Compact Performance: Pneumatics Manual CPV CPV Valve Terminal Type CPV... - VI

Compact performance
Pneumatics
Manual CPV
CPV valve terminal

Type CPV...-VI
Manual
165 200
en 0005e
Contents and general instructions
Author . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M. Simons
Editors . . . . . . . . . . . . . . . . . . . . . . . . H.-J. Drung, M.Holder
Original . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . de
Translation . . . . . . . . . . . . . . . . . . . . . . . . . . . Festo AG & Co.
Layout . . . . . . . . . . . . . . . . . . . Festo AG & Co., Dept. KG-GD
Typesetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DUCOM
Edition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . en 0005e
Title . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual-EN
Designation . . . . . . . . . . . . . . . . . . . . . . . . . . P.BE-CPV-EN
Order-no. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 200
E (Festo AG & Co., D-73726 Esslingen,

Federal Republic of Germany, 2000)
Internet: http://www.festo.com
e-mail: service_international@festo.com
The copying, distribution and utilization of this document as

well as the communication of its contents to others without ex-
pressed authorization is prohibited. Offenders will be held li-
able for the payment of damages. All rights reserved, in par-
ticular the right to carry out patent, utility model or ornamental
design registration.
Festo P.BE-CPV-EN en 0005e I

II Festo P.BE-CPV-EN en 0005e

Contents
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
Notes on these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
Important user instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
Index of abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI
1. System summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Description of variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.2 Description of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
2. Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 CPV valve terminal with individual tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.1.1 Fitting onto a wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.2 Fitting onto a hat rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.1.3 Fitting on the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.1.4 Fitting the CPV valve terminal to the SIMATIC ET 200X . . . . . . . . . . . . . . . . . 2-14
2.2 CPV valve terminal with pneumatic multipin . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.2.1 Fitting the pneumatic multipin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.2.2 Fitting the CPV valve terminal to the pneumatic multipin . . . . . . . . . . . . . . . 2-22
2.3 Fitting the valve actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
2.4 Fitting the manual override cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Preparing the compressed air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.2 General connection methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.3 Connecting the CPV valve terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.3.1 Auxiliary pilot air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.2 Connecting the supply and work lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.3.3 Connecting the electric cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Festo P.BE-CPV-EN en 0005e III

4. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.2 Testing the valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.3 Eliminating faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
5. Maintenance and conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Cleaning/replacing the surface silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.2 Fitting/removing CPV valve terminal components . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.1 Dismantling components in valve locations . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.2 Fitting components in valve locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.3 Conversion from non-locking to locking manual override . . . . . . . . . . . . . . . 5-17
5.4 Converting the end plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.5 Conversion to internal or external auxiliary pilot air . . . . . . . . . . . . . . . . . . . 5-20
5.6 Conversion to individual tubing/central tubing . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.7 Conversion of the CPV valve terminal to two pressure zones . . . . . . . . . . . . 5-22
5.8 Converting the CPV valve terminal to a version with different
electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
A. Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
A.1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

A.2 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
B. Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B.1 Summary of valve and vacuum generator plates . . . . . . . . . . . . . . . . . . . . . . B-3

B.2 Summary of end plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
C. Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
IV Festo P.BE-CPV-EN en 0005e

Intended use
The CPV valve terminals described in this documentation are

intended exclusively for controlling pneumatic actuators.
They may only be used in conjunction with devices and com-
ponents recommended or permitted by Festo as follows:
– as intended
– in original condition
– without any modifications
– in faultless technical condition
The maximum specified values for pressures, temperatures,

electrical data, torques, etc. must be observed.
Please comply with national and local safety laws and regula-
tions.
Warrning
If used as an explosion-protected operating media, do not
disconnect when under tension!
Target group
This manual is directed exclusively at personnel trained in

control and automation technology, who have experience in
installing, commissioning, programming and diagnosing pro-
grammable logic controllers (PLC) and field bus systems.
Service
If you have any technical problems, please contact your local

Festo Service.
Festo P.BE-CPV-EN en 0005e V

Notes on these instructions
This manual contains specific information on fitting, installing,

commissioning, maintaining and converting the CPV valve
terminal. It describes exclusively the pneumatic components
and refers to the variants of the CPV valve terminallisted in
the following table.
Variants of the CPV valve terminal type CPV..-VI..
with IC connection with MP connection
Information on Information on
electrics/electronics: electrics/electronics:
in this manual see leaflet supplied with
product
with CP connection with AS-i connection
Information on Information on
electrics/electronics: electrics/electronics:
see manual ”CP system, see leaflet supplied with
installation and commis- product
sioning”
with CP direct connection
Information on
electrics/electronics:
see the manual ”CPV
valve terminal with direct
connection” for the
relevant field bus.
Information on further CP modules, as well as basic informa-

tion which must be observed in conjunction with the higher-
order system, can be found in the appropriate manuals for
the relevant module/system.
The following tables contain a summary:
VI Festo P.BE-CPV-EN en 0005e

Manuals on the CP system Periphery
User “CP system, installation and commissioning”

manual Type P.BE-CPSYS-...
Contents General, basic information on the method of operation, fitting, installa-

tion and commissioning of CP systems.
User “CP field bus node, “CPV valve terminal, “CP modules, elec-
manual programming and di- pneumatics” or “CPA tronics”
agnosis” valve terminal, pneu- Type P.BE-CPEA-...
Type P.BE-CP-FB... matics”
or P.BE-VIFB...-10... Type P.BE-CPV-...
or P.BE-CPA-...
Contents Special information on Information on fitting, Information on fitting,

commissioning, pro- installing and commis- installing and commis-
gramming and diag- sioning CPA or CPV sioning CP I/O mod-
nosing related to the valve terminals ules
b b b b
node used.
Fig. 0/1: Manuals on the CP system
Festo P.BE-CPV-EN en 0005e VII

Manuals on the SPC200 Smart Positioning Controller Periphery

Manuals SPC200 Smart Posi- Manual on:
tioning Controller, user WinPISA manual
manual Type - Proportional directional
Type P.BE-SPC200-... P.SW-WIN-PISA-... control valves
- Service unit
Contents Information, commis- Method of operation of - Positional transducer
sioning and diagnosis the WinPISA software - cylinder or linear drives
on the SPC200; stan- package
dard components and
modules
User manual CPA valve terminal, CP modules,

pneumatics electronics
Type P.BE-CPV-... Type P.BE-CPEA-...
Contents Information on the CPV Information on the CP

valve terminals I/O modules
Fig. 0/2: Manual for the SPC200
VIII Festo P.BE-CPV-EN en 0005e

Important user instructions
Danger categories
This manual contains instructions on the dangers which may
occur if the product is not used correctly. These instructions
are marked with a heading (Warning, Caution, etc.), printed
on a shaded background and accompanied by a pictogram.
A distinction is made between the following danger cat-

egories:
Warning
... This means that there is a danger of serious injury to
human beings and damage to property if these instruc-
tions are not observed.
Caution
... This means that there is a danger of human injury and
damage to property if these instructions are not observed.
Please note
... This means that there is a danger of damage to property
if these instructions are not observed.
In addition, the following pictogram marks passages in the

text which describe activities involving electrostatically sensi-
tive components:
Electrostatically sensitive components: Incorrect handling

may result in damage to the components.
Festo P.BE-CPV-EN en 0005e IX

Marking special information

The following pictograms mark passages in the text contain-
ing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or useful accessories for the Festo
product.
Text markings
S The bullet denotes activities which can be carried out in

any sequence.
1. Figures denote activities which must be carried out in the

order specified.
– Hyphens denote general activities.
X Festo P.BE-CPV-EN en 0005e

Index of abbreviations
The following product-specific terms and abbreviations are

used in these operating instructions.
Term Meaning
5/3G valve actuator Actuator with two delockable non-return valves. With this actuator
and in conjunction with valve plate Ident. code G, the valve func-
tion “5/3-way blocked in mid-position” can be implemented on
the CPV 10/14 valve terminals.
AS-i AS-interface
AS-i connection CPV valve terminal variant with serial connections which enable
the CPV valve terminal to be connected to the AS-i bus.
Blanking plate Plate without valve function for occupying empty positions
Components Common term for sub-bases, end plates, relay plates, blanking
plates, separator plates, valve plates, vacuum generator plates
and pneumatic multipin.
Connecting the tubing Connecting the supply tubing (hoses) to the CPV valve terminal
CP Compact Performance
CP cable Special cable for connecting the various CP modules
CP connection CPV valve terminal variant with plug and socket which enables the
CPV valve terminal to be connected to a field bus node and further
CP modules.
CP modules Common term for the various modules which can be incorporated
in a CP system
CP system Complete system consisting of CP field bus node and CP modules
Size designation of the CPV valve terminals:

CPV10; - with micro valve plates (CPV10),
CPV14; - with mini valve plates (CPV14),
CPV18 - with midi valve plates (CPV18),
CPV valve terminal CPV valve terminal (type 10) for field bus systems or with IC, MP,
DI or AS-i connection
Festo P.BE-CPV-EN en 0005e XI

Term Meaning
DI connection CPV valve terminal variant with plug and socket which can be con-
nected directly to the field bus and, depending on the type, with
further CP modules.
Electric sub-base Sub-base with multipin, AS-i, DI or CP connection
End plate Blanking plate at the left and right-hand ends of the CPV valve
terminal with channels or connections for supplying the valves
with compressed air and for conducting the exhaust air.
IC connection (individual con- CPV valve terminal variant on which each valve solenoid coil is
nection) connected individually by means of a special CP cable.
I/O Input/output modules
Manual override Manual override
MP connection (multipin con- CPV valve terminal variant with sub-D plug by means of which all
nection) the valve solenoid coils are connected centrally.
Pneumatic multipin Plate for central tubing on the valve terminal (connections for
supply air, exhaust air and work air)
Relay plate Plate with relay coils for controlling two electrically isolated out-
puts
Separator plate Plate for dividing the valve terminal into two pressure zones
Vacuum generator plate Plate with generator for creating vacuum (with or without reject
pulse)
Valve manifold Basic unit with valve plates, vacuum generator plates, separator
plates, blanking plates, relay plates and end plates
Valve plate Plate with single or double-solenoid valves
XII Festo P.BE-CPV-EN en 0005e

System summary
Chapter 1
Festo P.BE-CPV-EN en 0005e 1-1

1. System summary
Contents
1. System summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Description of variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.2 Description of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-2 Festo P.BE-CPV-EN en 0005e

1. System summary
1.1 Description of variants
Festo assists you with your automation task at the machine

level with valve terminals. The modular structure of the CP
system enables you to optimally incorporate the CP valve
terminals and I/O modules in your machine or system.
Due to its compact form, the CP valve terminal can be

mounted near to the actuators to be controlled. This means
that short compressed air tubing can be used. System loss is
thereby minimized and the time required for pressurizing and
exhausting the tubing is reduced. This is made possible by
the use of very compact valves with a high flow rate which
help to reduce costs.

1. System summary
CPV valve terminal The CPV valve terminals are available with the following
variants electrical connections:
IC connection MP connection
CP direct connection
CP connection AS-i connection
Fig. 1/1: Variants of the CPV valve terminal
CPV valve terminal with The CPV valve terminal with IC connection is available with
IC connection 2 to 8 valve plates (also in uneven graduation). Electrical
connection is made individually on each valve solenoid coil.
CPV valve terminal with This CPV valve terminal is available with 4, 6 or 8 valve loca-
MP connection tions. Electrical connection of the valve solenoid coils is
made centrally via the multipin connection.
CPV valve terminal with The CPV valve terminal with CP connection is available with
CP connection 4, 6 or 8 valve locations. Connection to the higher-order field
bus node is made via specially manufactured CP cables.

