COMPOSITE COATING CALCULATION 3.

CALCULATION
3.1. Riser Splash Zone 1 - Neoprene, No Marine Growth (Hydrotest, Installation and Operating New Pipe)
Project : Forel Bronang Development Project (+5.02m to 0m from MSL)
Marine Growth Thickness Tmg1 ≔ 0 mm
Client : Medco E&P Natuna Ltd.

Prepared by : AST Total Composite Coating Thickness Ttot_1 ≔ Tneo + Tmg1 Ttot_1 = 12.7 mm

Checked by : FRS/AHS Total Diameter of Pipe Dtot_1 ≔ Do + 2 ⋅ Ttot_1 Dtot_1 = 244.5 mm

1. INTRODUCTION Total Composite Coating Density

The objective of this spreadsheet is to determine the composite coating properties as input to AutoPIPE.
⎛π ⎛ 2
2⎞ ⎞ ⎛π ⎛ 2
2⎞ ⎞
Riser : 8” Gas Line at Bronang WHP ⎜―⋅ ⎝⎛⎝Do + 2 ⋅ Tneo⎞⎠ - Do ⎠ ⋅ ρneo⎟ + ⎜―⋅ ⎝⎛⎝Dtot_1⎞⎠ - ⎛⎝Do + 2 ⋅ Tneo⎞⎠ ⎠ ⋅ ρmg⎟
⎝ 4 ⎠ ⎝ 4 ⎠
ρcomp_tot_1 ≔ ―――――――――――――――――――――――
Condition : Hydrotest, Installation, Operating New Pipe and Operating Fully Corroded π ⎛ 2
2⎞
―⋅ ⎝⎛⎝Do + 2 ⋅ Ttot_1⎞⎠ - Do ⎠
4
ρcomp_tot_1 = 1450 kg ⋅ m -3
2. INPUT DATA
Nominal Outside Diameter of Pipeline Do ≔ 219.1 mm
3.2. Riser Splash Zone 1 - Neoprene, No Marine Growth (Operating Fully Corroded)
Neoprene Coating Thickness Tneo ≔ 12.70 mm (+5.02m to 0m from MSL)
Marine Growth Thickness Tmg2 ≔ 0 mm
Neoprene Coating Density ρneo ≔ 1450 kg ⋅ m -3
Total Composite Coating Thickness Ttot_2 ≔ Tneo + Tmg2 Ttot_2 = 12.7 mm
FBE Coating Thickness Tfbe ≔ 0.5 mm
Total Diameter of Pipe Dtot_2 ≔ Do + 2 ⋅ Ttot_2 Dtot_2 = 244.5 mm
FBE Coating Density ρfbe ≔ 1450 kg ⋅ m -3
Total Composite Coating Density
Concrete Coating Thickness Tcc ≔ 40 mm
⎛π ⎛ 2
2⎞ ⎞ ⎛π ⎛ 2
2⎞ ⎞
Concrete Coating Density ρcc ≔ 2250 kg ⋅ m -3 ⎜―⋅ ⎝⎛⎝Do + 2 ⋅ Tneo⎞⎠ - Do ⎠ ⋅ ρneo⎟ + ⎜―⋅ ⎝⎛⎝Dtot_2⎞⎠ - ⎛⎝Do + 2 ⋅ Tneo⎞⎠ ⎠ ⋅ ρmg⎟
⎝ 4 ⎠ ⎝ 4 ⎠
ρcomp_tot_2 ≔ ―――――――――――――――――――――――
π ⎛ 2
2⎞
Field Joint Coating (HSS) Thickness Thss ≔ 0.5 mm ―⋅ ⎝⎛⎝Do + 2 ⋅ Ttot_2⎞⎠ - Do ⎠
4
Field Joint Coating (HSS) Density ρhss ≔ 930 kg ⋅ m -3 ρcomp_tot_2 = 1450 kg ⋅ m -3

