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7/2/22, 12:29 PM Characterization of different types of lignin and their potential use in green adhesives - ScienceDirect

Industrial Crops and Products


Volume 182, August 2022, 114893

Characterization of different types of lignin and their potential use in green adhesives
Jeanne Gendron a 1 , Imene Stambouli a, 1, Charles Bruel b, Yacine Boumghar b, Daniel Montplaisir a

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Abstract

Lignin is the second most abundant component of lignocellulosic biomass after cellulose. This aromatic polymer has an immense
potential for applications in composite materials, organic synthesis and pharmaceutical industries. In this study, different types of
lignin (Kraft and three organosolv lignins from different processes) were characterized and incorporated into a pressure sensitive
adhesive (PSA) aqueous formulation based on polycarboxylate polyether (PCE), which was selected for its low ecotoxicity. All lignin
samples were evaluated and compared using various characterization methods, such as GPC, 13C NMR and 31P NMR spectroscopy.
Thermal properties were investigated using TGA and DSC techniques. Based on these analyses, organosolv lignin samples

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presented lower molecular weight (Mw), lower polydispersity and higher amounts of phenolic OH groups. Optimizing molecular
weight and hydroxyl contents were found to be the main factors affecting PSA properties. One of our formulations (5-OL-B2), which
incorporated the organosolv lignin of lowest molecular weight (Mw ≈ 1270 g/mol) and highest OH content ( 7.08 mmolOH/glignin),
leads to an adhesive performance similar to that the commercial PSA, such as low peel-off losses and lower distance traveled by the
ball (higher tackiness).

Graphical Abstract

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Introduction

Lignin, the most abundant aromatic natural polymers in nature, is a necessary coproduct upon processing of a lignocellulosic
biomass into cellulose pulp or its derivatives, such as bioethanol. Unlike cellulose, which is a linear polymer of glucose units in
ether bonds, lignin is an amorphous and ramified aromatic polymer composed of phenylpropane monomers with hydroxyl and
methoxyl substituents. Due to its aromatic structure and its abundance, lignin is the most likely renewable candidate to replace oil
as a carbon-rich feedstock. Its valorization is, furthermore, of paramount importance to ensure the economic viability of
biorefineries. It explains the growing interest demonstrated by industrials for developing lignin-based applications. Recent
researches have, for instance, focused on the incorporation of lignin in pharmaceutical applications,(Domínguez-Robles et al., 2020,
https://www.sciencedirect.com/science/article/abs/pii/S0926669022003764 2/10
7/2/22, 12:29 PM Characterization of different types of lignin and their potential use in green adhesives - ScienceDirect

Spiridon et al., 2018, Musilova et al., 2018) polyurethanes, (Chen et al., 2021, Xue et al., 2014, Wang et al., 2018) carbon fibers , (Baker
and Rials, 2013, Mainka et al., 2015) and adhesives (Ang et al., 2019, Aristri et al., 2021).

As a heteropolyphenol, lignin exhibits a variety of aliphatic, carboxylic, and phenolic OH groups, as well as aliphatic and aromatic C-
H and C C bonds. This offers a great potential of applications in the field of adhesives. Lignin’s aromatic C-H bonds may hence be
valorized in phenol-formaldehyde (PF) resins as a renewable, less toxic, and inexpensive replacement to phenol’s (Mansouri and
Salvadó, 2006, Pang et al., 2017, Faris et al., 2017). PF resins are mainly employed for isolation purposes or as wood adhesives.
Working with different processed lignins (Kraft, lignosulfonate, soda anthraquinone, and organosolv), Mansouri and Salvadó (2006)
concluded that Kraft lignin works best for PF resins because of its low average molecular weight, its high hydroxyl content and its
high Mannich reactivity. Besides lignin properties, parameters such as purity and extractable content influences the synthesis and
performance of PF resins (Pang et al., 2017). Purification steps may then be necessary to successfully incorporate lignins in resin
formulation. The lignins were also incorporated in lignin-phenol-glyoxal (LPG) resins, (Huzyan et al., 2021) where glyoxal acts as a
replacement for formaldehyde, which use was restricted in the past decades due to its carcinogenicity (Huzyan et al., 2021, Canadian
Cancer Society, 2021). Moreover, Kraft lignin, (Stephanou and Pizzi, 1993, Gadhave et al., 2019) liquid-treated soda lignin, (Younesi-
Kordkheili et al., 2017) and glyoxalated lignin (Mansouri et al., 2007) can be used as polyols to form polyurethane bonds with
polymethylene polyphenyl isocyanate (pMDI) for wood composite adhesives (Ang et al., 2019).