1. System summary
CPV valve terminal with The CPV valve terminals with direct connection are available
DI connection for the following field bus systems in sizes CPV10/14/18:
– CANopen
– DeviceNet
– Honeywell SDS
– Interbus local bus (only in sizes CPV10/14)
– Profibus DP, Festo field bus, ABB CS 31, Klöckner-Moeller

SUCOnet K
These valve terminals can be connected directly to the ap-

propriate field bus. These CPV valve terminals are available
with 4 or 8 valve plates, depending on the field bus system.
CPV valve terminal with This CPV valve terminal is connected to the AS-i bus by
AS-i connection means of a special AS-i cable. Depending on the variant, it is
available with 2, 4,or 8 valve locations and with one of four
different types of electrical connections:
– with additional supply connection for implementing an

emergency stop function
– with additional supply connection and 4 or 8 inputs (not

CPV18)
– without additional connection
– without additional supply connection with 4 or 8 inputs

(not CPV18)

1. System summary
The CPV valve terminals with AS-i connection can be fitted

with the following maximum number of valve plates:
Valve plate with... ASI-2 (...-Z) ASI-4 (...-Z) ...ASI-8E8A-Z

...ASI-4E4A (...-Z)
...two 2/2-way valves (single-solenoid) 1 2 4
...two 3/2-way valves (single-solenoid) 1 2 4
...5/2-way valve (single-solenoid) 2 4 8
...5/2-way valve (double-solenoid) 1 2 4
...5/3-way valve 1 2 -
The CPV valve terminals with AS-i connection and 4 or 8 in-

puts have a grid dimension of 4 or 8 plates. These CPV valve
terminals also have blanking plates, depending on the
number of valve plates.
1.2 Description of components
Sizes of the CPV valve terminals

The CPV valve terminals are available in the following sizes:
CPV10; 10 mm Micro valves
CPV14; 14 mm Mini valves
CPV18 18 mm Midi valves

1. System summary
Identification code
With the identification code (I.C.), you can ascertain the fit-
tings on your CPV valve terminal. The code is printed on the
front between manual override connections 12 and 14.
I.C. Pneumatic components
Valve plates
M 5/2-way valve, single-solenoid
J 5/2-way valve, double-solenoid
N Two 3/2-way valves, basic position open
C- Two 3/2-way valves, single-solenoid, basic position closed
H Two 3/2-way valves, basic position control side 14 open, 110 closed
G CPV10/14: Two 3/2-way valves, basic position closed + 5/3G valve actuator
CPV18: 5/3-way valve, mid-position blocked
D Two 2/2-way valves, single-solenoid, basic position closed
I Two 2/2-way valves, basic position control side 14 open, 112 closed
F 5/2-way valve, single-solenoid, fast switching
Vacuum generator plates
A without reject pulse
I with 2/2-way valve for reject pulse
Separator plates
S Exhaust channel (3/5) and compressed air channels (1,11) blocked
T Compressed air channels (1, 11) blocked
Blanking plate
L Plate without valve function for reserving a valve location
Relay plate
R Plate with two electrically isolated relays

1. System summary
I.C. Pneumatic components

Valve actuators
P One-way flow control valve for restricting the supply air
Q One-way flow control valve for restricting the exhaust air
V Flow control valve for setting the reject pulse
Further information on the valve and vacuum generator

plates can be found in Appendix B.
5/3G valve actuator (only CPV10/14)

The 5/3G valve actuator contains the function of two delock-
able non-return valves. In conjunction with the valve plate
with Ident code G (two 2/3-way valves in basic position
blocked), a function “Rest position closed” is achieved.
Further information on the 5/3G valve actuator can be found

under “Fitting the valve actuators” in chapter 2 and under
“General instructions” in chapter 4.

1. System summary
Flow control or one-way flow control valve actuator

With the aid of the following valve actuators, you can adapt
the CPV valve terminal to the requirements of your machine/
system.
For restricting the supply or exhaust air of the valve plates

use valve actuators:
– CPV-..-BS-2xGRZZ-... for restricting the supply air
– CPV-..-BS-2xGRAZ-... for restricting the exhaust air
For restricting the reject pulse of the vacuum generator plate

with Ident code E, use valve actuator:
– CPV-..-BS-GRZ-V-...
The valve actuators are fastened directly onto the valve

plates. The above mentioned valve actuators cannot be com-
bined.
Further information on the valve actuators can be found

under “Fitting the valve actuators” in chapter 2 and under
“General instructions” in chapter 4.

CPV valve terminals can be fitted with vacuum generator
plates for creating vacuum. Work items with smooth and
rough surfaces can then be held.
Two types of vacuum generators are available:
– plate with switchable vacuum generator
– plate with switchable vacuum generator and additional

2/2-way valve for generating the reject pulse
Further information on the vacuum generator plates can be

found under “Vacuum generator plates” in chapter 3.

1. System summary
Separator plate
With the aid of the separator plates, you can divide the CPV
valve terminals into 2 to 4 pressure zones. Two types of sep-
arator plates are available:
– separator plate with blocked compressed air channels

(1 and 11)
– Only CPV10/14: separator plate with blocked exhaust

channel (3/5) and blocked compressed air channels
(1 and 11)
Relay plate
CPV valve terminals with a holding current reduction can be
fitted with relay plates. This is the case with CPV valve ter-
minals with the following connections:
– CP connection
– CPV direct connection
– AS-i connection
– IC connection (only in combination with an adapter plug

for current reduction)
– In preparation: MP connection with holding current reduc-

tion
Each relay plate has two relays for controlling two electrically
isolated outputs.
Adapter plug for holding current reduction

This plug for the CPV valve terminals with IC connection
serves for current reduction. The current is reduced by 50%
after approx. 20 ms (holding current).

1. System summary
Pneumatic multipin
The pneumatic multipin serves for common connections for
supply and work tubing. The CPV valve terminal is screwed to
the pneumatic multipin and sealed together with it. The pneu-
matic multipin permits speedy separation of the CPV valve
terminal from the supply and work tubing. Two types of pneu-
matic multipin are available:
– without assembly step: This variant for fitting on a floor or

through a wall opening fits flush with the end plates. The
fastening holes are in the connecting side of the pneu-
matic multipin.
– with assembly step: With this variant for fitting on a floor

or on a wall the fastening holes are in the assembly step.
Pneumatic multipin (without step) Pneumatic multipin (with step)
1 1
1 Mounting holes
Fig. 1/2: Variants of the pneumatic multipin

1. System summary
The CPV valve terminalcan consist of the following compo-

nents, depending on what is ordered:
Summary of components
4
6
5
1 Electric sub-base (only CPV valve ter- 4 Blanking plate or separator plate (with
minals with MP, AS-i, DI- or CP connec- blocked compressed air channels
tion) 1 and 11 and exhaust channel (3/5) or
only blocked compressed air channels
2 Right-hand end plate (designs see Ap- 1 and 11)
pendix B “Summary of end plates”)
3 Relay plate (only CPV10/14 valve ter- 5 Valve plates fitted with single-solenoid,
minals with CP connection) double-solenoid or vacuum valves
6 Left-hand end plate (designs see Ap-

pendix B “Summary of end plates”)
Fig. 1/3: Components of the CPV valve terminal

1. System summary
Supplementary components of the CPV valve ter-

minal
The following components can be added to the CPV valve
terminal if desired:
5 1
4 2
1 manual override cover and support for 4 support for hat rail fitting for
identification labels, not in conjunction CPV10/14 or CPV18
with relay plate
5 support for wall fitting for CPV10/14 or
2 pneumatic multipin CPV18
3 valve actuators (5/3G valve (only 6 support for wall fitting for CPV10/14
CPV10/14), flow control valve or one-
way flow control valve) 7 adapter plug with current reduction for
CPV valve terminals with IC connection
Fig. 1/4: Supplements to the CPV valve terminal

1. System summary
Connecting, display and operating elements

The following pneumatic connecting, display and operating
elements can be found on the CPV valve terminal:
1 2 3 4
5
6
7 6 7
1 Identification labels for valve location 6 Supply connections (1, 11, 12/14), ex-
haust connections (3/5, 82/84):
2 Manual override cover and support for with individual tubing on the left
identification labels and/or right-hand end plate
with central tubing on the pneumatic
3 Manual override (per pilot solenoid, multipin
locking or non-locking)
7 Work connections (2, 4), per valve
4 Removing the manual override cover
8 Pneumatic multipin
5 Clip of the non-locking manual over-
ride
Fig. 1/5: Pneumatic connecting, display and operating elements on the CPV valve ter-
minal
Instructions on the electrical connecting and display elements

of the CPV valve terminals with direct connection can be
found in the relevant electronics manual.

1. System summary
The following electrical connecting and display elements can

be found on the CPV valve terminal with IC connection:
6 1
5
4 2
1 Identification label (per cable socket) 5 Terminal lugs on pilot solenoid coil 12
2 Adapter plug with current reduction 6 Yellow LED, Signal status displays of
pilot solenoids (per cable socket)
3 Earth connection
7 Ready-to-use cable with socket for
4 Terminal lugs on pilot solenoid coil 14 individual connection (per pilot sole-
noid), can be turned 180°.
Fig. 1/6: Electrical connecting and display elements on the CPV valve terminal
with IC connection

1. System summary

be found on the CPV valve terminal with MP connection:
3
4
1 SUB-D multipin plug (9-pin for ter- 3 Yellow LED, Signal status displays of
minals with 4 valves, 25-pin for ter- the pilot solenoids
minals with 6 or 8 valves)
4 Earth connection
2 Identification label
Fig. 1/7: Electrical connecting and display elements on the CPV valve terminal
with MP connection

1. System summary

be found on the CPV valve terminal with CP connection:
1
2
3
8
5
7
1 Incoming CP cable 5 Yellow LED, Signal status displays of

the pilot solenoids
2 Continuing CP cable
6 Relay connections with connecting
3 Identification label cable
4 Yellow LED, Signal status displays of 7 Earth connection

the relays
8 Green LED, Status display of the
CP connection
Fig. 1/8: Electrical connecting and display elements on the CPV valve terminal with
CP connection

1. System summary

be found on the CPV valve terminal with AS-i connection:
1
9
2
8 3
4
7 5
1 AS-i cable cap, (only CPV..-GE-ASI-.-Z) 5 Yellow LED, Status displays of the pilot
solenoids
2 Cable socket of additional supply with
black supply cable, 6 Earth connection
(only CPV..-GE-ASI-.-Z)
7 BUS-LED 1 (green),
3 Sensor cable with plug BUS-LED 2 (red),
(only CPV..-GE-ASI-...E..A-...) (only CPV..-GE-ASI-..E..A-...)
4 Identification label 8 Green LED status displays of the

inputs, (only CPV..-GE-ASI-..E..A-...)
9 AS-i bus socket with yellow bus cable

Fig. 1/9: Electrical connecting and display elements on the CPV valve terminal with AS-i
connection

Fitting
Chapter 2

2. Fitting
Contents
2. Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 CPV valve terminal with individual tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.1.1 Fitting onto a wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.2 Fitting onto a hat rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.1.3 Fitting on the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.1.4 Fitting the CPV valve terminal to the SIMATIC ET 200X . . . . . . . . . . . . . . . . . 2-14
2.2 CPV valve terminal with pneumatic multipin . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.2.1 Fitting the pneumatic multipin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.2.2 Fitting the CPV valve terminal to the pneumatic multipin . . . . . . . . . . . . . . . 2-22
2.3 Fitting the valve actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
2.4 Fitting the manual override cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

2. Fitting
Warning
Switch off the following before undertaking installation
and/or maintenance work:
S the compressed air supply
S the power supply for the valve solenoid coils
You can thereby avoid:
– sudden uncontrolled movements of loose tubing
– unexpected movements of the connected actuators
– non-defined switching states of the electronic compo-

nents.
2.1 CPV valve terminal with individual tubing
Fitting variants
The CPV valve terminal with individual tubing can be fitted
into a system or machine in one of the following methods:
– fitting onto a wall
– fitting onto a hat rail
– fitting on the floor
Please note
If vibrations occur which exceed the following values:
– 0.15 mm path at 10-58 Hz
– 2 g acceleration at 58-150 Hz
use the wall or floor fittings for the CPV14 or CPV18 valve
terminals.

2. Fitting
2.1.1 Fitting onto a wall
In order to fit the CPV valve terminal onto a wall, you will re-
quire the appropriate mounting kit depending on the type of
fitting. This is summarized in the table below.
For rear fitting of CPV10/14 valve terminals with direct con-

nection for Interbus-Loop (type CPV..-GE-IBL-..) or AS-i con-
nection with inputs/outputs (type CPV..-GE-ASI..E/..A), there
is a special fitting kit which is not listed here.
Type of fitting
on the rear on the front (only CPV10/14 with

IC connection)
Fitting kits (consisting of 2 profiles and 4 self-boring screws):
CPV10/14-VI-BG-RWL (narrow profile) CPV10-VI-BG-ET200X

CPV10/14-VI-BG-RWL-B (broad profile, long
hole)
CPV18-VI-BG-RW (broad profile, long hole) CPV14-VI-BG-ET200X
Fig. 2/1: Possibilities for fitting onto a wall

2. Fitting
Proceed as follows:
S Make sure that the fastening surface can support the

CPV valve terminal.
S Fit the fastening profiles to the left and right-hand end

plates (se fig. 2/2). Use here the self-boring screws pro-
vided (see table). When fitting the CPV10/14 valve ter-
minals from the rear, make sure that the fixing bolts of the
fastening profiles grip into the groove in the end plates.
Valve terminal Type of fitting from the rear Type of fitting from the front
self-boring screw tightening torque self-boring screw tightening torque
CPV10/14 M4 x 10 1.5 Nm M3 x 18 1.5 Nm ± 0.2 Nm
CPV18 M5 x 10 4 Nm – –

2. Fitting
Type of fitting from the rear Type of fitting from the front
1 1 1
2 2
2
3
2
4 2
1 1
1 M4 (CPV10/14) or M5 screw (CPV18) 1 5.5 mm bore for wall fastening

for fastening onto a wall
2 Additional self-boring screw with the 2 Self-boring screws for fastening the
CPV14/18 valve terminals profiles to the CPV valve terminal
3 Self-boring screws for fastening the

profiles to the CPV valve terminal
4 Fixing bolts (only CPV10/14)
Fig. 2/2: Fitting the CPV valve terminal onto a wall
S Make sure that there is sufficient space to connect the

supply cables and tubing. For front fitting, you will require
a suitable spacer or cut-out section of the wall for the
electrical connections (see fig. 2/3).

