®

Parts Manual For

ISL98, ISL03, ISL07, ISC07
Model 490 and 490A Application Notes
Aftermarket

Kits The Model 490 and 490A CBrake by Jacobs™ engine
brake is designed and approved for use on Cummins ISL
ISL03, and ISL07 engines. Information in this manual was
P/N Brake Model Engine Desc.
current at the time of printing and is subject to change with-
4089653** 490 ISL 1VDC Kit
out notice or liability. Model 490 CBrake by Jacobs™ engine
4089626 490A ISL03 12VDC Kit
brake has been superceded by Model 490A.
4089626 490A ISL07 12VDC Kit
4089626 490A ISL0C 12VDC Kit
The 490A brake is approved for use on the ISC07 engine.
Use of the 490 or 490A brake on prior ISC engines is not
approved.

Model 490 and 490A Refer to Cummins service information and instructional
literature for specific application information.
Housing Assemblies 13

7

12
P/N Description
3963794 4 90A front, 12 VDC, S/L 11
3963795 490A rear, 12 VDC, S/L
13 10
7
9
Ill.
No. P/N Description Quantity/Group 15
17
1 4024748 Slave piston 7/8 3 18
2 4024749 Slave piston spring 3 14
16
3 3871410 Spring retainer 3
4 3871373 Retaining ring 3 19
5 4024750 Master piston, 5/8 dia. 3 20
21
6 4024751 F lat spring 3
7 4024752 Plain washer 6
8 4024753 Hex head screw 3 26
9 3871372 C ontrol valve 3
10 3871364 C ontrol valve collar 3
11 3871345 C ont. valve spring (orange) 3 6 5
12 4024754 Outer control valve spring 3
13 4024755 Retaining ring 3 7
14 4024756 Piston, Accumulator 1
8
15 4024757 Spring, Accumulator 1
16 3871379 Hex jam nut 3 22
1 23
17 4024758 D -Lash screw assembly 3
24
18 4024759 Solenoid valve (12 V, S/L) 1
25
19 3871638 Upper seal ring 1 2
20 4026537 C enter seal ring 1*
21 3871218 Lower seal ring (490 only) 1 3
22 3871367 Spring, check valve 1
23 3871370 Ball, check valve 1 4
24 3871368 Retainer, check valve 1
25 3871369 Retaining ring, check valve 1
26
NI
4024761
3948278
Sleeve, Housing adjusting 3
Harness,solenoid (490 only) 1 Brake Housing
* Not used in 490A housings Compatibility
**Obsolete

ISL ISL03 ISL07 ISC07

S/L = Single Lead
D/L = Dual Lead 490 Yes No No No
NI = Not Illustrated
490A Yes Yes Yes Yes

 cBRAKE BY JACOBS™ PARTS MANUAL for CUMMINS ISL, isl03, ISL07, and ISC07 engines
Common
Attaching Parts 1

ISL98/ISL03/ISL07/ISC07 2

Engine Attaching Parts Group

Ill. Quantity per
No. Part Number Description Group
1 3945236 Crosshead 6
2 3945239 Spherical Cap 6
3 3945240 Brake spacer 6
N/I 3945241 Washer, 8mm 4
N/I 3945232 Oil Supply Screw (intake rocker stud) 2
3
N/I 3945326 O-ring,Oil Supply 2 5
N/I 3945228 Nut, Exhaust rocker arm adjusting 6
N/I 3945231 Studs, Exhaust rocker lever 6
N/I 3927064 Screws, Engine brake mounting 12

ISL98 Specific
6

Attaching Parts Enlarged View

ISL98 12V Spacer Group

4 3948280 Spacer, 12V 1
5 3073972 Electrical Connector 1
6 3936996 Stud, Spacer mounting 5
N/I 3965548 Gasket, Valve Cover 1

ISL98 Control Group

N/I 3948169 Wire Harness 1
N/I 3948371 Bracket 1
N/I 3913638 Cap Screw 1 4
N/I 3871501 Cab Control Group 1

ISL98 12V Valve Cover

Some valve covers are not engine brake compatible and will need
to be replaced during installation. Please verify your valve cover is
compatible.

Engine Brake
Part Number Description Compatible
3945615 Front Oil Fill, Valve Cover No
3945436 Front Oil Fill, Valve Cover Yes
3945834 Rear Oil Fill, Valve Cover Yes
3945833 Rear Oil Fill, Valve Cover No
3945970 Rear Oil Fill, Valve Cover Yes
3945971 Front Oil Fill, Valve Cover Yes

cBRAKE BY JACOBS™ PARTS MANUAL for CUMMINS ISL, isl03, ISL07, and ISC07 engines 
ISL03/ISL07/ISC07 Service Parts
Specific Attaching Ill.

Parts
No. P/N Description

N/I 3800917 Tune Up Kit

ISL03 12V Valve Cover 8 3871551 Oil Pressure Test Kit
(Valve cover is not in aftermarket kit, needs to be ordered separately) N/I 3163681 feeler gage (0.090")
Ill. Quantity per 9 3871654 Slave piston removal tool
No. Part Number Description Group N/I 384591 Engine Barring tool
N/I 3967777 front Oil fill, Valve cover N/I 337639 6 in lb Torque Wrench
N/I 3967773 Rear Oil fill, Valve cover
N/I 3967776 No Oil fill, Valve cover
N/I 3959799 Isolator 1
N/I 3959798 Valve cover gasket 1
N/I 394135 filler cap 1
N/I 390063 Valve cover Bolts 8

ISL03 Rocker Housing Group 9

N/I 3969493 Rocker Housing 1
N/I 3966708 gasket 1
N/I 307397 Electrical connector  8
N/I 3901447 Rocker Box Mounting Bolts 7

ISL03 Control Group

N/I Wire Harness
N/I 3969631 Wire Harness 1
N/I 3948371 Bracket 1
N/I 3913638 cap Screw 1

Solenoid Harness
NI 5257209 front Housing 15" long 1
NI 5257208 Rear Housing 11-3/4" long 1

N/I Dash Switches

N/I 3871501 On Off group 1
N/I 387144 Switch Plate 1
N/I 3871459 Switch 1
N/I 3871500 Hi Low group 1
N/I 3871499 Switch Plate 1

Jacobs Vehicle Systems®

22 East Dudley Town Road ®
Bloomfield, CT 06002
U.S.A.

Cummins Inc.
Box 3005
Columbus, IN 47202-3005
U.S.A.

cELEcT™ is a trademark of
cummins Inc.
Bulletin 3401838
Printed in U.S.A. 5/13
© 013 cummins Inc. and For additional information please visit: www.jacobsvehiclesystems.com
Jacobs Vehicle Systems® P/N 06301 Rev. E