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Evaluation of A Locally Made Wheat Germ
Evaluation of A Locally Made Wheat Germ
Evaluation of A Locally Made Wheat Germ
ABSTRACT
An expelling machine for extracting oil from wheat germ was designed
and fabricated to be suitable for young investors. The procedures
include the design stages, construction and testing. The main machine
components are: Hopper (feeding inlet); expellant unit and an electric
motor. The power is transmitted by means of a set of pulleys; sprockets;
V-belt; chain and speed reducer (gear box). The expelling unit consists
of two screw expellant shafts with two expellant barrels.
The expeller evaluated at five screw speeds (25, 35, 45, 55, and 65 rpm)
and four levels of press head clearance (0.5, 1, 1.5, and 2 mm) to
determine the best Machine capacity (kgh-1); Specific energy
consumption (kWhkg-1feed); Oil recovery (%); and Oil residual (%) in
wheat germ cake. The results showed that, the maximum barrel
temperature was 65.5°C which assured production of good quality wheat
germ oil, deoiled cake. The better oil extraction efficiency was at the
speed of 25 rpm, when press head clearance was 0.5 mm. The specific
energy requirement was 0.042 kWhkg-1feed for the optimized pressing
conditions.
1. Introduction
he wheat is one of the leading grain crops that produced,
* Agric. Eng. Dep., Fac. of Agric., Ain Shams Univ., Cairo, Egypt.
** Agric., Eng. Res. Inst. (AEnRI), Dokki- Giza, Egypt
Mir J. Ag. Eng., January 2012 -23-
Misr J. Ag. Eng., 29 (1): 23 – 38 FARM MACHINERY AND POWER
Wheat germ oil (WGO) has the highest tocopherol content of all
vegetable oils, up to about 2500 mg/kg (Shuler, 1990). It is highly
valued due to its high content of unsaturated fatty acids: it has about
80%, mostly linoleic (18:2) and linolenic (18:3) (Wang and Johnson,
2001). These two fatty acids are of great importance in human
metabolism and can not be synthesized by the organism. They are
precursors of a group of hormones called prostaglandins, which play an
important role in muscle contractions and in the proper healing of
inflammatory processes (Coultate, 1989). Furthermore, linoleic acid
helps to eliminate cholesterol and is a precursor of cell membrane
phospholipids.
Barnes (1982) mentioned that, WGO can be extracted by mechanical
expelling, organic solvent extraction, and supercritical fluid extraction.
Mechanical expression and organic solvent extraction are both being
used for commercial purposes. To our knowledge, supercritical fluid
technology has not been commercialized for WGO processing. Solvent
extraction is by far the most widely used method to extract oil (Woerfel
1995). A mixture of hexane isomers containing about 60% n-hexane is
the choice of solvent for commercial vegetable oil extraction. The
residual oil content of solvent defatted wheat germ can be as low as 1 %
(w/w). Conventional methods have a tendency to generate crude extracts
consisting of deteriorated constituents or to prematurely remove volatile
components. Pressing recovers only 50 % (w/w) of the WGO.
Mechanical pressing of oil is considered only when very high purity
wheat germ with very low bran contamination is available (Barnes
1982).
Continuous screw presses are employed in technologically advanced
areas where a sufficient raw material supply justifies a continuous
operation. Screw presses exert much greater pressures (137 to 300 MPa)
than hydraulic batch presses resulting in a greater recovery of oil
(Peterson et al. 1983; and Bockisch 1998). In addition, screw presses
have large processing capacities capable of handling 0.04 to 180 t/h of
raw material (Carr 1997). Screw pressing has also been recognized as a
of 12.02 (mg/g) after 60 min. It seems that the acid value after 30 min. at
70°C is suitable value to suppress the activity of enzyme and keeping the
majority of oil triglycerides in the intact condition.
The objectives of this work were:
(i) To design and fabricate a small expeller for wheat germ oil
expression.
