E Eng-Calculations

U-section

c
r
D

b
a

U-section

Values for calculation

Twisting moment

T 2000 Nm

Dimension a

a 100 mm

Dimension b

b 15 mm

Dimension c

c 50 mm

Dimension d

d 6 mm

Radius

r 3 mm

A positive angle through which a tangent to the boundary rotates in turning or traveling around the reentrant
portion

ϕ 0 rad
 E Eng-Calculations
Length

L 500 mm

Modulus of rigidity

G 78000 MPa

Calculation
Profile area
2 2
π ⋅ r π ⋅ 3
2 2 2
A = 2 ⋅ (a ⋅ b + c ⋅ d + r − ) = 2 ⋅ (100 ⋅ 15 + 50 ⋅ 6 + 3 − ) = 3603.9mm
4 4

Polar moment of inertia coefficient K 1

4 4
1 b b 1 15 15
3 3
K1 = a ⋅ b ⋅ [ − 0.21 ⋅ ⋅ (1 − )] = 100 ⋅ 15 ⋅ [ − 0.21 ⋅ ⋅ (1 − )]
4 4
3 a 12 ⋅ a 3 100 12 ⋅ 100

4
= 101869.2mm

Polar moment of inertia coefficient K 2

4 4
1 d d 1 6 6
3 3
K2 = c ⋅ d ⋅ [ − 0.105 ⋅ ⋅ (1 − )] = 50 ⋅ 6 ⋅ [ − 0.105 ⋅ ⋅ (1 − )]
4 4
3 c 192 ⋅ c 3 50 192 ⋅ 50

4
= 3463.9mm

Coefficient α
d r 6 3
α = ⋅ (0.07 + 0.076 ⋅ ) = ⋅ (0.07 + 0.076 ⋅ ) = 0.03408
b b 15 15

Diameter of largest inscribed circle

D = 2 ⋅ [d + b + 3 ⋅ r − √2 ⋅ (2 ⋅ r + b) ⋅ (2 ⋅ r + d)] = 2 ⋅ [6 + 15 + 3 ⋅ 3 − √2 ⋅ (2 ⋅ 3 + 15) ⋅ (2 ⋅ 3 + 6)]

= 15.1mm

Coefficient C
D D D 2 ⋅ ϕ 15.1
C = ⋅ [1 + [0.118 ⋅ ln (1 + ) + 0.238 ⋅ ] ⋅ tanh( )] =
2 4 2 4
π ⋅ D 2 ⋅ r 2 ⋅ r π π ⋅ 15.1
1 + 1 +
2 2
16 ⋅ A
16 ⋅ 3603.9

15.1 15.1 2 ⋅ 0
⋅ [1 + [0.118 ⋅ ln (1 + ) + 0.238 ⋅ ] ⋅ tanh( )] = 15.06
2 ⋅ 3 2 ⋅ 3 π

Polar moment of inertia

4 4 4
K = K1 + K2 + α ⋅ D = 101869.2 + 3463.9 + 0.03408 ⋅ 15.1 = 107104.9mm
 E Eng-Calculations
Angle of twist
3 3
T ⋅ 10 ⋅ L 2000 ⋅ 10 ⋅ 500
θ = = = 0.1197rad
K ⋅ G 107104.9 ⋅ 78000

Torsion stress
3 3
10 ⋅ T 10 ⋅ 2000
τmax = ⋅ C = ⋅ 15.06 = 281.3MPa
K 107104.9

Requirements
d < 2 (b + r) → 6 < 36)

Does suit.