Anti-Corrosion Coating Cutback Length lcb ≔ 150 mm

3.3. Riser Splash Zone 2 - Neoprene, No Marine Growth (Hydrotest, Installation and Operating New Pipe)
Marine Growth Density ρmg ≔ 1325 kg ⋅ m -3 (0m to -3.68m from MSL)
Marine Growth Thickness Tmg3 ≔ 0 mm

Total Composite Coating Thickness Ttot_3 ≔ Tneo + Tmg3 Ttot_3 = 12.7 mm

Total Diameter of Pipe Dtot_3 ≔ Do + 2 ⋅ Ttot_3 Dtot_3 = 244.5 mm

Total Composite Coating Density

⎛π ⎛ 2
2⎞
⎞ ⎛π ⎛ 2
2⎞ ⎞
⎜―⋅ ⎝⎛⎝Do + 2 ⋅ Tneo⎞⎠ - Do ⎠ ⋅ ρneo⎟ + ⎜―⋅ ⎝⎛⎝Dtot_3⎞⎠ - ⎛⎝Do + 2 ⋅ Tneo⎞⎠ ⎠ ⋅ ρmg⎟
⎝ 4 ⎠ ⎝ 4 ⎠
ρcomp_tot_3 ≔ ―――――――――――――――――――――――
π ⎛ 2
2⎞
―⋅ ⎝⎛⎝Do + 2 ⋅ Ttot_3⎞⎠ - Do ⎠
4
ρcomp_tot_3 = 1450 kg ⋅ m -3

Composite Coating for 8” Gas Line at Bronang WHP Page 1 of 5 Composite Coating for 8” Gas Line at Bronang WHP Page 2 of 5
3.4. Riser Splash Zone 2 - Neoprene, Marine Growth (Operating Fully Corroded) 3.7. Spool - FBE, No Concrete Coating, No Marine Growth (Hydrotest, Installation and Operating New
(0m to -3.68m from MSL) Pipe)
Marine Growth Thickness Tmg4 ≔ 50 mm Marine Growth Thickness Tmg7 ≔ 0 mm

Total Composite Coating Thickness Ttot_4 ≔ Tneo + Tmg4 Ttot_4 = 62.7 mm Total Composite Coating Thickness Ttot_7 ≔ Tfbe + Tmg7 Ttot_7 = 0.5 mm

Total Diameter of Pipe Dtot_4 ≔ Do + 2 ⋅ Ttot_4 Dtot_4 = 344.5 mm Total Diameter of Pipe Dtot_7 ≔ Do + 2 ⋅ Ttot_7 Dtot_7 = 220.1 mm

Total Composite Coating Density Total Composite Coating Density

⎛π ⎛ 2
2⎞ ⎞ ⎛π ⎛ 2
2⎞ ⎞ ⎛π ⎛ 2
2⎞ ⎞ ⎛π ⎛ 2 2⎞ ⎞
⎜―⋅ ⎝⎛⎝Do + 2 ⋅ Tneo⎞⎠ - Do ⎠ ⋅ ρneo⎟ + ⎜―⋅ ⎝⎛⎝Dtot_4⎞⎠ - ⎛⎝Do + 2 ⋅ Tneo⎞⎠ ⎠ ⋅ ρmg⎟ ⎜―⋅ ⎝⎛⎝Do + 2 ⋅ Tfbe⎞⎠ - Do ⎠ ⋅ ρfbe⎟ + ⎜―⋅ ⎝⎛⎝Do + 2 ⋅ Tfbe + 2 ⋅ 0 mm⎞⎠ - ⎛⎝Do + 2 ⋅ Tfbe⎞⎠ ⎠ ⋅ ρcc⎟
⎝4 ⎠ ⎝4 ⎠ ⎝4 ⎠ ⎝4 ⎠
ρcomp_tot_4 ≔ ――――――――――――――――――――――― ρcomp_tot_7 ≔ ――――――――――――――――――――――――――――
π ⎛ 2
2⎞ π ⎛ 2
2⎞
―⋅ ⎝⎛⎝Do + 2 ⋅ Ttot_4⎞⎠ - Do ⎠ ―⋅ ⎝⎛⎝Do + 2 ⋅ Ttot_7⎞⎠ - Do ⎠
4 4
ρcomp_tot_4 = 1345.83 kg ⋅ m -3 ρcomp_tot_7 = 1450 kg ⋅ m -3