(ii) To test the expeller in order to determine its optimum operating
conditions.
2. MATERIAL AND METHODS
The experiments were carried out at Agricultural Engineering Research
Institute (AEnRI) laboratory, Dokki-Giza in 2010. The experimental work
involved two stages as follows:
• Manufacturing expeller (double stage compression screw press) for
oil extraction. It should be:
- Simple in design, easy to fabricate, and
-Usable by anybody, even without any previous technical training.
• Testing the expeller for determining the best productivity and power
consumption at five screw speeds (25, 35, 45, 55, and 65 rpm) (0.08,
0.11, 0.14, 0.17, and 0.2 ms-1), and at four levels of press head
clearance (0.5, 1, 1.5, and 2 mm).
In order to fulfill the aim of the research through the consecutive stages
of the work plan, the following materials; tools and methods were used:
2.1. Expelling machine description:
The manufactured expelling machine (double stage compression screw
press) is illustrated schematically in Fig. (2) and photographed in Fig. (3).
A complete description will be given in the next sections.
2.1.1. Main frame:
The main frame of the expeller was made of hollow square pipe steel
(40×40×4 mm) with length 1100 mm, width 650 mm and height 1150 mm
in which all the parts of the expeller were fixed on it.
2.1.2. Hopper:
Two hoppers were made of stainless steel sheet of 1.5 mm thickness, with
250 mm height and 150 mm average diameter. Lower part tapered to form
a cone (lower hole diameter is 40 mm). First hopper is used to carry and
canalize the wheat germ into the screw press. The second hopper is used to
take wheat germ cake after the first compression screw to feed the second
screw press. Feeding does not need any energy; gravity is sufficient for
feeding.
2.1.3. Barrel (Cage):
The first barrel is shown in Fig. (4). It consists of 24 flat steel bars parallel to
the worm shaft. The cross section of each bar is slightly trapezoidal, the
whole set of the bars are functioned as lining bars which are fixed inside the
surface of the cage, where the space between bars created drainage gaps.
Also, in this system, lining bars canalize the compressed germ to move
forward. They prevent jamming by creating obstacles to the rotating
compressed wheat germ, so they are pushed strongly to the forward.
barrel. In such a case, friction force between the screw shaft and barrel
increases, and required torque becomes higher.
Screw shaft is a tapered shaft. The outside diameter (60 mm) is constant
whereas the root diameter is inclined through the screw. Thread depth
disappears at the end of the screw.
B. Second Screw Shaft:
The wheat germ cake, which is produced from the first stage press, will be
fed into the second stage of the compression screw press. The power is
transmitted from the first screw shaft to the second shaft by means of two
sprockets, and chain. The second shaft is, also, a tapered shaft and the
outside diameter (50 mm) is constant whereas the root diameter is inclined
through the screw. The pitch, also, is constant (4.9 mm), the length of the
screw (235 mm) and takes its minimum value at the end of the screw, and
the taper angle is 1.2°.
The wheat germ is continuously fed through the feeder, the material in
the primary section (first screw) moves forward and drop into secondary
section (second screw) through the second hoper. In second stage, the
compression is more effective since the clearance between the barrel and
screw is reduced considerably with the help of the end cone clearance.
To accomplish that, the end part of the worm is of conical form. The
backward movement of the worm (i.e. movement towards the feed
hopper) increases the clearance and thereby reduces the pressure on
wheat germ present inside while its forward movement does it otherwise.
2.1.4. Power transmission:
The power is transmitted by means of a set of pulleys; sprockets; V-belt;
chain and speed reducer (gear box).
The power utilized to drive the expeller is an electric motor (1440 rpm; 4
kW), and transmitted by means of pulley and belt, the pulley assembled
on the drive shaft of the motor attached with pulley assembled on a
gearbox shaft (1:24) by V belt (17mm) to produce 25, 35, 45, 55, and 65
rpm. Meanwhile the power transmitted from the first screw shaft to the
second shaft by means of two sprockets, and chain.
