Professional Documents
Culture Documents
460 Elec BK 1
460 Elec BK 1
Electrical
ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DC Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Electrical Accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Electrocution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1. DC ELECTRICAL SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Electric Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.3 Operator Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.4 Electrical Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.5 Operator Console Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.6 Using Digital Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.6.1 Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.6.2 Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
1.6.3 Amperes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Electrical Safety
DC ELECTRICAL SAFETY
Safety first in the work place! Before starting the work process establish a JSA or risk assessment
regarding the work to be performed.
Equipment owners, technicians and operators shall determine the needs of the intended task prior
to commencing any work.
• Lock out and tag out the main power supply to prevent accidental start up during the work pro-
cess
• Follow site specific safety protocol
• Remember the environment, prepare with necessary containment and disposal material
ELECTRICAL ACCIDENTS
Electrical accidents in the mining industry are caused by:
• failure to lock out/tag out electrical equipment and circuits
• unqualified people doing electrical work
• contact with overhead power lines
• improper installation and maintenance
ELECTROCUTION
Most circuits in any surface mine are of sufficient voltage to overcome your body’s resistance.
Therefore the miner must be able to recognize and avoid coming into contact with an electrical
source.
When a person is electrocuted, he/she becomes the path of least resistance for the electrical
source to ground and in effect becomes a part of the circuit.
Properly grounded equipment is the best way to prevent electrical shock. Another effective means
is insulation by means of rubber gloves and boots, rubber mats, insulated platforms and guards
around cables.
! DANGER
Handling electrical equipment with wet hands or while standing in water will cause electro-
cution. Handle all electrical equipment in a dry environment.
The killing factor in electrical shock is current. Current is measured in amps and is determined by
voltage. Ordinary household appliances require currents high enough to kill a person. Current nec-
essary to operate a 100 watt light bulb is (eight 8) to (ten 10) times the fatal amount.
• 1 milliampere (threshold of perception)
• 1 - 8 milliampere (sensation of shock)
• 8 - 15 milliampere (painful shock)
• 15 - 20 milliampere (loss of muscle control)
• 20 - 50 milliampere (breathing difficulties)
• 100 - 200 milliampere (ventricular fibrillation)
• over 200 milliampere (sever burns)
In the event of accidental electrical contact call for help and apply the appropriate first aid mea-
sures.
Federal law requires that any repair, installation, or testing of electrical equipment be done by or
under the supervision of a qualified electrician.
All disconnecting devices must be tagged out of service prior to work being performed.
Follow site specific lock out and tag out procedures recom-
mended by the mine site.
HIGH VOLTAGE AC or DC powered equipment should be de-energized prior to and during mainte-
nance work performed on the electrical systems.
Only electricians specifically trained to work with high voltage circuits should be permitted to per-
form electrical maintenance.
Appropriate ground fault management systems should be employed at the mine and made avail-
able to the specific machine.
Sandvik Mining and Construction mandates that each miner responsible to perform maintenance or
operating duties on a drill machine utilize the appropriate PPE personnel protective equipment
deemed necessary to perform the duties of the job or task assigned.
1. DC Electrical Systems
Easy access and simple installations make electronic controls a preferred component for DR460
cab design.
Electronic controls generate less noise and heat rejection than typical hydraulic components. They
are easier to utilize making them more ergonomic for operators.
With electro/hydraulic controls operators do not need to use mechanical power during actuation.
Electronic controls are soft touch actuation.
Reliable component selection is a must when designing electronic control systems. Hydraulic com-
ponents must comply with electrical components for optimum system control.
1.2 Description
This section shall detail electrical and hydraulic system component locations on D75AU and DR460
products and the electrical symbols associated with DC electrical diagnostics.
(AHJB)*
(DCJB)
(OJB)
The engine junction box is positioned at the front pulley end of the engine. It houses main and alter-
nator circuit breakers, buss bars, shutdown relay, emergency stop and engine start components.
Junction boxes are sealed door type units and must remain closed during machine run modes.
Periodic maintenance must be performed to clean and inspect internal electrical connections. Dur-
ing inspection note wire harness routing and connections for tightness.