Pressure sensitive adhesives (PSA) are another class of adhesives in which lignin can be incorporated. This field of applications is,
however, more confidential than PF, LPG, or pMDI adhesives. In PSAs, bonding occurs instantly by applying external pressure.
These adhesives may hence adhere to almost any surface with a slight pressure applied briefly at room temperature, (Da Silva et al.,
2011, Creton, 2003) after which it should be possible to remove them without leaving any adhesive residue on the bonded surface
(Karnal et al., 2017). To be considered a PSA, a material must have main characteristics: (i) a certain degree of tackiness to form good
bonds with almost any surface and to join with a simple contact; (ii) a controlled peel force according to the peel speed and precise
control of the remaining residue; and (iii) a minimum creep.Traditional adhesives are generally based on a combination of
intramolecular bonds and formation of new covalent bonds. These bonds generally strengthen as the adhesive cures, either because
solvent evaporation increases the concentration of solutes, or because of cross-linking reactions. In PSAs, these interactions must be
repositionable, i.e. they must be reversible and easily broken. Pressure sensitive adhesives must hence rely on intermolecular forces
(Van der Waals, dipole-dipole, hydrogen interactions) rather than covalent bonds. In addition, and in order to minimize peel-off
losses, it is important for cohesive interactions (within the adhesive layer) to be stronger than adhesive interactions (at the interface
between the adhesive and the support). PSA formulations may include several components from natural or synthetic sources,
(Creton,2003, Sivasankarapillai et al., 2019) which may act as primary resin, solvent, reinforcement, and/or additive. Lignin can act as

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7/2/22, 12:29 PM Characterization of different types of lignin and their potential use in green adhesives - ScienceDirect

a reinforcement and/or a filler in PSAs. Working with acrylic PSA containing lignosulfonate, Sanjiv Kasbe et al. (2017) concluded that
lignin incorporation causes an increase in the availability of polar groups and therefore heightens the interfacial energy.
Incorporating lignin into the PSA hence improved it adhesiveness. Best results were obtained for a 15 wt% lignin content. A PSA was
produced in situ through semi-batch emulsion polymerization of butyl acrylate and methyl methacrylate in presence of Kraft lignin
(Nasiri et al., 2020). Sivasankarapillai et al. (2019) first investigated the possibility of preparing a PSA based on organosolv lignin and
polycarboxylate polyether (PCE).Polycarboxylate polyether is often used in the preparation of concrete, because of its relative
affordability and its good dispersant capabilities (Houst et al., 2008). The authors observed good miscibility between lignin and PCE
leading to a great thermal stability and viscoelasticity of the adhesive blend. They concluded that lignin-PCE blends had adhesive
properties similar to those of commercial PSAs, which arose from the ability of PCE’s ether groups to form hydrogen bonds with
lignin’s hydroxyl groups. PCE is water miscible, which allows for a greener adhesive preparation, and possess a low ecotoxicity.The
authors observed good miscibility between lignin and PCE leading to a great thermal stability and viscoelasticity of the adhesive
blend. They concluded that lignin-PCE blends had adhesive properties similar to those of commercial PSAs, which arose from the
ability of PCE’s ether groups to form hydrogen bonds with lignin’s hydroxyl groups. PCE is water miscible, which allows for a
greener adhesive preparation, and possess a low ecotoxicity.The authors observed good miscibility between lignin and PCE leading
to a great thermal stability and viscoelasticity of the adhesive blend. They concluded that lignin-PCE blends had adhesive properties
similar to those of commercial PSAs, which arose from the ability of PCE’s ether groups to form hydrogen bonds with lignin’s
hydroxyl groups. PCE is water miscible, which allows for a greener adhesive preparation, and possess a low ecotoxicity.

