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A Tolerant Wind Tunnel For Industrial Aerodynamics
A Tolerant Wind Tunnel For Industrial Aerodynamics
G.V. Parkinson
SUMMARY
Over the past 8 years, a new c o n fi g u r a ti o n of test section for the low speed
wind tunnel t e s t i n g o f high l i f t a i r f o i l s has been devised and developed in the
aerodynamics l a b o r a t o r y o f the Department o f Mechanical Engineering at the Univer-
s i t y of B r i t i s h Columbia. Designed on the basis o f p o t e n t i a l - f l o w theory i t employs
walls opposite the t e s t a i r f o i l consisting o f an array of symmetrical a i r f o i l slats
at zero incidence spaced so that the outer streamlines of the test section flow can
pass into an outer plenum and return to the t e s t section downstream in such a way
that the o v e r a l l streamline pattern c l o s e l y approximates the corresponding f r e e - a i r
pattern. The r e s u l t i n g boundary corrections have thus been reduced from as high
as 50% in tunnels with s o l i d walls to less than 2% f or a wide range o f sizes and
shapes o f t e s t a i r f o i l . The present paper describes the adaptation of the theory
to the t e s t i n g o f two-dimensional b l u f f bodies, which can experience large wall
corrections in conventional tunnels, and the results o f some preliminary experiments.
I. INTRODUCTION
The f i r s t wind tunnel tests, about 80 years ago, were on components of a i r c r a f t
and as a v i a t i o n developed wind tunnel t e s t i n g quickly became a routine part o f the
design process f o r a i r c r a f t , so that aeronautical engineers have access to a large
body of knowledge about the methods and problems o f such t e s t i n g . One o f the prob-
lems, s t i l l of great concern, is the d i s t o r t i o n o f test data by the effects of con-
s t r a i n t s on the test a i r flow imposed by the test section boundaries, whether s o l i d
walls or open j e t s , both in common use. In general, s o l i d boundaries squeeze the
streamlines together and increase the loadings on the test body, while the reverse
is true f o r open j e t boundaries. A paper in the AGARDograph series ( r e f . l ) summar-
izes conventional aeronautical practice in low-speed wind tunnel boundary corrections
These correction methods give s a t i s f a c t o r y results i f t e s t models are not too large
r e l a t i v e to t e s t section dimensions, and they are widely used.
In non-aeronautical wind-tunnel t e s t i n g , which now competes strongly with aero-
nautical t e s t i n g f o r tunnel time, the practice on boundary corrections has been
rather d i f f e r e n t . Very o f t e n , no corrections are made, in some cases perhaps because
engineers not trained in the aeronautical t r a d i t i o n do not appreciate the importance
o f such corrections, in other cases because the semi-empirical nature of the a v a i l -
able corrections and the l i m i t e d accuracy needed in the data permit the neglect of
the corrections when they are considered s u f f i c i e n t l y small.
When boundary corrections are made in wind engineering tests there is no general
agreement on the methods. This is not s u r p r i s i n g, since the separated flows past
b u i l d i n g s , structures, and road vehicles have broad wakes whose effects dominate the
loadings on the bodies. Since these wake properties cannot be predicted even in
free a i r , any boundary correction method must be semi-empirical, and several methods
have been proposed, and are described in d e t a i l elsewhere ( f o r example r e f s . 2 , 3 , 4 ,
5,6). Of these, Maskell's method (and Cowdrey's modification of i t ) are based on
a momentum analysis and assumptions about the wake pressure and geometry, while
the other methods are purely empirical. Such methods are useful, but not generally
s u i t a b l e for a p p l i c a t i o n to other than the classes of b l u f f shapes and size ranges
o f t e s t model for which they were o r i g i n a l l y derived.
Another approach is to create a test environment in which boundary corrections
are unneccesary, f o l l o w i n g a decision as to how much d i s t o r t i o n of test data by
boundary effects is acceptable. For a given t e s t model, i f a wind tunnel of suf-
f i c i e n t l y large test section is a v a i l a b l e , then boundary corrections are unneccesary.
