Manual AIRE MEDICINAL

Tri-Tech Manufacturer of
Medical Inc. Medical Gas Pipeline Equipment
INSTRUCTION MANUAL FOR
INSTALLATION, OPERATION & MAINTENANCE
MEDICAL AIR SYSTEM

SCROLL UNITS
MANUAL NO. 3OHS15S200-B
Tri-Tech Medical Inc., 35401 Avon Commerce Parkway, Avon, Ohio 44011
Tel. 1-800-253-8692 -or- 440-937-6244 Fax. 440-937-5060
Web site www.tri-techmedical.com Email address: sales@tri-techmedical.com
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TABLE OF CONTENTS
1.0 INSTALLATION
1.1 UNCRATING
1.2 STORAGE
1.3 FOUNDATION
1.4 LOCATION
1.5 POWER REQUIREMENTS
1.6 PLUMBING CONNECTIONS
1.7 INSTALLATION CHECK LIST
1.8 DETERMING PIPE IN-FEED DIAMETER
2.0 OPERATION
2.1 SAFETY PRECAUTIONS

2.2 PRE-START-UP CHECKS
2.3 SYSTEM START-UP
2.4 SYSTEM SHUT-DOWN
3.0 MAINTENANCE
4.0 TROUBLE SHOOTING
5.0 ORDERING INFORMATION
6.0 MAINTENANCE LOG
7.0 MISCELLANEOUS
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1.0 INSTALLATION
1.1 Uncrating
Immediately upon the receipt of shipment, inspect the equipment carefully for signs of damage or missing
components incurred in transit. Since all units are normally shipped F.O.B. our factory, such damage or
shortage is the responsibility of the shipping carrier and all claims must be filed with them. Inspect the crate
and any wrappings before discarding them. Parts and accessories are sometimes wrapped individually or
fastened to the skid. All systems are shipped mounted on a wooden skid and enclosed in a wooden crate.
The container may be carefully transported by fork truck to its general location. Remove the sides of the
crate and disassemble the mounting bolts used to hold the assembly to the skid. Use a fork truck to lift the
assembly off the skid and place it to its permanent location. Never lift or move units by mounted
components.
1.2 Storage
If the system is received some time before it can be used, it should be inspected as described previously,
re-crated and stored in a dry location. Standard shipping containers are not suitable for outdoor storage.
Re-lubricate motor bearings every 2 years. Drain moisture from TEFC motors regularly. Use desiccant to
keep moisture from accumulating. After long storage thoroughly clean and dry pump, motor and accessories
before placing in service.
1.3 Foundation
Mount and bolt the unit onto a concrete pad adequate to support the weight. The foundation should be a
permanent rigid installation of concrete or other material of sufficient mass to absorb all normal vibrations.
Foundation bolts of the specified size may be enclosed in a pipe sleeve two or three diameters larger than
the bolts to compensate for minor variations in alignment. If vibration pads are supplied with the system
provide flexible connectors for all system connections.
1.4 Location.
The system must be installed in a horizontal position on level surface. Choose a location with the ambient
temperature between 35-95 degrees F. which has clean air and is well ventilated, free of dust and corrosive
vapor.
Make sure the system location will allow easy access for maintenance. Allow a minimum clearance of 2
feet on all sides, with a minimum of 3 feet in front of the control panel.
1.5 Power requirements.

The electrical control panel is prewired at the factory and only requires incoming power connections.
Caution: All electrical connections should be made by a qualified, competent electrician in accordance
with all local and national codes.
1.6 Plumbing connections.

All connection locations to the system are shown on the drawings. Water traps and drain valves should be
piped to the floor drain. Use lines as short as possible and pipe of the same size as the corresponding system
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connections. Support the drain lines properly. Intake and discharge piping beyond system connections must
be supported independently of the System.
If air intake line is to be piped to the outside, care must be taken to insure the minimum pipe size corresponds
to the silencer inlet size.
NOTICE
Once the intake piping has been completed, it should be disconnected and flushed to remove any foreign
matter prior to operating the air compressors. If this is not accomplished, the possibility exists that metal
chips, solder, bits of concrete or other construction debris may be present in the piping which will
ultimately get caught in the pump and may cause damage in the form of plugging or scoring which will
lead to premature failure.
The above listed procedure, if followed, should prevent the entrance of foreign material into the system
and the possibility of a field service repair which of course could not be considered warranty and would
have to be charged against the customer's account.
Where a lengthy pipe run is anticipated the pipe size diameter should be increased accordingly to minimize
restriction.
1.7 Installation check list.

- The unit has been installed in a well ventilated area.
- Ambient temperature is between 35-95 degrees F.
- All interconnecting piping and wiring are in place and secure.
- All moving or rotating equipment is free of tools, rags, etc.
- No flammable vapors are present.
- Correct electric power is available.
- Intake and discharge piping are complete and properly supported.
- Water traps and other drain connections are piped to a floor drain.
- Drain piping is securely supported.
- Check for proper drive alignment.
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1.8 DETERMINING PIPE IN-FEED DIAMETERS
System System Pipe Length (ft)

Capacity (SCFM) 25 50 75 100 150 200 250 300 350 400 450 500
Duplex 2 HP 1.25 1.25 1.25 1.25 1.50 1.50 1.50 2.00 2.00 2.00 2.00 2.00
Duplex 3 HP 1.25 1.25 1.50 1.50 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.50
Duplex 5 HP 1.50 2.00 2.00 2.00 2.00 2.50 2.50 2.50 2.50 2.50 2.50 3.00
Duplex 7.5 HP 2.00 2.00 2.00 2.50 2.50 2.50 3.00 3.00 3.00 3.00 3.00 3.00
Duplex 10 HP 2.00 2.50 2.50 2.50 2.50 3.00 3.00 3.00 3.00 3.50 3.50 3.50
Duplex 15 HP 2.50 2.50 2.50 3.00 3.00 3.50 3.50 3.50 3.50 4.00 4.00 4.00
Triplex 5 HP 2.00 2.00 2.00 2.50 2.50 2.50 2.50 3.00 3.00 3.00 3.00 3.00
Triplex 7.5 HP 2.50 2.50 2.50 2.50 3.00 3.00 3.00 3.50 3.50 3.50 3.50 3.50
Triplex 10 HP 3.00 3.00 3.00 3.00 3.00 3.00 3.50 3.50 3.50 3.50 4.00 4.00
Triplex 15 HP 3.00 3.00 3.00 3.00 3.50 3.50 4.00 4.00 4.00 4.00 5.00 5.00
Quad 5 HP 2.50 2.50 2.50 2.50 3.00 3.00 3.00 3.00 3.50 3.50 3.50 3.50
Quad 7.5 HP 3.00 3.00 3.00 3.00 3.00 3.50 3.50 3.50 3.50 4.00 4.00 4.00
Quad 10 HP 3.00 3.00 3.00 3.50 3.50 3.50 3.50 4.00 4.00 4.00 4.00 5.00
Quad 15 HP 3.00 3.00 3.50 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00
NOTES:
1. Pipe sizes are based on copper pipe (Type L)
2. Calculating inlet pipe length:
a. Add all straight lengths of pipe, plus
b. The number of elbows, tees, etc. and their effective pipe lengths
EQUIVALENT PIPE LENGTH (FT)

NOMINAL PIPE SIZE (INCHES)
FITTING 1/2” 3/4" 1” 1-1/4” 1-1/2” 2” 2-1/2” 3” 4” 5”
90° bend 0.5 0.7 0.8 1.2 1.7 2 2.6 3.3 4 5
90° elbow 0.8 1.3 1.7 2.1 2.6 3.3 4.6 5.9 7.9 10.6
Tee Run 0.7 1 1.3 1.7 2.3 2.8 4.4 4.3 5.3 6.6
Tee Side 1.7 2.3 4.6 5.9 7.9 8.9 11.9 15.1 18.8 23.1
Outlet
1.9 DETERMINING DISCHARGE PIPING DIAMETERS:

Maintain the same diameter as the discharge connection of the air system. A larger discharge pipe size
may be required depending on the length of distribution piping in the facility. For discharge pipe sizing,
refer to standard pressure drop tables.
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2.0 OPERATION
2.1 Safety precautions

1. BE SURE TO CONFORM TO ALL FEDERAL, STATE AND LOCAL CODES REGARDING
ELECTRICAL AND MECHANICAL INSTALLATION OF THIS SYSTEM. WARNING: BEFORE
ATTEMPTING TO DO ANY WORK ON THIS SYSTEM BE SURE THE ELECTRICAL SUPPLY
HAS BEEN DISCONNECTED AND THE SYSTEM HAS BEEN DEPRESSURIZED.
2. NEVER ATTEMPT TO SERVICE THE UNIT WHEN IT IS OPERATING.
3. NEVER LUBRICATE THE COMPRESSORS - THEY ARE OIL-LESS.
4. CHECK ROTATION TO INSURE IT IS CORRECT. OPERATING PUMPS IN THE WRONG
DIRECTION CAN DO SERIOUS DAMAGE TO PUMPS AND ACCESSORIES AND MAY VOID
THE WARRANTY.
5. DO NOT OPERATE THIS SYSTEM AT ANY OTHER CONDITIONS OTHER THAN WHAT HAS
BEEN SPECIFIED WITHOUT CONSULTING TRI-TECH CORPORATION. DOING SO MAY
DAMAGE EQUIPMENT, CAUSE INJURY AND VOID WARRANTY.
6. ALWAYS KEEP THE AREA AROUND THE UNIT CLEAN.
7. NEVER OPERATE THIS UNIT WHERE TOXIC OR FLAMMABLE VAPORS ARE PRESENT.
8. IF THE DRYER FILTERS HAVE PLASTIC BOWLS, NEVER USE IT WITHOUT A METAL BOWL
GUARD INSTALLED. PLASTIC BOWL UNITS ARE SOLD ONLY WITH METAL BOWL
GUARDS. IF THIS UNIT IS IN SERVICE WITHOUT A METAL BOWL GUARD INSTALLED,
MANUFACTURER'S WARRANTIES ARE VOID.
2.2 Pre-start-up checks.

