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AF

AF HUBC0
THAR ENERGY LTO.

Thar Energy Limited lx 330 MW Coal Fired Power Plant

ARTICLE VIII TESTING AND CAPACITY RATINGS OF THE PPA

Section 8.2 (a)

AUTOMATIC VOLTAGE REGULATOR SETTING AND ADJUSTING IN STANDSTILL

CONDITION AND WITH THE GENERATOR RUNNING AT FULL SPEED NO LOAD

TEST PREOCEDURE TO DEMONSTRATE COMPLAINCE WITH PPA


BETWEEN
CENTRAL POWER PURCHASING AGENCY (GUARANTEE) LIMITED
AND

THAR ENERGY LIMITED


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AF HUBCO
THAR ENERGY LTD

AUTOMATIC VOLTAGE REGULATOR SETTING AND ADJUSTING IN

STANDSTILL CONDITION AND WITH THE GENERATOR RUNNING AT

FULL SPEED NO LOAD

This test procedure is prepared and released by CMEC for the use of PPA related

test to be carried out at TEL 330 MW Coal-fired Power Plant

Date:

Accepted for use by EPC:

>
(Name & Signature): Mr. DU YONG/ MR. ZHANG ~ Ji,~
Thar Energy Ltd.:

(Name & Signature): Mr. ASIM KHAN / NAVEED RABBANI ~

Accepted for use by Engineer:

(Name & Signature): MAHMOOD ABOLHASANI

Operating Committee Approval:


S. Organization
Name DESIGNATION SIGNATURE
No. /Comp an

1 Syed Aijaz Mohsin Dy. GM Technical (Conventional) CPPA

2 Fareed Ahmed Manager C&R CPPA

3 Um-e-Kulsoom Manager PPC NPCC

4 Saleem Qureshi Station Manager TEL

5 M. Ayaz Khan Operation Manager TEL


C (<
-
6 Yasir Zia Manager Project TEL
A
AF HUBCO
THAR E NE RGY LIO

I. CONCERNING

Complex : TEL lx330 MW Coal-fired Power plant

EPC : China Machinery Engineering Corporation (CMEC)

Engineer : M/S Italtec Energy

Employer : Thar Energy Limited (TEL)

Power Purchaser : Central Power Purchasing Agency (CPPA)

II. OBJECTIVE

a) Check excitation regulator and control performance of the excitation, and the ability to maintain

generator voltage constant under various operating conditions.

b) Check excitation regulator under the excitation, over excitation, no load generator over voltage.

Voltage/Frequency limit and protection function of the correctness and reliability.

c) Ensure safe and reliable operation of generator transformer unit.

Ill. Stage

The test is part of commissioning prior to synchronization of TEL 330 MW Coal-fired Power Plant with

the national grid.

IV. PPA References

Technical requirements for the pre-synchronization tests in the PPA. Following statements are provided.

ARTICLE VIII TESTING AND CAPACITY RA TINGS

8.2 Tests Prior to Synchronization of the Complex

8.2 (a) Automatic Voltage Regulator Setting and Adjusting in standstill condition

and with the generator running at full speed no load

V.CRITERIA FOR COMPLIANCE

Criteria for compliance will be that:

Meet the Chinese standard Code for the unit commissioning quality acceptance and evaluation of

fossil power construction projects DL/T 5295-2013


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AF HUBCOT AR ENERGY LT0

Items Standard

Analog Signal test Measurement display error less than (0.5%)

Adjustment range of automatic and manual control Automatic: 70- 110% of rated voltage at no-load
Manual :20% excitation rated voltage at no-load to 110%
excitation rated voltage

Regulating speed of the automatic and manual control 0.3% rated voltage /s <speed<1% rated voltage /s

VI. TEST EXPLANATION


Start Test

a. Secondary circuit of excitation system

b. Static commissioning of excitation system

c. Dynamic commissioning of excitation system (No-load)

VII. MEASUREMENT REQUIREMENTS

a. Automatic control function check

b. Input analog signal of Excitation regulator

c. Small current test data recording

VIII. METHOD OF TESTING

a. Test Coordination

The coordination of the test will be done by CMEC. The Engineer shall be informed on a continuous

basis in order to provide his consent to proceed.

b. Pre-conditions

1. The factory test records shall be available (if any).

2. Primary and secondary generator excitation system has been finished.

3. AC and DC power supply circuit for each part of excitation system is ready.

4. High side of excitation transformer is disconnected with the generator outlet.

5. Power output of excitation system is disconnected with the Generator rotor.

c. During Test

1. Circuit commissioning

a) Accord with design, check equipment and components


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AF HUBCOTAR ENERGY LT

b) Check the primary and secondary system connection of the excitation system

c) Check the insulation resistance

2. Static commissioning of excitation system

a) Device has no abnormality

b) Local and remote operation

c) Automatic control function check

d) Check input/ output analog Signals

e) Trigger pulse check

f) Small current test (with Single rectifier cabinet)

g) Functional simulation test of excitation regulator

3. Dynamic commissioning of Excitation system

a) Generator no-load characteristic test

b) Excitation system test with no load

c) Excitation system manual test (A/B set) no-load

d) Excitation system Automatic mode test (A/B set) no-load

d. End of Test

The end of each test will be the point at which all readings have been taken.

e. Results

After the test is finished, all relevant documents will be copied and signed by all parties involved. This

means that only these documents may be used for determination of the results. In case of electronic

recording, it is required to create printouts as far as possible, or copies of the files will be handed over.