2. Fitting
Please note
The bore dimensions for fastening the CPV valve terminal
from the rear (fig. 2/3) do not apply to the CPV10/14 valve
terminals with direct connection for Interbus-Loop (type
CPV..-GE-IL-..) or AS-i connection with inputs/outputs (type
CPV..-GE-ASI..E/..A)
Type of fitting from the rear
3 4 3
1
2
5
CPV10/14 CPV10/14 CPV18
narrow fastening profile broad fastening profile broad fastening profile
1 92 mm1 80 mm1 120 mm

2 69 mm1 69 mm1
3 9 mm (13 mm)2) 14 mm (18 mm)2) 15 mm
4 10 mm x number of plates 10 mm x number of plates 18 mm x number of plates
(14 mm x number of plates)2) (14 mm x number of plates)2)
5 18 mm + 4 (26 mm + 4)2) 28 mm + 4 (36 mm + 4)2) 30 mm +4
1) With CPV10/14 valve terminals the following applies:

– dimensions 1 for CPV valve terminal with MP, CP or AS-i connection (without inputs/outputs)
– Dimensions 2 for CPV10/14 valve terminals with IC connection)
2) Values in brackets for CPV14
Fig. 2/3: Dimensions of the fastening holes

2. Fitting
Type of fitting from the front
2 3 2
1 5
4
6
7
CPV10 CPV14
1 109.5 mm 109.5 mm
2 26 mm 10 mm
3 10 mm x number of plates 14 mm x number of plates
4 52 mm +3 20 mm +3
5 120 mm1 120 mm1
6 Cut-out section of wall if spacers are not used.

Spacer
7
1) depends on the design of the electrical connecting sockets
Fig. 2/4: Dimensions of the cut-out section of the wall

2. Fitting
Drill 4 fastening holes with 5.5 mm diameter or threaded

holes for M5 screws in the fastening surface.
Valve terminal Type of fitting from the rear Type of fitting from the front
Diameter of Threaded holes Diameter of Threaded holes
fastening holes for: fastening holes for:
CPV10/14 4.5 mm M4 screw 5.5 mm M5 screw
CPV18 5.5 mm M5 screw – –
S Then fasten the CPV valve terminal with four M4 or M5

screws of sufficient length to the wall.
2.1.2 Fitting onto a hat rail
For fitting the CPV valve terminal onto a hat rail, you will re-
quire the following fitting kits:
– CPV10/14 valve terminal:
Fitting kit CPV10/14-VI-BG-NRH-35-
– CPV18 valve terminal:
Fitting kit CPV18-VI-BG-NRH-35
Both fitting kits consist of 2 brackets, 2 or 4 self-boring
M4x10 screws (CPV10/14) or M5x10 (CPV18) and 2 M4x10
screws with clamping elements and springs.

2. Fitting
Proceed as follows:
S Make sure that the fastening surface can support the

CPV valve terminal.
S Fit the following hat rail:
Hat rail for CPV10/14 valve Hat rail for CPV18 valve
terminal terminal
Support rail DIN 50022 - 35x7.5 Support rail DIN 50022 - 35x7.5
(width 35 mm, height 7.5 mm) (width 35 mm, height 15 mm)
S Make sure that there is sufficient space for connecting the

supply cables and tubing and note that extra space is
required for fitting CPV valve terminals with surface area
silencers.
S Fasten the hat rail to the fastening surface approx. every

100 mm.
S Screw the two brackets onto the end plates with the
screws provided, as shown in the diagram below. In the
case of CPV10/14 valve terminals, make sure that the
fixing bolts grip into the groove in the CPV valve terminal.
CPV valve self-boring screw tightening torque

terminal
CPV10/14 M4x10 1.5 Nm
CPV18 M5x10 4 Nm

2. Fitting
1 Per end plate one

M4x10 screw
(CPV10), two
M4x10 screws 1
(CPV14) or
M5x10 (CPV18)
2
2 Hat rail
3 Fixing bolts
(only CPV10/14) 3
4 Hat rail clamping 4
unit
Fig. 2/5: Fitting the valve terminal onto a hat rail
S Hang the CPV valve terminal onto the hat rail. Fasten the
CPV valve terminal on both sides with the hat-rail clamp-
ing unit to prevent it from tilting or sliding.

2. Fitting
2.1.3 Fitting on the floor
In order to fit the CPV valve terminal onto the floor (fitting at
the level of work connections 2 and 4), you will require the
following fastening screws:
– 4 M4x45 socket head screws (CPV10)
Proceed as follows:
S Prepare the fastening surface. If necessary, make a suit-

able bracket. The diagram below shows the position of
and the distances between the fastening holes on the
CPV valve terminal.
2 3 2
CPV10 CPV14 CPV18

Valve terminal Valve terminal Valve terminal
1 53 mm 66 mm 87 mm
2 4 mm 5 mm 8.1 mm
3 10 mm x number of 14 mm x number of 18 mm x number of
plates plates plates
Fig. 2/6: Position of the fastening holes

2. Fitting
S Make sure that there is sufficient space for connecting the

supply cables and tubing and note that extra space is
required for fitting CPV valve terminals with surface area
silencers.
S CPV valve terminals with IC connection

Insert the 4 socket head screws provided into the holes in
the left and right-hand end plates (see diagram).
CPV10 CPV14 CPV18
Socket head M4x45 M4x50 M6x65

screws
1 M4 x 45 socket
head screws or
1 1
M4 x 50 or
M6 x 65
2 End plates 2
3 Fastening bracket 2
Fig. 2/7: Position of the fastening holes
S Screw the CPV valve terminal onto the connecting surface

or fastening bracket.

2. Fitting
2.1.4 Fitting the CPV valve terminal to the SIMATIC ET 200X
Instructions on the decentral periphery device ET200X can be

found in the relevant manual from SIEMENS AG.
A CPV valve terminal with:
– IC connection
– 8 valve plates,
– mounted fastening CPV..-VI-BG-ET200X
– and appropriate flat seal
can be fitted onto a Pneumatic Interface module type EM

148-P-DO 16 x P/CPV. for the decentral periphery device
ET200X.
When the valve solenoid coils are fitted, their switching status
can be read on the relevant LED on the pneumatic interface
module.
Fitting
Proceed as follows:
1. The fastening is already fitted to the CPV valve terminal.

Make sure that the flat seal is placed correctly over the
terminal lugs and the centring bolt between the lugs
(see Fig. 2/8).

2. Fitting
2. Mark the positions of the 4 holes for the fastening screws

on the base (see diagram).
Tip: Hold the pneumatic interface module against the
mounting surface and mark the position of the holes. Drill
the four holes for screws of size M5.
1 2
1 Befestigung CPV..-VI-BG-ET200X 3 109.5 mm

2 Terminal lug with centring bolt 4 132 mm
Fig. 2/8: Preparing for fitting on the SIMATIC ET200X
3. Place the valve terminal carefully and without tilting onto

the pneumatic interface module
– centring pins in the appropriate holes
– Do not bend the terminal lugs.
Screw the valve terminal and the pneumatic interface
module tight on the mounting surface with four screws
(see diagram).

2. Fitting
1 M5 screws, at
least 60 mm long
(ISO 1207/
ISO 1580 - DIN 84 1
or DIN 912)
2 Centring pins
Fig. 2/9: Fitting the CPV valve terminal onto the Siemens SIMATIC ET200X
Please note
When removing the CPV valve terminal from the pneumatic
interface module,
S carefully pull the CPV valve terminal upwards without
tilting.
When refitting the CPV valve terminal on the pneumatic
interface module,
S replace the flat seals on the following CPV valve ter-
minals if they have been operated in a dirty environ-
ment.
- Type CPV10-GE-8
- Type CPV14-GE-8

2. Fitting
2.2 CPV valve terminal with pneumatic multipin
Only CPV valve terminals which are fitted with appropriate

end plates may be mounted on the pneumatic multipin.
CPV valve terminals with end plates for individual tubing
need to be converted before they can be fitted onto the pneu-
matic multipin. For this purpose fit the appropriate end plates
(see chapter 5 “ Converting the end plates” and Appendix B
“Summary of the end plates”).
The pneumatic multipin is available in two forms:
– without assembly step: This pneumatic multipin fits flush

with the end plates. The fastening holes for fitting onto a
wall or on the floor are in the connection side of the pneu-
matic multipin.
– with assembly step: This pneumatic multipin projects

over the end plates. The fastening holes are in the step,
thereby facilitating fitting. Two additional holes running
diagonally through this pneumatic multipin also enable
the CPV valve terminal to be fitted from the rear (see
chapter ”Summary of system” fig. 1/2).
CPV valve terminals with surface silencers, which are fitted

onto the pneumatic multipin with assembly step, can only be
fitted onto a wall. Use here the holes running diagonally
through the pneumatic multipin. The mounting holes running
vertically through the pneumatic multipin are covered by the
surface silencer.

2. Fitting
2.2.1 Fitting the pneumatic multipin
Make sure that the fastening surface can support the pneu-
matic multipin and the CPV valve terminal. Make sure that
there is sufficient space for connecting the supply cables and
tubing, and that extra space is available for fitting CPV valve
terminals with surface silencers.
Fitting the pneumatic multipin (connection side)

Proceed as follows in order to fit the pneumatic multipin with
the connection side onto a mounting surface.
S Cut out an opening in the fastening surface (dimensions

see Fig. 2/11 or Fig. 2/12)
S Drill four mounting holes in the fastening surface (diam-

eter see table). Position of and distance between these
holes (see fig. Fig. 2/11 or Fig. 2/12).
S Screw the pneumatic multipin to the fastening surface

with four screws of sufficient length (see table).
Pneumatic multipin Pneumatic multipin

(without step) (with step)
CPV10/14 CPV18 CPV10/14/18
4.5 mm 5.5 mm 6.5 mm
M4 M5 M6
Fig. 2/10: Diameter of the fastening holes and screw size

2. Fitting
CPV10/14 CPV18
1 1
8 4 8
7 7
3 2 2
5 6 5 5 6 5
CPV10 valve terminal CPV14 valve terminal CPV18 valve terminal
1 29.5 mm + 6 39.5 mm + 6 1 59.0 mm + 6

2 60 mm 76.6 mm 2 98 mm
3 55 mm 68.6 mm 3 —
4 R4 R4 4 —
5 11.25 mm 12.75 mm 5 25.5 mm
6 10 mm x number of 14 mm x number of 6 18 mm x number of plates
plates plates
7 31.5 mm 38.3 mm 7 54 mm
8 Diameter 4.3 mm Diameter 4.3 mm 8 Diameter 5.5 mm
Fig. 2/11: Dimensions of wall cut-out for pneumatic multipin (without step)

2. Fitting
CPV10/14 CPV18
1 1
aB aB
7
aA 3 3 aA
2 6 2
aJ aJ
5 4
4
8 9 8 8 9 8
CPV10 valve terminal CPV14 valve terminal CPV18 valve terminal
1 30 mm + 9 40 mm + 9 1 60 mm + 9
2 73 mm 89 mm 2 118 mm
3 R12 R14 3 R22
4 6.3 mm 9.0 mm 4 15 mm
5 — 4.7 mm 5 —
6 — 5.55 mm 6 —
7 — R8 7 —
8 21 mm 26 mm 8 35.5 mm
9 10 mm x number of 14 mm x number of 9 18 mm x number of plates
plates plates
aJ 21.5 mm 29.5 mm aJ 44 mm
aA 18.5 mm 29.5 mm aA 44 mm
aB Diameter 6.5 mm Diameter 6.5 mm aB Diameter 6.5 mm
Fig. 2/12: Dimensions of wall cut-out for pneumatic multipin (with step)

2. Fitting
Fitting the pneumatic multipin (rear side)

Proceed as follows in order to fit the pneumatic multipin (with
step) with its rear side onto a mounting surface.
S Drill two fitting holes in the fastening surface for screws of

size M6. Position of and distance between these holes
(see fig. Fig. 2/13.
Dimensions 1
Number of CPV10 CPV14 CPV18
valve locations
2 62 mm 80 mm 107 mm
4 82 mm 108 mm 143 mm
6 102mm 136 mm 179 mm
8 122 mm 164 mm 215 mm
Fig. 2/13: Hole dimensions for rear fitting
S Screw the pneumatic multipin to the fastening surface

with two M6 screws of sufficient length.

2. Fitting
2.2.2 Fitting the CPV valve terminal to the pneumatic multipin
Proceed as follows
S With CPV valve terminals with IC connection, insert the

accompanying socket head screws into the fastening ho-
les. With MP, AS-i, DI or CP connections, the socket head
screws are already in the fastening holes under the elec-
tric sub-base and are secured against loss.
S Lay the 3-part or 4-part seal for sealing the supply chan-
nels into the grooves in the left or right-hand end plate.
S In order to seal the work channels, carefully press the two

seals into the thread of the work connections.
S Fasten the CPV valve terminal with the 4 socket head

screws on the multipin. Tighten the screws in diagonally
opposite sequence with 2 Nm (CPV10/14) or 4 Nm
(CPV18).
Fig. 2/14: Fitting the CPV valve terminal onto the pneumatic
multipin

2. Fitting
2.3 Fitting the valve actuators
Please note
– If the pneumatic multipin is used with assembly step,
the outer valve plates cannot be fitted with valve actua-
tors.
– The 5/3G valve actuator is intended for use with a work-
ing pressure for each valve plate, i.e. it must not be used
in two-pressure operation (different pressure at connec-
tions 1 and 11).
– If other valve plates are to be fitted onto the CPV valve
terminal in two-pressure mode, the valve plate fitted
with the 5/3G valve actuator must be separated from
compressed air channels 1 and 11 by means of a divid-
ing plate.
Proceed as follows
S Place the seals supplied with the product into the grooves
of the appropriate valve actuator.
S Fasten the valve actuator with the screws supplied with

0.8 Nm (CPV10) or 1.2 Nm (CPV14).
S Connect the work lines as described under “Connecting

the supply and work lines“ in chapter 3.
S Note that the valve actuators of the flow control valves or

one-way flow control valves (Ident.code P, Q and V) re-
quire a minimum operating pressure of 0.5 bar.
2.4 Fitting the manual override cover
The CPV valve terminal can be fitted with a cover as a protec-

tion against undesired actuation of the manual override con-
trols and for fitting the valve designation signs. The cover
should be fitted at the front above the manual override con-
trols.