3.7. Spool - FBE, No Concrete Coating, Marine Growth (Operating Corroded)

3.5. Riser Below Splash Zone and Spool - FBE, No Marine Growth (Hydrotest, Installation and Operating New
Pipe) (-3.68m MSL to Seabed) Marine Growth Thickness Tmg9 ≔ 50 mm
Marine Growth Thickness Tmg5 ≔ 0 mm
Total Composite Coating Thickness Ttot_9 ≔ Tfbe + Tmg9 Ttot_7 = 0.5 mm
Total Composite Coating Thickness Ttot_5 ≔ Tfbe + Tmg5 Ttot_5 = 0.5 mm
Total Diameter of Pipe Dtot_9 ≔ Do + 2 ⋅ Ttot_9 Dtot_7 = 220.1 mm
Total Diameter of Pipe Dtot_5 ≔ Do + 2 ⋅ Ttot_5 Dtot_5 = 220.1 mm
Total Composite Coating Density
Total Composite Coating Density
⎛π ⎛ 2
2⎞
⎞ ⎛π ⎛ 2⎞ ⎞
⎜―⋅ ⎝⎛⎝Do + 2 ⋅ Tfbe⎞⎠ - Do ⎠ ⋅ ρfbe⎟ + ⎜―⋅ ⎝⎛⎝Dtot_9⎞⎠ - ⎛⎝Do + 2 ⋅ Tfbe⎞⎠ ⎠ ⋅ ρmg⎟
2
⎛π ⎛ 2
2⎞
⎞ ⎛π ⎛ 2
2⎞ ⎞ ⎝4 ⎠ ⎝4 ⎠
⎜―⋅ ⎝⎛⎝Do + 2 ⋅ Tfbe⎞⎠ - Do ⎠ ⋅ ρfbe⎟ + ⎜―⋅ ⎝⎛⎝Dtot_5⎞⎠ - ⎛⎝Do + 2 ⋅ Tfbe⎞⎠ ⎠ ⋅ ρmg⎟ ρcomp_tot_9 ≔ ―――――――――――――――――――――――
⎝4 ⎠ ⎝4 ⎠ π ⎛ 2
2⎞
ρcomp_tot_5 ≔ ――――――――――――――――――――――― ―⋅ ⎝⎛⎝Do + 2 ⋅ Ttot_9⎞⎠ - Do ⎠
π ⎛ 2
2⎞ 4
―⋅ ⎝⎛⎝Do + 2 ⋅ Ttot_5⎞⎠ - Do ⎠
4
ρcomp_tot_7 = 1450 kg ⋅ m -3
-3
ρcomp_tot_5 = 1450 kg ⋅ m
3.8. Pipeline - FBE, Concrete Coating, No Marine Growth (Hydrotest, Installation and Operating New
3.6. Riser Below Splash Zone and Spool - FBE, Marine Growth (Operating Fully Corroded) Pipe)
(-3.68m MSL to Seabed) Marine Growth Thickness Tmg10 ≔ 0 mm
Marine Growth Thickness Tmg6 ≔ 50 mm
Total Composite Coating Thickness Ttot_10 ≔ Tfbe + Tcc + Tmg10 Ttot_10 = 40.5 mm
Total Composite Coating Thickness Ttot_6 ≔ Tfbe + Tmg6 Ttot_6 = 50.5 mm
Total Diameter of Pipe Dtot_10 ≔ Do + 2 ⋅ Ttot_10 Dtot_10 = 300.1 mm
Total Diameter of Pipe Dtot_6 ≔ Do + 2 ⋅ Ttot_6 Dtot_6 = 320.1 mm
Total Composite Coating Density
Total Composite Coating Density

