\p1e9s op 19U 2dhL oy Shafting, Keys & Co... PRIME REVIEW ONLINE ‘MECHANICAL ENGINEERING REVIEW SHAFTINGS, KEYS & COUPLINGS CR {A short shaft transmits 200 hp at 300 rpm. Calculate the diameter ofthe shaft in inches AS 4 B2 3 Solution Dn P= Factor Since its a short shaft (Factor is 38) Thus. 3 (0) (300 rpm) 38 D=2937 =30in [Ans.D) 200 bp What isthe line shaft diameter used to transmit 12 HP at 180 rpm with egrees per ft length? €.235 in D.62 mm. a Ta) (80-0) D=2337in=59.37 mm [Ans.¢} Calculate the it shear in a 3 inch diameter steel shafting that transmits 24000 in Ib, of torque at 99 rpn A. 4530 psi C. 3860 pst B. 4250 psi D. 4930 pst ry=(2 Seloton 16T _ 16(24000in-tb) 3" 3 x(3in) Ea\p1e9s op 19U 2dhL oy Shafting, Keys & Co... it shear in a 3 inch diameter steel shafting that transmits 24000 in Ib, of torque at 99 rp A. 4530 psi C. 3860 pst 4250 psi 4930 pst Solstion 16T _ 16(24000 in-1b) PDF x(3in) 527.07 psi (Aas-a] ‘What is the power transmitted in HP by the shaft rotating 1200 rpm ‘and subjected to torsional moment of 1200 MN? A. 202 €.150 B. 252 D.171 Seloton 1 Factor (1200 0.12000 y | _the_) (0509 x 108) 0.746 KW ( {T000KN) P=202.15 bp (Ans. Al How much torque in in — Ib can be safely transmitted by a 1 7/16 in diameter shaft if safe stress is 7000 psi? A. 4100 C. 2100 B. 3100 D. 1100 Selection Ea\p1e9s op a19U adh oy Shafting, Keys & Co... ‘PRIMES SUPPLEMENTARY ENHANCERS (SHAFTINGS, KEYS & COUPLINGS) 16T s- iz > 7000 psi = —!6T x (23/16 in) T = 4082.74 int (Ans Al How much power is transmitted to a 3 in diameter short shaft carrying two pulleys close tothe bearings ? A. 199 kW C150 hp B. 149.1 kW D. 110.6 bp Ssasin rn PS, from PMC 8 3) (280 07 (280) 49 py (0786 8 (ans B) ‘The shaft whose torque varies from 2000 to 6000 in Ibs has 1 1/2 in in diameter and 60000 psi yield strength. Compute for the shaft mean average stress. A. 6036 psi C. $162 psi B. 6810 psi D. $550 psi ars sing o Ths (2000 + 6000 int) LW Dp) @ 2. 6036.1961 a(1 12in) [Ans A) ‘Two parallel shaft connected by pure rolling turn in the same direction and having a speed ratio of 2.75. what is the distance of the two shaft if the smaller eylinder is 22 cm. in diameter. A. 16.60 cm €.25.25em B. 30.25 em D.19.25 em Seletion Ea\p1e9s 0} 19U 20hL oy Shafting, Keys & Co... Selotion Sp = hg =D Note: Tn Ths, 2000 +6000 instb) 16 2000 +6000 in P 6036.1psi (ans-A] ‘Two parallel shaft connected by pure rolling turn in the same direction and having a speed ratio of 2.75. what is the distance of the two shaft if the smaller cylinder is 22 cm. in diameter. A. 16.60.cm C.25.25em B. 30.25 cm D. 19.2 Selection D.N,=D,N, (21 5/, 75hp = (Ans. C Ea\p1e9s op 19U 2dhL oy pinned sleeve. The pin is manufactured from stee! with a tensile strength of 73.9 ksi. What isthe total shear force on the pin’? A. 711.1 Ib C.342.5N B. 788kN D.234kef Soletion Solution: Calculate the nominal sear stress at the surface of a 40 mum diameter shat that tans 750 KW at 1800 gpa assuming that the axial and ening loads ble. Note: Shearing stress i: 28 Mpa A228 si C.5511 ksi B.317 Mpa D380 KPa Sutin P=2xIN > a1 { 1500 Coo T=4775kNm lot, 16(4.2795) av’ ~ (004) (_147 psi 8, =379,982 kPa { 55126 ksi A round steel shaft transmits SO kW and rotates at 150 rad/s. Find the angle of twist for a3 meters length shaft is allowable shearing stress of 40 MPa and G A.42 deg C.5.8 deg B.2.5 deg D.6.7 deg 