETH VADGAON. Respected Director, Head of Department, Project

Guide and Co-Coordinator. It is their encouragement, guiding and Co-Coordinating for our
project without which it wouldn’t have been possible.

We would like to thank our Project Guide PROF. Miss.P. Rajmane.. WHO provided
us useful guidance, BCA, our hearty thanks for helping us in various stages of the development
of our project.
Finally, we extend our warm gratitude to all those who were directly or indirectly
involved in the success completion of our project.

PLACE: PEHT VADGAON

DATE:

Name Roll No.

Mr. Mahesh B.Patil.

Mr. Suhas S.Kale.

Mr. Sai R.Patil.

Mr.Rahul P.Ambole.

Mr.IndrajeetB.Jadav

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 Dr.Babasaheb Ambedkar Mahavidaylaya

DECLARATION

I, the undersigned hereby declare that the project report entitled “Impact Of Foundry
Industries” is a genuine and beneficed work prepared by me under the guidance of Prof.
Rajmane . is my oriiginal wohrk. The empirical findings and conclusions in this report are based
on the information collected by me during the project work. The matter presented in this project
is not copied from any source. I understand that any such copying is liable to be punished, in any
way the University authorities deem to be fit.
This work is humbly submitted to Shivaji University, Kolhapur for the award of the
Degree of Bachelor of Computer Application (B.C.A.)

Place : Peth Vadgaon.

Date :

Name Roll No. Sign.

Mr.Mahesh B.Patil.

Mr.Suhas S.Kale.
Mr. Sai R.Patil
Mr.Rahul P.Ambole.

Mr.Indrajeet B.Jadav

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INDEX

Sr. No. Name of Topic Page No Remark

1 Introduction 7
2 Materials and Methodology 8-10
2.1 Study of Area
2.2 Need of Project
2.3 Methodology
2.4 Objectives
3 Project Information 11-18
4 Summary Information 19
5 Reference 20-24

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Thanking Letter
At the submission of project proposal under Environmental studies B.C.A. Part II. We are
thankful for Mr. Dr. J. D. Sisal for his co-operation & Guidance. We are thankful to¸ friends &
guides Mrs. Rajmane (ENV studies) have guided us & with their help & Us & with their help &
co-operationally we are able to submit this project report. Therefore we will prefer to be under
their gratitude.

Sr. No. Student Name Exam Seet No. Roll No. Sign
Mr. Mahesh B. Patil

2 Mr. Suhas S.Kale.

3 Mr. Sai R. Patil.
4 Mr. Rahul P.Ambole.
5 Mr.Indrajeet B.Jadav.

Project Guidance Principal

Examiner

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1. Introduction :

On1 may 1960 Maharashtra state establish4ed and in 1 October 1960 the Maharashtra state
established “Board of industrial Development” (BID). Now there are 226 Industrial areas in
Maharashtra. In our study area (Shiroli MIDC) there are many industries which come under C
group.
The total of shiroli MIDC is 258 Hectares It has been seen that in January 2015 total area
developed in shiroli MIDC is 236 Hectares and that in January 2006 total area developed is 258
Hectares. That is all the area is developed in these Fifteen years.
In our study area the shri Ram Foundry is major and big foundry. Which comes under the
Zandar group. Zanvar Group consists of 2 Foundry Units and 8 machine shopes and total
turnover of the group is 40 Corers per anum….
The shiroli MIDC consist of may foundry industries which manufactures various types of
products such as alloy steel casting. Stainless steel products, automobile products, tractor
compressor, railway and textile compressor.
The Shriram Foundry manufactures many products such as different automobile parts,
iron steel casting and which are exported to diffent developed and developing countries.
The economic growth of the shriram foundry, it has been that total income increases as
well as decreases. The profit in 169 is less as compared to profit in 1997 which is greater than
profit in 2005 and 2010. The largest profit is in the 2013 year. This the income growth is like
zigzag motion.

Ranging from acute biological effects (complete sterilization of starches of waterways) to

chronic sublethl effects that may go undented for years. The chromic now level pollutants are
providing to be the most difficult to correct and abate because of their abiwuitos nature and
chemical stability. The major industrial offenders are petroleum, chemicals, paper and pulp and
sugar.

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2. Materials And Methodology :

2.1 Study Area :

Shiroli Industrial area is situated on national highway 4 and is 12 km from

Kolhapur city. This area lies on the Karnataka state boundary and to Goa to. MIDC
began the development of 258.92 hectares of his industrial area in 1970-71. All the
infrastructural facilities are ready and about 742 small and mediaum sized plots22
amenities plots, 62 small plots (shopes, stalls, ets.) and 111 sheds. Of the tool number,
738 plots are already allotted, only one industrial plots and two commercial plots and
one munity plot are available for allotment. This area is well placed and most of the
units are in production.