Product wires are identified with dedicated numbering sequence for specific circuits. The number is
stamped every 1.5 inch (38 mm) throughout. Black, Blue and Green are the common wire colors.
Color Function
Black DC Power
Grey DC Power
Blue Monitoring
Vendor components may have different colored wires that Sandvik connect to.
When applicable a compressor junction box* is positioned near the compressor. It typically houses
terminal boards and wire connections only.
Junction boxes are sealed door type units and must remain closed during machine run modes.
Periodic maintenance must be performed to clean and inspect internal electrical connections. Dur-
ing inspection note wire harness routing and connections for tightness.
When applicable a auxiliary heater junction box* (Arctic cold weather packages) is positioned near
the cooler assembly. It typically houses individual heater circuit breakers, terminal boards and wire
connections.
When servicing components with auxiliary heater attachments maintenance personnel shall turn
the specific circuit breaker to the off position.
CIRCUIT
BREAKERS
Loosen latch screw and lift the access panel to view con-
trol relays, circuit boards and control terminals.
Electrical circuit boards require adjustments when replacement units are installed. A volt meter is
required to accurately set the circuit boards too spec. Refer to electrical setting procedures.
When circuit board electrical power is at the desired calibration electrical adhesive should be
attached to the trim pot adjustment screws to protect the screws from unwanted motion during
machine operation.
DR460 MP DR460 SP
Schematics are multi page engineering drawings with a description page to identify electrical
components.
Components are identified by two, three or four letter abbreviations. A sample of the abbrevi-
ations are offered in table 3.
Abbreviation Description
BAT Battery
CR Control Relay
MR Main Relay
VC Voltage Converter
WC Winch Control
Review electrical symbols used for troubleshooting Sandvik rotary drill machines.
THERMAL OVERLOAD
FUSE (BREAKER) CIRCUIT BREAKER
ALTERNATOR/
BATTERY (MOTOR/ GENERATOR)
GAUGE
VARIABLE
LIMIT SWITCH (N.O.) LIMIT SWITCH (N.C.) RESISTOR
The following is a abbreviated guide as reference to use a digital meter for testing DC direct
current electrical components used on Sandvik rotary drill machines.
• Always inspect your digital meter for battery condition and physical defects. Do not use a meter
that is damaged or has damaged accessories.
• If you are unsure about the correct utilization of your digital meter do not attempt to use the
meter and seek advice from an experience auto electrician.
• Follow company policy regarding LOTO lock out tag out procedures within the guidelines of
testing electrical circuits.
1.6.1 Voltage
DR460 systems are 24 VDC or volts direct current. Expect to see as high as 27.5 or 28 VDC. Note
that some computer type components will not work with less than 21 VDC.
Charge batteries and maintain cables and termination ends as needed to meet the required load.
1.6.2 Resistance
The component must be removed for circuit to test resistance, Remove all electrical connection to
test the component.
Testing resistance requires knowledge of the component in question. Whether the component is
open or closed circuit, or what the resistance spec is supposed to be.
1.6.3 Amperes
The component wire end must be removed from the terminal and the meter is placed in the circuit
to be tested. One must determine what amp or milliampere range to test within the given system.
Practice using digital meters following the manufacture user guide before performing work on the
Sandvik rotary drill machine.
The following directions for testing and adjusting DR460 electrical components require advanced
digital meter skills. Additionally working knowledge of electrical and hydraulic systems will be
beneficial as the component adjustments relate to proper operation of this machine.
It is not recommended to service this device or make adjustments to the stroke limiting features on
the machine in the field.
Start the machine to perform final hydraulic checks and neutral the pump with the null adjustment.
Pump coil DIN connections shall be free of contaminants such as water, rust or oxidation.
Pump coil resistance must be verified, expected 38 - 40 OHM and is temperature related.
Required tools:
Milliamperes and components speeds will differ between the three systems.
Table 2 details driver board calibrations to factory spec. Altering rates will affect pump output and
component speed.