Even though all systems are thoroughly tested at the factory to insure proper operation and rated
performance, certain procedures and precautions are recommended before normal use begins to prevent
damage to the system or the operator.
Check the following before start-up
1. The unit has been installed in a well ventilated area.

a. Ambient temperature should be in the range of 35 degrees F (2 degrees C) to 95 degrees F
(35 degrees C).
b. Ambient air is free of dust, dirt, sand or corrosive vapors.
2. All interconnecting piping and wiring are in place and secure.
3. All moving or rotating equipment is free of tools, rags, etc.
4. No flammable vapors are present.
5. Correct electric power is available.
6. Intake and discharge piping are complete and properly supported.
7. If filters have plastic bowls, make sure that metal bowl guards are installed.
8. Clearance between the system and the walls or other objects is at least 2 feet (3 feet in front of the
control panel.
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2.3 SYSTEM START-UP

1. Before applying electrical power check to insure that the incoming voltage is correct, but do not
energize the circuit at this time
- Make sure that all black power wires are secure in their terminals (at the main disconnects,
starters, overload relays) and the terminal screws are tight.
- Make sure that all control wires at the terminal strip are secure in their terminals and the
terminal screws are tight.
- Make sure that both dryers are de-energized (dryer on/off switches on the compressor
control panel are "off.")
2. Open all isolation valves (except for receiver by-pass valve and inlet and discharge isolation valves
on BOTH dryers).
3. Energize the panel. Check to insure the correct rotation of the compressor. Rotation can be checked
by momentarily “Jogging” the motor with the HOA switch in the “HAND” position. Correct
rotation is counter-clockwise, viewing the compressor from the pulley end. If rotation is incorrect,
de-energize the panel and interchange any two incoming lead wires at the heater block in the control
panel. Check rotation again.
NOTE:
Serious damage can be done if the compressor is allowed to continue to operate in the
wrong rotation.
4. Start one of the compressors by placing the HOA switch in the “AUTO” position.
5. Check and record the voltage and amperage of the motor. Adjust the motor overloads, if required.
6. Switch the compressor off. Depressurize the receiver. Repeat procedure for the next compressor.
7. With the HOA switches in the "AUTO" position, check all controls for proper operation. Provide
a demand for compressed air by opening the receiver gauge glass pet-cock. The system should
now maintain the required pressure differential in the receiver automatically. Check pressure
switch cut-in and cut-out settings against the design conditions. Re-adjust, if necessary.
2.4 SYSTEM SHUT-DOWN

1. Place all HOA switches in the "OFF" position.
2. Disconnect power to control panel.
3. Close all isolation valves.
4. The system is now shut down and isolated.
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3.0 PREVENTIVE MAINTENANCE

All Tri-Tech Corporation packages are factory tested under specified field conditions. This is standard
procedure at Tri-Tech Corporation which guarantees that all systems leave in perfect condition. To insure
fine performance in the field all systems are checked for correct installation and started up by our factory
representative.
Use the maintenance page in the back of this manual to keep track of your maintenance.
NOTE: Failure to perform the required maintenance may void the warranty.
ROUTINE MAINTENANCE SCHEDULE

Make the following checks and perform the following procedures to keep the equipment in the best possible
operating order.
AFTER START-UP
- After the system has operated for several hours, check the condition of the intake filters. If dirt or
foreign objects are found in the system, more cleaning is required to prevent clogging of air lines.
- Check the amperage of the motors periodically.
- Listen for unusual noises.
DAILY
- Make sure the inlet is open and clear.
- Check pressure gauges for unusually high or low readings. Replace if necessary.
- Check system for leaks.
- Check gauge readings and sequence of operation through complete cycle.
- Check to insure that the filter automatic water traps are operational. There should be no visible
water inside.
- Remove automatic drain, if required, and clean to
- Ensure no debris is trapped inside.
WEEKLY
- Check for operation of all safety relief valves in the system (lift ring to test).
- Clean intake air filter.
MONTHLY
- Check the condition of inlet and discharge filters and renew, if necessary.
- Check for alternation of the compressors.
- Check motor bearing grease per instructions in the lubrication section.
- Check all indicating lights on the panel and replace any that may have burned out.
- Check the alignment of V-belt drive.
- Check V-belts for tightness and wear. Inspect every 2500 hours or one year whichever comes first.
Proper belt tension force should be between 5.7 to 6.4 lbs. (25.5-28.4 newtons). When replacing
or adjusting belts, start with the bottom compressor by adjusting the motor slide base. To adjust the
top compressor belts, loosen the tensioner pulley bolts and adjust the belt tension with the tensioner
screw, then retighten the pulley tensioner bolts.
Note: When replacing belts always use a matched set of belts.

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EVERY 3 MONTHS
- Make sure that all black power wires are secure in their terminals (at the main disconnects,
starters, overload relays) and the terminal screws are tight.
- Make sure that all control wires at the terminal strip are secure in their terminals and the terminal
screws are tight.
YEARLY
A. Compressors
- Check system sequencing against original set points.
- Clean and inspect receiver automatic condensate drain.
- Clean and check for proper operation of discharge check valves. Inspect hinge pins, springs and
seats for wear. Replace intake filter element
- Clean and check for proper operation of solenoid unloader valves.
FOR 125 PSIG MODELS
Every 5,000 hours or 2 years

- Replace intake filter.
- Clean blower fan, fan duct, compressor fins.
- Check V-belts
Every 10,000 hours OR 4 YEARS

- Repeat 5,000-hour maintenance.
- Replace check valve.
- Replace Tip and Face seals.
GREASE OR REPLACE BEARINGS

Over time the grease in the scroll bearings deteriorates and requires replacement. If the bearing is
not cleaned and re-greased at the 10,000 hour service requirement, serious damage to the air
compressor may occur. If the scroll does not rotate smoothly and / or a large amount of grease
leaks from the bearing contact the factory.
Every 20,000 hours OR 8 YEARS

- Check V-belts
- Replace the scroll head.
FOR 145 PSIG MODELS
Every 5,000 hours or 2 years

- Clean blower fan, fan duct, compressor fins.
- Replace tip and face seals.
- Check V-belts
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GREASE OR REPLACE BEARINGS

Over time the grease in the scroll bearings deteriorates and requires replacement. If the bearing is
not cleaned and re-greased at the 5,000 hour service requirement, serious damage to the air
compressor may occur. If the scroll does not rotate smoothly and / or a large amount of grease
leaks from the bearing contact the factory.
Every 10,000 hours

- Repeat 5,000-hour maintenance.
- Replace Scroll Head
Oil-less compressors do not require lubrication, except bearing grease.

Motor bearings are factory lubricated with grease to give 6 months service for normal conditions.
Re-lubricate bearings every 6 months as follows:

1. Shut down the pump.
2. Thoroughly clean off and remove plugs from fill and drain lines.
3. Remove hardened grease from drains with stiff wire or rod.
4. Add grease to fill line with hand gun until small amount of new grease is forced out
drain. Agitate drain with wire or rod to aid grease movement. Catch used grease in
suitable container.
5. Replace plugs in fill lines.
6. Put motor back in operation.
7. Run motor for at least 1 hour to expel excess grease, then replace plug in drain lines.
Notes:
1. Use lithium based grease, such as Texaco Regal, Shell Dolium R, or equal.
2. Do not over grease the bearings. Over greasing will cause increased bearing heat and can
result in bearing failure.
3. Motors containing sealed bearings do not require additional lubrication.
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4. TROUBLE SHOOTING:
The following is a guide that should help you in determining the origin of the trouble.
PROBLEM CHECK THE FOLLOWING REMEDY
Pump will not start Main disconnect is off Switch main disconnect on
H-O-A switch is off Put H-O-A switch in "AUTO" position
Blown power fuses Replace blown fuses
Power failure Ask your power company to test for low
Low voltage / voltage
Heaters tripped Push reset button located below starter
Blown control circuit fuse Push rest button located below starter
Broken or loose wire Replace blown fuses
Defective pressure control switch Tighten wire connection or replace wire
System pressure is satisfied Replace vacuum switch
Defective starter coil Replace starter coil
Compressor starting against load Clean or replace solenoid unloader.
Low capacity Improper V-belt tension Push down on one of the belts. If its top
Confirm that compressor discharge lines up with the bottom of the belt next to
isolation valves are fully open it the tension is correct.
Low voltage - speed is too slow Test for low voltage
Blocked air intake Check for restrictions
Dirty air intake filter Clean intake filters with compressed air
Leaks in system Use a soap solution to detect leaks
Check compressor cylinder valves Clean or replace. Replace valve gasket
Solenoid unloader is leaking Clean or replace
Check valve of the other compressor is Remove check valve cap and clean disc
leaking seat. Replace if necessary
Low discharge Leaks in system Use a soap solution to detect leaks

pressure Excessive system demand
Faulty control switches Replace pressure switch
Wrong pressure switch setting Correct according to submittal
Blocked air intake Check for restrictions
Dirty air intake filter Clean intake filters with compressed air
Defective pressure gauge Replace pressure gauge
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High discharge Faulty control switch Replace pressure switch

pressure Control switch is set too high Correct setting according to submittal
Defective pressure gauge Replace pressure gauge
Frequent motor starts Plumbing restrictions Check for restrictions

Water in receiver Drain water with the manual drain valve
Check automatic float drain
System undersized
Leaks in system Use a soap solution to detect leaks

Check valve is leaking Remove check valve cap and clean disc
seat. Replace if necessary
Defective control switch Replace pressure switch
High power V-belt drive misalignment Push down on one of the belts. If its top
consumption lines up with the bottom of the belt next to
it the tension is correct. Check alignment
Motor overheating Low voltage Consult with your power company

Inadequate ventilation Check the compressor location
Motor requires lubrication (if applicable) Most motors have sealed bearings.
Otherwise grease bearings as required
Check V-belt tension Push down on one of the belts. If its top
lines up with the bottom of the belt next to
Control pressure switch is set too high Correct setting according to submittal
Too many starts per hour See frequent motor starts
Compressor starting against load Check valve is leaking or solenoid
unloader is not opening when compressor
stops
Overheated Dirty air intake filter Clean intake filter with compressed air
compressor High discharge pressure Correct pressure switch setting according
to submittal
Wrong motor rotation Fan blades must be blowing air toward
cylinders
V-belt drive misalignment or improper Realign V-belt drive to prevent belt wear.
tension Push down on one of the belts. If its top
lines up with the bottom of the belt next to
Excessive cycling See frequent motor starts
Compressor starting against load Check valve is leaking or solenoid unloader
is not opening when compressor stops
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Noisy check valve Check valve is worn or leaking Remove check valve cap and clean disc
seat. Replace if necessary
Solenoid unloader is Solenoid valve is leaking Clean or replace

leaking when the
compressor is
running
Solenoid unloader is Check valve is leaking Remove check valve cap and clean
leaking continuously disc. Replace if necessary
when the compressor
is not running
Receiver loses Check vale is leaking Remove check valve cap and clean
pressure when the disc seat. Replace if necessary
compressor stops Clean or replace safety valve
running and air Safety valve on receiver is leaking
demand is low Leaks in the system Use a soap solution to detect leaks
Pumps do not run on Main disconnect is off Switch main disconnect on