101325 kPa) Selection DeG 2L Suis. values, so mpa ~ (PMNS GPa) (000M Par 2(3m)(1000m/m) Ea\p1e9s op 19U 2dhL oy Shafting, Keys & Co... T=4775kNm tor, 16(675) s- xD° (008) 379.982 kPa (—'4.7 81 (101 325 kPa) [Ans.C A round steel shaft transmits SO kW and rotates at 150 rad/s. Find the angle of twist for a3 meters length shaft is allowable shearing stress of 40 MPa and G = 68 GP: A.4.2 deg C.5.8 deg B.2.5 deg D.6.7 deg Selection eG 2 Subs. values, 40 MPa ~ P)(0)(68 GPa) 000M PGP) 2(3m)(1000mn/m) Solving for T, TN 8, qq = Tt Sra) (Cow Factor 9.549x10 T 98 N-mm Solving for D, Ist 16(333,322.98 N-mm) = 40MPa = ; xD: x(D)° D=34.88 mm Ths, __ (34.88) (8)(68 GPa)(1000MParGPa) 40MPa 2(3m)(1000ram/m) e=0.10121 ss? ‘A 1200 mm cast iron pulley is fastened to a 112.5 mm shaft by means ‘of a 28.13 mm square key 175 mm Jong. What force acting at the pulley rim will shear the key if shear stress of the key is 20.67 kg/mm?? A. 9538 kg. C. $839 kg B. 8593 kg D. 3859 kg Ea\pie9s op a19U adh oy Shafting, Keys & Co... 'PRIME'S SUPPLEMENTARY ENHANCERS (SHAFTINGS, KEYS & COUPLINGS) F =101,753.2425 ke By Equal torques: F(p,)=F(D,) F (200mm) = (101.753.2425 4g)(1125mm) F=9,5394 kg A line shaft with a power of 100 kW at a speed of 1200 rpm, had a rectangular key used in its pulley connection. Consider the sheat stress of the shaft to be 40 MPa and the key to be 200 MPa, determine the width of the rectangular key if itis one-fourth of the shaft diameter. A. 23.65 mim C.11.65 mam B. 14.65 mm D. 9.65 mm Selon Solving for the T, =X = rom Te2000m) Factor 9549x108 T=795,750 Nam Solving forD,, ler x5 6(795.750 N-mmm) (x)(D,)° w= Y= ¥,(466)=11.65 mm S= =) spa = + Ds = 466mm (Ans. G A solid circular shaft is used to transmit 200 hp at 1000 rpm. If a hollow shaft is used having an inside diameter equal to the diameter of the solid shaft then what must be the outside diameter ofthis shaft if the angular twist of the hollow and solid shafts is to be equal? The allowable maximum shearing stress is 20,000 psi. A.1475;in C1755 in B. 1.402 in D. 1.250 in Selokon Equal angular twist Ea\pie2s op a19U adhL oy Shafting, Keys & Co... T= 795,750 Nm Solving forD,, 1st 16(795,750 N-mm) x3 ()(D,) w=YjD—= V,(46.6)=11.65 mm > Ds = 466mm opted 32. A Solid cireular shaft is used to transmit 200 hp at 1000 rpm. Ifa hollow shaft is used having an inside diameter equal to the diameter of the solid shaft then what must be the outside diameter ofthis shaft if the angular twist of the hollow and solid shafts is to be equal? The allowable maximum shearing stress is 20,000 psi. A.1475 in C.1.755 in D. 1.402 in D. 1.250 in Seletion Equal angular twist Solving forthe T Factor 1 (1000rpm) 200hp =. z ) <5 7212.60 inp 63005 Solving fr Dy 16(12,608 intb) xD3 20000 psi = D,=1475in Thus, D,4=,*-p,* (1.475)" =D94-(1.475)" Do = 1784in (Ans. C) Ea\p1e9s op 19U 2dhL oy Shafting, Keys & Co... ‘MECHANICAL ENGINEERING REVIEW 33. A hollow shaft has an inner diameter of 35 mm and an outer diameter ‘of 60 mm. If the shear stress is not to exceed 120 MPa in N-m then calculate the torque transmitted. A. 4500 in-Ib C345 fb B.4.SkN-m D. 34405 N-mm Seloton 61D, z[Di-d] 16 (60) [ey -65] ‘T= 4,500,000 N-mm = 4.5 kN-m 120 gular deformation of a solid shaft must not to exceed 1° stress is 83 MPa, calculate the diameter of the shaft. Note: G = 77 x 10° kPa. A. 222.34mm C. 245.23 mm D. 24 D (77x 10" Pa 222.34 