5. Check dc voltage in, apply meter to terminal 1 + and terminal 3 -, expected 24 - 27 vdc.
8. Check milliampere, expected 160 mA, adjust threshold trim pot to obtain spec.
10. Check milliampere, expected 300 mA, adjust maxout trim pot to obtain spec.
CONTROL ADJUSTMENT MA
THRESHOLD 100
MAXOUT 400
Driver board set points and rotation pump limits vary due to differentials between coils and desired
pump output to meet the system requirements.
6. Adjust min A for optimum slow rotation speed such as a threading speed.
8. Adjust max A for optimum fast forward rotation speed according to bit specifications or ground
conditions.
10. Adjust min B for optimum slow rotation speed such as a threading speed.
12. Adjust max B for optimum fast reverse rotation speed. This parameter is not as critical as for-
ward.
This method may be suited to optimize pump for specific operating conditions.
Required tools:
4. Check dc voltage, expected 6 - 8 vdc - 200 mA, adjust low trim pot to obtain spec.
6. Check dc voltage, expected 21 - 24 vdc - 700 mA, adjust HI A trim pot to obtain spec.
7. Cycle rotation potentiometer ccw and cw rechecking output voltage to set spec
Rotation pressure amplifier board controls RPV rotation pressure valve according to operator
potentiometer values. RPV also referenced as VPO1 valve is connected to rotation pump V port.
DR460 machines are equipped with a remote tram station allowing operators two means of moving
the drill machine across mine terrain.
THRESHOLD
TRIM POT
MAXOUT
TRIM POT
2.4.1 Remote Tram Controls: Setting Left And Right Tram Functions
6. Actuate the joystick slightly toward the A side, listen for the second microswitch contact. A red
led will illuminate on the circuit card.
7. Check the power output on the meter. Threshold power output should be 6 to 8 volts. Adjust-
ments may be made by turning the threshold potentiometer.
9. Check the output power on the meter. Maxout power output should be 21 volts. Adjustments
may be made by turning the maxout potentiometer
10. After initial setting it may be necessary to recheck threshold and maxout electrical power out-
puts.
11. Apply electrical adhesive to potentiometer set screws to eliminate possible calibration changes
due to machine vibrations.
13. Turn key switch to the off position. Remove bypass wire installed on the EPS switch prior to
electrical tests.
It is required that both left and right joystick controls threshold and maxout power limits are similar.
The threshold and maxout power is driving the right and left Parker Denison pump coils. As previ-
ously stated the load must be confirmed so that the control power can move the function.
If there is a difference of output power the hydraulic pump flows will be affected. This translates to
incorrect steering in the tram mode.
A series of relays inside right chair panels enable switching between tram and drill features.
• CR control relay enables current flow between wires B8 and B9 enabling seated joystick drill
and accessory control features
• DR drill relay enables seated drill joystick control for rotation and feed
• CTR console tram relay disables seated tram and enables standing tram
• TR1 and TR2 tram relays enable full power to feed and rotation amplifier boards enabling full
output power to both VPO1 hydraulic valves resulting in full pump pressure
• GSR 1 and GSR2 ground switching relays switch ground from pump coils to allow standing and
seated tram modes
• PSCR pump signal control relay switch power for pump coils to allow standing and seated tram
modes
• MSW mode switch on right side chair panel enables or disables relays for switching between
drill and tram modes
2.5 Solenoids
Electrohydraulic valves inside mast pedestal range between feed, rotation, tram and accessory
systems.
034665-001
Note!
Coil resistance and o-ring seals may hinder valve actuation and system pressures.
RIGHT BRAKE
Coil resistance:
33 to 45 OHM P
Testing and adjusting the electrical system must be performed with reliable test equipment.
Stacker valves located on the machine frame as base stacker and in the mast as mast stacker are
electric controlled. Each valve work section has two coils for directional flow control.
Stack valve solenoids operate with assistance from internal pilot pressure. Expected pilot pressure
to be greater than 95 up to 250 psi 6.5 - 17.2 bar) with 200 psi (14 bar) optimum pressure. test
pressure from stack valve port P2.
Deutsch connector kit part number 019244-112 is a must for repairing Sandvik wire assemblies.
3.1 MONITORING
Three features allow operators or technician access to vital machine operating parameters.