“HAND” or "AUTO" Power failure Consult your power company
position of HOA Heaters tripped (reset) Push reset button located below starter
switch Blown power fuses Replace blown fuses
Blown control (transformer) fuse Replace blown fuses
Broken H-O-A switch Replace H-O-A switch
Broken wire Replace wire
Loose wire connections Tighten wire connection
Motor burned out Repair or replace
Pumps run on Defective alternator Replace alternator

“HAND” but does Defective H-O-A switch Replace H-O-A switch
not run or "AUTO" Defective pressure switch Replace pressure switch
position of HOA Broken wire or loose wire connection on Tighten wire connections or replace wire
switch “AUTO” position of H-O-A switch,
pressure switch or alternator
Pressure switches are open - check Correct pressure setting if necessary
settings according to submittal
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Pumps do not Check if the inactive pump can operate in Check for tripped overload heaters, blown
alternate the "Hand" position of the H-O-A switch fuses, defective starter coil, broken or
and proceed as follows: loose wire, seized pump
- If the inactive pump is not able to Check for broken wire or loose wire
start in the "Hand" position connection of the "Auto" position or wire
- If the inactive pump can run in the connections to the alternator
"Hand" position Replace alternator
Pumps start and stop Lag pressure switch is set higher than lead Set lead pressure switch higher than lag
together pressure switch pressure switch
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5.0 ORDERING INFORMATION
All parts, including spare parts, replacement parts, lubricants, etc. should be ordered from Tri-Tech
Corporation.
FOR PARTS AND SERVICE CONTACT:

TRI-TECH CORPORATION
35401 Avon Commerce Parkway
Avon, Ohio 44011
TEL. 1-800-962-5385
Email address: sales@tri-techmedical.com
To facilitate rapid handling of your order for spare parts, be sure to include the following information:
1. Serial number of the system.
2. Quantity of each part.
3. Name of the part.
The system covered by this manual has been designed and built with certain replaceable wearing parts.
For normal service, with repairs to be made in the field, the following parts are recommended for stock:
Compressor and Controls

- 1 check valve
- 1 set of belts
- 1 pressure switch
- 1 set of control circuit fuses
- 2 pilot light bulbs
Parts should be ordered as far in advance of their use as possible since circumstances beyond the control
of the Company may reduce existing stock.
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6.0 MAINTENANCE LOG
Use this log to keep track of your maintenance.

Note: Failure to perform the required maintenance voids the Warranty.
MAINTENANCE RECORD
DATE MAINTENANCE
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EQUIPMENT WARRANTY
TRI-TECH CORPORATION (The Company) warrants that the Unit manufactured by it and delivered hereunder will
be free of defects in material and workmanship for a period of eighteen months from the date of shipment or twelve
months from the date of start-up, whichever comes first.
The Company warrants that it will repair or replace products and parts of products sold by it, provided:
A. Customer notifies the Company of any such claim of defect in material or workmanship within 18 months
from date of shipment from the factory;
B. Return of products or parts is authorized by the Company and then returned to the Company within 15 days
after such authorization, transportation charges prepaid;
C. Products or parts are found to be defective in materials or workmanship upon examination by the Company.
Products shall not be considered as defective or non-conforming if they substantially fulfill performance requirements
and are manufactured in accordance with the Company’s specifications or government specifications when applicable.
This warranty will not extend to products which have been subject to misuse, neglect, accident or improper installation
or which have been repaired or altered outside the Company’s factory. The Company shall not be liable for any
expense incurred by customer nor for any special or consequential damages, liquidated damages or penalties suffered
by customer or anyone else with respect to defective or non-conforming material.
When a pump or component is exchanged or replaced during the warranty period, the new/replaced item is warranted
for only the remainder of the original warranty period.
CUSTOMER/USER/OWNER RESPONSIBILITY
FREIGHT DAMAGE:
Freight damages do not constitute warranty or service adjustment. Tri-Tech Corporation terms are FOB point of
shipment/factory, and Company’s responsibility ceases upon delivery of material to carrier and obtaining receipt for
same. It is the responsibility of the receiving customer to file damage, shortage or concealed damage claim with the
delivering carrier on receipt of material.
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INSTRUCTIONS FOR ADJUSTMENT

PRESSURE SWITCH
RANGE: Always adjust the spring nut (A) first, until the desired operating point on falling pressure is obtained. Keep
in mind this adjustment changes both the high and low operating points but should always be adjusted for the low
operating point. Turning the nut (A) clockwise will increase the setting.
DIFFERENTIAL: Set the operating point on rising pressure by adjusting the differential spring nut (B). Turning the
nut (B) clockwise increases the pressure difference between the high and low operating points by increasing the high
operating point only.
RELEASE VALVE (FORM X): This valve is factory installed and may not be added to a device that formerly had
no valve. If the valve is replaced or the valve screw (E) requires adjustment for any reason, the following steps must
be taken. With air pressure applied to the valve and the switch contacts open, turn the adjusting screw (C) until the
valve just begins to release air, then turn the screw (C) clockwise an additional 1-1/2 turns. Now lock jam nut (E)
against bearing plate lever (F).
WARNING:
1. TO AVOID PERSONAL INJURY FROM HIGH PRESSURE, BE CERTAIN PRESSURE IS AT ZERO
BEFORE DISCONNECTING DEVICE FROM PRESSURE SOURCE.
2. TO AVOID SHOCK HAZARD, DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING
DEVICE.
NOTE: "LEAD" SWITCH MUST ALWAYS BE SET HIGHER THAN"LAG" SWITCH.
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SCROLL COMPRESSOR: MAIN COMPONENTS
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Twin Tower Engineering HR-Series Desiccant Air Dryer Operations and Maintenance Manual
SECTION 8 REPLACEMENT PARTS
HR Dryer Exploded View
11 11
80 80
100 100
60 60
120
120
40
40
140
140
6
20
20
7
160 160
0 0
5
4
12
2
16
17
15
7
10
8 6
14
9
11 13 11
HR1,2,3,4
See chart on next page for part information.
Page 10
Twin Tower Engineering HR-Series Desiccant Air Dryer Operations and Maintenance Manual
See Exploded View on previous page for reference numbers.
REPLACEMENT PARTS FOR MODEL FOR MODEL FOR MODEL FOR MODEL FOR MODEL FOR MODEL FOR MODEL FOR MODEL
KIT CONTAINS
REF# DESCRIPTION HR1 HR2 HR3 HR4 HR5 HR6 HR6.5 HR7
QTY
1 TOWER GAUGES (OPTIONAL) 2 20500 20500 20500 20500 30800 30800 30800 30800
2 DESICCANT TOWER 1 20100 20200 20300 20400 30500 30600 30650 30700
3 SHUTTLE DISC, INLET 1 50080 50080 50080 50080 51014 51014 51014 51014
4 SHUTTLE DISC, OUT W/ORIFICE, STANDARD 1 50085-30 50085-46 50085-57 50085-62 3064 3076 3090 3104
4a SHUTTLE DISC, OUT W/ORIFICE, SPECIAL 1 **50085-XX **50085-XX **50085-XX **50085-XX **3XXX **3XXX **3XXX **3XXX
5 SCREW 1 20006 20006 20006 20006 30006 30006 30006 30006
6 END BLOCK, TOP-L OR BOTTOM-RT 1 20004 20004 20004 20004 30004 30004 30004 30004
7 END BLOCK, TOP-RT OR BOTTOM-L 1 20005 20005 20005 20005 30005 30005 30005 30005
8 SOLENOID VALVE ASSY 115 VOLT 1 20009 20009 20009 20009 30009 30009 30009 30009
8a SOLENOID VALVE ASSY 230 VOLT 1 20010 20010 20010 20010 30010 30010 30010 30010
9 PURGE MUFFLER KIT 2 20502 20502 20502 20502 30802 30802 30802 30802
10 TIE ROD 1 CF CF CF CF CF CF CF CF
11 INLET/OUTLET SHUTTLE VALVE SEAT 1 20002 20002 20002 20002 30002 30002 30002 30002
12 SHUTTLE VALVE BODY 1 20000 20000 20000 20000 30000 30000 30000 30000
13 DRYER MOUNTING BRACKET 1 20015 20015 20015 20015 30015 30015 30015 50049
14 SOLENOID DIN CONNECTOR 1 20011 20011 20011 20011 30011 30011 30011 30011
15 CONTROL BOX BRACKET 1 20505 20505 20505 20505 30508 30508 30508 30508
16 TIMER, SS, 115 VAC 1 20507-115V 20507-115V 20507-115V 20507-115V 50090-115V 50090-115V 50090-115V 50090-115V
16a TIMER, SS, 230 VAC 1 20507-230V 20507-230V 20507-230V 20507-230V 50090-230V 50090-230V 50090-230V 50090-230V
17 CONTROL BOX ENCLOSURE 1 50075 50075 50075 50075 50075 50075 50075 50075
not shown VITON O-RING KIT * 50051 50051 50051 50051 30804 30804 30804 30804
not shown GAUGE PORT PLUG 1 20024 20024 20024 20024 30024 30024 30024 30024
NOTE: *VITON O-RING KIT INCLUDES ALL O-RING SEALS
NOTE: **MUST SPECIFY ORIFICE NUMBER FROM STICKER ON DRYER CONTROL BOX OR CALL FACTORY WITH COMPLETE MODEL NUMBER.
NOTE: CF - CALL FACTORY

TRI-TECH AIR / VACUUM SYSTEM

SUBMITTAL PACKAGE
SUBMITTAL #: 4621
QUOTE # 22881
DATE: 2-8-22
SUBMITTED BY: C. RADOSSI
JOB:
SUBMITTAL APPROVED BY:

- SIGNATURE:__________________________________________
- PRINT: ______________________________________________
- DATE: _______________________________________________
Tel. 1-800-253-8692 -or- 440-937-6244 Fax. 440-937-5060
SUBMITTAL
SCOPE OF SUPPLY SUMMARY - AIR
DMA2S80HTD
MODEL NUMBER: _________________
____ Simplex X
____ Duplex ____Triplex ____ Quadruplex ____Pentaplex
Compressor Type:
X
____ Oil-less Scroll ____Oil-less Reciprocating
Horsepower: ____
Receiver: ____ Vertical X

____ Horizontal
____ 30G ____ 60G X

____80G ____ 120G ____ 200G ____240G ____ 400G
Electrical Requirements:
3 Phase: x
____ 208 volts ____ 230 volts ____ 380 volts ____ 460 volts
Single Phase: ____ 115 volts ____220 volts
Frequency: ____ 50 Hz X
____ 60Hz
Control Panel Options:

X
____ Basic Panel____ Level 1 Controls (4.3” touch screen) ____ Level 2 Controls (7” touch screen)
____ BacNet Gateway ____ Ethernet Connectivity
Additional Options:
____ Galvanized Receiver X

____ Corrosion Resistant Coating Receiver Interior
X
____ Desiccant Dryer Package ____ Refrigerated Dryer Package
DUPLEX TANK MOUNTED SCROLL MEDICAL AIR SYSTEM WITH DESICCANT DRYERS: 2 – 5 HP
The TRI-TECH MEDICAL continuous duty Medical Air Plant is tank mounted, completely packaged, NFPA 99 and
NEC compliant assembly with 100% oil-less, rotary scroll air compressors, U.L. listed control cabinet, an ASME
receiver, dual desiccant air dryers with purge control, dual 0.5 micron pre-filters, dual 0.5 micron after-filters, dual
line pressure regulators, dew point monitor, CO monitor and all accessories required to meet and exceed the current
code.
All components are piped and wired to single-point service connections. The only field connections are air intake, air
discharge and power at the control panel. All interconnecting piping and wiring is complete and operationally tested
prior to shipment. Liquid tight conduit, fittings and junction boxes are provided for all control and power wiring.
AIR COMPRESSORS
The medical air compressors are rotary oil-less scroll, air-cooled design. They are dynamically balanced for very low
noise levels and little vibration. No oil is used in operation of the compressors, so the discharge air is 100% oil-
free. Cooling is provided with an integral radial fan.
Compressors are V-belt driven by 3 phase, 60 cycle, 3550 RPM, NEMA design B motors. Included are slide bases
for belt tension adjustment and totally enclosed OSHA approved belt guards. Standard equipment includes air cooled
aftercoolers, compressor discharge check valves, safety relief valves, intake and discharge flexible connectors,
solenoid drain valves, isolation valves, high discharge temperature shut-down switches, pressure control switches, a
shut-off cock for gauge and switches.
RECEIVER
The system includes a corrosion resistant receiver of ASME construction rated for 200 PSI MWP service. The tank
includes a pressure gauge, safety relief valve, 3 way by-pass, gauge glass and an automatic electronic drain with
manual override.
AIR TREATMENT
The dryer assembly consists of two identical banks of air treatment equipment, piped in parallel and provided with
valves to by-pass either bank without sacrificing air quality. Each desiccant air dryer is sized for 100% of the system
NFPA capacity.
The dryer is designed to provide a peak demand pressure dew point of 10F per NFPA 99. Built-in purge saver control
automatically minimizes the amount of purge air to match the variable air flow. Each dryer is equipped with a 0.5
micron pre-filter with electronic drain and element change indicator, 0.5 micron after-filter with element change
indicator and a pressure regulator.
Digital dew point and CO monitors with alarm set points at 35F and 10 PPM are provided. A "demand check" for
maintenance is included per current NFPA 99 for each instrument.
CONTROL PANEL
NEMA 12 UL listed control panel features short circuit, single phase and thermal overload protection. Externally
operable circuit breakers with a door interlock, control circuit transformers with fused primary and secondary coils,
compressor HOA switches, magnetic starters with 3 leg overload protection and reset switches are standard. Also
included are individual dual-mode 3-position selector switches for air dryers.
Tel. 1-800-253-8692 -or- 440-937-6244 Fax. 440-937-5060
Web site www.tri-techmedical.com E mail address: sales@tri-techmedical.com
The Programmable Logic Controller provides automatic alternation and lead-lag control with the option to select
either one of the pumps as a permanent lead for periods of pump maintenance. Human Machine Interface (HMI)
display includes compressor run indication, accumulated run time and alarm conditions.
The following audible and visual local alarms are provided per NFPA 99: compressor thermal malfunction, "Backup
in use", high dew point and high CO. The audible alarm can be acknowledged with the "Silence" button. All controls
and alarms will function even if one of the compressors is shut down for maintenance or repairs.
The panel includes dry contacts for connection to the master alarms for the following: system malfunction (including
compressor thermal malfunction and "Backup in use"), high dew point level, high carbon monoxide level and
individual monitor signals in case of power loss.
Compressor are controlled via a pressure transducer. Lead / Lag back-up pressure switches are included in the event
of PLC or transducer failure.
CONTROL PANEL - OPTIONS

LEVEL 1 TOUCH SCREEN HMI: STANDARD
A 4.3” touch screen with screen displays inclusive of:
• Service alerts, runtime hour meters, system status, system air pressure and dew point values
• Visual/audible alarm indications with isolated contacts for all standard remote alarms
• Event log recording alarms and system activity
LEVEL 2 TOUCH SCREEN HMI

A 5” touch screen with screen displays inclusive of:
• Service alerts, runtime hour meters, system status, system air pressure and dew point values
• Visual/audible alarm indications with isolated contacts for all standard remote alarms
• Event log recording alarms and system activity
• Optional:
- Ethernet connectivity and embedded web page for remote monitoring of alarms and system status with Electronic
notifications of alarms and warnings
- BacNet Gateway
Tel. 1-800-253-8692 -or- 440-937-6244 Fax. 440-937-5060
DISCHARGE
W
CONTROL PANEL
AIR COMPRESSOR AIR DRYER

INTAKE DEWPOINT
MONITOR
H
CO MONITOR
RECEIVER
System
Dimensions
Horsepower
Capacity Sound System FLA
System Inlet Discharge Tank (inches) Weight
(SCFM) Level
Model Number NPT NPT (gallon) (lbs.)
50 120 dB(A)
Each Total L W H 208V 230V 460V
PSIG PSIG
DMA2S80HTD 2 4 6.2 5.6 1.0 3/4” 80 69 34 60 1080 74 17 15 7.5
DMA3S80HTD 3 6 9.2 8.5 1.0 3/4” 80 69 34 60 1220 74 23 21 10.5
DMA5S80HTD 5 10 15.2 14.1 1.5 3/4” 80 69 34 66 1530 74 37 32 16
NOTES
1. Capacity shown is NFPA system capacity with reserve compressor on stand-by.
2. Maximum ambient temperature: 100°F. For higher ambient temperatures consult factory.
3. Allow 24” clearance on all sides for maintenance, except for the control panel, allow 36” clearance.
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11
TO OUTSIDE CP
12
4
13 10
7
8
26
3
27
23
5
9
14 21 28
14A 24
19
22 29
6
17 31
AIR COOLED
AFTERCOOLER 1A
15 18
TO OUTLETS
32
M M
2 29 29
1
20
16
TRI-TECH MEDICAL
SCALE DUPLEX NFPA 99 COMPLIANT DRAWN BY JH
DATE 6-17-02 MEDICAL AIR SYSTEM REVISED
DRAWING #
PIPING DIAGRAM
DMA-S
BILL OF MATERIALS
MODEL: DMA2S80HTD JOB: 4621
ITEM QTY. PART NO. DESCRIPTION

1 2 SRL2.2 CBUM OIL-LESS SCROLL COMPRESSOR
1A 2 XC-3560G BELT GUARD AFTER COOLER
2 2 DTP0022 2 HP, 3-60-380 V, 3450 RPM, ODP, NEMA

STANDARD MOTOR
3 2 CDI-1/2 CAST BRASS CHECK VALVE 1/2"NPT
250 WOG
4 2 LFB6080G2 ISOLATION VALVE, LEAD FREE BODY 1/2"
5 2 SRV250-1/4-125 SAFETY VALVE 1/4" SET AT 125 PSIG
6 2 SSM0510 FLEX CONNECTOR 1/2"NPT x 10" SS BRAIDED
7 1 GHG-2 LEAD PRESSURE SWITCH
8 1 GHG-2 LAG PRESSURE SWITCH
9 2 8262H261 1/4" SOLENOID UNLOADER WITH MUFFLER, N.O., 115

VAC
10 1 A22220063200 PEN - ASME RECEIVER 80 GALLON 200 PSIG MWP,
HORIZ, LEGS AND TOP PLATE, "DURA-COAT" LINING
11 1 52904772 PRESSURE GAUGE 0-160 PSIG, 4 ½” DIAL
12 3 A15 COCK VALVE ¼”
13 1 SRV250-1/4-125 SAFETY VALVE ¼” SET AT 125 PSIG
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1
JOB: 4621
14 1 OPT-25 ELECTRONIC DRAIN
WITH STRAINER & CONDUIT CONNECTION
CP 1 CONTROL PANEL WITH:
- STANDARD 2 LINE HMI
15 2 CPO-425CP22-012L TEMPERATURE SWITCH, N.C., 425F
16 2 SSM0710 INTAKE FLEX CONNECTOR 3/4" NPT X 10" SS BRAIDED
17 1 SSM0510 DISCHARGE FEX CONNECTOR 1/2" NPT X 10" SS BRAIDED
18 2 M18-03-CL00 0.01 MI PRE-FILTER 1/2" METAL

BOWL WITH TEC11-CC ELECTRONIC AUTOMATIC DRAIN
19 2 R28-06-F0G0B PRESSURE REGULATOR 1/2" WITH PRESSURE GAUGE 0-
160PSIG
20 3 CSL-842-075HC INLINE INTAKE FILTER, 2 MI 3/4" NPT
21 2 HR2-S1 DESICCANT AIR DRYER, 1-60-115V
21A 4 45M866 PRESS. GAUGE, 0-160 PSIG, 2.5" DIAL, BOTTOM MOUNT
22 2 M18-03-BG00 0.5 MICRON AFTER-FILTER 1/2"
23 1 DPS-Michell DP 01 DEW POINT MONITOR & SENSOR
24 1 CO-01-50 CO MONITOR
26 3 LFB6080G2 3 WAY BY-PASS VALVE, BRONZE BODY 1/2"