mm Ans A taper pin with a minimum mean diameter of 0244 in, will be epplied to fix a lever to @2 inch shaft. If the allowable design stress is 15 ksi, calculate the transmitted (maximum) torque"by applying a factor of safety of 2 ‘A. 600 C700 B. 800 D.780 Ea\p1e9s op 19U 2dhL oy 2(83 x10* Pa)(1.8x 10mm) D (710° Pa) 34mm 35. A taper pin with a minimum mean diameter of 0.244 in, will be applied to fix a lever toa 2-inch shaft. If the allowable design stress is 15 ksi, calculate the transmitted (maximum) torque by applying a factor of safety of 2 ‘A600, c.700 B. 800 D.780 Selec: 4-113 a. + Empirical Eormula from Machmery’s Handbook 0244=1.13 2 (15.000) T= 1398.8 in-Ibs With the factor of safety of 2 391 13988 2 6994 inchs ‘Ans. C] A flanged coupling has an outside diameter of 200 mm and connects two 40 mm shafts, There are four 16 mm bolts on a 140 mm bolt circle The radial flanged thickness is 20 mm. If the torsional stress in the shaft is not to exceed 26 MPa, determine the shear stress in the bolts if uniformly dist A.1.2MPa C.4.3 MPa B.2.9 MPa D.58 MPa Selatan Ea\p1e9s op 219U 20hL oy Shafting, Keys & Co... ‘PRIME’S SUPPLEMENTARY ENHANCERS (SHAFTINGS, KEYS & COUPLINGS) ‘bt Ay (>44)Pac Solving for 16(1 $e 26pa= 6) aD,’ x(40mm)y 12 326,725.64 Nemm Solving fr S, -—2 (4)(4) (16mm)? (140mm) 25.64 N-mmm) 37. A hydraulic cylinder has steel piston rod of 1 in. diameter and 24 in length, Calculate the slendemness ratio by using Euler's equation given that the modulus of elasticity of steel is equal to 30x 10* psi, Note: ‘Assume both ends of the rods are hinged A.96 C192 B.48 D.76 38) A hydraulic cylinder has Steel piston rod of 1 in. diameter and 2 in. Jength. Calculate the maximum load that the rod can take in compression. Note: Assume both ends of the rods are hinged. A.23,459 Ibs C. 45,403 Ibs D. 34,230 Ibs ie_ (yi (2010) EaEa Shafting, Keys & Co... \pie9s op a19U adh oy A hydraulic eylinder has steel piston rod of 1 in. diameter and Tength. Calculate the maximum load that the rod can take in ‘compression. Note: Assume both ends of the rods are hinged. A.23,459 Ibs C. 45,403 Ibs 3 Ibs D. 34,230 Ibs #°(564)(in)'Soxt0%ps') ny = 25,233 Ibs 39, The piston rod for operating cylinder of an air compressor isto exert a maximum force of 20 kN. During the application of this force the ait pressure in the eylinder is maintained at 700 kPa. Calculate the diameter of the piston rod for factor of safety of 2.5 and S, = 250 MPa, E= 200 kPa. Note: Assume that the length of the piston rod is 760 rm, its right end pin is connected to the connecting lever and the piston end of the rod is fixed ended. A.19.7 mm. C.184m B.234mm D.21.9 mm > where: Lg = 0.7L.(Fixed ends) (54,)(D)" (2008 10 [(760mm)(0-7)} D =1955 mm (20000N)(2.5) =\p1e9s op 19U 2dhL oy Shafting, Keys & Co... ‘MECHANICAL ENGINEERING REVIEW A steel column with a cross section of 12.cm x 16 cm is 4 m in height ‘and fixed at its base. The column is pinned against translation in its weak direction at the top but is unbraced in its strong direction. The column’s modulus of elasticity is 2.1 x 10° MPa. pinned in 7 weak direction 12m pin fi fi [ee ‘What is most nearly the maximum theoretical vertical load the column ‘can support without buckling A.13MN C.6.1 MN B.S2MN D.11MN Selection The column is fixed at one end and free at the other ( K 1, = KI=2(8)=8m Euler's Formula J (o.12)(0.16 