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2.2 Need Of Project :

i. Smack Industrial Directory : Shiroli MIDC

ii. Shriram Foundry
iii. Shilp Enterprises PVT.LTD.
iv. S.J. Iron
v. Caspro PVT.LTD
vi. Saroj Iron Pvt. Ltd.

Data collected by ….

Visits to ……
1. Smak institute- Shitoli MIDC
2. Shiriram Foundry
3. Shilp Enterpreses PVT. LTD.
4. S.J.Iron
5. Caspro PVT.LTD
6. Saroj Iron PVT.LTD.

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2.3 Methodology:
The collected data is analyzed by using various statistical and quantitative techniques and
whenever necessary maps, photos and diagrams are used and pupated the project report.

2.5 Objectives :

1. The industries provide lot of facilities, jobs which are very useful for middle class as well
as lower class peoples. But it has also some harmful side-effects to these peoples and also
for nature. Thus we discuss these two sides according to the worker, what industry do for
workers, and it’s impact on workers as well as one nature.
2. To raise the quality of EE investment proposals from a technical and commercial
perspective, and thus increase the capacity of both project developers and bank loan
officers/branch managers to help shrink the gap between project identification and
successful delivery of commercial finance.
3. To expand the uses of existing guarantee mechanisms for better risk management by
banks to catalyse additional commercial finance for energy efficiency.
4. To establish a monitoring and evaluation system for the targeted clusters.

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3 Project Information :
Development of Industries in Kolhapur

Brief History : After the formation of Maharashtra state on May 1,1960, the Government
of Maharashtra constituted a “Board of Industrial Development” (BID) on October
1,1960, under the Chairmanship og Shri. S.G.Barve, L.C.S. The various committees
recommendations received in the industries department wee taken up for implementation
and as per the Broker Committees recommendations, development of Ulhās Valley Water
Supply was entrusted to the Board of Industrial Development (BID) The BID framed the
legislation and it was introduced before the state legislation and passed in the from of
Maharashtra Industrial Act which gave birth to MIDC as a separated corporation on
Augurs 1,1962 The BID were the first personal strength of MIDC. The important policy
decision of setting up independent flittered/potable water supply system of adequate
capacity “As essential infrastructure for industrial development was the most intelligent
step takes by MIDC right in the beginning. It stained the population base near the
industrial areas, The strategically wise decision taken simultaneously to provide water
supply to nearby domestic population from the capabilities created by MIDC of their own
water supply system resulted in a phenomenal urban with in the nearby small towns and
villages. The growth of Kalyan complex and Pimpri-Chinhwad are results of this key
policy decision taken by MIDC.

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Filtered potable water supply system of adequate capacity as essential infrastructure for
industrial development was the most intelligent step takes by MIDC right in beginning. It
stabilized the population base near the industrial areas. It stabilized the population base
near the industrial areas. The strategically wise decision takes symalteinesly to provide
water supply to near by domestic population form the capabilities created by MIDC of
there won water supply system resulted in a phenomenal urban growth in the near by
small towns and villages. The growth of Kalyan Compiled and Pimpri-Chinchwad are
results of this key policy decision taken by MIDC.

Now There are 226 functioning industrial areas in MIDC.

Category wise industrial Ares :

1) 5 star industrial areas : These industrial areas as the name suggests, offers very
Quality infrastructure and external infrastructures soil infrastructure and
comprehensive waste management.

2) Major Industrial areas : Industrial areas which are 20 hectares or more area are
classified in to major industrial areas.

3) Mini industrial areas : Smaller areas having total areas up to 20 hectares are classified
in to mini industrial areas.

4) Growth Center : These are declared by the government such as, in order to give
higher priority to the development of these locations. Growth centers are eligible for
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higher incentives. A growth center in say C group in eligible fore incentive generally
available to D group.

I. Water Pollution :

The negative charge in physical & biological & chemical properties of natural water due
to addition of pollutants Causing adverse effects man is known as Water pollution.

1. Conventional :
Conventional classical pollutants are generally associated with the direct input of (mainly
human) waste products. Rapid urbanization and raped population increase have produced
segawa problems because treatment sewage from municipal waste water systems and
septic tanks in unsowed solids, dissolved solids, oil, metals (arsenic, mercury, chromium,
lead, iron, and manganese.)

2. Nonconventional :
The nonconventional pollutants include dissolved and particulate forms of metas, both
toxic and nontoxic, and degradable and persistent organic carbon compounds discharged
into water as an by-product of industry or as a integral part of marketable products. In
addition, coal strip mining released acid wastes that despoil the most toxic and insidious
materials such as halogenated hydrocarbons (DDT, kepone, mired and polychlorinated
biphenyls PCB).

