Doc.

NO - HOU/QA/14

STATISTICAL PROCESS CONTROL STUDY Rev. No - ………….

Rev.Date - ………….
Issue Date - 21.03.21

PART NAME: CAM SEAT LOCK (KWPA) INSTRUMENT: DVC L.COUNT: 0.01
PART NO.: 40134-00-02 SPECIFICATION: 6.20 ± 0.20 MACHINE: INJECTION MOULDING
SAMPLE SIZE: 125 NO OPERATION: Injection Moulding Date 05.06.21
USL 6.40 RANGE
X - CHART X- R - CHART HISTOGRAM DIFF. 0.4 0.033
CHART LSL 6.00 FOR 12
UCL AVG LCL 6.240 UCL AVG LCL RANGE 43
FREQ. HISTOGRAM
6.236 6.234 6.116 0.020 0.010 0.010 FIRST LAST
6.200

RANGE
6.236 6.214 6.116 0.020 0.010 0.010 6.00 6.03 0 0
6.160 50.00
6.236 6.158 6.116 0.020 0.020 0.010 6.03 6.07 0 0
6.236 6.232 6.116 6.120 0.020 0.010 0.010 6.07 6.10 0 0 40.00
Column A
6.236 6.232 6.116 6.080 Column B 0.020 0.020 0.010 6.10 6.13 17 17 30.00
6.236 6.164 6.116 Column C 0.020 0.010 0.010 6.13 6.17 31 31 20.00
6.040
6.236 6.174 6.116 1 3 5 7 9 0.020 0.010 0.010 6.17 6.20 12 12
11 13 15 17 19 21 23 25 10.00
6.236 6.134 6.116 0.020 0.010 0.010 6.20 6.23 47 47
6.116 6.23 6.27 17 0.00
6.236 6.232 0.020 0.020 0.010 17
SAMPLES 1 2 3 4 5 6 7 8 9
6.236 6.234 6.116 0.020 0.010 0.010 6.27 6.30 0 0 10 11 12
6.236 6.214 6.116 0.020 0.010 0.010 6.30 6.33 0 0
6.236 6.158 6.116 0.020 0.020 0.010 6.33 6.37 0 0
6.236 6.116 6.116 0.020 0.010 0.010 6.37 6.40 0 0
6.116 R - CHART
6.236 6.210 0.020 0.020 0.010
6.116 0.025 CALCULATION FOR Cp/Cpk
6.236 6.236 0.020 0.010 0.010
6.236 6.214 6.116 0.020 0.010 0.010 FOR N - SAMPLE SIZE = 5
6.236 6.158 6.116 0.020 0.020 0.020 0.010 A2 D3 D4 d2
CONSTANT :
6.236 6.134 6.116 0.020 0.010 0.010 0.577 0 2.114 2.325
6.116 0.015
RANGE

6.236 6.234 UCL 0.020 0.020 0.010

6.236 6.234 6.116 AVG 0.020 0.010 0.010 154.712 0.350
0.010 X = 6.188 R= 0.0139999999999998
6.236 6.214 6.116 LCL 0.020 0.010 0.010 25 25
6.236 6.158 6.116 0.020 0.020 0.010 0.014 A2.R = 0.577
6.236 6.134 6.116 0.005 0.020 0.010 0.010
s = R / d2 2.325
0.006
X
0.014 0.008

6.236 6.228 6.116 0.020 0.020 0.010

0.000 UCLX = X + A2.R 6.197 UCLR = D4 .R 0.030
6.236 6.160 6.116 0.020 0.020 0.010
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2
Graphical X UCL 6.236 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 Graphical R UCL 0.020
SAMPLES LCLX = X - A2.R 6.180 LCLR = D3 .R 0.000
Graphical X LCL 6.116 Graphical R LCL 0.010
T = TOTAL TOLERANCE
PROCESS CAPABILITY IS EXCELLENT Cp 11.071 Cp = T/ 6 s 11.07 ( USL-LSL )
0.4

PROCESS CAPABILITY INDEX IS EXCELLENT Cpk 10.434 Cpk = ( USL X - X )/ 3 s 11.71 FOR Cpk TAKE MINIMUM VALUE FOR BOTH SIDE
TOLERANCE & FOR SINGLE SIDE TOLERANE DO
Remarks : Process is accepted Cpk = ( X - LSL X )/ 3 s 10.43 NOT CONSIDER MINIMUM VALUE.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
X1 6.23 6.21 6.17 6.13 6.24 6.16 6.18 6.13 6.24 6.24 6.21 6.17 6.11 6.21 6.24 6.21 6.17 6.14 6.24 6.23 6.21 6.17 6.13 6.22 6.15

X2 6.24 6.22 6.15 6.14 6.23 6.17 6.17 6.14 6.23 6.23 6.22 6.15 6.12 6.21 6.24 6.22 6.15 6.13 6.24 6.24 6.22 6.15 6.14 6.23 6.16

X3 6.24 6.21 6.16 6.14 6.22 6.17 6.17 6.14 6.22 6.24 6.21 6.16 6.12 6.20 6.24 6.21 6.16 6.14 6.22 6.24 6.21 6.16 6.14 6.22 6.17

X4 6.23 6.22 6.15 6.13 6.24 6.16 6.17 6.13 6.24 6.23 6.22 6.15 6.12 6.22 6.23 6.22 6.15 6.13 6.24 6.23 6.22 6.15 6.13 6.24 6.16

X5 6.23 6.21 6.16 6.13 6.23 6.16 6.18 6.13 6.23 6.23 6.21 6.16 6.11 6.21 6.23 6.21 6.16 6.13 6.23 6.23 6.21 6.16 6.13 6.23 6.16
SX 31.170 31.070 30.790 30.670 31.160 30.820 30.870 30.670 31.160 31.170 31.070 30.790 30.580 31.050 31.180 31.070 30.790 30.670 31.170 31.170 31.070 30.790 30.670 31.140 30.800

X 6.234 6.214 6.158 6.134 6.232 6.164 6.174 6.134 6.232 6.234 6.214 6.158 6.116 6.210 6.236 6.214 6.158 6.134 6.234 6.234 6.214 6.158 6.134 6.228 6.160
R 0.010 0.010 0.020 0.010 0.020 0.010 0.010 0.010 0.020 0.010 0.010 0.020 0.010 0.020 0.010 0.010 0.020 0.010 0.020 0.010 0.010 0.020 0.010 0.020 0.020