2anto’ aot X,}) (0-12)(0.16) its 40 Hp at 1900 spe. Calculate the torsional deflection of the shaft in degrees per foot length that the modulus of rigidity of 12x 108 psi A. 0.0073 C. 0.0098) B. 0.0045 D. 0.00012 Seloton oot ie sm } Ea\p1e9s op 19U 2dhL oy A steel shaft 1.75 inches in diameter transmits 40 Hp at 1800 xpm. Calculate the torsional deflection of the shaft im degrees per foot length given that the modulus of rigidity of 12 x 10* psi. A 00073 © 0.008) B. 0.0045 D. 0.00012 Seloon m 6 1 a= ‘ ‘ G LG > where: = ‘A (63,0008 2 euhe) =D'G 000 (40)] 8 = 000013 rad = 0.0073 deg/t (2x 10°) Calculate the nominal shear stress at the surface of a 50 mm, diameter shaft that is subjected to a torque of 0.48 kN-m. A. 15.65 C. 24.51 B. 19.56 D. 23.12 Solstion 2167, 16(048) xD" x (0050) 19,556.96 kPa 19.56 MPa (Ans. B] Ea\pie9s op a19U adh oy Shafting, Keys & Co... ‘PRIME'S SUPPLEMENTARY ENHANCERS (SHAFTINGS, KEYS & COUPLINGS) A hollow pipe to be designed as a column has an outside diameter of 24cm and is subjected to a force of 80,000N. Compute the pipe thickness if the compressive stress is limited to 16 MPa. A S34mm C. 685 mm B. 7.65 mm D. 832mm Saloon v= [nj 5 4) - 2063 marr = (028) - Treo) 7 92268 D,~D, _ 240-2263 [Ans C A short 61 mm shaft transmits 120 HP, Compute the linear speed of a pulley 55 cm mounted on the shaft, A. 1562 fp C. 1870 fpm B. 1324{pm D.2146 fpm Solokon 26h mm (210.0 (254mm ) p= DN For short shaft (from: PME Code) 8 (24)'N 3 N=330 rpm V==DN=x(055 » 328)(330) = 1870 A shaft of 1.0 inch dianieter has a single 75 Ib mounted midway between two bearings 20 inches apart. Neglecting the weight of the shaft, calculate the lowest critical speed in rpm. Note: Modulu of elasticity is 30 x 10® psi C. 2709 pm D. 2094 rpm Ea\pie2s op a19U adh oy Shafting, Keys & Co... D=6lmm mm (254mm J p= > For short shaft (from: PME Code) 120= Dy es N=330 rpm 3 V=xDN=2(055 « 328)(330) = 1870 (ans) 5. A shaft of 1.0 inch diameter has a single disc weighing 75 1b mounted midway between two bearings 20 inches apart. Neglecting the weight Of the shaft, calculate the lowest critical speed in rpm. Note: Modulus of elasticity is 30 x 10®psi. A. 2038 rpm ©. 2709 pm D. 2094 rpm Schsten (75)(20) 201839) _ 2037.68 mpm ‘What is the speed of the gear mounted on a 52.5 mm diameter shaft receiving power from a driving motor with 250 HP? A.2345 rpm C. 2265 rpm B. 2140 rpm D. 2451 rpm Ea\p1e9s op 19U 2dhL oy Shafting, Keys & Co... ‘MECHANICAL ENGINEERING REVIEW ‘A2 in solid shaft is driven by a 36 in gear and transmits power at 120 rpm. ‘Calculate the power that can be transtnitied given thatthe allowable shearing stess is 12 ksi. A269 bp ©.320kW B. 35.89 hp D.134kW. 1.850 nbs = 15708 Rabe (120) TN =24(15708 (Nw) ‘A 50-mm diameter shaft is used to transmit 12 kW power at 500 pm, ‘compute the mean diameter ofthe pin, under double shear, for a material having a safe unit stress of 40 Map. A. 12.02 mm C. 12.08 mm B. 9.06 mm D. 14.04 mm 2a (500 = 12.000 = 227(500) 0 Cy T=229.183 Nm=229, 183 Nmm = 9167.32 N 916732 A hollow shaft must carry a torque of 30 000 in-Ib ata shearing stress ‘of 8000 psi. The inside diameter is to be of 0.65 of the outside diameter. Compute the value of the outside diameter A. 1.8525 el C105 in B. 72.39 mi D.47 mm Ea\p1e9s op 19U 2dhL oy a A hollow shaft must carry a torque of 30 000 in-Ib at a shearing stress ‘of 8000 