• CANtrak
Engine operating parameters are visible on a message center display during normal run
mode.
Class 1 unit has two panels, one panel status center and second panel is message center.
Battery voltage
GEM software runs on a CANtrak display with five soft keys providing a flexible and intuitive Human
Machine Interface (HMI).
The five soft keys access a graphical menu structure that uses standard and easily understood
icons to indicate the keys current function.
This allows the operator to select the required engine data and display it in the following formats.
• Analogue gauge
• Digital values
• Multi gauge
• Historical trend graphs
• Current or stored alarm messages
DESCRIPTION DISPLAY
DESCRIPTION DISPLAY
71 CYLINDER 1 FAULT X
72 CYLINDER 2 FAULT X
73 CYLINDER 3 FAULT X
74 CYLINDER 4 FAULT X
75 CYLINDER 5 FAULT X
76 CYLINDER 6 FAULT X
77 CYLINDER 7 FAULT X
78 CYLINDER 8 FAULT X
81 CYLINDER 9 FAULT X
82 CYLINDER 10 FAULT X
83 CYLINDER 11 FAULT X
84 CYLINDER 12 FAULT X
13 FUEL TEMPERATURE X
14 INJECTION ACTUATION X
PRESSURE CONTROL
VALVE OPEN CIRCUIT
14 INJECTION ACTUATION X
PRESSURE CONTROL
VALVE SHORT TO
GROUND
17 BATTERY VOLTAGE X
22 INJECTION ACTUATION X
PRESSURE SIGNAL OPEN/
SHORT TO + BATTERY
22 INJECTION ACTUATION X
PRESSURE SIGNAL
SHORT TO GROUND
42 ATMOSPHERIC SPRES- X
SURE SENSOR CALIBRA-
TION
42 SPEED/TIMING SENSOR X
CALIBRATION
26 ATMOSPHERIC PRES- X
SURE SIGNAL OPEN/
SHORT + BATTERY
26 ATMOSPHERIC PRES- X
SURE SIGNAL SHORT TO
GROUND
34 LOSS OF PRIMARY X
SPEED/TIMING SIGNAL
34 PRIMARY SPEED/TIMING X
SIGNAL OPEN/SHORT TO
+ BATTERY
34 PRIMARY SPEED/TIME- X
ING SIGNAL ABNORMAL
34 LOSS OF SECONDARY X
SPEED/TIMING SIGNAL
34 SECONDARY SPEED/ X
TIMIMG SIGNAL OPEN/
SHORT TO + BATTERY
34 SECONDARY SPEED/TIM- X
ING SENSOR SHORT TO
GROUND
If an engine misfires and a loss of power occurs a fault code should be displayed on the operators
panel. This situation may require machine shutdown and diagnostic tools to be attached to the
ECM for analysis.
Engines are factory programed to shutdown under common Caterpillar switch parameters.
• low oil pressure is dependent on engine idle speed, the approximate range is 32 psi @ 1200
rpm and 43 psi @ 2000 rpm.
Table 7: Caterpillar
9. primary speed/tim- 10. coolant tempera- 11. tc probe connector 12. electronic control
ing sensor ture sensor module (ECM)
13. coolant flow switch 14. injection actuation 15. turbocharger outlet 16. __________
connector pressure sensor pressure sensor
Events refer to engine operating conditions such as low oil pressure or high coolant temperature.
Logged events usually indicate a mechanical problem instead of electronic system problem.
• inactive (fault code was active at some time, but is not presently active).
Reference material Quantum wiring diagram bulletin no. 3666133-02, Operator and mainte-
nance manual QSK19 series engine bulletin no. 3666120-02 (publication 020235-000)
FAULT
DESCRIPTION EFFECT
CODE
FAULT
DESCRIPTION EFFECT
CODE
There are engine electronic fuel system fault codes and engine protection system fault codes.
Active fault codes may be read using the check engine (amber) and diagnostic light (red) on the
drill console. Inactive fault codes may be read with a laptop only.
• If active fault codes are available the check engine light will begin flashing a three digit code
with one second pauses between digits.