Unfortunately, there are not very many wind tunnels both large enough r e l a t i v e to
typica l wind engineering test models ( t e s t section areas of order IO0 m2) and a v a i l -
able f o r wind engineering t e s t i n g . I f smaller wind tunnels must be used, the
boundary corrections can perhaps be made n e g l i g i b l e by modifying the boundaries in
some way. In one class of boundary m o d i f i c a t i o n methods, c u r r e n t ly under development
for aeronautical t e s t i n g , the test flow streamline pattern is made to approach the
f r e e - a i r (unconstrained) pattern by a c t i v e l y adjusting, through a feedback system,
e i t h e r d i s t r i b u t e d boundary suction (e.g. r e f . 7 ) or the configuration of f l e x i b l e
s o l i d walls (e.g. r e f . 8 ) . A simpler a l t e r n a t i v e to these rather complex active
boundary correction schemes is the class of passive schemes, in which a single con-
f i g u r a t i o n of the test section boundaries is designed to make boundary corrections
n e g l i g i b l e for a wide range of test model sizes and shapes. Stafford ( r e f . 9 ) has
proposed such a c o n f i g u r a ti o n for the tunnel t e s t i n g of automobiles, in which the
s o l i d t e s t section c e i l i n g and side walls are shaped to conform to a calculated
f r e e - a i r streamline pattern for flow past a mid-range automobile shape, and these
walls are estimated to produce acceptably low d i s t o r t i o n s of loadings on off-design
automobile shapes and sizes.
Another class of passive boundary c o n fi g u r a ti on makes use of the fact mentioned
e a r l i e r that corrections fo r s o l i d walls and open jets are of opposite sign, so
that low corrections could r e s u l t from p a r t l y - s o l i d , partly-open boundaries. Boun-
daries of this type, using l o n g i t u d i n a l slots or patterns of holes, have been used
successfully in transonic wind tunnel te s ti n g with small test models. Their exten-
sion to low speed t es ti n g with l a r g e r models has been considered, but the separated
flows from the edges o f the slots or holes introduce a d d i t i o n a l empiricism ( r e f . 1 0 ) ,
severely l i m i t i n g the usefulness of the configurations. However, a method using a
s l o t t e d configuration avoiding such flow separations has been under development
in the author's l a b o r a t o r y fo r h i g h - l i f t airfoil t e s t ing ( r e f . l l ) , and in the
295
I/~//I///I/
,'/////v'i/i/~ ~I/i///il///l'.
sg.r -
h ,'-~,~
"I,7, V/i/i/i/i//////////////////////////////////////////////////////
Fig.l S i n g l e - s l a t t e d - w a l l tunnel c o n f i g u r a t i o n for a i r f o i l testing
CLT/CLF m
15
-
f / o,o ~ . __A.___~-- 60
g,s-,.
I.I J 0.09 - ". . . . . , ~ . . . ' ~ - - - - 7 0
~]/S 5 5 - 65"/.
0.9
0 0.25 0.50 0.75 0 0.25 0.50 0.75
C/h C/h
Fig.2 Effect o f a i r f o i l / t u n n e l size Fig.3 Effect of a i r f o i l / t u n n e l size
r a t i o on l i f t : Theory r a t i o on l i f t : Experiment
A sample of results from the potential flow modelling is shown in Figure 2 (from
ref.ll). The results of calculations are shown for 3 d i f f e r e n t test a i r f o i l sections
in the presence of conventional solid walls and in the presence of the new slatted
wall configuration with favourable values of the open-area r a t i o g/s (see Figure l ) .
One of the test a i r f o i l sections has a slotted flap deflected 20° . Figure 2 shows
lift coefficient CLT in the tunnel normalized by f r e e - a i r l i f t coefficient CLF at
the same angle of attack ~ plotted as a function of r e l a t i v e test a i r f o i l size c/h.
The figure shows predictions that whereas l i f t corrections can rise above 50% for
large a i r f o i l s in a conventional tunnel, the corrections can be kept below 2% for
c/h < 0.8 for suitable values of g/s in a slatted-wall tunnel. The calculations
also indicate that suitable open-area ratios are near 60%. Figure 3 shows some
results of experiments seeking v e r i f i c a t i o n of the predictions. Here the ordinate
is l i f t curve slope m = dCL / d ~ , per degree, in an unstalled range of ~ for one of
the a i r f o i l sections of Figure 2. I t can be seen that the results are in good
297
agreement with the predictions, and that a slatted-wall tunnel configuration with
an open area ratio of about 60%would produce low l l f t corrections even for quite
large test models. Developmentof this tolerant wind tunnel for a i r f o i l testing is
continuing, but the same type of boundary configuration should be equally useful
for wind engineering tunnel tests, and the problem is considered in the next section.
face o f the rectangular section of Figure 4. Two symmetrical sources on the down-
stream surface of the c i r c l e , by opposing the streaming flow past the c i r c l e , create
symmetrical stagnation points on i t s surface. The strength and position of the
sources are chosen so that the stagnation points transform into the ends of the s l i t
and the stagnation streamlines i n t o smooth separation streamlines with separation
at a prescribed v e l o c i t y .