2. Fitting
The cover cannot be fitted if the CPV valve terminal is

equipped with relay plates.
Proceed as follows
S Clip the manual override cover into the groove in the left
and right-hand end plates (see diagram).
1 Valve identification signs

2 Manual override cover
Fig. 2/15: Fitting the manual override cover
S Clip the designation signs into the grooves in the sign

support (see Fig. 2/15).

Installation
Chapter 3

3. Installation
Contents
3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Preparing the compressed air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.2 General connection methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.3 Connecting the CPV valve terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.3.1 Auxiliary pilot air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.2 Connecting the supply and work lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.3.3 Connecting the electric cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

3. Installation
3.1 Preparing the compressed air
Caution
Dirty or incorrectly lubricated compressed air will reduce
the service life of the valve terminal.
– Please note that with non-lubricated compressed air,
only an oil content of max. 0.2 mg/m3 is permitted
(see ISO 8573-1 class 1-2).
– Note also the supplementary instructions on preparing
the auxiliary pilot air in the section “Auxiliary pilot air“.
3.2 General connection methods
Warning
– sudden uncontrolled movements of loose tubing

nents.
Pay particular attention to the following:

The components of the valve terminal contain electrostatically
sensitive elements. The components will be damaged if you
touch the contact surfaces of the plug connectors and if you
do not observe the regulations for handling electrostatically
sensitive components.

3. Installation
Laying the tubing
Please note
S Place a suitable sealing ring under each screw connector
or silencer in order to avoid leakage.
– If elbow screw connectors or multiple distributors are
used, the airflow will be reduced slightly.
Basic information
Connecting
1. Push the tubing as far as possible over or into the tube
connection of the screw connector.
2. Pull locking ring 1 over the tube connection or tighten

locking screw 2.
3. For reasons of clarity, group the tubing together with

– tube straps or
– multiple hose holders
Removing
1. Loosen the locking screw or locking ring of the screw con-
nector.
2. Pull out the tubing.
3. Replace non-required screw connectors with blind

plugs 3.

3. Installation
Connecting 1
Removing
Fig. 3/1: Tubing variants
3.3 Connecting the CPV valve terminal
In order to guarantee the optimum efficiency of your

CPV valve terminal, we recommend in the following cases that
you connect the compressed air tubing and, if necessary, also
the exhaust air tubing on both sides (appropriate end plate
pairs see Appendix B “Converting the end plates”):
– when large volume cylinders are operated at high speeds
– when several valves are switched simultaneously to the

flow position
Please note
S CPV valve terminal with two pressure zones Connect the
supply pressures to both sides of the end plates or the
pneumatic multipin.

3. Installation
3.3.1 Auxiliary pilot air
Caution
Operate the CPV valve terminal only with the media de-
scribed below.
– If possible, use non-lubricated auxiliary pilot air (connec-
tions 12/14). Otherwise use hydraulic oil
DIN 51524-HLP32/ISO 6743-4. The oil content in the
auxiliary pilot air must not exceed 3 drops per 1000 l of
air used. This corresponds to 6 bar supply pressure and
a medium flow of approx. 1 drop every 4 minutes.
Please note also the remarks on special oil for service
units in the Festo Pneumatics Catalogue.
– With CPV valve terminals with internally branched auxili-
ary pilot air, the above mentioned remark also applies to
the supply air (connection 1/11).
CPV valve terminals with two pressure zones and exter-
nally branched auxiliary pilot air in the right-hand end
plate:
– Due to the internally branched auxiliary pilot air, the
pressure in the right-hand pressure zone must be
3 - 8 bar.
The CPV valve terminal is intended for internal or external

pilot air, depending on the end plates fitted. Please refer to
your order forms or to the table in Appendix B.2 to ascertain
which types of end plates are fitted on your CPV valve ter-
minal.
Internal pilot air

If the supply pressure of your CPV valve terminal lies between
3 and 8 bar, you can operate it with internally branched auxili-
ary pilot air. In this case the auxiliary pilot air will be taken
from connection 1 or 11 in the left or right-hand end plate.

3. Installation
Please note
Using the CPV valve terminal with internal auxiliary pilot air
S Seal connection 12/14 with a blind plug.
External auxiliary pilot air

If the supply pressure of your CPV valve terminal lies outside
the range 3 to 8 bar, you must operate it with external auxili-
ary pilot air. In this case the auxiliary pilot air is supplied ex-
ternally via connection 12/14 on the CPV valve terminal. End
plates for supplying the CPV valve terminal with external aux-
iliary pilot air see Appendix B “Summary of end plates”.
Please note
S Use regulated auxiliary pilot air (3 to 8 bar). Reliable
faultless operation of the CPV valve terminal is then
possible.
S Please note that the regulated auxiliary pilot air need
only be supplied or branched at one position on all
CPV valve terminals if common tubing is used. This also
applies if the CPV valve terminal is operated with differ-
ent pressure zones (see diagram).

3. Installation
1 Separator plate 1
2 Blind plug
3 Pressure zone 2 2
4 Pressure zone 1
4 3
Fig. 3/2: Auxiliary pilot air

3. Installation
3.3.2 Connecting the supply and work lines
Please note
S Seal all connections not required for the functioning of
the CPV valve terminal with blind plugs
(see Appendix B.2).
S In the case of valves which are not used, seal connec-
tions 2 and 4 with blind plugs.
S If you are using valve plates with Ident. code C (two
2/3-way valves in basic position blocked) with
CPV10/14 valve terminals and you wish to implement
the function “Closed in neutral position”, you will re-
quire the 5/3G valve actuator. This will be fitted onto the
above mentioned valve plate (see chapter 2.3 “Fitting
the valve actuator ”).
S Depending on the tool used, connect the work lines as
follows:
– Screw connector with hexagon socket head: any se-
quence is possible.
– Screw connector with external hexagon socket head:
connection must be made from left to right (space for
wrench).

3. Installation
Fit the screw connector or the silencers according to the table

below. Then lay the tubing.
Pneumatic multipin CPV valve terminal

4 1 4
1
1
3/5
12/14 82/84
11 3/5
82/84
2 11 2 11 12/14
Connection Tubing Connectiion code ISO 5599, con- Connection

code ISO nection size ISO 228, Specifica-
5599 tions in brackets for pneumatic
multipin with step
CPV10 CPV14 CPV18

1 or 11 Compressed G1/8 G1/4 G3/8 Screw connector in
air/vacuum end plates or pneu-
matic multipin
2 or 4 Work air/vacuum M7 G1/8 G1/4 Screw connector
3/5 Exhaust right/left Screw connector

hand end plate G3/8 G1/2 G1/2 – for ducted exhaust
Pneumatic multipin, G1/4 G3/8 G1/2 air
– for silencers
12/14 or Auxiliary pilot air or Screw connector at

82/84 exhaust right/left connection 82/84
hand end plate M5 G1/8 G1/4 – for ducted exhaust
Pneumatic multipin, M7 (M5) G1/8 G1/4 air
– for silencers
Fig. 3/3: Assignment of connections

3. Installation
Please note
With several systems with central ducted exhaust air:
use non-return valves in the common exhaust lines in
order to prevent functional impairment due to back pres-
sures.
1 CPV valve ter- 1 2 3 2 4

minal 1
2 Common 3/5
3 Common 82/84
4 CPV valve ter-
minal 2
5 Central 3/5
6 Central 82/84
2 6 5 3
Fig. 3/4: Common lines with non-return valves
Please note
The exhaust is passed through channels 3/5 and 82/84.
These connections must not be sealed with blind plugs.
Exhaust channels 3 and 5 are grouped together in the CPV
valve terminal. Separate exhaust restriction of channels 3
or 5 is not therefore possible.
Restriction of exhaust 3/5 on the vacuum generator plates
(Ident. codes A and E) is not permitted.

3. Installation
Please note
With CPV valve terminals with ducted supply air:
seal connections 11 and 12/14 with blind plugs
Pressure zones of the CPV valve terminals

The CPV valve terminal can be operated with one to four pres-
sure zones, depending on the components fitted. The maxi-
mum possible number of pressure zones is determined by
the combination of the following components:
– Using a separator plate

(see 1.2 “Description of components”)
– Type of end plate pairs (see Appendix B.2)
– Type of valve plates (see Appendix B.1)
Please note
With CPV valve terminals with two pressure zones and ex-
ternally branched auxiliary pilot air in the right-hand end
plate:
Due to the internally branched auxiliary pilot air, the pres-
sure in the right-hand pressure zone must be 3 - 8 bar.
Vacuum/low-pressure operation
The CPV valve terminal can be operated with vacuum or low
pressure (<3 bar), if regulated auxiliary pilot air is applied
separately. A summary of the end plates required can be
found in Appendix B.2.

3. Installation
Please note
A high back pressure in exhaust channel 3/5 will impair
the functioning of the vacuum generator.
S Make sure that there is optimal exhausting
If the CPV valve terminal is fitted with valve plates and vac-
uum generator plates, the exhaust air from the valve plates
(in channel 3/5) can influence the vacuum generation.
S In this case, separate exhaust channel 3/5 between the
vacuum generator plates and the valve plates by means
of the separator plate with Ident. code S.
Connect the work lines to the vacuum generator plate:

vacuum valve plate with Ident. code A:
S Connect the vacuum suction nozzle to work connection 4.
S Seal work connection 2 with a blind plug.
vacuum valve plate with Ident. code E:
S Connect the vacuum suction nozzle to work connection 4.
S Connect work connections 2 and 4 together with tubing or

with the vacuum valve actuator CPV..-BS-GRZ-V.

3. Installation
3.3.3 Connecting the electric cables
Information on the connection procedure as well as on cables

and current requirements can be found in the manual
”CP System, installation and commissioning.”
Warning
Use only power units which guarantee reliable isolation of
the operating voltages as per IEC 742/EN 60742/VDE 0551
with at least 4 kV isolation resistance (Protected Extra Low
Voltage PELV). Switch power packs are permitted, provid-
ing they guarantee reliable isolation in accordance with
EN 60950/VDE 0805.
Please note:By the use of PELV power units, protection

against electric shock (protection against direct and indirect
contact) is guaranteed with the Festo valve terminals in ac-
cordance with EN 60204-1 / IEC 204. Safety transformers with
the adjacent symbol must be used for supplying PELV net-
works. The valve terminals must be earthed to ensure that
they function correctly (e.g. EMC).
Please note
Check within the framework of your EMERGENCY STOP
circuit, to ascertain the measures necessary for putting
your machine/system into a safe state in the event of an
EMERGENCY STOP (e.g. switching offthe operating voltage
for the valves and output modules, switching off the com-
pressed air).

3. Installation
Earthing theCPV valve terminal

For earthing purposes, all variants of the CPV valve terminal
have an earthing connection. This is on the left-hand end
plate (see diagram).
1 Earth/ground
connection
Fig. 3/5: Earthing connections on the CPV valve terminal
Please note
Earth your CPV valve terminal
S Connect the earth connection on the left-hand end plate
(see fig. 2/5) with low impedance (short cable with large
cross-sectional area) to the earth potential.
S Tighten the earthing screw with max. 1 Nm.
In this way, you will avoid interference caused by electro-
magnetic influences.

3. Installation
Connecting current-consuming devices to the relay

plate
Please note
S Use only ready-to-use connecting sockets KRP-1-24-...
from Festo for connecting current-consuming devices to
the relay outputs.
Connect the current-consuming devices to the relay outputs

as follows:
S Carefully place the socket first on the terminal lug of the

lower relay output (see diagram).
S Screw the socket together with the central locking screw

with 0.15 Nm.
S Fit the second socket in the same way to the upper relay
output.
Fig. 3/6: Fitting the relay output sockets

3. Installation
CPV valve terminal with IC connection

With this CPV valve terminal variant each valve solenoid coil is
connected separately.
Please note
S Use only the following ready-to-use sockets from Festo
for connecting the valve solenoid coils:
– KMYZ-5-24-...-LED. There is an LED in each of the trans-
parent plugs of these connecting sockets. The LED indi-
cates the switching status of the valve solenoid coil.
– KMYZ-4-24-... This connecting socket is a low-cost alter-
native. It does not have an LED in the plug. It complies
with protection class IP40.
Address assignment of the valves

S The addresses must be assigned in ascending order with-
out gaps
S A valve location always occupies 2 addresses (even when

the valve location is occupied by a blanking plate, a sep-
arator plate or a relay plate).
S Counting begins from left to right, on the individual valve

plates from the front to the rear (see Fig. 3/7).
Fig. 3/7: Address assignment of a CPV valve terminal with

IC connection and 8 valve locations
Connect the valve solenoid coils as follows:

3. Installation
S If current reduction is required, insert the intermediate

plug onto the terminal lugs of the appropriate pilot sole-
noid.
S Insert the socket onto the terminal lugs of the appropriate

pilot solenoid or intermediate plug (see diagram). The
socket can also be fitted turned 1800. Make sure that the
centring bolt between the terminal lugs grips into the hole
in the socket. Screw the socket together with the central
locking screw with 0.15 Nm.
Fig. 3/8: Fitting the individual connecting sockets

3. Installation
CPV valve terminal with multipin or AS-i connection
Connecting the multipin or AS-i cable
Detailed instructions on wiring up the electrical connections

of the CPV valve terminal with multipin or AS-i connection can
be found in the leaflet supplied with the product.
CPV valve terminal with CP connection
Connecting the CP cables
Detailed instructions on connecting the CPV valve terminal

with CP connection can be found in the manual ”CP system –
General installation and commissioning,” chapter 3.
CPV valve terminal with direct connection
Connecting the field bus cable
Detailed instructions on connecting the CPV valve terminals

with direct connection can be found in the manual ”CPV valve
terminal with direct connection.”