psi. The inside diameter is to be of 0.65 of the outside diameter. Compute the value of the outside diameter A. 1.8525 em C105 in B. 72.39 D.47 mm Saloon ss= 16 _ but d=065 16 (30,000) D D‘ - (065)'D*] xD‘(0821) p=28sin (254) 272 39mm \1oin ) Ans Bi] A 7.6 cm solid shaft is to be replaced with a hollow shaft of equal torsional strength, Calculate the inside diameter given that the outside diameter of the hollow shaft is 10 em. A. 86.35 mm €.95.43 mm B.75.44 mm D.35.41 mm ee Fagan th torsional sess ofthe Solid and Hallow Shings ier 167 (10) (76) ~ =[(woy- a] 46,8655 mm Ans. A Ea\pie9s op a19u adh oy Shafting, Keys & Co... 'PRIME'S SUPPLEMENTARY ENHANCERS (SHAFTINGS, KEYS & COUPLINGS) The moment of inertia ofa rectangle whose base is “b” and height ‘h” about its base is A. bhi? B. bh'3 (Ans ‘The maximum stress induced in a material when subjected to alternating or repeated loading without causing failure. A. elastic limit . proportional limit B. rupture strength D. endurance limit (Ans-0] What size of solid stel shaft that is to be used for a $00 hp, 250 rpm application considering the allowable torsional deflection of 1° and the allowable stress is 10,000 psi? Note: Modulus of Rigidity (G = 13 x 10° st AS 34 in C5 7india B.4 778 in D.4 12in. dia Seloon Pa2KTN = 500(33,000) = 227 (250) 0.508.226 flbs = 126,051 ibs Caleulate the shaft diameter () based on sess: 16(1260s1 15 ro,90= *6(7895)) xd x d=4in CCateuate the sit diameter d based on torsional deflection ‘Note: IF the shaft length isnot given, the usual practice i to assume A torsional defection (0/1) of 1 deg/20d length ; () 126,051 (208) 180) 7 7x (3, 4=48tin > tine d= 478i -4*(13,000,000) (aos 8) 54, A stcel shaft is subjected to a constant torque of 2260 N.m. The ultimate strength and yield strength of the shafting material are 668 MPa and 400 MPa respectively. Assume a factor of safety of 2 based om the yield point Ea\pie9s op a19U adhL oy Shafting, Keys & Co... Het oon 902805) destin We est e tpon be wu pce one atonnal teen (OL) of e203 ath n IG soe)» sie 9) (=)a¥(13.000000) 432) G24 toe ed 47m a 54. A stcel shaft is subjected to a constant torque of 2260 N.m. The ultimate strength and yield strength of the shafting material are 668 MPa and 400 MPa respectively. Assume a factor of safety of 2 based on the yield point and endurance sttength in shear, determine the diameter of the shaft in inches. A. 48.68 in €.48.64 mm B.135in Seletion Sin = 1(5,)= !(aoo0) =200,000 KPa The allowable torsional stress (with FS = 2) is 200.000 100,000 KPa Solving for shaft diameter, D 1sT = 100.000 4 xD D= 0.048644 m= 48.64 mm [ans The total deformation measured in the direction of the line of stress A. axial deformation CC. elongation B. strain D. unit stress [Ans] Ea\p1e9s op 19U 2dhL oy Shafting, Keys & Co... ‘MECHANICAL ENGINEERING REVIEW 56. The maximum stress to which a material can be subjected without a trace of any permanent set remaining upon a complete withdrawal of the stress, A. ultimate limit . proportional limit B. endurance limit D. elastic limit Calculate the diameter of a steel countershaft that delivers 9.93 kW at 1 speed of 15.7 rad/see given that the allowable material shear stress is 8.5 ksi ALM in C2 in B.1Y%in D.1M Solution N= (15.7 )(602z) = 1499 pm DIN HI > for countershat 38 Lobp_) _ D'(1499) (0746KW) 38 9.91kw (Ans. 5 A total resistance that a material