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Ranging from acute biological effects (complete salinization of stretches of waterways ) to

chronic sublethal effects that may go undented for years. The chronic low level pollutions are
providing to be the most difficult to correct and abate of their of their ubiquitous nature and
chemical stability. The major industrial offenders are petroleum, chemicals, paper abd pulp and
sugar.

2. EFFECTS OF WATER POLLUTION :-

The river panchganga at shiroli, the B.O.D. levels ae observed increased at shiroli and
Ichalkarnaji. It is due to fixing of untasted / partially treated domestic sewage into river from
industries in shiroli MIDC and also from Kolhapur and Ichalkaranji cities. The water quality is
also observed contaminated due to microbiological parameter. The problem is felt during the
summer when thee is lane flaw in the river and the problem of pollution goes critical. This results
in severe reacting from the citizens of the Kolhapur and Ichalkaranji cities like agitations. Rasta
rook etc. With the release or the water from dams. River water gets diluted. It is observed that
the raw water of the panchganaga river at down steam of Kolhapur is not fit for dirking. It is
supposed to be further trusted before using it for drinking purpose.

3. CONTROL MEASURES OF WATER POLLUTION :-

In 1947 the government of India passed the water pollution act, recuing that each state set
up water pollution control authorities. Most of these authorities lack funds trained people, and
facilities to implements the act. Yet, whiten the last four years significant stats were taken to
control water pollution problem in major cities. I by requiring the industries it set up pollution
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control measures and treat there there effluent. The standards of effluent control are high, and it
will require at least 5 more. Years.

Air pollution :-

The negative change in physical, biotical and chemical properties of natural air due to
addition of pollutants easing adverse effect on Aquatic life and other living being including man
is called as water pollution.

1. Sources of air pollution :

The major air pollutants, identified in the cities of India are carbon dioxide, carbon
monoxide, particulates hydrocarbons, sulphur dioxide and nitrogen exudes the major souses
of air pollution in the urban and industrial areas are industrial processes (40%)
transportation (25%) fuel production (25%) others (10%) industrial processes include
cement manufacturing Iron foundries, iron and steel mills, pulp and paper mills petroleum
refineries phosphate fertilizer plants, coal cleaning and the smelters of aluminum, copper,
lead and zinc.
Normally the sources of air pollution are man made. A major source of man made
pollution is gases and particle’s related from burning of fossil fuel like coal, petrol, diesel,
kerosene used in the domestic and industrial activities, Industrial processes such as
chemical factories, paper and pulp industries exile mills are responsible for air pollution the
domestic sources of air pollution includes burning of fossil fuel such as coal, wood.
In foundry industries lot of fossil fuel is burnt for various processes such as melting of
iron which causes air pollutants like CO2 and SO2.

2. EFFECTS OF AIR POLLUTIONS :

Effects of air pollution are far reaching and relatively long lasting.
These effects can broadly.
Grouped in to four categories.

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a) Global effects : the global effect includes global climate changed, stratographeical
ozone depletion, global warming, acid rain. The foundry industry take small part in it.
During the process of iron casting/melting lot of CO2 and SO2 is evolved.

3) CONTROL MEASURES OF AIR POLLUTION :-

The control measure for air pollution depend on type and intensity of pollution. Some air
pollution are as follows.
1) Proper use of fossil fuel for different purposes.
2) In case of industries increase in stack (chimney) height increases disposal of pollutants at
higher level.
3) Public awareness and people’s participation is essential for controlling all sorts of man
made air pollution.
4) Use of alternative energy technologies such as solar energy, wind energy etc. Which are
renewable, clean and pollution free sources hold be used.

4) EFFECTS IN HUMAN BEING.

Effects on human being is due to oxide of methane, Corban dioxide, hydrocarbons,

particulate malter which cases affectation of eyes and mucrs membrane, lung cancer pneumonias
and brunt ion and respiratory and resuces oxygen transport. The No combines with hemoglobin
and reduces oxygen transport efficiency of blood Solphor dioxide caoses watery nasal dischrges,
sneezing, coughing, initiation of eyes. Respiratory tract, lung cancer, asthma, allergic infections
etc. Carbon dioxide is not toxic to muman health but carbon monoxide is extremely harmful. It
shows symptoms like headache, dizziness, natrscal, difficulty in breathing. St high
concentrations it reduces oxygen carriog capacity of blold by formatin of earboxt haemoglobin
instead of oxy hemoglobin.

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5) EFFECTS ON PLANTS :-
Effects of air pollution on plants documented. High concentration air pollutant damage
leaves of plants which reduces photosynthesis and causes chlorosis.

6) LAND POLLUTION :-

Land pollution is the degradation of the Earth’s land surface though misuse of the soil by
poor agricultural practices, mineral explanation industrial waste dumping, and indiscriminate
disposal of urban wastes.