• Red light on while engine is running, stop the engine in a safe manner as soon as possible. This
fault may be engine disabling.
• Amber light on the engine can still be run but may loose some system features which may result
in a power loss condition. The failure must be repaired as soon as convenient.
Cummins engine protection system monitors the QSK series engines for:
G
F
Some external components will be at different locations for different engine models.
I H
Troubleshooting the engine requires a skilled engine technician familiar with electronic fuel sys-
tems.
Active fault codes are noted on the Call 1 or CANtrak message center when they occur.
Local Sandvik networks are responsible to initiate engine warranty with the respective manufac-
turer per Sandvik warranty procedures.
Customers are encouraged to perform all required engine maintenance per engine manufacture
recommendations also noted in Sandvik lubrication and maintenance manuals.
When engines are performing poorly please notify the nearest local engine dealer requesting their
engine specialist for diagnostic or troubleshooting.
Caterpillar require Cat ET engine technician to monitor active and inactive engine data. The cus-
tomer version ET will not be sufficient to obtain factory parameters and properly diagnose elec-
tronic data.
Cummins require Cummins Insite to monitor active and inactive engine data.
Maintenance monitoring is achieved with a printed circuit board referenced as DMS. External
switches are used to monitor filters, fluids, levels, pressure and temperatures.
This type of switch is designed to be used on a printed circuit board along with other elec-
tronic components and is commonly used to customize the behavior of an electronic device
for specific reasons.
DIP switches are an alternative to jumper blocks. Their main advantages are that they are
quicker to change and no moving parts.
ON *
OPEN
INPUT SENSOR SELECTOR SWITCH
ON FOR NORMAL OPEN SENSORS
OPEN FOR NORMAL CLOSED SENSORS
DIP switch positions shown represent low pressure air compressor and correspond with physical
switch rating as used in the run state.
When DIP switches differ from the physical switch rating, alarms or shutdown conditions can occur.
Engine coolant flow ECF and compressor oil pressure COP are normal open sensors however in a
dynamic run mode they are closed.
The ECF and COP, DIP switch positions must be in the open position as a closed switch for normal
run conditions.
Compressor interstage temperature CIT, DIP switch position 12 * is used on high pressure two
stage air compressors only.
Make the DIP switch position down or open for high pressure compressor applications.
Make the DIP switch position up or on for low pressure compressor applications.
Power to the DMS is initiated from the key switch KS and LEVEL 1
the main relay MR as standard to DMS terminals 1, 20 and
21. A green power light indicates 24 vdc power to the moni-
tor circuit board.
LEVEL 3
DMS terminal 21 engages a shutdown relay SDR that communicates to the engine control module
ECM. The SDR coil must be energized to run. The SDR contacts enable a ground contact to the
ECM through the relay terminals.
If the SDR is not energized fuel cannot get to the injectors, the engine starter will turn the engine
flywheel but no fuel will be available.
• Level two is referencing immediate maintenance indicating amber light and alarm
• Level three is referencing shutdown condition indicating red light, alarm and engine shutdown
The DMS circuit board retains memory as long as the green power light is illuminated. When the
key is turned off the DMS green power light is off and the DMS memory resets.
When customer options include a prelube starter system power to the DMS is initiated after the pre-
lube cycle occurs. A self latching relay (SR) enables power to the DMS after the lube cycle is fin-
ished.
The DMS power light will illuminate after the prelube time cycle completes. Continue to hold
the bypass switch after the start cycle until engine runs smooth at low idle.
+ -
SR
DMS
The EDC electronic depth counter is a monitoring device that enables a drill operator the capability
to preset drilling parameters, change programs and select drilling modes during the drill cycle.
00.00
EDC
New and replacement EDC monitors require specific programing parameters to suit the model of
Sandvik rotary drill equipment.
Program parameters are priority to Sandvik engineering and specific machine models.
When the EDC monitor is removed from the mounting cover the terminal strip is exposed.
Voltage spec as low as 18 and high as 50 VDC. Orange wire input is @ 24 - 27.5 VDC with 15 amp
automotive fuse. Key switch input power 24 VDC is connected on the EDC at terminals 25 and 28.