BALL, 200WOG
27 1 34015 RECEIVER GAUGE GLASS, ½”
BRONZE BODY
28 2 SRV250-1/4-75 SAFETY RELIEF VALVE ¼” SET AT 75 PSIG
29 4 LFB6080G2 ISOLATION VALVE, BRONZE BODY 1/2"

BALL, 200WOG
30 4 VE4 VIBRATION ISOLATION PADS
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2
JOB: 4621
31 2 S-DIS-KIT-AIR DEMAND CHECK
32 1 FBV 3C – 1/4 SAMPLE PORT VALVE, BRONZE BODY 1/4" BALL, 600WOG
2 BASE HI-2 / 3 REV.1 COMPRESSOR BASE
2 HI 2-3 GUARD BELT GUARD
2 3VX450 BELTS
2 145T ADJUSTABLE MOTOR SLIDE BASE
2 455105 MOTOR PULLEY - 3.0” DIA, SINGLE GROOVE

(3250 RPM)
2 120338 BUSHING, JA 7/8”
Tel. 1-800-253-8692 -or- 440-937-6244 Fax. 440-937-5060
3
A B C D E F G H J K L M DERIVED FROM DWG #
0
1
DUPLEX AIR COMPRESSOR SYSTEM

2
UL -508A
3
LISTED INDUSTRIAL CONTROL PANEL

4
5
ON ON
OFF
OFF
6
OPERATOR INTERFACE
TOUCH SCREEN DISPLAY
7
5 6
3 4
10 O O
H A H A
1 2
11
O O
H A H A
12
13 ENCLOSURE DIMENSIONS:
24"H X 20"W X 8"D
14 Legend
1. DRAYER #1 "HAND-OFF-AUTO-AUTO"
SELECTOR SWITCH
15
2. DRAYER #2 "HAND-OFF-AUTO"
SELECTOR SWITCH
16 3. PUMP #1 H-O-A SELECTOR SWITCH ENCLOSURE TYPE:NEMA 1

WITH RUN LIGHT
HORSEPOWER: 2 -2
4. PUMP #2 H-O-A SELECTOR SWITCH
WITH RUN LIGHT
17 LINE VOLTAGE : 380
5. AUDIO ALARM
PHASE : 3 / HZ: 60
6. SILENCER/RESET PUSH BUTTON
18
(HOLD PUSH BUTTON FOR 2 SEC.
TO ACTIVATE RESET FUNCTION)
19
CUSTOM ENGINEERED
TITLE DRWG REV. # 0
DUPLEX AC CONTROLLER A2-X-P-PT-BSC-1 DATE 00/00/00
CUSTOMER
-
FILE # DATE DRAWN CHECKED EMSE CORPORATION
____ 9-17-21 J.F.
POWER AND STARTERS SECTION

V-3-X-P-2460
1
POWER
TERMINALS L1 L2 L3
2 L1 L2 L3 CB1
O/L1
M1
T1
L3
L3
T2
L2
L2
3 MOTOR
1
T3
L1
L1
4 CCT-1
F F
CONTR. POWER
TRANSFORMER
X1 X2 100 VA, 460/208/120 VAC
F
5
WT
PUMP#1 RUN
H O A R/WT WT/BK
G
PUMP # 1
R/BL R1 OL1 WT
R/WT R/WT
6 M1
R/BK
PS-1 CR1 R3
P1 P2 A5 A6 WT
7 AX GY/WT
LEAD
CB2
O/L2
M2
L3
T3
L3
L2
T2
L2
MOTOR
2
T1
L1
L1
F CCT-2 F
10 CONTR. POWER TRANSFORMER

X1 X2
100 VA, 460/380/208/120 VAC
WT
F
WT PUMP#2 RUN
HO A BL/WT
11 G
BL/YL
BL/BK R2 BL/WT OL2
BL/WT
M2 PUMP # 2
12
PS-2 CR1 R4
B5 B6 WT
BX P3 P4
13
14 AX BX
BL/YL
R/BL WT
PR
15
PR PR POWER RELAY
R
16 CB3
2A
N 24 VDC +
POWER
R
L1 SUPPLY - ON
F
17 OFF
1
- +
24 VDC
18
WT
2
19
CUSTOM ENGINEERED
TITLE DRWG REV. # 3
POWER FEED A2-X-P-PT-BSC-2 DATE 4/15/17
CUSTOMER FILE # DATE DRAWN CHECKED EMSE CORPORATION
000 9-20-21 J.F.
PLC-IO-8-8
1
X - 115 VAC - 2
2 V2-X-PT-BASIC-KINCO-D
WT
L PLC-CPU N
3
TM221 X - 115 VAC -
OR
+24V R
DC OUT
BN COM
0V
4 WT/BK WT
O0 R1 PUMP-1
DC IN
COM
PB-1
SILENSER BN 22#BK
RESET i0 GY/WT WT
O1 R2 PUMP-2
5
M1
PUMP # 1 BN YL/BL WT
i1 GY
RUN COMF. O2 H HORN
6
M2
PUMP # 2 BN YL/BK BL WT
i2 O3 CR1
RUN COMF. X
H-O-A - 1 - 115 VAC - PLC/TRANSDUCER
22#BL COM R MONITORING
7 PUMP #1 BN OOX
i3
IN AUTO BL/WT WT SYSTEM
H-O-A - 2 O4 AR1 ALARM
PUMP #2 BN OOX 22#PU BL/BK WT

i4 LAG IN USE
8 IN AUTO O5 AR2 ALARM
BL/YL WT UNLOADER #1
TS-1 OR/BK O6
R3
C 5 i5 CONTROL
9
PU WT UNLOADER #2
PUMP #1 O7 R4
CONTROL
TEMPERATURE TS-2 BN/BK
SENSOR C 6 i6
10
PUMP #2 X
TEMPERATURE i7
SENSOR R 1 2 EL. DRAIN
11
i8
12
13
+ -
OR
BN BN
PRESSURE
TRANSDUCER
S1 CH.0
OPERATOR INTERFACE + -
BL R
14 4-20 mA S2
500 Om + ANALOG
INPUT
J1
C BK - 0-10vdc
15
A2-X-P-PT-G
16
17 DRY CONTACTS FOR REMOTE ALARM

(CONTACTS SHOWN NOT ENERGIZED)
(CONTACTS ARE ENERGIZED WHEN NO ALARM
AND DE-ENERGIZED ON ALARM)
CONNECTION TERMINALS RELAY MODULE RELAY MODULE RELAY MODULE RELAY MODULE
AR1 AR2 AR3 AR4

S1 S2 P1 P2 P3 P4 C 5 C 6
18
PS-1 PS-2 TS-1 TS-2 14 11 12 14 11 12 14 11 12 14 11 12
BN BL
+ VT -
SYSTEM ALARM LAG PUMP 1 PUMP#2
LEAD LAG1 PUMP# 1 O/T PUMP# 2 O/T IN USE OVER. TEMP. OVER. TEMP.
19
TITLE DRWG REV. # 0

VACUUM TRIPLEX, PLC LOGIC A2-X-P-PT-BSC-3 DATE 00/00/00
CUSTOMER FILE # DATE DRAWN CHECKED EMSE CORPORATION
____ 9-17-21 J.F.
DERIVED FROM DWG #
1 2
R
- PLC-EXP DRYER #1
H O A
XOO R/BK
COM
DRYER #1 W
H-O-A Q2.0 D1 2 CONNECT
R/BK DRYER #1
OOX 22#WT
PURGE W
CONTROL D2 2
DRYER #2 ELECTR. DRAIN
H-O-A DRYER #1
OOX DRYER #2
PURGE 22#YL H O A
CONTROL XOO BL/BK
R
+ W CONNECT
Q2.1 D3 2
BL/BK DRYER #2
W ELECTR. DRAIN
D4 2
COM R DRYER #2
R/WT WT
Q2.2 AP3 HIGH DEW POINT
R/BK WT
Q2.3 AP4 HIGH CO
+ -
+24VDC
ANALOG
ALOG INPUT
0V
MODULE
LE DEW POINT S1
SENSOR (DPM)
4 - 20 mA S3 I0+ IN0
-148 ÷ 68 F
I0-
CO SENSOR S1
(COM)
4 - 20 mA
S4 I1+ IN1
I1-
DRY CONTACTS FOR REMOTE ALARM

(CONTACTS SHOWN NOT ENERGIZED)
(CONTACTS ARE ENERGIZED WHEN NO ALARM
AND DE-ENERGIZED ON ALARM)
RELAY MODULE RELAY MODULE
S1 S3 S1 S4 AR3 AR4
BN BL BN BL
+ DPM - + COM - 14 11 12 14 11 12
HIGH DEW HIGH CO

POINT
TITLE DRWG REV. # 0

AC SYSTEM A-2-X-P-PT-D-4 DATE 00/00/00
CUSTOMER JOB # DATE DRAWN CHECKED EMSE CORPORATION
_____ 8-16-21 J.F.
AIR SYSTEM HMI DISPLAY MANUAL
END USER INSTRUCTIONS

MANUAL NO. 1AC
Tel. 1-800-253-8692 -or- 440-937-6244 Fax. 440-937-5060
AIR SYSTEM HMI DISPLAY
Image for illustration purposes only. Instructions cover all system configuration
Tel. 1-800-253-8692 -or- 440-937-6244 Fax. 440-937-5060
At the initial power up of the control panel, a splash screen will appear. This screen will be visible for 10
seconds then fade out. The next screen to appear will be the:
Main screen
The main screen displays the receiver pressure level, dew Point, CO level, pump status (including
the pump running, pump ready, pump failure, pump not in the automatic position), the individual
pump run hours and dryer state
System Information Screen
Press the “i” Info button in the top right corner of the main screen.
The system information screen contains the serial number and the model number of your
medical air system. (A typical example is shown). Press the “M” menu button to go back to
the Main screen.
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Pressing the “M” Menu button will display the following screen
From this screen, you can select the following sub-screens:

- Information*
- Settings
- Input / Output Map
- Alarm Log
- Alarm Page
- Service Screen
- Main Page / Screen
* There is also a separate button for alarm alerts. It will be blinking if there are any alarms.
Press the blinking alarm button to get into “Alarm Log”.
Pressing the “Setting” screen displays the following:
By entering a password you can access the screens that include the air compressor system settings.
NOTE: Your system comes preset and should not require any adjustments. Only authorized personnel
can access the following screens which are shown for informational purposes only.
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The “Settings 1” screen displays:

- The air pressure transducer “Cut-in” or Start and the “Cut-out” or Stop settings for
the Lead and Lag pumps. (This screen may look different depending on the number of pumps
in the system.)
- The Forced Alternation timer
- Maintenance Service reminder
- Unloading Solenoid valve settings
Pressing the “Next” icon displays the following screen:
The next screen “Settings 2” screen displays:

- The dryer controls for set points and cycle times
- Dew Point Sensor Type
- Dryer Type
NOTE: Pressing the “B” Back button or “N” Next button move you forward or backward one screen
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The next screen “Settings 3” screen displays:

- Lag Alarm Activation –
- Temperature Sensor Type
- Temperature Alarm – on/off
- Date and Time setting
- Pump(s) Run Time setting
After the System Settings have been entered and you have returned to the main screen, cycle thru the
screens to view the settings page below and verify the system settings.
Tel. 1-800-253-8692 -or- 440-937-6244 Fax. 440-937-5060
Returning to the Menu Window – the Alarm page and Service page can be accessed
Pressing the Alarm icon displays the following alarm screen:
Pressing the Service Page icon the following screen will appear when maintenance is due:
Please refer to the system manual for detailed maintenance procedures.
Once the required maintenance has been completed, press the “Reset Service” icon. You will be
asked to confirm the reset. Press "Yes".
Tel. 1-800-253-8692 -or- 440-937-6244 Fax. 440-937-5060
STATUS SCIENTIFIC CONTROLS
Issue: 5
Date: 21/1/19
Firmware: V1.0.7
Installation, Commissioning &

Routine Gas Testing Manual
Gas Detector
Type FGD4
The CO Monitor is located in the enclosure that is mounted to
the
back of the Control Panel. The enclosure contains the
following components:
- CO Monitor (inside the enclosure)
- Regulator valve (mounted on the side of the enclosure
- Flow meter (mounted on the front panel of the enclosure)
"EKVTUUIFSFHVMBUPSUP
NBJOUBJO
BOBQQSPYJNBUFBJSGMPX
CFUXFFOBOE4$')
Declaration of Conformity
We declare that, on the date the equipment accompanied by this declaration is placed on the market, the equipment conforms with all
technical and regulatory requirements of the directives listed below.
Description of Equipment:
The FGD4 Series of Fixed Gas Detectors for the detection of Oxygen, Toxic or Flammable gases.
Non-certified apparatus for safe area use only.
2004/108/EC – Electromagnetic Compatibility
Harmonised Standards Used:
EN50270:2006 Electromagnetic compatibility - Electrical apparatus for the detection and measurement of combustible gases, toxic gases
or oxygen. (Performance criterion ‘C’ )
EN61000-6-2:2005 Electromagnetic compatibility. Generic standards. Immunity standard for industrial environments.
EN61000-6-4:2007 Electromagnetic compatibility. Generic emission standard. Industrial environment.
2006/95/EC – Low Voltage Directive (LVD)
Harmonised Standards Used:
EN 61010-1:2010 Safety requirements for electrical equipment for measurement, control, and laboratory use -- Part 1: General
requirements.
Place of Manufacture: ISO 9001:2015 Quality Management System:
Mansfield, Nottinghamshire, UK. Certificate No. GB93/1938
Authorised Signatory to this declaration, on behalf of the manufacturer:
Name: David Stuttard Title: Managing Director
Address: Status Scientific Controls Ltd, Hermitage Lane Industrial Estate, Kings Mill Way
Mansfield, Nottinghamshire, NG18 5ER, United Kingdom
Signature Date: 21/1/19

Installation, Commissioning & Routine Gas Testing
FGD4 Gas Detector
CONTENTS
1. PACKAGE CONTENTS ...................................................................... 6
2. SCOPE OF THE MANUAL .................................................................. 6
3. DESCRIPTION .................................................................................... 7
3.1. GAS TYPES ................................................................................. 7
4. INSTALLATION .................................................................................. 8
4.1. CABLE ENTRIES ........................................................................... 8
4.2. FGD4 CONNECTIONS ................................................................... 8
4.3. WIRING DETAILS .......................................................................... 9
4.3.1. FGD4 Toxic current sink ...................................................................... 9
4.3.2. FGD4 Toxic current source .................................................................. 9
4.3.3. FGD4 Infrared current sink ................................................................. 10
4.3.4. FGD4 Infrared current source ............................................................ 10
5. COMMISSIONING ............................................................................. 11
5.1. APPLYING POWER ...................................................................... 11
6. INITIAL GAS TESTING ..................................................................... 12
6.1. ZERO GAS ................................................................................. 12
6.2. TEST GAS ................................................................................. 14
6.2.1. Gas connection points ........................................................................ 14
6.2.2. Sampling time ..................................................................................... 14
6.2.3. Suggested calibration gas levels. ...................................................... 14
7. CALIBRATION .................................................................................. 15
7.1. SENSOR ZERO .......................................................................... 15
7.2. SENSOR SPAN .......................................................................... 16
7.3. CALIBRATION / CONFIGURATION KEYPAD ..................................... 17
7.4. MENU MODE SELECTION ............................................................ 19
7.4.1. E : 1 – Sensor Zero ............................................................................ 20
7.4.2. E : 2 – Sensor Span ........................................................................... 20
7.4.3. E : 3 – Sensor Fsd .............................................................................. 20
7.4.4. E : 4 – Output Zero (4mA) .................................................................. 20
7.4.5. E : 5 – Output Span (20mA) ............................................................... 20
7.4.6. E : 8 – Factory restore ........................................................................ 21
7.4.7. E : 9 – Engineer diagnostics .............................................................. 21
7.4.8. E : 17 – Sensor gain ........................................................................... 22
7.4.9. E : 19 – Positive Zero Suppression .................................................... 23
7.4.10. E : 20 – Negative Zero Suppression .................................................. 23
7.4.11. E : 25 – Positive Zero Temperature Compensation .......................... 24
7.4.12. E : 34 – Positive Span Temperature Compensation ......................... 24
7.4.13. E : 35 – Negative Span Temperature Compensation ........................ 24
7.4.14. E : 36 – Positive Zero Temperature Compensation .......................... 24
7.4.15. E : 77 – Firmware Version .................................................................. 24
8. CALIBRATION .................................................................................. 25
8.1. SENSOR CALIBRATION ............................................................... 25
8.1.1. Sensor Zero ........................................................................................ 25
8.1.2. Sensor Span ....................................................................................... 26
TD19/001 Issue: 5 Change Note: 1869 Page 4
FGD4 Gas Detector
8.2. ANALOGUE OUTPUT CALIBRATION .............................................. 27

8.2.1. Analogue Output Zero ........................................................................ 28
8.2.2. Analogue Output Span ....................................................................... 28
9. ROUTINE GAS TESTING.................................................................. 29

10. FUSES .............................................................................................. 30
11. SPECIFICATION ............................................................................... 30
12. DIMENSIONS & MOUNTING DETAILS ............................................ 31

FGD4 Gas Detector
1. PACKAGE CONTENTS
The FGD4 is supplied in a box containing the following items:-
Stock
Description
No
FGD4 Gas Detector *
Installation manual **
Calibration certificate
Optional:-
Weather guard
Calibration / Configuration Keypad
* Refer to www.status-scientific.com for Stock No’s for various gas types.
** The manual may be supplied on a CD
2. SCOPE OF THE MANUAL

This manual relates specifically to the version of the FGD4 gas detector fitted
with one of the following sensor types:-
x An Oxygen sensor.
Or
x An electrochemical Toxic sensor.
Or
x An Infrared sensor.

FGD4 Gas Detector
3. DESCRIPTION
The FGD4 is a fixed gas detector for use in non-explosive atmospheres.
The unit comprises an instrument housing having one cable gland entry.
The housing containing the gas sensor has an M27 thread and is screwed
into the bottom of the unit. The sensor housing itself is a certified component
and must not be removed in service.
The main electrical features of the unit are:-
x Power supply – 8 to 24 volts dc (non-intrinsically safe)

x Loop powered 4 to 20mA dc
x Gland entry threads available – 20mm, ½” or ¾” NPT
3.1. Gas types

Versions of the FGD4 Oxygen Toxic are available for detection of gases,
fitted with any of the following sensor types:-
x O2, H2S, CO, SO2 and CO2

FGD4 Gas Detector
4. INSTALLATION
To ensure effective gas detection, the FGD4 must be located at a height
appropriate to the density of the target gas relative to air.
4.1. Cable entries

The cable entry threads is 20mm female.
The FGD4 enclosure is manufactured from injection moulded poly carbonate

and as such care should taken not to over-tighten the gland.
4.2. FGD4 connections
FGD4 Oxygen / Toxic Infrared
+Ve Power
0V Supply
4/20mA
+Ve
-Ve
Keypad
Keypad Zero
Span
Zero Span
Sensor
Sensor

FGD4 Gas Detector
4.3. Wiring details

The infrared gas detector is a 4 to 20 mA loop powered device that operates
from a supply of 8 – 24 volt dc supply and as such only requires two wires.
4.3.1. FGD4 Toxic current sink
+Ve
+24 Vdc
Fig 4a
-Ve I( 4- 20mA)
Keypad Zero
Span
0V
Sensor
4.3.2. FGD4 Toxic current source
I 4- 20 mA
+24 Vdc
Fig4b
Keypad Zero
Span
Sensor
0V

FGD4 Gas Detector
4.3.3. FGD4 Infrared current sink
+24Vdc
I( 4-20mA) Fig4c
0V
Keypad
Zero Span
Sensor
4.3.4. FGD4 Infrared current source
I 4- 20 mA
+24 Vdc
Fig4d
Keypad
Zero Span
Sensor 0V

FGD4 Gas Detector
5. COMMISSIONING
Following completion of the installation:-
Replace the cover, taking care not to trap the wiring and fix with the 4 allen
screws, do not over tighten.
5.1. Applying power

Once the installation is complete and the covers are secure then power can
be applied. The power source should be between 12 and 24 volts dc.