⎛π ⎛ 2
2⎞
⎞ ⎛π ⎛ 2 2⎞ ⎞ ⎛π ⎛ 2⎞ ⎞
⎜―⋅ ⎝⎛⎝Do + 2 ⋅ Tfbe⎞⎠ - Do ⎠ ⋅ ρfbe⎟ + ⎜―⋅ ⎝⎛⎝Do + 2 ⋅ Tfbe + 2 ⋅ Tcc⎞⎠ - ⎛⎝Do + 2 ⋅ Tfbe⎞⎠ ⎠ ⋅ ρcc⎟ + ⎜―⋅ ⎝⎛⎝Dtot_10⎞⎠ - ⎛⎝Do + 2 ⋅ Tfbe + 2 ⋅ Tcc⎞⎠ ⎠ ⋅ ρmg⎟
2
⎛π ⎛ 2
2⎞
⎞ ⎛π ⎛ 2⎞ ⎞ ⎝4 ⎠ ⎝4 ⎠ ⎝4
⎜―⋅ ⎝⎛⎝Do + 2 ⋅ Tfbe⎞⎠ - Do ⎠ ⋅ ρfbe⎟ + ⎜―⋅ ⎝⎛⎝Dtot_6⎞⎠ - ⎛⎝Do + 2 ⋅ Tfbe⎞⎠ ⎠ ⋅ ρmg⎟
2 ⎠
ρcomp_tot_10 ≔ ――――――――――――――――――――――――――――――――――――――――――――
⎝4 ⎠ ⎝4 ⎠ π ⎛ 2
―⋅ ⎝⎛⎝Do + 2 ⋅ Ttot_10⎞⎠ - Do ⎠
2⎞
ρcomp_tot_6 ≔ ――――――――――――――――――――――― 4
π ⎛ 2
2⎞
―⋅ ⎝⎛⎝Do + 2 ⋅ Ttot_6⎞⎠ - Do ⎠
4
ρcomp_tot_10 = 2241.65 kg ⋅ m -3
ρcomp_tot_6 = 1326.01 kg ⋅ m -3

Composite Coating for 8” Gas Line at Bronang WHP Page 3 of 5 Composite Coating for 8” Gas Line at Bronang WHP Page 4 of 5
3.8. Pipeline - FBE, Concrete Coating, Marine Growth (Operating Fully Corroded)

Marine Growth Thickness Tmg8 ≔ 50 mm

Total Composite Coating Thickness Ttot_8 ≔ Tfbe + Tcc + Tmg8 Ttot_8 = 90.5 mm

Total Diameter of Pipe Dtot_8 ≔ Do + 2 ⋅ Ttot_8 Dtot_8 = 400.1 mm

Total Composite Coating Density

⎛π ⎛ 2
2⎞
⎞ ⎛π ⎛ 2 2⎞ ⎞ ⎛π ⎛ 2⎞ ⎞
⎜―⋅ ⎝⎛⎝Do + 2 ⋅ Tfbe⎞⎠ - Do ⎠ ⋅ ρfbe⎟ + ⎜―⋅ ⎝⎛⎝Do + 2 ⋅ Tfbe + 2 ⋅ Tcc⎞⎠ - ⎛⎝Do + 2 ⋅ Tfbe⎞⎠ ⎠ ⋅ ρcc⎟ + ⎜―⋅ ⎝⎛⎝Dtot_8⎞⎠ - ⎛⎝Do + 2 ⋅ Tfbe + 2 ⋅ Tcc⎞⎠ ⎠ ⋅ ρmg⎟
2

⎝4 ⎠ ⎝4 ⎠ ⎝4 ⎠
ρcomp_tot_8 ≔ ――――――――――――――――――――――――――――――――――――――――――――
π ⎛ 2 ⎞
―⋅ ⎝⎛⎝Do + 2 ⋅ Ttot_8⎞⎠ - Do 2 ⎠
4

ρcomp_tot_8 = 1668.96 kg ⋅ m -3

Composite Coating for 8” Gas Line at Bronang WHP Page 5 of 5