COMPANY’S DOC. NO.

JOB. NO. DOC. NO. REV.

646W-PHMD-AQ-QI-0000059 1

SITE INSPECTION AND TEST PLAN

ITP SHEET 2 OF 6
MAIN LINE WELDING

REVISION HISTORY
Revision No Reason for revision Date

A Issued for Review/Approval 09-9-2019

B Re-issued for Review/Approval 30-9-2019
1 Issued for Construction 10-Oct-2019

Note:

A) The changes made in this document during the last revision are marked on the right hand side of the
corresponding pages with black vertical bars as applicable.
B) Inspection Formats are enclosed as part of Site Inspection and test Plan
 COMPANY’S DOC. NO.

JOB. NO. DOC. NO. REV.

646W 646W-PHMD-AQ-QI-0000059 1
SITE INSPECTION AND TEST PLAN
ITP SHEET 3 OF 6
MAIN LINE WELDING

Sl. Reference Characteristic To Be Acceptance Verifying CA- ARH/

Activity Dodsal
No. Document Verified Criteria Document SHH DGM

Work
Final Approval of
Procedure and Work procedure / Spec 646W-
1 Approval Status Client Approval Work Procedure and W R -
Drawing PHMD-SP-L-34OO010
Drawing
Approval

Material
Work procedure / Spec 646W- As per drawing, Heat Client Approval of
2 Receiving MRIR W S
PHMD-SP-L-34OO010 No’s & MRIR material -
Inspection

Final Approved
Work Procedure for Pipeline Verification of WPS Approved WPS Documents of WPS W
3 WPS & PQR & PQR H H& R
Construction / Spec 646W- Approval Status and API 1104 &R
PHMD-SP-L-34OO010

Qualified and
Approved Qualified Welders
Work Procedure for Pipeline welders, Welder Register and
Welder Verification of Qualified Approved Welder
4 Construction Spec 646W- Qualification W W
Qualification Welders Approval Status Card -
PHMD-SP-L-34OO010 Performance
Monitoring
Procedure
 COMPANY’S DOC. NO.

JOB. NO. DOC. NO. REV.

646W 646W-PHMD-AQ-QI-0000059 1
SITE INSPECTION AND TEST PLAN
ITP SHEET 4 OF 6
MAIN LINE WELDING

Sl. Reference Characteristic To Be Acceptance Verifying CA- ARH/

Activity Dodsal
No. Document Verified Criteria Document SHH DGM

Welding
Machines, Work Procedure for Pipeline
Construction Spec 646W- Visual Inspection
Inspection Calibration Status and Calibration R/
5 PHMD-SP-L-34OO010 / Valid Calibration W
Tools and Working Conditions. Certificate S -
Certificate
Equipment HSE Plan
Inspection

Electrode and
Filler Material Material Receiving Inspection & MRIR , Approved
Specification ,Batch Approved WPS &
Receiving Control of Welding WPS &
6 Number& Size, Packing Manufacturer W S
Inspection & Consumables 646W-PHMD- Manufacturer Test -
and Storage Condition Test Certificates
Storage AQ-QC-0000001/0000019 Certificates
Conditions

Material Specification,
Heat and Pipe number,
Dia & Thickness, Bevel
API 1104, Approved WPS & API 1104, WPS & Mainline Welding
Angle, Root Gap & Face,
Report -
Work procedure / Spec 646W- Alignment, Pipe Seam Specification
7 Joint Fit-up R/S R/S
PHMD-SP-L-34OO010 Location and Marking of 646W-PHMD-SP- Format# 646W-
Location and Weld Joint L-34OO0010 DOD-QA-FM-0279
Number& Welder ID etc.
 COMPANY’S DOC. NO.

JOB. NO. DOC. NO. REV.