3. Installation

Commissioning
Chapter 4

4. Commissioning
Contents
4. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.2 Testing the valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.3 Eliminating faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

4. Commissioning
4.1 General instructions
Before commissioning:
S Switch off the power supply before connecting or discon-
necting plugs (otherwise this could lead to functional
damage).
S Earth the CPV valve terminal on the left-hand end plate.
S Commission only a valve terminal which has been fitted

and wired completely.
S Make sure that there is a sufficient supply of fresh air

(cooling) for the following operating conditions:
– when the maximum number of valves are fitted
– when the maximum operating voltage is applied
when the solenoid coils are constantly under stress
S If necessary, use the flow control valve actuator or the

one-way flow control valve actuator.
Please note
– When unscrewing the adjusting screw, make sure that
you do not unscrew it beyond the resistance, as this
would damage the cover.
– Note that the valve actuators of the flow control valves
or one-way flow control valves (Ident.code P, Q and V)
require a minimum operating pressure of 0.5 bar.

4. Commissioning
4.2 Testing the valves
Please note
Before commissioning the CPV valve terminal, note the
specifications concerning the medium, see section 3.3.1
”Auxiliary pilot air” in the chapter ”Installation”.
The CPV valve terminal should be commissioned as follows:
Commissioning variants Actiivity
Preliminary test of the pneu- Testing the valve-cylinder-com-

matic tubing bination by means of the manual
override
Complete commissioning of the Installing and connecting the

complete system complete system Program con-
trol via PLC/industrial PC
Commissioning of the pneumatic components by means of

the manual override is described below. Commissioning of
the CP system is described in the appropriate manual for the
CP node.

4. Commissioning
Checking the valve functions
Manual override
Warning
Before actuating the manual override:
S disconnect the power supply to the valve solenoid coils
of the relevant connections (IC, MP, AS-i, DI or CP con-
nections). You will thereby avoid undesired ernergizing
of the valve solenoid coils.
S Before switching on the operating voltage: make sure
that all manual override locking actuations are in their
basic positions. You will thereby avoid undefined switch-
ing states of the valves.
You should use the manual override especially when commis-

sioning the pneumatic system, in order to check the function-
ing and operation of the valve or the valve-cylinder-combina-
tion.
By actuating the manual override, you can switch the valve

without an electric signal. You only need to switch on the
compressed air supply.

4. Commissioning
Types of manual override

The manual override has been designed to be used as fol-
lows:
Types of manual override Method of operation
manual override with automatic After operation the manual over-

return (non-locking) ride is reset by a spring.
locking manual override The manual override remains

actuated until it is reset by hand.
The following manual override variants are available with the

CPV valve terminal.
locking manual non-locking manual

override override
3
1
4
2
1 Slide of the locking manual override at 3 Push button of non-locking manual

pilot solenoid 14 (in basic position) override at pilot solenoid 14
2 Slide of the non-locking manual over- 4 Push button of non-locking manual

ride at pilot solenoid 12 (in basic posi- override at pilot solenoid 12
tion)
Fig. 4/1: Manual override variants

4. Commissioning
Checking the valve-cylinder combination
Warning
When pressurizing or re-pressurizing the valve terminal
under the following conditions:
– with the safety start-up valve (slow build up of pressure)
and
– when there are electric signals (e.g. after EMERGENCY
STOP)
apply the auxiliary pilot air separately (3 to 8 bar).
The auxiliary pilot air must reach full pressure immediately

after being switched on, otherwise the slow build-up in pres-
sure of the complete supply will have no effect on cylinders
with the following control methods:
– control via single-solenoid valves
– control via double-solenoid valves which are switched to

flow position during the pressureless phase.
The table below shows the effects of slow start-up pressuriza-

tion when there are electric signals.
Separately sup- Pressure in- Pressure in- Time of Movement of

plied auxiliary crease in com- crease in the switching the cylinder
pilot air plete supply auxiliary pilot point of a
air (12/14) valve
branched after the slowly slowly after pressure in- fast

safety start-up crease with (1)
valve
branched in front slowly fast before pressure slowly

of the safety increase with (1)
start-up valve

4. Commissioning
Please note
S Use a blunt pencil for actuating the non-locking manual
override.
S Actuate the manual override with max 30 N.
You will then avoid malfunctioning or damage to the man-
ual override.
Testing
Proceed as follows
S Switch on the compressed air supply.
S Check the functioning and operation of each individual

valve-cylinder combination by actuating the manual over-
ride as shown in the following diagrams.
S Make sure that all the valves are in their basic positions
before commissioning.
S Switch off the compressed air supply after checking the

valves.

4. Commissioning
Actuating the manual override with automatic reset Reaction of the valve
(non-locking)
Carefully press down the plunger The valve:

of the manual override as far as – moves to the switching position
possible.
Hold the plunger of the manual – remains in the switch position

override pressed down.
Release the plunger. The spring – moves back to the basic posi-
resets the plunger of the manual tion (not with 5/2-way double-
override to the starting position. solenoid valve, Ident.code J)

4. Commissioning
Caution
Before commissioning your machine/system:
S make sure that double-solenoid valves (Ident.code J) are
in their basic positions again. To do this actuate manual
override 12 of the relevant valve or apply current to pilot
solenoid 12.
S Bring the locking manual overide actuations into the
basic position again. The valve plates with Ident.code D,
I, C, N, H and the vacuum generator plate with
Ident.code E are each fitted with two valves. With man-
ual override 14 you control the valve on control side 14;
with manual override 12 you control the valve on control
side 112 or 110 (see switching symbols on the valve
plates in chapter 1.2 ”Description of the components”).
In this way you will avoid undefined switching states when
commissioning the machine/system.
Actuating the manual override with stop (locking) Reaction of the valve
Press down the plunger of the The valve:

manual override as far as poss- – moves to the switching position
ible.
Leave the plunger in the lower – remains in the switch position

position.
Press the plunger of the manual – moves back to the basic posi-
override into the upper position as tion (not with 5/2-way double-
far as possible (basic position). solenoid valve, Ident.code J)

4. Commissioning
4.3 Eliminating faults
Impairment of function
After switching on the compressed air supply or when subse-
quently testing the individual valves, you can learn the follow-
ing about the operating status of the pneumatic system:
Operating status of the Valve position Error treatment when the

pneumatic system compressed air supply has been
switched off
Air escapes ...

– from the common line connections – Basic position S Checking the seal ring or the tube
– from the work line connections – Switching posi- fittings
– between the modules tion S After switching on again, regulate
– Basic position the separate auxiliary pilot air to
3 to 8 bar.
The valve or the pneumatic system

– does not react as expected – Switching posi- S Check the tubing
tion S After switching on again check the
– does not react operating pressure (e.g. pressure
– Switching posi- zones)
– does not react tion S Servicing required
– Check the controller connection
– Basic position (apply pressure> 3 bar at con-
troller)

4. Commissioning
If the operating status of the pneumatic system differs from

the desired pneumatic operating status , the following condi-
tions are probably not fulfilled:
desired pneumatic Prerequisites: Remarks

operating status
free of leakage – careful tubing connection —

– regulated auxiliary pilot air
fast reaction sufficient pressure supply via S Exhaust the valve terminal at
pressure supply points the left and right-hand end
plates (3/5, 82/84)
faultless Non-return valves in common – applies to several systems

exhaust line with centrally ducted exhaust
two pressure zones Limiting the pressure zones – subsequent conversion poss-
with a separator plate ible
Vacuum operation/low-pres- Separately supplied regulated – Regulator can only be oper-

sure operation auxiliary pilot air (3-8 bar) ated with pressure (between
3 and 8 bar)
maximum vacuum (by vacuum – sufficient compressed air S The supply pressure must
generator) supply not break down even when
– minimum supply pressure several vacuum generators
– no back pressure in exhaust are switched on at the same
channel 3/5 time. If necessary, increase
the supply pressure.
S Silencers must not generate
a high back pressure in ex-
haust channel 3/5. If necess-
ary, fit efficient silencers or
increase the supply pressure.
S In order to prevent the valve
exhausting affecting the gen-
eration of vacuum, you must
fit a separator plate with
Ident.code S between the
valve plate and the vacuum
generator plate.

4. Commissioning
desired pneumatic Prerequisites: Remarks

operating status
EMERGENCY STOP with pres- Guaranteeing the regulator – The regulator regulates the
sure zones function for the auxiliary pilot auxiliary pilot air of all the
air despite the complete supply valves plates on a valve ter-
being switched off. minal.
Slow start-up after EMERGENCY If there are control signals, the

STOP auxiliary pilot air must be at full
pressure immediately after
being switched on.
LED display of the valves

There is a yellow LED for every valve solenoid coil. This LED
indicates the switching status of the valve solenoid coil when
the CPV valve terminal is ready for operation.
Please note
Note the assignment of the LEDs to the relevant manual
override (see also following diagram).
Note the following with the IC connection:
– LED in the front plug connector to upper manual over-
ride (14)
– LED in the rear plug connector to lower manual over-
ride (12)
Note the following with the MP, AS-i, DI and CP connec-
tions:
– Lower LED in the connector cover to upper manual over-
ride (14)
– Upper LED in the connector cover to lower manual over-
ride (12)

4. Commissioning
The diagram below shows the position of the LED in respect

of the manual override actuations.
1
2
1
2
1 LED*) and manual override to pilot solenoid 14

2 LED*) and manual override to pilot solenoid 12
*) Valve terminal with IC connection: LED only in plug connector KMYZ-3-24-...-LED
and KMYZ-5-24-...-LED
Fig. 4/2: LED assignment

4. Commissioning
With valve plates the LEDs indicate the switching status of the
valve solenoid coils. The following table explains the mean-
ings.
LED Switching position of the Meaning

valve
yellow out Basic position logical 0 (no signal)
yellow alight – Switching position logical 1 (signal present)

or
– basic position logical 1 but:
– operating voltage of outputs below per-
mitted tolerance range (20.4 V to 26.4 V DC)
or
– compressed air supply not OK.
or
– pilot exhaust blocked
or
– servicing required
LED display of the relays

There is a yellow LED for every relay. This LED indicates the
switching status of the relay coil when the CPV valve terminal
is ready for operation.
Please note
Note the assignment of the LEDs to the relevant relay con-
nection (see also following diagram).
Note the following with the MP, AS-i, DI and CP connec-
tions:
– Lower LED in the connector cover to upper relay connec-
tion
– Upper LED in the connector cover to lower relay connec-
tion

4. Commissioning
The diagram below shows the assignment of the LEDs to the

relay connections.
Fig. 4/3: LED assignment

Maintenance and conversion
Chapter 5

5. Maintenance and conversion
Contents
5. Maintenance and conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Cleaning/replacing the surface silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.2 Fitting/removing CPV valve terminal components . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.1 Dismantling components in valve locations . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.2 Fitting components in valve locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.3 Conversion from non-locking to locking manual override . . . . . . . . . . . . . . . 5-17
5.4 Converting the end plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.5 Conversion to internal or external auxiliary pilot air . . . . . . . . . . . . . . . . . . . 5-20
5.6 Conversion to individual tubing/central tubing . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.7 Conversion of the CPV valve terminal to two pressure zones . . . . . . . . . . . . 5-22
5.8 Converting the CPV valve terminal to a version with different
electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

5.1 Cleaning/replacing the surface silencer
Caution
Dirt in the surface silencer can cause an increase in pres-
sure in the exhaust channel.
S Clean the silencer if it is yellow/black or a dark colour or
replace it by a new one.
In this way you can ensure that the surface silencer func-
tions correctly and that the valves operate correctly.
Proceed as follows
1. Loosen and remove the screws in the fastening frame.
2. Remove the silencer from the end plate.
3. Replace the silencer or clean it in benzine or petroleum.

Do not use TRI for cleaning.
4. Place the cleaned or the new silencer and the fastening

frame on the end plate.
5. Fasten the silencer only with the original screws

(see table).
Fastening screws of the silencer

as per DIN 912, strength class 12.9
Valve terminal Screw Tightening torque
CPV10 M 2.5 x 8 1.0 Nm ± 10%

CPV14 M 3 x 10 1.7 Nm ± 10%

5.2 Fitting/removing CPV valve terminal components
Warning
– uncontrolled movements of loose tubing.

nents.