"
"f/I/////~
(a) (b)
Fig.5 Bluff-body tunnel flow model: a) Physical plane b) Transform plane
4. DISCUSSION
Work on the calculations is in progress, and subsequently wind tunnel experiments
w i l l be carried out to seek confirmation of desirable tolerant a i r f o i l slat configur-
ations predicted by the calculations. However, some preliminary indications of the
a b i l i t y of a i r f o i l - s l a t t e d boundaries to produce low boundary corrections to b l u f f
body data can be obtained from a i r f o i l experiments in the single-slotted-wall config-
urations of Figure l by Williams (ref.15). Some of Williams' measurements were made
at angles of attack ~ greater than ~CLmax, the angle for maximum l i f t , and in these
measurements the a i r f o i l s are at least partly stalled, with flow separation from
the suction side producing a broad wake. The a i r f o i l s then become aerodynamically
b l u f f bodies, and a study of Williams' data shows that a slatted-boundary configura-
tion with open-area ratio g/s of 70% produces good results in this flow regime.
Co e
0.75 0
0 U
NACA0015 a = 2 0 °
0.50
+ Clark Y a = 15 °
0.25
0 /I I I I I ~
0 0.05 0.10 0.15 0.20 0.25
b/h
Fig.6 Effect of blockage on drag of stalled a i r f o i l s in single-slatted-wall tunnel
In Figure 6 results are shown for two a i r f o i l s tested at a (chord) Reynolds number
of 0.5(I0) 6 in the presence of the single-slotted-wall configuration with g/s of 70%.
3OO
Drag coefficient CD, based on projected frontal area, is plotted vs blockage ratio
b/h, and i t can be seen that CD. is almost constant for each a i r f o i l , and therefore
independent of blockage ratios as high as 25%, an encouraging result for the concept
of the tolerant tunnel.
5. ACKNOWLEDGEMENT
The research is supported by a grant from the Natural Sciences and Engineering
Research Council of Canada.
REFERENCES
l H.C. Garner, E.W.E. Rogers, W.E.A. Acum, and E.C. Maskell, Subsonic Wind Tunnel
Wall Corrections, AGARDograph I09, October, 1966.
2 E.C. Maskell, A Theory of the Blockage Effects on Bluff Bodies and Stalled Wings
in a Closed Wind Tunnel, R.and M. 3400, A.R.C. London, 1963.
3 C.F. Cowdrey, The Application of Maskell's Theory of Wind-Tunnel Blockage to Very
Large Solid Models, N.P.L. Aero Report 1247, 1967.
4 J. Courchesne and A. Laneville, An Experimental Evaluation of the Blockage Effect
and Drag Coefficient of Two Dimensional Rectangular Bars Exposed to Smooth Flow,
Trans. A.S.M.E., Journal of Fluids Engineering, 1981.
5 D.M. Sykes, Blockage Corrections for Large Bluff Bodies in Wind Tunnels, Advances
in Road Vehicle Aerodynamics, BHRA, Cranfield, 1973, pp.311-321.
6 K.G. Ranga Raju and Vijaya Singh, Blockage Effects on Drag of Sharp-Edged Bodies,
Journal of Industrial Aerodynamics, ~, 1975-76, pp.301-309.
7 W.R. Sears, Self-Correcting Wind Tunnels, Aeronautical Journal, 7__88,February/March
1974, pp.80-89.
8 U. Ganzer, Wind Tunnels with Adaptive Walls for Reducing Wall Interference,
Z. Flugwiss, 3, 1979, pp.129-133.
9 L.G. Stafford, A Streamline Wind Tunnel Working Section for Testing at High
Blockage Ratios, Proceedings Fourth Colloquium Industrial Aerodynamics, Road
Vehicle Aerodynamics, Aachen, June, 1980, pp.35-51.
10 G.V. Parkinson and A.K. Lim, On the Use of Slotted Walls in Two-Dimensional
Testing of Low Speed A i r f o i l s , C,A.S.I. Transactions, 4, September, 1971, pp.81-83
11 G.V. Parkinson, C.D. Williams, and A. Malek, Development of a Low-Correction Wind
Tunnel Wall Configuration for Testing High L i f t A i r f o i l s , Proceedings Eleventh
Congress I.C.A.S., Lisbon, Paper B2-14, September, 1978.
12 J.L. Kennedy, The Design and Analysis of A i r f o i l Sections, Ph.D. Thesis,
University of Alberta, 1977.
13 G.V. Parkinson and T. Jandali, A Wake Source Model for Bluff Body Potential Flow,
Journal of Fluid Mechanics, 40, 1970, pp.557-594.
14 V.J. Modi and S.E. EI-Sherbiny, A Free-Streamline Model for Bluff Bodies in
Confined Flow, Trans. A.S.M.E., Journal of Fluids Engineering, 98, September,
1977, pp.585-592.
15 C.D. Williams, A New Slotted Wall Method for Producing Low Boundary Corrections
in Two-Dimensional A i r f o i l Testing, Ph.D. Thesis, University of British Columbia,
1975.