1"
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IX. PROTOCOL

The protocol shall contain all relevant calculations, calculation procedures, and used printouts and

plant data information. It shall be clear if the test is in compliance with the requirements of the

Connectivity Protocol.

Signed for acceptance of the Test Procedure1

TEL CPPA/ NTDC EPC Engineer

Sign: Sign: Sign: Sign:

Name: Name: Name: Name:

Date: Date: Date: Date:

1 Please put initials of all involved party representatives on each separate page of the Procedure

Log Sheet of Automatic Voltage Regulator Test

Project TEL 330 MW Coal-Fired Power Plant

KKS No.

Steam turbine type

Serial #

KKS No.

Excitation System

Generator type

Serial #

Date. Time: _
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AF HUBCOTAR ENERG LT0

Automatic Control Function Check

S. No. Function Results

1 Excitation test

2 Main/ auxiliary channel switching test

3 Protective blocking rectifier bridge

4 Rectifier cabinet fault cut trigger pulse

5 Automatic removal of excitation power supply, start trigger pulse test

6 Main/standby power switch of Fan test

7 Check Input /output analog signals

8 Check input /output digital signals

9 Local and remote operation

10 Small current test (with Single rectifier cabinet)

11 Dynamic commissioning of Excitation system

Date. Time,

Signed for acceptance of the Test Procedure1

TEL CPPA/ NTDC EPC Engineer

Sign: Sign: Sign: Sign:

Name: Name: Name: Name:

Date: Date: Date: Date:

1 Please put initials of all involved party representatives on each separate page of the Procedure
Ar
..411 ,,- HUBCO
THAR ENERGY LT

Check Input Analog Signal of Excitation Regulator

Channel-1 Channel-2
Interface display Input Value Phase Sequence
Sampling Value Sampling Value

Stator Voltage
UAs

Stator Voltage
Uc

Stator Voltage
Uc

Stator Current
ls

Stator Current
lsc

Stator Current
lA

I
Power Factor I
I
Active Power I
Reactive Power I

Signed for Acceptance of the Readings

TEL CPPA / NTDC EPC Engineer

Sign: Sign: Sign: Sign:

Name: Name: Name: Name:

Date: Date: Date: Date:


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AF HUBCO T AR ENERG Y LT

Date:. _ [me,

Small Current Test Data Recording

Angle 30° 40° 50° 60° 70° 80° 90° 100° 110° 120° 130°

Power Cabinet A(V)


1 Output
B(V)

Power Cabinet A(V)


2 Output
B(/)

Power Cabinet A(V)


3 Output
B(V)

Power Cabinet A(V)


4 Output
(/)

Power Cabinet AV )
5 Output
8(V)

Power Cabinet AV )
6 Output
B(V)

Signed for Acceptance of the Readings

TEL CPPA/ NTDC EPC Engineer

Sign: Sign: Sign: Sign:

Name: Name: Name: Name:

Date: Date: Date: Date:

Date:. _ Time:. _
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AF HUBCO
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Dynamic Commissioning of Excitation System

S. No. Function Results Remarks


1 Generator no-load characteristic test

2 Excitation system test with no load

2.1 Start excitation test

2.2 Channel switch test

2.3 Voltage regulates range test

2.4 ±5% step test

2.5 DE-excitation test

2.6 PT breaking and change over test

2.7 V/Hz limit test

Signed for Acceptance of the Readings

TEL CPPA/ NTDC EPC Engineer

Sign: Sign: Sign: Sign:

Name: Name: Name: Name:

Date: Date: Date: Date:

Date; Time:. _
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4W HUBCO
TAR ENERGY LTO.

Generator No-Load Characteristic Test

UP DOWN
S. No. Exciting Exciting Stator Voltage Exciting Exciting Stator Voltage
Voltage (V) Current (A) (kV) Voltage (V) Current (A) (kV)

s
6

10

11

Signed for Acceptance of the Readings

TEL CPPA/ NTDC EPC Engineer

Sign: Sign: Sign: Sign:

Name: Name: Name: Name:

Date: Date: Date: Date:

Date; Time: _

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