Inspired by Sivasankarapillai et al. (2019) findings on organosolv lignin-PCE adhesives, this research aims to study the influence of
lignin characteristics on the resulting PSA’s adhesiveness. As an original contribution, these lignin-PCE adhesive were investigated
in the context of sticky notes applications. Three grades of organosolv lignins, produced from two different processes were studied.
One is an already commercial H2SO4 catalyzed process, the other is an optimized version (Bruel et al., 2021) of a recently patented,
and sulfur-free, FeCl3(H2O)6-catalyzed process (Stevanovic and Yoya, 2019, Koumba-Yoya and Stevanovic, 2016) that is currently
being developed and scaled-up at CÉPROCQ (Montreal, QC, Canada) in order to reach the commercial stage. A commercial Kraft
lignin was also investigated to ascertain the plus value of using organosolv lignins instead, the later being usually more expensive.
Lignins were characterized for their purity, elemental composition, functional groups, molecular weight, thermal behavior, and
solubility. They were then incorporated into the PCE-based PSA formulation whose properties were examined using tack, peel-off
losses, shears, and adhesive stability tests. Results demonstrate that low molecular weight and high OH content favor appearance
and PSA desirability in terms of adhesive strength, while decreasing peel-off losses. This work, which is the first to confirm earlier
reports by Sivasankarapillai et al. (2019) regarding the potential of lignin-PCE mixtures, also established a direct relationship
between the molecular weight of organosolv lignins and PSA adhesiveness. Finally, one of the lignin-PCE formulations obtained in
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7/2/22, 12:29 PM Characterization of different types of lignin and their potential use in green adhesives - ScienceDirect

this work demonstrated a near-industrial level of acceptability for a PSA. This work is supported by a joint MethodsX article
(Gendron et al., 2022) in which PSA formulation and preparation parameters (reactant ratios, heating time and temperature, etc.) are
optimized, based on a D-optimal experimental design.

Section snippets

Materials

Four grades of lignins, one Kraft and three organosolv, were used in this work. The Kraft alkaline lignin (KL) was purchased from
Sigma Aldrich (code 471003). The three organosolv lignins (OL) were produced with two distinct processes (Table 1). Lignins were
used in combination with a polycarboxylate polyether (ETHACRYL™ HF) in aqueous solution/sodium salt (PCE). PCE was provided
by Coatex (SC, USA-Arkema Group) and used without modification. The solid content in PCE was 40 wt%, as determined…

Lignin purity and composition

Results for the ash, elemental sugars, acid soluble (ASL) and acid insoluble (AIL) lignin contents are summarized in Table 2.
Organosolv lignins show a very high content of lignin (93.5 – 98.0 wt%), and residual ash content (< 1 wt%), compared to Kraft lignin
(60.0 wt% of lignin and 27.9 wt% of ashes). Kraft lignin also has a higher carbohydrate content (2.5 wt%) compared to organosolv
lignins, among which OL-B2 has the highest total carbohydrates (1.1 wt%). OL-A had a sugar content that was…

Conclusions

In this study, three organosolv lignin samples were first analyzed, compared to the Kraft lignin, and then incorporated in a PSA
resin, whose formulation parameters were optimized in a joined MethodsX article. The work also compares two organosolv lignins
(OL-B1 and OL-B2) extracted by the same process but having been isolated in two ways. The differences between the two are mainly
noticeable in their purity, average molecular weight, and total hydroxyl content. These specific characteristics…

CRediT authorship contribution statement


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7/2/22, 12:29 PM Characterization of different types of lignin and their potential use in green adhesives - ScienceDirect

Jeanne Gendron: Conceptualization, Methodology, Formal analysis, Investigation, Writing - original draft, Writing - Review &
Editing. Imene Stambouli: Conceptualization, Methodology, Formal analysis, Investigation, Writing - original draft, Writing -
Review & Editing. Charles Bruel: Investigation, Validation, Writing - original draft, Writing - Review & Editing, Supervision. Yacine
Boumghar: Ressources, Writing - Review & Editing, Supervision, Project administration, Funding acquisition. Daniel …

Acknowledgements
The authors gratefully acknowledge the financial support of the Natural Sciences and Engineering Research Council of Canada
(NSERC), and the Centre d’études des procédés chimiques du Québec (CÉPROCQ).…

Declaration of Competing Interest

The authors declare no competing financial interest.…

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1
Jeanne Gandron and Imene Stambouli contributed equally for this work.

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