Regulated voltage output is @13.8 VDC output. Red wire is 13.4 VDC no fuse. Input regulated 12
VDC power is connected on EDC terminal 15.
Both black wires are common ground (24 vdc) (12 vdc) and must be connected to ground due to
high currents developed in this unit. Converters are mounted inside the cab front panel with the
heat sink fins vertical for maximum heat dissipation.
Input and output connections are marked on the converter side plate.
The encoder signals range between 0 to 5 VDC variable due to shaft speed. Maximum input to the
encoder should not exceed 135 ma. A oscilloscope is required to see the square wave signals 0 - 5
volt range.
CIRCUIT BOARD
Encoder signals are transmitted
through a 4 wire shielded cable
assembly. Testing the signal inputs SHAFT
may be performed on the EDC termi-
nals 11 white wire, or 12 green wire.
The gear ratio, sprocket sizes are factory set. Encoder sprocket mounting requires free
movement of the taperloc bushing onto the encoder shaft. Sprocket alignment and chain
tension held @ 3/8 (9.5 mm) are the only maintenance.
A shock mounted proximity switch positioned on the side of the holding wrench (deck wrench) is
used to stop the counter is used with multipass drilling applications. This proximity switch may be
omitted with single pass drill applications.
Brown (I) power in, Black (S) output signal and Blue (G) common ground wires for the switch will
work as a normal open contact - closing contacts when sensing metal. The proximity switch has a
red LED that should illuminate when the brown and black wires become common.
Cut excess wire to an appropriate length and secure wire ends with sealed Deutsch electrical con-
nectors.
The rotary head up proximity switch is mounted onto a fixed plate that supports the specific metal
sensing switch.
Metal sensing occurs when the rotary head is up near the switch with the starter drill pipe con-
nected to the rotary head indicating that drill pipe is out of the blasthole.
RHU SWITCH
As part of the pipe in the hole warning system one pressure switch (013051-007) is ported into the
machine leveling - hydraulic system.
The pressure switch is in the hydraulic cabinet with a pressure hose from the lower stacker inlet
section. A preset pressure value of (H) equals 900 psi (60 bar) and is adjustable on a as needed
basis.
(I)
CR
7 2
PS (I)
B
1 3
R
8 6
(H)
PIPE IN THE HOLE WARNING
The normal open switch continues a circuit to a control relay typically positioned under the EDC dis-
play panel. (I) equals input voltage measured at 24 - 27.5 VDC.
2 1 8 7
The PITH control relay enables audible and visual
warning only when the leveling jack or mast raise cyl-
inders are used.
Maintain a dust and water free environment for the EDC major electronic components. Compo-
nents inside the cab are protected as best as possible with a cover.
17. Press program button the red LED will blink on/off for 10 seconds in this mode. If no program
change occurs the preset hole depth program will remain unchanged.
18. Press the preset hole depth button then press the corresponding number sequence required for
the drilling application. A display reading of 50.00 will be the depth that the preset hole depth
light illuminates.
19. Press the enter button when the correct hole depth factors are on the EDC display.
20. The new preset hole depth calibration will illuminate the preset hole depth light during the drill-
ing application. The drilling cycle will not be stopped.
1. Press program button the red LED will blink on/off for 10 seconds in this mode. If no program
change occurs the preset warning depth will remain unchanged
2. Press the preset warning depth button, then press the corresponding number sequence fol-
lowed by the setup button. A negative number should be displayed.
3. Press the enter button when the correct negative factor are on the EDC display.
4. This display reading is required for the pipe in the hole warning indication. A calibrated display
reading of -.030 will be the point at which the pipe in the hole warning disables the buzzer and
warning light during leveling jack and mast raise operations.
NOTE!
• The preset warning depth calibration should not have to be reset during daily drilling activity.
• The preset warning depth calibration may need to be reset when a new length of drill string is
added to the machine. Top sub, bit sub and drill pipe length and rotary head proximity switch
location affect the preset warning depth feature.
1. Lower the feed and place the drill bit on the ground to be drilled.
4. Commence drilling to the required depth or until the calibrated preset hole depth light illumi-
nates.