1. SOURCE OF LAND POLLUTION :-

Industrial wastes :- Industrial wastes is the major problem for land pollution. Various industrials
like pulp and paper mills, textiles, metal processing industries and so on, dispose there wastes in
soil, Industrial waste consists heavy metal and other toxic substance.
Some of the heavy metals such as, Cd, Cr, Hg, Pb, and Zn occur in industrial effluents.
Metal ferrous mining, metal smelting, metallurgical industries are the source of heavy metals in
the soil. Some toxic chemicals like dioxins pollutes soil and theses are associated with the
manufacture of organic pesticides. Oil spillage occurring from fuel storage, maintenance of
motor vehicles is common phenomenon which pollutes the soil of land.

2. EFFECTS OF LAND POLLUTION :-

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Industrial waste consists of variety of chemicals which are extremely toxic to living
being. If these wastes are dispose in soil they contaminated the soil and are retained on soil
particles. If the acidic of alkaline industrial waste is directly deposited on Soil, the acidity or
alkalinity of the soil increases behind tolerance level of soil flora and fauna. There is several
damage to the agriculture crops and soil textures from such types o wastes. Sometimes heavy
metals form industrial wastes leach into ground water beneath the soil and area also washed with
run-off to nearby water bodies causing water pollution.

3. Control measures of land pollution :-

Recycling of materials is practical to some extenct for mush municipal and some
industrial wastes, and a small but growing proportion of solid waste is being recycled. When
wastes are comingled howerver, recovery bevomes difficult and exoensive, new peocess of of
soring ferrous and non ferrous metals, glass and plastics have been developed and many
communities with recycling programs now rewuire refuse separation. Crucial issues in recycling
are devising better processing methods, inventins new products for the recycled materials, and
finding new markets for them.

Environmental protectin act, 1986 has laid down the guidelines and rules are formulated,
to protect the various environmental segments including soil.

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4. Summary :-

The Indian foundry industry is a leading engineering sector with annual

production of over 7 million tonnes of castings, accounting for about 8 –9% of total
castings production in the world. There are approximately 4,500 foundry units in the
country out of which 90% can be classified as small-scale units, 8% as medium-scale
units, and 2% as large-scale units. The foundry industry is dispersed across various
geographical clusters, of which the Kolhapur cluster is one of the major ones. Kolhapur
was traditionally an agro-based economy. Demand for oil engines and agricultural
implements grew with industrialization in the region. This led to the emergence of the
foundry industry which evolved around the 1960s. Today Kolhapur is a leading
foundry cluster, renowned for manufacturing quality castings.

There are approximately 300 foundry units located in the Kolhapur and Sangli districts of
the region. While units in Sangli are located mainly in the Miraj and Palus industrial areas,
foundries in the Kolhapur district are spread across eight major industrial estates. The cluster
primarily manufactures ferrous (iron) castings covering both SG iron and grey-iron castings. The
total production of the Kolhapur foundry cluster is estimated to be 600,000 tonnes per annum. A
majority of the foundry units in the cluster cater to the automotive sector along with other sectors
such pumps/valves, sugar, textiles, etc. The cluster has experienced growth in turnover,
employment and exports over the past few years. Almost 30% of production is being exported to
several countries and catering to numerous industries.

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5 Reference :

I. S mark industrial directory – Shiroli

II. www.midcindia.org
III. www.zanvargruoup.com
IV. Study book of Environmental science
V. Industrial Geography
VI. Maharashtra pollution control board.
VII. Human Geography
VIII. Economic Geography

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Interview of Workers :

i. Service ondition of the workers ;

The service condition of some of the workers in SRI RAM FOUNDRI is

Given below-
(1)

Workers name : Mr. Ashok Bandgar

Address : A/p:- Shiry Tal : Karvir Dist : Kop.

No.of members in family : 4

Salary : 8000

Duty hours : 8

Age : 52

Height : 5.5 ft

Wight : 60 kg

Blood Group : B+

Blood pressure : 95

P.R. : 120/80

Eye imitation : yes

Other Diseases : Headache, Fatigue and weakness,

Backache, Loss of appetite,

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Hypertension

Facilities : Free medical check up and

medicines.

Workers name : Mr. Ravindra Powar

Address : A/p:- Toap Tal : Hatak. Dist : Kop.

No.of members in family : 5

Salary : 8000

Duty hours : 8

Age : 40

Height : 5.5 ft

Wight : 60 kg

Blood Group : AB+

Blood pressure : 82

P.R. : 120/80

Eye imitation : no

Other Diseases : Headache, Fatigue and weakness,

Dark urine, Loss of appetite.

Facilities : Free medical check up and

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medicines.

4.3 Photography :

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