646W 646W-PHMD-AQ-QI-0000059 1
SITE INSPECTION AND TEST PLAN
ITP SHEET 5 OF 6
MAIN LINE WELDING

Sl. Reference Characteristic To Be Acceptance Verifying Sonat ARH/

Activity Dodsal
No. Document Verified Criteria Document rach DGM

Welding Inspection
API 1104, Approved WPS & Width of Heating Zone
Pre Heating if As per Approved Report Format#
8 Specification 646W-PHMD-SP- and Surface W S
Required WPS 646W-DOD-QA-
L-34OO0010 Temperature
FM-0279

Filler Metal, Pipe Size

Welding Inspection
API 1104, Approved WPS & and Thick Within WPS
Main Line Report Format#
9 Specification 646W-PHMD-SP- Range, Check Inter Pass Approved WPS W S
Welding 646W-DOD-QA-
L-34OO0010 Temperature, Volt&
FM-0279
Amperage

Record Pipe No
Heat NoRecord
MTC / WPS Pipe Traceability Welding Inspection
Welder Number&
Pipe/Weld Specification of Pipeline Weld Traceability Report Format#
10 the Date on the W R/S
Traceability Construction 646W-DOD-QA-
Welder Detail. Pipe Record
646W-PHMD-SP-L-34OO0010 FM-0279
Welder ID for all
Pass

Welding Inspection
API 1104, Approved WPS & Check Undercut, Under
Visual As per Approved Report Format#
Spec 646W-PHMD-SP-L- Fill, Arc Strike, Weld W R/S
11 Inspection WPS 646W-DOD-QA-
4OO0010 Finish. Sign & VT OK
FM-0279
 COMPANY’S DOC. NO.

JOB. NO. DOC. NO. REV.

646W 646W-PHMD-AQ-QI-0000059 1
SITE INSPECTION AND TEST PLAN
ITP SHEET 6 OF 6
MAIN LINE WELDING

Sl. Reference Characteristic To Be Acceptance Verifying Sonat ARH/

Activity Dodsal
No. Document Verified Criteria Document rach DGM

API 1104 &

Verify the Quality of Specification
12 NDT API 1104 & NDT Procedure NDT Reports W W
Weld Joint 646W-PHMD-SP-
L-34OO0010

Welding
API 1104, Approved Repair API 1104 & Inspection Report
Repair of weld Weld the Repair Area As
WPS &NDT Procedure, Specification & NDT Report
13 defects & Re per Approved Repair W W
Specification 646W-PHMD-SP- 646W-PHMD-SP- Format# 646W-
NDT WPS
L-34OO0010 L-34OO0010 DOD-QA-FM-
0279

Mainline Welding
Mainline Welding Report 646W- QC Dossier
14 Documentation 646W-PHMD-SP-L-34OO0010 R R
Report PHMD-SP-L-
34OO0010

Legend:

W = Witness Inspection. (Activity can proceed if not attended by the concerned client inspection)

H = Hold Point (Activity shall be under hold till it is cleared by concerned client inspection)

S =Surveillance (Random witness of an activity),

R = Review of Documents
 : EXECUTION OF A SEPERATION AND COMPRESSION CENTRE (CSC)
PROJECT
AT THE PERIPHERY SOUTH, HGA HASSI MESSAOUD, ALGERIA
COMPANY : SONATRACH

CONTRACTOR : DODSAL ENGINEERING & CONSTRUCTION FZE

PROJECT NO : ENC 17 646W

Report No.:
MAINLINE WELDING INSPECTION REPORT Sheet No.:
Date:
Chainage: Material Spec.: Dia
PIPE WELDER NOS VISUAL
WALL
PIPE NO. HEAT No. LENGT BEND DETAILS JOINT NO WPS NO INSP.
THICK R H.P 1st Fill 2nd Fill F/C
H RESULT

Total Today Electrode Brand / Dia / Batch / Lot No.

Remarks:

Completed By COSIDER DODSAL SONATRACH

Name / Title
Signature
Date
FORMAT NO : 646W-DOD-QA-FM -0279, REV.1