The bit position feature is to assist the drill operator for accurate hole depths according to the spe-
cific drill bench.
1. Press the reset button, then press the accumulated depth button at the beginning of each shift
or at drill bit change intervals etc. The display will read a 00.00 value.
The EDC has to be programed for a specific machine for either metric or english display readings.
The unit has to be run through 19 set up modes to be calibrated for a specific model of machine.
Prior to mounting the EDC into the cover frame perform the following procedure.
1. Add a momentary jump wire to pin 1 and pin 16 in order to enter the set up mode to calibrate
the unit and distance inputs.
2. Press the set up button, then press enter button. The number 01 will appear on the display.
3. Press enter again, this is the first program able set up mode.
01
4. Continue to press enter, through the number 19, noting or changing the parameters as needed.
NOTE!
When changing a parameter in a specific set up mode select the appropriate number then push the
enter key. The new number will be saved and the next program set up mode will appear on the dis-
play.
The 19 machine specific codes are engineering protected for machine specific data and english or
metric specifications.
Sandvik service may render machine specific codes on a as needed basis according to the
machine serial number, when requested by an authorized Sandvik servicing dealer.
Use the following table with pencil to note the set up parameters for a specific model and serial
number machine.
Remove the momentary jump wire from pin 1 and 16 at the completion of set up. This pre-
vents accidental set up mode changes during machine operation.
EDC software is stored inside the GUI which makes this unit specific to Alachua. Refer to
machine specific spare parts manual for correct part number HMI/GUI. Do not mix Sandvik
displays from other production units.
Software is installed using cable BH00005689 along with machine specific EDC software.
Alachua will offer machine specific EDC software installed to USB for field requirements.
6.1.2 Components
The HMI/GUI receives input from a control node or module. The control node or module
receives input and offers outputs as needed per software parameters. Both HMI/GUI Display
and Module are inside the cabin forward panel to protect them from elements.
The control module receives input from a mast mounted encoder indicating rotary head posi-
tion within the mast or bit position on the HMI/GUI display.
In multipass drilling applications the encoder transmitting bit position must know to stop the
count so a proximity switch on the holding wrench support offers input to the control module
stopping the encoder count when the wrench is out supporting drill pipe in the deck bushing.
Singlepass mast applications do not use the holding wrench proximity switch.
Additionally a pressure switch tied into the base stacker circuit offers input to the HMI/GUI as
a pipe in hole warning system if drill bit/drill pipe is in the hole and the leveling jacks are
applied. As this is a CANbus system can cabling and termination resisters complete the
assembly.
6.1.3 Schematic
Check machine specific electrical system for options. The following 037977-004 schematic is
for a stand alone EDC.
Troubleshooting CANbus requires special tooling to note resistance and/or voltage within the
network cabling.
Order Sandvik part numbers:
Electrical components are purchased parts from various vendors. Sandvik engineers determine rat-
ings and capacities required for the dedicated circuits.
The following table may not show every component and may be modified on a as needed basis.
Sandvik reserves the right to change electrical components as needed when new or improved com-
ponents become available.
Component abbreviations and descriptions will be shown and the specifications will be given for
troubleshooting purpose only.
ESS
RSS
BAT 8D/12VDC/1400CCA
LTR
OPS
FL 0 - 24VDC 70 WATT
CR 12VDC 10AMP
8 PIN 24VDC 20AMPS@28VDC
CR 24VDC 10AMPS
11 PIN
FPV 0 - 24 VDC
RPV 0 - 24 VDC
Purchased electrical components need to be properly connected into wiring harness. Proper power
and ground is essential for component functionality.
The table below references service materials found in Sandvik rotary drill Service and Repair man-
uals for high pressure and low pressure DC electrical systems. When component adjustments,
overhaul or repairs are needed it is advisable to use service procedures.
Not all service procedures will be made available to end users for a specific machine. Only those
procedures that apply to said machine will be available in end users manual.
DESCRIPTION P/N
Hupp Air Conditioner/Heater 002712-051
DESCRIPTION P/N
Air Conditioner - Sigma 008692-000
Lubricator 011362-000