Some components on the CPV valve terminal may only be

operated in combination with other components, see the fol-
lowing compatibility list.
Component Seal plate

Ident.code 1) AS-i CP IC MP DI
A (vacuum No limits
generator plate) Please note the recommendations in chapter 3
C (valve plate) No limits
D (valve plate) No limits
E (vacuum No limits
generator plate) Please note the recommendations in chapter 3
F (valve plate) without limits without limits only with only every not with
intermediate 2nd. valve CPV10-GE-
plug for plate IL-..
current
reduction
G (valve plate) CPV10/14 If the pneumatic multipin is used with assembly step, the outer
valve plates cannot be fitted with the necessary 5/3G valve actuator.
CPV18 No limits
H (valve plate) No limits
I (valve plate) No limits
J (valve plate) No limits
L (blanking plate) No limits
M (valve plate) No limits
N (valve plate) No limits
R (relay plate) not permitted not permitted not with

with: CPV10/14-GE
CPV14- GE- -IL-..
..-ASI-2
..-ASI-2-Z
..-ASI-4
..-ASI-4-Z
..-ASI-4E4A-Z

Ident.code 1) AS-i CP IC MP DI
S (separator plate) Combination depends on end plate combination 2)
T (separator plate) Combination depends on end plate combination 2)
1) List of Ident.codes see chapter 1 “Identification code”

2) Combination list of end plates see section “End plate combinations”
Fig. 5/1: Compatibility list of valve location components

5.2.1 Dismantling components in valve locations
The components on the CPV valve terminal can easily be dis-

mantled for maintenance and conversion work.
Proceed as follows
Loosen the electrical connections
Note the following with the MP, AS-i, and CP connections:

S Loosen the multipin lug or the AS-i, DI or CP connection
plug and pull it off carefully.
S Then loosen the four fastening screws in the electrical

sub-base. Pull the sub-base carefully away from the ter-
minal lugs of the valve plates.
S If necessary, remove the connector plug on the relay out-

puts. Loosen first the locking screws of the upper con-
nector plug. Pull the plug carefully away from the terminal
lugs. Then loosen the lower connector plug in the same
way.
Note the following with the IC connection:

S In order to dismantle the valve plates, loosen the locking
screws on the connector plugs of the valve plates to be
replaced.
S Pull the plug and the intermediate plug for the hall cur-
rent reduction carefully away from the terminal lugs. Mark
the sockets.
S With the CPV valve terminals with pneumatic multipin, we

recommend that you remove the connector plug from
each valve plate.

Loosen the electrical connections
CPV valve terminal with individual tubing (without pneu-

matic multipin)
S With these valve terminals, loosen the tubing at work con-
nections 2 and 4 of the valve plate or valve actuator to be
replaced (see section 3.2 “General connection methods”)
Remove the CPV valve terminal from the fastening

surface
CPV valve terminal with pneumatic multipin

S Loosen the fastening screws of the pneumatic multipin in
the left and right-hand end plates one turn in diagonally
opposite sequence. Then remove the screws completely.
Remove the die CPV valve terminal from the pneumatic
multipin.
Fitting the CPV valve terminal on the floor

S In this case loosen the fastening screws in the right-hand
end plate and pull them out.
Fitting the CPV valve terminal on a wall or on a hat rail

S In this case loosen the right-hand wall fastening or hat rail
clamping unit.

Dismantle the components

S Loosen the two lower tie rods one turn.
S Then loosen the upper tie rod and pull it out over the
component to be replaced.
S Unscrew the two lower tie rods so that the screw heads
are flush with the outer surface of the end plate (do not
remove the tie rod).
S Pull the valve terminal apart so that the distance between

the components to be replaced and the neighbouring
components is approx. 2 mm in each case.
1 Components to 1
be replaced
2 Tie rod
2
3 Distance approx.
2 mm
3 3
Fig. 5/1: Dismantling the valves

S Swing the component forwards around the front tie rod.
1 front tie rod

2 rear tie rod
1 2
Fig. 5/2: Position of the tie rods
S Pull the component so that it snaps out of the front

tie rod.

5.2.2 Fitting components in valve locations
Please note
– Please note the instructions in the brief description of
the relevant CPV valve terminal with AS-i connection or
the instructions for fitting equipment on the valve plates.
– Please note the instructions on fitting the valve terminal
with valve plates and vacuum generator plates under
“Vacuum generator plates” in chapter 3.
– If the CPV10 valve terminal is fitted with valve plates
with Ident.code F, please note the instructions on fitting
and application in Appendix B1.
– Please note the limits on fitting the CPV valve terminals
with relay plates (Ident.code R). See compatibility list in
this chapter.
Proceed as follows
S Make sure that the seals are correctly seated between the
components on the valve terminal. They must lie correctly
in the appropriate seal grooves.
Only CPV10/14 valve terminals

S Check the position of the seals when fitting valve plates
with pneumatic spring valves or double-solenoid valves. It
is not symmetrical (see diagram).

1 2 3
1 Pneumatic spring valve (Ident.code M or F):

The designation ”L” on the seal must face forwards.
2 Double-solenoid valve (Ident.code J):

The designation ”J” on the seal must face forwards.
3 The seal for valve plates with 2/2 or 3/2-way valves (Ident.code D, I or C, H, and
N as well as for all end plates is symmetrical and marked with 3/2 .
Fig. 5/3: Position and designation of the seals with pneumatic spring valves or double-
solenoid valves (only CPV10/14 valve terminals)

Please note
There is only one type of seal for all valve plates on the
CPV18 valve terminal. The position of the seal is the same
on all valve plates.
S Place the component on the front tie rod. Press the com-
ponent so that it snaps onto the tie rod.
S Swing the component carefully backwards. Make sure

that there is sufficient space for the flat seals.
S Push the upper tie rod as far as possible into the CPV
valve terminal and screw it in a few turns.
S Align the CPV valve terminal components on a flat surface

so that they are not offset.
S Tighten first the upper, then the lower tie rod with 0.3 Nm.
Then tighten all the tie rods with 2 Nm.

Note the following with the MP, AS-i, DI and CP connections
Please note
The flat seals between the valve block and the sub-base
have been modified. Replace the glued flat seals, which
are more than one year old, by new flat seals.
You can then be sure that your CPV valve terminal is
sealed correctly.
The flat seals are situated on the bottom of the electric sub-
base (see diagram).
S Remove the self-adhesive flat seal from the recess. To do

this, carefully loosen a corner of the seal with a screw-
driver (see fig. 5/4). Then pull the seal carefully away
from the electric sub-base.
1 Flat seals
Fig. 5/4: Position of the flat seal on the electric sub-base

S The new one-piece flat seal is no longer glued onto the

bottom of the electric sub-base, but simply on the ter-
minal lugs of the valve solenoid coils (see diagram).
1 New flat seal
Fig. 5/5: Flat seal
S Place the connector cover onto the terminal lugs of the

valve block. Carefully press down the connector cover.
S Tighten the screws on the electric sub-base in diagonally

opposite sequence with 0.75 ±0.15 Nm (CPV10/14)
or 3 Nm (CPV18).
CPV valve terminals with relay plates

S Fit the connector plugs onto the relay outputs as de-
scribed under ”Connecting current-consuming devices to
the relay plate” in chapter 3.

Fitting the CPV valve terminal
CPV valve terminal with pneumatic multipin

S In this case, place the 3-piece and 4-piece seals in the
recesses in the left or fight-hand end plate. Press the
2-piece seals carefully into the threads in the work con-
nections.
S Place the CPV valve terminal on the pneumatic multipin

and tighten the fastening screws in the left and right-hand
end plates in diagonally opposite sequence with 0.3 Nm.
Tighten the screws in diagonally opposite sequence with
2 Nm (CPV10/14) or 4 Nm (CPV18).
Floor mounting
S In this case, insert the fastening screws into the right-
hand end plate and tighten the valve terminal.
Fitting onto a wall or hat rail

S Fasten the right-hand wall fitting to the wall with two M4
screws or tighten the right-hand hat rail clamping unit.
Fit the pneumatic and electrical connections.

S Fit the connections (see chapter 3).

5.3 Conversion from non-locking to locking manual override
By removing a safety clip, you can convert your CPV valve

terminal from non-locking to locking manual override. Pro-
ceed as follows
If you do not wish to re-use the safety clip:
S use a screwdriver to press in the centre of the safety clip,

as shown under 1. The safety clip will then bend and
snap out of the support.
If you wish to re-use the safety clip:
S use a thin object (e. g. a spatula) to lift the safety clip out
of the support, as shown in 2.
2
1
1 Remove the safety clip by pressing it 2 Removing the safety clip by lifting it
out. out (clip can be re-used)
Fig. 5/6: Safety clip for the manual override

5.4 Converting the end plates
By exchanging the end plates you can adapt the CPV valve
terminal to new requirements of your machine or system.
The following end plates are available:
– end plates with supply connections for internal or external

auxiliary pilot air
– end plates without supply connections
– end plates suitable for the pneumatic multipin for

internal or external auxiliary pilot air
– end plates with surface silencer
A list of all available end plates can be found in Appendix B.2.
Proceed as follows
S Loosen the electrical and pneumatic connections (see

section ”Dismantling components on valve locations”).
S Remove the CPV valve terminal from the fastening surface

Proceed here in the reverse sequence to that described
under the section ”Fitting onto a wall”, ”Hat rail clamping
unit” or ”Fitting on the floor” in the chapter ”Fitting”.
S Dismantle the appropriate sub-base on CPV valve ter-

minals with CP, AS-i, DI or MP connection (see the section
”Dismantling components in valve locations”).
S Lay the CPV valve terminal on the left-hand end plate.

Loosen the outer tie rod maximum 1 turn (see fig. 5/1).
You will then avoid overloading the centre tie rod.
S Then loosen the centre tie rod and remove it.
S Unscrew the outer tie rod.
S Remove the end plate from the CPV valve terminal. Make
sure that the other components remain together.

S Lay the right-hand end plate to be fitted on the CPV valve

terminal and insert the tie rods.
S Lay the CPV valve terminal on the right-hand end plate.

Make sure that the tie rods, which are not yet screwed
tight, do not fall out of the CPV valve terminal.
S Remove the left-hand end plate from the CPV valve ter-
minal.
S Lay the left-hand end plate to be fitted on the CPV valve

terminal. Swing the CPV valve terminal onto the left-hand
end plate.
S Screw in the tie rods and tighten them to the same

amount with 0.3 Nm.
S Tighten first the centre and then the outer tie rods with
2 + 0.2 Nm (CPV10/14) or 4 Nm (CPV18).
S Fit the appropriate sub-base on CPV valve terminals with

CP, AS-i, DI or MP connection (see the section ”Fitting
components in valve locations”).
S Fit the CPV valve terminals onto the fastening surface (see
sections ”Fitting onto a wall”, ”Hat rail clamping unit” or
”Fitting on the floor” in the chapter ”Fitting”).
S Then fit the pneumatic and electrical connections

(see chapter ”Installation”).

5.5 Conversion to internal or external auxiliary pilot air
By fitting the appropriate left and right-hand end plates, you

can convert your CPV valve terminal to internal or external
auxiliary pilot air.
Please note
– Mixed operation of the CPV valve terminal with internal
and external auxiliary pilot air is not intended. The auxili-
ary pilot air channel can be divided into two pressure
zones by means of a separator plate.
– With end plates CPV..-EPR-PG (part number 161 373 and
162 543), connection 12/14 is sealed internally.
– Take into account the extra space required for end
plates with surface silencers.
Change the end plates of the CPV valve terminal as described

in the section ”Converting the end plates”.

5.6 Conversion to individual tubing/central tubing
In order to convert your CPV valve terminal from individual

tubing to tubing on the pneumatic multipin, you will require:
– the pneumatic multipin
– special end plates for the CPV valve terminal
Proceed as follows
S Change the end plates of the CPV valve terminal as de-

scribed in the section ”Converting the end plates”.
S Fit the pneumatic multipin as described under ”Fitting the

pneumatic multipin” in chapter 2.

5.7 Conversion of the CPV valve terminal to two pressure zones
In order to convert your CPV valve terminal to two pressure

zones, you will require a separator plate (must be ordered
separately).
Please note
S When installing the CPV valve terminal, note that the
compressed air must be supplied on both sides of the
valve terminal.
S Seal non-required connections (supply or auxiliary pilot
air connections) with blind plugs.
Fit the separator plate as described in the section ”Fitting

components on valve locations”.

5.8 Converting the CPV valve terminal to a version with different electri-
cal connections
Due to the modular structure of the CPV valve terminal, you

can easily convert it to IC, MP, AS-i, DI or CP connections.
Please note
Please note the instructions in the compatibility list in this
chapter as regards combining versions with different elec-
trical connections with the following plates:
– Single-solenoid 5/2-way valve (Ident.code F)
– Relay plates (Ident.code R).
Proceed as follows

S Loosen the locking screws on the connector sockets.
S Pull the socket and, if necessary, the intermediate plug

carefully away from the terminal lugs of the pilot sole-
noids.
S Insert the MP, AS-i, DI or CP connection onto the terminal

lugs of the pilot solenoids.
S Secure the sub-base with the 4 Philips screws. Tighten

the screws in diagonally opposite sequence.

Note the following on CPV valve terminals with MP, AS-i, DI

and CP connections:
S Loosen the 4 Philips screws in the sub-base.
S Pull the sub-base carefully away from the terminal lugs of

the pilot solenoids.
S Insert the sub-base onto the terminal lugs of the pilot

solenoids.
S Secure the sub-base with the 4 Philips screws.
S Tighten the screws in diagonally opposite sequence.

S In the case of ”F valve plates” (Ident.code F), insert the
intermediate plug for current reduction onto the terminal
lugs of the pilot solenoids.
S Insert the sub-bases onto the intermediate plugs or ter-

minal lugs of the pilot solenoids. Make sure that the guide
bolt grips into the sub-base.
S Fasten the sub-base with the central locking screw.