FGD4 Gas Detector
6. INITIAL GAS TESTING

FGD4 units are factory calibrated as detailed on the calibration certificate
supplied with the instrument. However, it is always advisable after installation
to confirm that the instrument reads zero with no gas present and responds
accurately when presented with an appropriate concentration of the target
gas.
The FGD4 sensor should be allowed to stabilise for the period specified on
the associated calibration certificate before attempting to check the zero
setting and gas response.
6.1. Zero gas

With no gas present check that the associated control panel display reads
zero.
a) If the instrument reads zero then no adjustment is required and gas

response testing may now be carried out as described in Section 6.2.
b) If the instrument does not read zero then adjustment of the zero setting
is required as described in Section 8.1.1. - Sensor Zero.
c) If the analogue signal is connected to an associated control panel,

confirm that when the FGD4 display reads zero, the control panel
display also reads zero or, adjust as necessary in accordance with the
control panel manufacturers’ instructions.
* Note – If there is the possibility of a background gas being present then

zeroing of the detector should be carried out using a test gas cylinder of air in
nitrogen.

FGD4 Gas Detector
Figure 7 – Arrangement for Application of a Certified Test Gas
Flow Regulator
(1 Litre/min)
Certified Test Gas

Cylinder

FGD4 Gas Detector
6.2. Test gas

Figure 7 shows a typical arrangement for the application of a certified test
gas.
The purpose of the test gas response check is to confirm that that the
reading on the instrument corresponds with the test gas concentration.
a) If the associated control panel reads correctly then no adjustment is

required.
b) If the above checks are satisfactory then the installation is now

complete.
c) If the instrument does not read correctly then adjustment of the sensor
span setting is required as described in Section 8.1.2. - Sensor Span.
6.2.1. Gas connection points

Certified test gas is applied directly to the FGD4 via the appropriate
sampling/calibration adaptor.
6.2.2. Sampling time
Apply the test gas and allow a sufficient time for the sample to reach the gas
detector. The response time will vary according to the length of the sampling
tube.
6.2.3. Suggested calibration gas levels.

Oxygen sensor:
Zero N2.
Span 20.9 %v/v oxygen balance nitrogen.
Toxic sensor
Zero Gas free air, must have oxygen.

Span 50 % of measuring range (FSD).
Infrared sensor:
Zero N2.
Span 50 % of measuring range (FSD).

FGD4 Gas Detector
7. CALIBRATION
Calibration of the sensor can be carried out by using the buttons on the circuit board
as seen in Fig1 and Fig 2.
These buttons only work when the FGD4 Infrared has been powered for a minimum of
10 minutes.
7.1. Sensor Zero
Keypad Keypad Zero
Span
Zero Span
Sensor
Sensor
Infrared Oxygen / Toxic
Ensure the sensor is in a zero-gas environment.

Note: Where a purging gas has to be applied, use a flow rate of
between 300 and 1000 cc/min. Allow sufficient time for the
sensor to respond.
zero
Press the Zero button and hold for a minimum of 5 seconds
to zero the sensor.

FGD4 Gas Detector
7.2. Sensor Span

Always zero the sensor prior to performing a span operation.
Keypad Keypad Zero
Span
Zero Span
Sensor
Sensor

Apply a known concentration of gas (applicable to sensor type) at a

flow rate of between 300 and 1000 cc/min. Allow time for the sensor
to respond.
span
Press the Span button and hold for a minimum of 5 seconds
to span the sensor.
Turn off and disconnect the calibration gas.
Note: The calibration gas level must match with the level stored in
the instrument. If the gas level is does not match then the
keypad must be used to set the correct gas level.

FGD4 Gas Detector
7.3. Calibration / Configuration Keypad

The FGD4 sensor can be calibrated via a purpose designed keypad. The
keypad allows the user to carry out the following:
1) calibrate the sensor.

2) calibrate the 4 to 20 mA loop.
3) View the current gas level.
4) View the sensor raw data for diagnostic purposes.
Connect the keypad into the FGD4 as shown below:
The display will give the following messages:
SSCL Company
----
88:88 Segment test
SSCL Manufacturer
1.0.3 Firmware version
----
0.0 Gas reading
Note: if the display is continually showing - - - - then the instrument is not

communicating with the keypad.

FGD4 Gas Detector
The menu system featured within the keypad calibration unit allows all
calibration and configuration activities to be performed.
MENU
The keypad has the following functionality:

Button Function Alternate Function
MENU MENU Open / Close Menu Password
UP Next / Increase 1
DOWN Previous / Decrease 2
ENTER Accept selection 3
This section of the manual discusses how the available menu options can be
accessed, how the associated parameter may be changed via the selected
menu option and what effect the change to the parameter has on the
operation of the FGD4 Infrared gas detector.
Note: It is important that that the FGD4 is correctly configured for the sensor
in use, prior to performing any feature available in the menu system.

FGD4 Gas Detector
7.4. Menu Mode Selection

The external Calibration / Configuration Keypad is used in its simplest form to calibrate
the sensor for zero or gas drift.
It may also be used to configure the FGD4.
The following features are available via the Calibration / Configuration Keypad menu
system: -
Menu Option Notes

E : 1 – Sensor Zero
E : 2 – Sensor Span
E : 3 – Sensor FSD
E : 4 – Output Zero (4mA)
E : 5 – Output Span (20mA)
E : 8 – Sensor restore Oxygen / Toxic sensor
E : 9 – Diagnostics
E : 17 – Sensor Gain Toxic sensor
E : 19 – Positive zero suppression Toxic sensor
E : 20 – Negative zero suppression Toxic sensor
E : 25 – Zero temperature compensation +ve Toxic sensor
E : 34 – Span temperature compensation +ve Toxic sensor
E : 35 – Span temperature compensation -ve Toxic sensor
E : 36 – Zero temperature compensation -ve Toxic sensor
E : 77 – Firmware version
The menu options are selected as follows:
x Press the MENU button, E: 1 appears on the display.

x Press or until the required menu option is displayed, see
following options.
x Press to select the menu option.
x To exit the menu press MENU.
While the instrument is in menu mode – any data displayed on the screen will alternate
between the menu number and the reading.

FGD4 Gas Detector
7.4.1. E : 1 – Sensor Zero

Refer to section 8.1.1. for sensor calibration details.
7.4.2. E : 2 – Sensor Span

Refer to section 8.1.2. for sensor calibration details.
7.4.3. E : 3 – Sensor Fsd

This Feature sets the FSD of the instrument. It must be matched to the
sensor.
x Press MENU to open the menu system.

x Using the or buttons, select menu option: E:3
x Press .
x Using the or buttons, change the display to the required
setting.
x Press to store the new value.
Note: Pressing the MENU button rather than the button
exits without any change.
x Press MENU to close the menu system.
7.4.4. E : 4 – Output Zero (4mA)
Refer to section 8.2.1. for output calibration details.
7.4.5. E : 5 – Output Span (20mA)
Refer to section 8.2.2. for output calibration details.

FGD4 Gas Detector
7.4.6. E : 8 – Factory restore

The FGD4 can be restored to the default factory settings.

x The sensor type will be displayed.
Note: This option will restore the sensor to the factory default values. The user
must set all parameters before using the unit
7.4.7. E : 9 – Engineer diagnostics
This feature is a view-only feature. No configuration changes are possible

from within this menu.
The information is for use of Status Scientific Controls personnel.
x From the menu system select menu option: E: 9 and press

.
x Using the or buttons, display the required setting. The
displayed values are as follows:
E : 90 Reading
E : 91 Current sensor temperature °C
E : 92 Sensor AtoD counts
E : 96 Status flags

FGD4 Gas Detector
7.4.8. E : 17 – Sensor gain
This feature is used to set up the gain of the electronics to match the range
and sensor type. The range is 0 to 31, where 0 is the lowest gain and 31 is
the highest gain.
The gain setting should be kept as low as possible. The gain settings are
based on the first stage having a gain of 61.6 (2000 / 33).
Typical settings:
Max output Resolution

Sensor Type (nA/ppm) Make Range Units Gain
(display)
H2S 180 Ind. Sci. 0-50 0.05 ppm 10
H2S 180 Ind. Sci. 0-100 0.1 ppm 6
H2S 180 Ind. Sci. 0-200 0.5 ppm 2
H2S 180 Ind. Sci. 0-500 1 ppm 0
H2S(L) 450 Surecell 0-50 0.05 ppm 4
H2S(4HS) 850 City Tech 0-50 0.05 ppm 2
H2S(4HS) 850 City Tech 0-250 0.1 ppm 0
CO 90 Ind. Sci. 0-200 0.2 ppm 6
CO 90 Ind. Sci. 0-500 0.5 ppm 2
CO 90 Ind. Sci. 0-1000 1 ppm 0
CO(M) 85 Surecell 0-200 0.2 ppm 6
CO(M) 85 Surecell 0-500 0.5 ppm 2
CO(M) 85 Surecell 0-1000 1 ppm 0
CO(4CF) 85 City Tech 0-200 0.2 ppm 6
CO(4CF) 85 City Tech 0-500 0.5 ppm 2
CO(4CF) 85 City Tech 0-1000 1 ppm 0
NH3(100SE) 160 Sensoric 0-100 0.1 ppm 6
NH3(1000SE) 12 Sensoric 0-1000 1 ppm 10
SO2(4S) 600 City Tech 0-20 0.02 ppm 15
Note: NH3 Sensors can have a T90 of several minutes when protected by a sinter
and should not be used in time sensitive applications. Low levels may not
be detected.

FGD4 Gas Detector
7.4.9. E : 19 – Positive Zero Suppression

This option is used to allow the user to suppress small amounts of positive
sensor zero drift. The setting can be set between 0 and 10% of the sensor
range as set by the FSD value.

x Press .
x Using the or buttons, set the required zero suppression
value.
x Press ENTER to store the new value.
Note: Pressing the MENU button rather than the R button
7.4.10. E : 20 – Negative Zero Suppression

This option is used to allow the user to suppress small amounts of negative
sensor zero drift. The setting can be set between 0 and -10% of the sensor
range as set by the FSD value.

x Press .
x Using the or buttons, set the required zero suppression
value.