WC OC
OR = (1 − ) × 100% ……………….………………..…. (2)
Wm Om
was 15.18, 18, 21.6, 25.2, and 27.6 kgh-1 when outlet clearance was
0.5mm while at 2mm clearance, it was 22.2, 26.4, 30, 34.2, and 37.8
kgh-1 at 25, 35, 45, 55, and 65 rpm respectively.
4.2. Oil recovery (%):
Fig. (7) Shows that, the oil recovery increased with the decrease of the
outlet clearance, while it was decreased with the increase of screw speed.
The maximum oil recovery was obtained at 0.5 mm outlet clearance and
25 rpm of screw speed when a total of 50.2% of the available oil in the
sample was recovered. At 0.5mm outlet clearance the oil recovery
decreased from 50.2 to 41.62 % with increasing screw speed from 25 to
65 rpm, while at 1mm outlet clearance, it was decreased from 48.1 to
38.3 %, and from 46.2 to 36.4% at 1.5mm outlet clearance. Meanwhile at
2mm outlet clearance it was decreased from 44.4 to 34.1 %, with
increasing screw speed from 25 to 65 rpm respectively.
4.3. Residual oil (%):
Fig. (8) Indicates that, the residual oil increased with the increase of the
outlet clearance, while it was decreased with the decrease of screw
speed. The minimum residual oil (49.8%) was obtained at 0.5 mm outlet
clearance and 25 rpm of screw speed. At 0.5mm outlet clearance the
residual oil decreased from 58.38 to 49.8 % with decreasing screw speed
from 65 to 25 rpm, while at 1mm outlet clearance it was decreased from
61.7 to 51.9 %, and from 63.6 to 53.8% at 1.5mm outlet clearance.
Meanwhile at 2mm outlet clearance it was decreased from 65.9 to 55.6
%, with decreasing screw speed from 65 to 25 rpm, respectively.
4.4. Specific Energy Consumption (SEC) (kWh/kg feed):
Results illustrated in Fig. (9), show that SEC increased with the decrease
of the outlet clearance, while it had a little decrease with increasing the
screw speed from 25 to 65rpm at the same outlet clearance, SEC
decreased from 0.0426 to 0.0304 kWhkg-1feed with the increase of the
screw speed from 25 to 65rpm, respectively.
40
0.5 mm 1 mm 1.5 mm 2 mm 55
0.5 mm 1 mm 1.5 mm 2 mm
35
50
30
Machine capacity, kg/h
Oil recovery, %
25
45
20
15 40
10
35
5
0
30
20 30 40 50 60 70
20 30 40 50 60 70
Screw speed, rpm
Screw speed, rpm
Fig.6: Effect of screw speed and outlet Fig.7: Effect of screw speed and outlet
clearance on machine capacity Kgh-1. clearance on oil recovery, %.
70
50
Specific energy consumption (Wh/kg feed)
65
40
Residual oil %
60
55 30
50
20
45
40 10
20 30 40 50 60 70 20 30 40 50 60 70
Screw speed, rpm Screw speed, rpm
Fig.8: Effect of screw speed and outlet Fig.9: Effect of screw speed and outlet
clearance on residual oil, %, in wheat clearance on specific energy
-1
germ cake. consumption (kWhkg feed)
66
64
Barrel temperature, C
62
60
58
56
54
52
50
20 30 40 50 60 70
FAO, 2010. Production year book, for 2009. Food and Agriculture
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http://www.fao.org/corp/statistics/en/
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Ohlson, I. S. R. 1976. Processing effects on oil quality. Journal of the
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Sari, P. 2006. Preliminary Design and Construction of a Prototype
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Shuler, P. 1990. Natural antioxidants exploited commercially, in Food
Antioxidants, Hudson, B.J.F, Elsevier Applied Science,
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