Technical appendix
Appendix A
Festo P.BE-CPV-EN en 0005e A-1

A. Technical appendix
Contents
A. Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
A.1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

A.2 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
A-2 Festo P.BE-CPV-EN en 0005e

A.1 Accessories
Components Type
General CPV10/14 CPV18
Hat rail mounting kit CPV10/14-VI-BG-NRH-35 CPV18-VI-BG-NRH-35

Wall fitting, narrow profile CPV10/14-VI-BG-RW
Wall fitting, broad profile CPV10/14-VI-BG-RWL-B CPV18-VI-BG-RWL-B
Wallmounting kit (front) or
mounting kit for CPV valve terminal on
Siemens ET200X CPV..-VI-BG-ET200X
Designation signs IBS6x10 IBS9x20
Manual override cover/sign support CPV..-VI-BZ-T-.. CPV18-VI-BZ-T...
5/3G valve actuator CPV..-BS-5/3G-..
One-way flow control valve actuator, CPV..-BS-2xGRZZ-.. CPV..-BS-2xGRZZ-..
supply air
One-way flow control valve actuator, CPV..-BS-2xGRAZ-.. CPV..-BS-2xGRAZ-..
exhaust air
One-way flow control valve for reject CPV..-BS-GRZ-V-.. CPV..-BS-GRZ-V-..
pulse
Blind plug B-M..

Socket with cable for relay plate KRP-1-24-...
Socket without cable for relay plate MSSD-ZBZC
CP valve terminal with AS-i connection

Addressing device KASI-PRG-ADR
Adapter cable KASI-ADR
AS-i combi power unit ASI-CNT-115/230VAC-B
AS-i bus cable (yellow) KASI-1,5-Y-100
AS-i additional supply cable (black) KASI-1,5-Z-100
AS-i cable cap ASI-KK-FK
AS-i cable sleeve ASI-KT-FK
Sensor cable KM8-M8-GSGD

CP cable KVI-CP-1...
KVI-CP-2... (suitable for drag chain)

General CPV10/14 CPV18

- IC connection plug:
Socket with cable KMYZ-5-24-...-LED
KMYZ-4-24-... (without LED, complies with IP 40)
Socket without cable MSSD-ZBZC
- intermediate plug for current reduction CPA10-MZS
CPV valve terminal with MP connection

Ready-to-use multipin cable KMP3-..P-..-.
Multipin cable (suitable for drag chain) KMPU-..P-...
Multipin socket SD-SUB-D-BU-..

A.2 Technical specifications
General
Permitted temperature range

– Storage - 20 to + 40 °C
– operation - 5 to + 50 °C (vacuum generator plates: 0 to +50)
– Medium - 5 to + 50 °C (vacuum generator plates: 0 to +50)
Protection class as per DIN 60 529 IP 65 (with cable from FESTO accessories)
Relative humidity 90 %
Corrosion protection (as per FN940070) KBK 2 (vacuum generator plates: KBK1)
Mounting position as desired
Torques: CPV10/14 CPV18

– Connector socket for IC connection 0.15 Nm
– Connector socket for relay outputs 0.15 Nm
– Field bus plug 1.15 ± 0.15 Nm 4.0 Nm
– Fastening screw for
wall support or hat rail 1.5 Nm 1.15 ± 0.15 Nm
– Fastening screws of the CP valve
terminal on the pneumatic multipin 2.0 Nm 4.0 Nm
– Electrical sub-base 0.75 ± 0.15 Nm 3.0 Nm
– Earth/ground connection 1.0 Nm 1.0 Nm
– Tie rod 1. Step 0.3 Nm 1. Step 0.3 Nm
2. Step 2.0 Nm 2. Step 4.0 Nm
– Surface silencer element on the end CPV10 1.0 Nm ± 10%
plate CPV14 1.7 Nm ± 10%
– Valve actuators CPV10 0.8 Nm
CPV14 1.2 Nm
Materials
Plates, covers, pneumatic multipin: AL, AL-GD, Ms, PAXMD6, PET, POM, PPS, PA, ST
Seals: NBR, HNBR

General
Vibration (as per DIN/IEC 68 part 2-6)

transport 3.5 mm path at 2-9 Hz
1 g acceleration at 9-200 Hz
operation 0.35 mm path at 10-60 Hz

5 g acceleration at 60-150 Hz
Shock 30 g acceleration at 11 ms duration

(as per DIN/IEC 68 part 2-27)
General
Approx. weights (in kg) CPV10 CPV14 CPV18
CP sub-base with AS-i connection

– on CPV valve terminals with 2 valve locations 0,085 0,130 0,275
Electrical sub-base with CP connection

Electrical sub-base with MP connection

End plates 0,160 0,280 0,740
Pneumatic multipin
Relay plates 0,035 0,055 —
Blanking plates 0,025 0,045 0,090
Separator plates 0,025 0,045 0,090
Valve plates 0,65 0,110 0,260

Caution
Operate the CPV valve terminal only with the media de-
scribed below:
– If possible, use non-lubricated auxiliary pilot air
(connections 12/14). Otherwise use hydraulic oil
DIN 51524-HLP32/ISO 6743-4. The oil content in the
auxiliary pilot air must not exceed 3 drops per 1000 l of
air used. This corresponds to 6 bar supply pressure and
a medium flow of approx. 1 drop every 4 minutes.
Please note also the remarks on special oil for service
units in the Festo Pneumatics Catalogue.
– With CPV valve terminals with internally branched auxili-
ary pilot air, the above mentioned remark also applies to
the supply air (connection 1/11).
Pneumatics
Medium compressed air, filtered (40 m m),

lubricated (oil: VG 32) or non-lubricated/vacuum
Design Valve plates with spool valves
Pressure range CPV10/14 CPV18
– Optimum operating pressure 5-7 bar 5-7 bar

– Rated supply pressure 6 bar 6 bar
– with internally branched auxiliary
pilot air from 1 or 11 3-8 bar 3-8 bar
– with externally supplied auxiliary pilot
air 1 or 11 -0.9-10 bar -0.9-10 bar
for vacuum generator plates
Connection 1 2-10 bar
Connection 11 0-10 bar
– 12/14 3-8 bar 3.5-8 bar (Ident.code G)
2-8 bar (Ident.code J)
3-8 bar (all other valves)
Manual override locking or non-locking

Please note
The screw connectors of the pneumatic connections cause
a reduction in the flow rate of the valves.
Pneumatics
Flow rates CPV10 CPV14 CPV18
(without screw connector) in [I/min]

from 11 ⇒ 2 or 1 ⇒ 4 400 800 1600
1400 (5/3-way
valve)
from 2 ⇒ 3/5 or 4 ⇒ 3/5 400 800 1600
Valve switching times in ms CPV10 CPV14 CPV18
Measuring method 10 %, as per On, Off On, Off On, Off

FN 942032 change- change- change-
over over over
2/2-way valve (Ident.code D and I) 15 17 (at 13 16 (at 14 20 (at

0 %) 0 %) 0 %)
2/2-way valve for reject pulse in vacuum
generator plate (Ident.code E) 15 17 (at 13 16 (at 14 20 (at
0 %) 0%) 0%)
3/2-way valve, open or closed
(Ident.code C, H, N) 17 25 24 30 18 24
5/2-way,, single-solenoid (Ident.code M) 17 27 25 35 18,5 26
5/2-way,, single-solenoid (Ident.code F) 13 17 — — — —
5/2-way double-solenoid (Ident.code J) 10 — 12 — 12 —
5/3-way valve, mid position blocked
(Ident.code G) — — — — 14 32
Vacuum generator plates - 0.85 bar (the highest possible vacuum is reached
– Vacuum (Vmax.) within the working pressure range.
Connections CPV10 CPV14 CPV18
(different values for pneumatic multipin in

brackets)
– Compressed air (1; 11) G 1/8 G 1/4 G 3/8
– Exhaust (3/5) G 3/8 (G 1/4) G 1/2 (G 3/8) G 1/2
– Auxiliary pilot air (12; 14; 82/84) M5 (M7) G 1/8 G 1/4
– Work air (2; 4) M7 G 1/8 G 1/4

Electrics (CPV valve terminal with IC or CP connection)
Electromagnetic compatibility of the CPV

valve terminal with CP connection
– Interference emitted tested as per EN 55011, limit class A
– Immunity against interference tested as per EN 50082-2
Protection against electric shock (protec- by connection to a PELV power unit

tion against direct and indirect contact as (Protected Extra-Low Voltage)
per EN 60204-1/IEC 204)
Protection against explosion (per EU II 3 G/D EEx nA II T5 -5 °C ≤ Ta ≤ +50 °C T 80 °C

guideline 94/9/EG, EN 50021 and EN (year of manufacture see Ex mark on Product)
50281-1-1) Do not disconnect when under
tension!
Relay plates consisting of two relays for controlling

2 electrically isolated outputs
Operating voltage 24 V DC
Tolerance 20,4 – 26.4 V
Power consumption at 21 V, CPV10 CPV14 CPV18

Values in brackets for 24 V,
CPV valve terminal all connection variants: 0.46 W 0.65 W 1.16 W

– per valve solenoid coil (0.6 W) (0.9 W) (1.5 W)
Valve plate with Ident.code F (0.65 W)
All CPV valve terminals except MP connec-
tion
– per relay plate (1.2 W) (1.2 W) —
– additional IC connection plug ≤0.26 W ≤0.26 W ≤0.26 W
Input current consumption of electronics: 20 mA 25 mA

Data of load current circuit of the relay out- 1 A; floating contacts —

puts (at 24V + 10 %)
Switching times of the relay outputs

(at nominal voltage)
Pick-up 5 ms
Drop-out 2 ms

Please note
Data on the electrics of the CPV valve terminal with multi-
pin, AS-i or direct connection can be found in the relevant
leaflet supplied with the product.

Summary of components
Appendix B
Festo P.BE-CPV-EN en 0005e B-1

B. Summary of components
Contents
B. Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B.1 Summary of valve and vacuum generator plates . . . . . . . . . . . . . . . . . . . . . . B-3

B.2 Summary of end plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
B-2 Festo P.BE-CPV-EN en 0005e

B.1 Summary of valve and vacuum generator plates
The CPV valve terminals are available with the following valve
plates and vacuum generator plates:
Valve plates
82/84 Ident.code D
4 2
Method of operation Two single-solenoid
2/2-way valves closed in basic position
14 112
1 3/5 11
12/14
82/84 4 2 Ident.code I
Method of operation: two single-solenoid
2/2-way valves
14 112 closed in basic position (control side 14) or open
(control side 112)
1 3/5 11
12/14
Ident.code N
82/84 4 2 Method of operation
– Two single-solenoid 3/2-way valves open in
basic position
14 110 – 5/3-way valve, mid position pressurized This
function is implemented with the above men-
tioned 3/2-way valves in basic position open.
1 3/5 11
12/14

Valve plates (continued)

Ident.code C
– Two single-solenoid 3/2-way valves blocked in
basic position
14 112 – 5/3-way valve, mid position exhausted. This
function is implemented with the above men-
tioned 3/2-way valves in basic position
blocked.
12/14 1 3/5 11
Please note
If you control a double-acting cylinder with this
valve plate, please note that the function of a
5/3-way mid-position valve can be implemented
if both valve solenoid coils are actuated simulta-
neously.
82/84 4 2 Ident.code H
Method of operation
– Two 3/2-way valves, on control side 14 closed
14 110 in basic position, on control side 110 open in
basic position.
1 3/5 11
12/14
Ident.code F (only CPV10 valve terminal) or M

Single-solenoid 5/2-way valve, spring return,
with Ident.code F fast switching
14 112 Please note
With CPV valve terminals with the following con-
1 11 nections, please note the limits on using the
12/14 3/5 valve plate with Ident.code F.
– MP connection: only every second valve loca-
tion my be occupied by an ”F valve plate”
– IC connection: ”F-valve plates” may only used
with an intermediate plug for current reduc-
tion
– Interbus direct connection type CPV10-GE-
IL-..: These CPV valve terminals may not be
used with ”F valve plates”

Valve plates (continued) 7
Ident.code J
82/84 4 2 Method of operation Double-solenoid 5/2-way
valve
14 112
1 11
12/14 3/5
CPV10/14 Ident.code G
4 2 Method of operation 5/3-way valve blocked in
mid-position
CPV10/14
This function is implemented with two 3/2-way
82/84
valves in basic position blocked and the
5/3G valve actuator (two delockable non-return
14 112 valves).
12/14 1 3/5 11
CPV18 CPV18
82/84 4 2 5/3-way valve blocked in mid-position
14 112
1 11
12/14 3/5

Vacuum generator plate

82/84 4 2 Ident.code A
Method of operation Vacuum generator (control
side 14)
14 112
1 3/5 11
12/14
82/84 4 2 Ident.code E
Method of operation Vacuum generator (control
side 14) and a 2/2-way valve closed in basic
position (control side 112) for reject pulse.
14 112
12/14 1 3/5 11
B.2 Summary of end plates
By means of the part number (position see below) and the

table below, you can ascertain which end plates are fitted on
your CPV valve terminal. In the case of CPV valve terminals
with AS-i, CP, DI or MP connection, the electrical sub-base
must be dismantled for this purpose.
1 Part number
1