FGD4 Gas Detector
7.4.11. E : 25 – Positive Zero Temperature Compensation
This option has no effect on the sensor version 1.0.3
7.4.12. E : 34 – Positive Span Temperature Compensation
7.4.13. E : 35 – Negative Span Temperature Compensation

7.4.14. E : 36 – Positive Zero Temperature Compensation
This option has no effect on the sensor version 1.0.3.
7.4.15. E : 77 – Firmware Version

The FGD4 Firmware version is displayed.

FGD4 Gas Detector
8. CALIBRATION
8.1. Sensor Calibration
This feature allows the sensor to be calibrated. Ensure that the correct
sensor type is selected in the configuration prior to calibration. Refer to
section 7.4. for details of the menu system operation.
Note: if the password is in operation then the user will be prompted with
PASS when ever the menu key is pressed. Pressing the MENU key
again will result in the restricted user access, i.e. only the zero and
span options will be available. Entering the correct password will
give access to the full menu facility.
8.1.1. Sensor Zero

.
x Ensure the sensor is in a zero-gas environment.
Note: Where a purging gas has to be applied, use a flow rate of
between 300 and 1000cc/min. Allow sufficient time for the
sensor to respond.
x Press to zero the sensor, ‘– – – –‘ will be displayed to
confirm the sensor zero has been performed.
Note: Pressing MENU rather than exits the zero feature

without performing the calibration.
Note: The ZERO factor will be displayed momentarily on exit.

FGD4 Gas Detector
8.1.2. Sensor Span
Always zero the sensor prior to performing a span operation.

.
x Apply a known concentration of gas (applicable to sensor type)
at a flow rate of between 500 and 1000cc/min. Allow time for
the sensor to respond.
x Using the and buttons, set the reading to that of the
calibration gas level.
x Press to span the sensor, ‘– – – –‘ will be displayed to
confirm the sensor span has been performed.
Note: pressing MENU rather than ENTER exits the span
feature without performing the calibration.
Wait until the reading is stable, if necessary press again
to span the sensor.
Note: the SPAN factor will be displayed momentarily on exit.
x Turn off and disconnect the calibration gas.

FGD4 Gas Detector
8.2. Analogue Output Calibration

The analogue output is that of a current source. In order to calibrate the
output it is necessary to monitor the output signal. This can be performed in
one of two ways:
Current measurement:
Connect an ammeter (or multimeter set to measure current in the mA range)
in series with the analogue output.
FGD10 Meter range:

– Control
Analogue Output 0.004A – 0.020A
+ Unit
(4 – 20mA) mA 4mA – 20mA
+
Advantage: Direct measurement of output.

Disadvantage: The analogue output has to be disconnected to allow the
connection of the meter.
Voltage measurement:
Permanently connect a 10R resistor in series with the analogue output.
When calibration is required, connect a voltmeter (or multimeter set to
measure voltage in the mV range) across the 10R resistor.
FGD10 Meter range:

– Control
Analogue Output 0.04V – 0.20V
+ Unit
(4 – 20mA) 10R 40mV – 200mV
+ mV
Advantage: No need to disturb wiring between FGD4 and control unit.

Disadvantage: Measurement accuracy dependent upon resistor tolerance.

FGD4 Gas Detector
8.2.1. Analogue Output Zero
x Monitor the current sourced from the analogue output of the

FGD4 using a suitable method.
.
x Using the and buttons; adjust the output to the required
level (4mA or 40mV).
x Press .
Note: Pressing MENU rather than exits the zero feature

8.2.2. Analogue Output Span

Always zero the analogue output prior to performing a span operation.

(button 4).
x Using the and buttons; adjust the output to the required
level.
x Press .
Note: Pressing MENU rather than exits the span feature


FGD4 Gas Detector
9. ROUTINE GAS TESTING

Refer to Figure 7, which shows the arrangement for applying the test gas to the FGD4.
1. Before application of the test gas, check that the associated control panel
reads zero with no known gas present in the atmosphere. If necessary, carry
out adjustment of the zero setting as described in section Sensor Zero.
2. Apply the test gas and allow a sufficient time for the sample to reach the gas
detector. The response time will vary according to the length of the sampling
tube.
3. If necessary, carry out adjustment of the span setting as described in section

8.1.2. .
Carrying out the above procedure, and comparing the results with previous
readings, will confirm that the FGD4 is functioning correctly, both physically
and electrically.
The period between carrying out routine gas testing shall be in accordance
with the customer’s specification.

FGD4 Gas Detector
10. FUSES
A 340 mA polyfuse is located within the FGD4. It will automatically reset
when normal conditions return.
11. SPECIFICATION
Materials : Instrument Body – injection moulded polycarbonate

Cable entries : 1 x 20mm
Weights : FGD4 (excluding weather guard) – 0.5Kg

Weather guard – 200 grams
Sensor type : Electrochemical or Infrared
Input voltage : 8 to 24 volts dc
Input power : 5 Watts maximum
Internal fuse : 340mA 'Nanofuse'
Analogue : 4 to 20mA (10 bit resolution)
output
Comms output : Communications with hand-held calibration keypad at
38400 baud (3V logic)
Measurement : Depends upon sensor type
range
Response time : Typically T90 < 40 sec, depends upon sensor type
IP rating : Enclosure IP68, Sensor IP65
Display /
: External via internal connector
Keypad
Operating : - 20 to +60 O C
temperature
Humidity range : 0 to 95% RH non-condensing
Operating : Atmospheric + or - 10%
pressure

FGD4 Gas Detector
12. DIMENSIONS & MOUNTING DETAILS

The diagram below shows the mounting centres for the FGD Detector Head
Enclosure.
122
102
102
122
140
Depth = 75mm approx
Note:
The front panel/lid of the detector head opens to allow access to the screw terminals
situated inside. Sufficient space should be allowed around the mounting position so
that this action is not restricted.
Fixings Required:
2 off M6 Fasteners
(Rawl Bolts or similar dependent on mounting wall construction)

FGD4 Gas Detector
CUSTOMER NOTES

EQUIPMENT WARRANTY
The Company warrants that the Equipment manufactured by it and delivered hereunder will be free
of defects in material and workmanship for a period of twenty-four months from the date of
shipment.
The Company warrants that it will repair or replace products and parts of products sold by it, provided:
(a) Customer notifies the Company of any such claim of defect in material or workmanship within
30 months from date of shipment from the factory or 24 months from date of start-up;
(b) return of products or parts is authorized by the Company and then returned to the Company
within 15 days after such authorization, transportation charges prepaid;
(c) products or parts are found to be defective in materials or workmanship upon examination by
the Company.
Products shall not be considered as defective or non-conforming if they substantially fulfill performance
requirements and are manufactured in accordance with the Company’s specifications or government
specifications when applicable.
This warranty will not extend to products which have been subject to misuse, neglect, accident or improper
installation or which have been repaired or altered outside the Company’s factory.
The Company shall not be liable for any expense incurred by customer nor for any special or consequential
damages, liquidated damages or penalties suffered by customer or anyone else with respect to defective or
non-conforming material.
When a pump or component is exchanged or replaced during the warranty period, the new/ replaced item
is warranted for only the remainder of the original warranty period.
CUSTOMER/USER/OWNER RESPONSIBILITY
FREIGHT DAMAGE:
Freight damages do not constitute warranty or service adjustment. Tri-Tech Medical terms are FOB point
of shipment/factory, and Company’s responsibility ceases upon delivery of material to carrier and obtaining
receipt for same. It is the responsibility of the receiving customer to file damage, shortage or concealed
damage claim with the delivering carrier on receipt of material.
Tel. 1-800-253-8692 -or- 440-937-6244 Fax. 440-937-5060

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Tri-Tech Manufacturer of

Medical Inc. Medical Gas Pipeline Equipment

INSTRUCTION MANUAL FOR

INSTALLATION, OPERATION & MAINTENANCE

MEDICAL AIR SYSTEM

MANUAL NO. 3OHS15S200-B

2.1 SAFETY PRECAUTIONS

4.0 TROUBLE SHOOTING

5.0 ORDERING INFORMATION

6.0 MAINTENANCE LOG

1.5 Power requirements.

1.6 Plumbing connections.

1.7 Installation check list.

1.8 DETERMINING PIPE IN-FEED DIAMETERS

System System Pipe Length (ft)

EQUIVALENT PIPE LENGTH (FT)

1.9 DETERMINING DISCHARGE PIPING DIAMETERS:

2.1 Safety precautions

2.2 Pre-start-up checks.

Check the following before start-up

1. The unit has been installed in a well ventilated area.

2.3 SYSTEM START-UP

2.4 SYSTEM SHUT-DOWN

3.0 PREVENTIVE MAINTENANCE

ROUTINE MAINTENANCE SCHEDULE

Note: When replacing belts always use a matched set of belts.

FOR 125 PSIG MODELS

Every 5,000 hours or 2 years

Every 10,000 hours OR 4 YEARS

GREASE OR REPLACE BEARINGS

Every 20,000 hours OR 8 YEARS

FOR 145 PSIG MODELS

Every 5,000 hours or 2 years

GREASE OR REPLACE BEARINGS

Every 10,000 hours

Oil-less compressors do not require lubrication, except bearing grease.

Re-lubricate bearings every 6 months as follows:

PROBLEM CHECK THE FOLLOWING REMEDY

Low discharge Leaks in system Use a soap solution to detect leaks

PROBLEM CHECK THE FOLLOWING REMEDY

High discharge Faulty control switch Replace pressure switch

Frequent motor starts Plumbing restrictions Check for restrictions

Leaks in system Use a soap solution to detect leaks

Motor overheating Low voltage Consult with your power company

PROBLEM CHECK THE FOLLOWING REMEDY

Solenoid unloader is Solenoid valve is leaking Clean or replace

Pumps do not run on Main disconnect is off Switch main disconnect on

Pumps run on Defective alternator Replace alternator

PROBLEM CHECK THE FOLLOWING REMEDY

5.0 ORDERING INFORMATION

FOR PARTS AND SERVICE CONTACT:

Compressor and Controls

6.0 MAINTENANCE LOG

Use this log to keep track of your maintenance.

INSTRUCTIONS FOR ADJUSTMENT

NOTE: "LEAD" SWITCH MUST ALWAYS BE SET HIGHER THAN"LAG" SWITCH.

SCROLL COMPRESSOR: MAIN COMPONENTS

SECTION 8 REPLACEMENT PARTS

30G 60G X

Single Phase: 115 volts 220 volts

BacNet Gateway Ethernet Connectivity