E Eng-Calculations

Circular shaft with two flattened

r
Circular shaft with two flattened

Values for calculation

Twisting moment

T 2000 Nm

Radius

r 30 mm

Dimension W

W 20 mm

Length

L 400 mm

Modulus of rigidity

G 78000 MPa

Calculation
Height of the segment
h = r − W = 30 − 20 = 10mm

Coefficient C
 E Eng-Calculations
2 3 4

h h h h 10
C = 0.7854 − 0.4053 ⋅ − 3.581 ⋅ ( ) + 5.2708 ⋅ ( ) − 2.0772 ⋅ ( ) = 0.7854 − 0.4053 ⋅
r r r r 30

2 3 4

10 10 10
− 3.581 ⋅ ( ) + 5.2708 ⋅ ( ) − 2.0772 ⋅ ( ) = 0.422
30 30 30

Coefficient B
2 3 4 5

h h h h h
B = 0.6366 + 2.5303 ⋅ − 11.157 ⋅ ( ) + 49.568 ⋅ ( ) − 85.886 ⋅ ( ) + 69.849 ⋅ ( )
r r r r r

2 3 4 5

10 10 10 10 10
= 0.6366 + 2.5303 ⋅ − 11.157 ⋅ ( ) + 49.568 ⋅ ( ) − 85.886 ⋅ ( ) + 69.849 ⋅ ( )
30 30 30 30 30

= 1.303

Polar moment of inertia

4 4 4
K = 2 ⋅ C ⋅ r = 2 ⋅ 0.422 ⋅ 30 = 683610mm

Angle of twist
3 3
T ⋅ 10 ⋅ L 2000 ⋅ 10 ⋅ 400
θ = = = 0.015rad
K ⋅ G 683610 ⋅ 78000

Torsion stress
3 3
T ⋅ 10 ⋅ B 2000 ⋅ 10 ⋅ 1.303
τmax = = = 96.5MPa
3 3
r 30

Requirements
h
0 ≤ ≤ 0.6 → 0 ≤ 0.3333 ≤ 0.6
r

Does suit.