End plate Part number

CPV10 CPV14 CPV18
Left-hand end plates
CPV..-EPL: no connections 161 378 162 548 163 280
CPV..-EPL-E: axial connections, connections 1 and 11 separate 161 374 162 544 163 196
CPV..-EPL-G: axial connections, connections 1 and 11 connected 161 376 162 546 163 198
CPV..-EPL-PE: for pneumatic multipin, connections 1 and 11

separate 161 370 162 540 163 194
CPV..-EPL-PG: for pneumatic multipin, connections 1 and 11

connected 161 372 162 542 163 192
CPV..-EPL-EU: with surface silencer 188 454 188 458 192 939
CPV..-EPL-PEU: with surface silencer, for pneumatic multipin,

connections 1 and 11 separate 188 452 188 456 192 938
Right-hand end plates
CPV..-EPR: no connections 161 379 162 549 163 281
CPV..-EPR-E: axial connections, connections 1 and 11 separate

external auxiliary pilot air 161 375 162 545 163 197
CPV..-EPR-G: axial connections, connections 1 and 11 connected

internal auxiliary pilot air 161 377 162 547 163 199
CPV..-EPR-PE: for pneumatic multipin, connections 1 and 11

separate external auxiliary pilot air 161 371 162 541 163 195
CPV..-EPR-PG: for pneumatic multipin, connections 1 and 11

connected internal auxiliary pilot air 161 373 162 543 163 193
CPV..-EPR-EU: with surface silencer 188 455 188 459 192 941
CPV..-EPR-PEU: with surface silencer, for pneumatic multipin,

connections 1 and 11 separate, external auxiliary
pilot air 188 453 188 457 192 940
CPV..-EPR-PGU:with surface silencer, for pneumatic multipin,

connections 1 and 11 connected, internal auxiliary
pilot air 193 913 193 914 194 006

All available end plate combinations are listed in the following

tables. Check the end plates you wish to use with regard to
their compatibility, see following tables.
End plate pairs with/without supply connections User manual

Auxiliary pilot air branched internally (internal
auxiliary pilot air)
CPV...-EPL CPV...-EPR-G – Connections only in the right-hand

end plate
– Pressure zone separation not per-
mitted
– Cannot be used for vacuum
– Connections in left and right-hand

end plates
– Pressure zone separation per-
CPV...-EPL-E CPV...-EPR-G mitted
– Maximum number of pressure
zones: 3
– Valves to the left of the separator
plate can be used for vacuum
S Connections, which are not re-
quired for the function of the valve
terminal, must be sealed (see also
section 3.3.2 “Connecting the sup-
ply and work lines”).
CPV...-EPL-G CPV...-EPR – Connections only in the left-hand

end plate
mitted

End plate pairs with supply connections User manual


end plates
mitted
CPV...-EPL-G CPV...-EPR-E
zones: 3
– Valves to the right of the separator
– Connection 12/14 in the right-
hand end plate must be sealed
with a blind plug.
section 3.3.2 “Connecting the sup-
CPV...-EPL-G CPV...-EPR-G – Connections in left and right-hand

end plates
– Pressure zone separation only per-
mitted with separator plate
Ident.code S for exhaust separ-
ation.
zones: 1

End plate pairs with supply connections and User manual

surface silencer, auxiliary pilot air branched
internally (internal auxiliary pilot air)
CPV...-EPL-G CPV...-EPR-EU – Connections in the left-hand end

plate
mitted
CPV...-EPL-EU CPV...-EPR-G – Connections in the right-hand end

plate
mitted

End plate pairs with/without supply connections User manual

Auxiliary pilot air supplied externally (external
CPV...-EPL-E CPV...-EPR – Connections only in the left-hand

end plate
mitted
– Can be used for vacuum
CPV...-EPL CPV...-EPR-E – Connections only in the right-hand

end plate
mitted

CPV...-EPL-E CPV...-EPR-E end plates
mitted
zones: 4
section3.3.2 “Connecting the sup-

End plate pairs with supply connections and User manual

surface silencer, auxiliary pilot air branched
externally (external auxiliary pilot air)
CPV...-EPL-E CPV...-EPR-EU – Connections in the left-hand end

plate
mitted
CPV...-EPL-EU CPV...-EPR-E – Connections in the right-hand end

plate
– Pressure zone separation
not permitted

End plate pairs suitable for the pneumatic multipin, User manual
auxiliary pilot air branched internally (internal
CPV...-EPL-PG CPV...-EPL-PG – Connections on the pneumatic

multipin
Ident.code T.
zones: 2
– Right-hand end plate with inter-
nally branched auxiliary pilot air is
marked with INT.
– Connections on the pneumatic

CPV...-EPL-PE CPV...-EPR-PG multipin
Ident.code T.
zones: 3
marked with INT.

End plate pairs with surface silencer suitable for User manual
pneumatic multipin
– Connections on the pneumatic

multipin
CPV...-EPL-PEU CPV...-EPR-PG
– Exhaust conducted via a surface
silencer
Ident.code T.
zones: 3
marked with INT.
CPV...-EPL-PE CPV...-EPR-PGU – Connections on the pneumatic

multipin
silencer
mitted
zones: 3
– In conjunction with separator
CPV...-EPL-PG CPV...-EPR-PGU – Connections on the pneumatic

multipin
silencer
mitted
zones: 2

End plate pairs with surface silencer suitable for User manual
pneumatic multipin
CPV...-EPL-PEU CPV...-EPR-PGU – Connections on the pneumatic

multipin
silencer
mitted
zones: 3
End plate pairs suitable for the pneumatic multipin, User manual
auxiliary pilot air branched externally (external
CPV...-EPL-PE CPV...-EPR-PE – Connections on the pneumatic

multipin
Ident.code T.
zones: 4
CPV...-EPL-PG CPV...-EPR-PE – Connections on the pneumatic

multipin
Ident.code T.
zones: 3

End plate pairs with surface silencer User manual

suitable for pneumatic multipin
CPV...-EPL-PE CPV...-EPR-PEU – Connections on the pneumatic

multipin
silencer
Ident.code T.
zones: 4
CPV...-EPL-PG CPV...-EPR-PEU – Connections on the pneumatic

multipin
– Exhaust conducted via pneumatic
multipin and surface silencer
Ident.code T.
zones: 3
CPV...-EPL-PEU CPV...-EPR-PE – Connections on the pneumatic

multipin
silencer
Ident.code T.
zones: 4

Continued: End plate pairs with surface silencer User manual

suitable for the pneumatic multipin
CPV...-EPL-PEU CPV...-EPR-PEU – Connections on the pneumatic

multipin
mitted
zones: 4
CPV...-EPL-EU CPV...-EPR-PEU – Connections on the pneumatic

multipin
mitted


Index
Appendix C
Festo P.BE-CPV-EN en 0005e C-1

C. Index
C-2 Festo P.BE-CPV-EN en 0005e

C. Index
A
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Adapter plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10, 1-15
Address assignment, Outputs . . . . . . . . . . . . . . . . . . . . . . 3-17
AS-i connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Auxiliary pilot air
branched internally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
supplied externally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
B
Blanking plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
C
Common pneumatic lines . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Compatibility list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Components
5/3G valve actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Adapter plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
End plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
Flow control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Identification code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
One-way flow control valve . . . . . . . . . . . . . . . . . . . . . . . 1-9
Pneumatic multipin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Relay plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Separator plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Vacuum generator plates . . . . . . . . . . . . . . . . . . . . . 1-9, B-3
Valve plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Compressed air, Requirements . . . . . . . . . . . . . . . . . . . . . . A-7
Connecting variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Connections
Electrical display elements (CPV valve terminal with AS-i
connection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Electrical display elements (CPV valve terminal with CP con-
nection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

C. Index
Electrical display elements (CPV valve terminal with IC con-

nection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Electrical display elements (CPV valve terminal with MP
connection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
pneumatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
connections, Pneumatic . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
CP connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
CP system, Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
CPV valve terminal
components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12, 1-13
Simatic ET 200 X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Vacuum generator plates . . . . . . . . . . . . . . . . . . . . . . . . . B-6
Valve plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI, 1-4
CPV valve terminal
Address assignment of the outputs . . . . . . . . . . . . . . . 3-17
Earthing the valve terminal . . . . . . . . . . . . . . . . . . . . . . 3-15
Pressure zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
D
Danger categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
Designation signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
DI connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Display elements
CPV valve terminal with AS-i connection . . . . . . . . . . . . 1-18
CPV valve terminal with CP connection . . . . . . . . . . . . . 1-17
CPV valve terminal with IC connection . . . . . . . . . . . . . 1-15
CPV valve terminal with MP connection . . . . . . . . . . . . 1-16
E
Earthing the CPV valve terminal . . . . . . . . . . . . . . . . . . . . 3-15
Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
End plate pairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7, B-8

C. Index
F
Fastening accessories
Fitting onto a hat rail . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Fitting onto a wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Fitting kit
Fitting onto a hat rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Fitting onto a wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Simatic ET 200 X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Fitting methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Flow control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Flow rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
H
Hat rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Clamping unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
I
IC connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Identification code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Identification labels . . . . . . . . . . . 1-14, 1-15, 1-16, 1-17, 1-18
Impairment of function . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Input current consumption . . . . . . . . . . . . . . . . . . . . . . . . A-10
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
L
LED display
Position of the LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Low-pressure operation . . . . . . . . . . . . . . . . . . . . . . 3-12, 4-12

C. Index
M
Manual override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII, VIII
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Medium, Compressed air requirement . . . . . . . . . . . . . . . A-7
Micro valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Midi valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Mini valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
MP connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
N
Notes on these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . VI
O
One-way flow control valve . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Operating elements, Pneumatic . . . . . . . . . . . . . . . . . . . . 1-14
Operating status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Operating voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10

C. Index
P
Pictograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X
Pneumatic multipin . . . . . . . . . . . . . . . . 2-17, 2-18, 2-21, 2-22
Pneumatic operating status . . . . . . . . . . . . . . . . . . . . . . . 4-12
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Pressure zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7, 3-12
pressure zones . . . . . . . . . . . . . . . . . . . . . . . . . 3-6, 3-12, 4-12
R
Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17, 3-16
Load current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Switching times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Relay plate . . . . . . . . . . . . . . . . . . . . . . . . . XII, 1-7, 1-10, 1-12
S
Separator plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
Simatic ET200X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Size of connection of pneumatic screw connectors . . . . . 3-10
SPC 200, Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII
Start-up pressurization . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Summary of components . . . . . . . . . . . . . . . . . . . . 1-12, 1-13
Supply pressure
External auxiliary pilot air . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Internal auxiliary pilot air . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Surface silencer, Cleaning/replacing . . . . . . . . . . . . . . . . . 5-3
Switching status display . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

C. Index
T
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
Testing the valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Text markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X
Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Tubing variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
U
User instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
V
Vacuum generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Vacuum generator plates . . . . . . . . . . . . . . 1-7, 1-9, 3-13, B-6
Vacuum operation . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12, 4-12
Valve actuator
5/3G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Flow control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
One-way flow control valve . . . . . . . . . . . . . . . . . . . . . . . 1-9
Valve plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7, B-3
Valve switching times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
W
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6

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Compact Performance: Pneumatics Manual CPV CPV Valve Terminal Type CPV... - VI

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Compact performance

CPV valve terminal

Editors . . . . . . . . . . . . . . . . . . . . . . . . H.-J. Drung, M.Holder

Translation . . . . . . . . . . . . . . . . . . . . . . . . . . . Festo AG & Co.

Layout . . . . . . . . . . . . . . . . . . . Festo AG & Co., Dept. KG-GD

Order-no. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 200

E (Festo AG & Co., D-73726 Esslingen,

The copying, distribution and utilization of this document as

Festo P.BE-CPV-EN en 0005e I

II Festo P.BE-CPV-EN en 0005e

1. System summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 Description of variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

2.1 CPV valve terminal with individual tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

3.1 Preparing the compressed air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Festo P.BE-CPV-EN en 0005e III

4.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

5. Maintenance and conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Cleaning/replacing the surface silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

A. Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

A.1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

B. Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

B.1 Summary of valve and vacuum generator plates . . . . . . . . . . . . . . . . . . . . . . B-3

IV Festo P.BE-CPV-EN en 0005e

The CPV valve terminals described in this documentation are

– without any modifications

– in faultless technical condition

The maximum specified values for pressures, temperatures,

This manual is directed exclusively at personnel trained in

If you have any technical problems, please contact your local

Festo P.BE-CPV-EN en 0005e V

Notes on these instructions

This manual contains specific information on fitting, installing,

Variants of the CPV valve terminal type CPV..-VI..

with IC connection with MP connection

with CP connection with AS-i connection

with CP direct connection

Information on further CP modules, as well as basic informa-

The following tables contain a summary:

VI Festo P.BE-CPV-EN en 0005e

Manuals on the CP system Periphery

User “CP system, installation and commissioning”

Contents General, basic information on the method of operation, fitting, installa-

Contents Special information on Information on fitting, Information on fitting,

Fig. 0/1: Manuals on the CP system

Festo P.BE-CPV-EN en 0005e VII

Manuals on the SPC200 Smart Positioning Controller Periphery

User manual CPA valve terminal, CP modules,

Contents Information on the CPV Information on the CP

Fig. 0/2: Manual for the SPC200

VIII Festo P.BE-CPV-EN en 0005e

Important user instructions

A distinction is made between the following danger cat-

In addition, the following pictogram marks passages in the

Electrostatically sensitive components: Incorrect handling

Festo P.BE-CPV-EN en 0005e IX

Marking special information

S The bullet denotes activities which can be carried out in

1. Figures denote activities which must be carried out in the