offers to an applied load, A. flexure C. stress B. elasticity D. rigidity [ans] A stepped torsion shaft has diameters of 16 mm and 12 mm and a fillet radius of 2 mm. The shaft is subjected to a torque of 12.5 N-m. Find the maximum induced stress caused by the fillet, Consider a stress ‘concentration factor of 1.25, A. 33.45MPaa C. 46.05 MPa B. 32.78 MPa D. 43.08 MPa Seletion Ea\p1e9s op 19U 2dhL oy 58. A total resistance that a material offers to an applied load, A. flexure B. elasticity $9. A stepped torsion shaft has diameters of 16 mim ahd 12 mm and a fillet radius of 2 mm. The shaft is subjected to a torque of 12.5 Nem. Find the maximum induced stress caused by the fillet, Consider a stress concentration factor of 1.25 A. 33.45MPaa C. 46.05 MPa B. 32.78 MPa D. 43.08 MPa 36841422.01 Pa 1.25)(36.84) = 46.05 MPa (Ans. C ‘A % in. round steel shaft transmit % hp at 1,750 rpm while being subjected to an axial force of 400 Ibs. What isthe resultant compressive stresses? A. 905.4 psi C. 405.9 psi B. 509.4 psi D.9504 psi Soliton f tus.) 0.75 hp/ 33,000 (Cee ip min 2a) (1750 pm = Pn 1095 415 pi (Fors (Ans. A] Ea\p1e9s 0} 19U 20hL_ of Shafting, Keys & Co... ‘PRIME'S SUPPLEMENTARY ENHANCERS (SHAFTINGS, KEYS & COUPLINGS) A hollow shaft must carry a torque of 30 000 in-Ib at a shearing stress ‘of 8000 psi. The inside diameter is to be of 0.65 of the outside Calculate the value of the inside diameter. C105 in B. 72.39 mm D.47 mm. Selon ss= seanoes nD‘ -d") 16(s0000) x[D* - 065") U J 8000= _ isto xD*(0.821) (7239) = 47 mm The Column Formulas is applicable to cast iron columns is, A. Euler's formula C. J.B Johnson's formula B. Secant formula D. Straight line formula Seleton Cast iron columns are commonly designed on straight line formula P L F000) - 40 A k Note: the slendemness ratio Le/k should not exceed 70. (Ans. D] 63. Calculate the diameter Gf a fineshaft transmitting 25 hp at 225 rp ‘given that the shear stress of the shaft is 6 ksi AL178in C14 in B.1%in D.2%in SD =1811 in say 17/8 = 1.875 in Ea\pie9s op a19U adh oy 63. Calculate the diameter of a lineshaft transmitting 25 hp at 225 rpm given that the shear stress of the shaft is 6 ksi A.178in C1 in B.1M4in D.2%4in A1.6 cm solid shaft i to be replaced with a hollow shaft of equal torsional strength, Calculate the perecntage of the weight saved given that the ‘outside diameter of the hollow shaft is 10 em. A. 56.56% C.7452% B. 62.54 % D.45.67 % ee Ezpsing terion se ofthe Solid an Hollow Shafing ist, 16T(000) (oF x00 -a] 498655 nm Percentage of weigh saved W.-W, _ p\-pv, _ 2 -[de -4 Pv, J (75) ~[(00} (6633)'] ° (76) = 0.5656 = 56.56% (ax A] Ea\p1e9s op 19U 2dhL oy Shafting, Keys & Co... ‘MECHANICAL ENGINEERING REVIEW 65. A flange bolt coupling consists of eight (8) %” - diameter bolt spaced ‘evenly around a bolt cicle of 12" diameter. Calculate the torque capacity ‘of the coupling if the allowable shearing stress inthe bolts is 6000 psi A. 10,602,875 in-tb C. 14,506,546 in-lb B, 10,602,875 ft-lb D. 12:540.964 int Seloton xd T7423) RN 4) 20.75)" , 2] (6,) T= in’ |( 6000 psi y/ ©) 8) a (oom 8) T=10607 875 A = Ih A flange bolt coupling consists of six "diameter bolts on a bolt circle 12” diameter, and four s"-¢ bolts on a concentric bolt circle 9” Calculate the torque can be applied without exceeding a shearing Stress of £8000 psi inthe bolts. A. 84823.2 felb C. 23.5 kNem B. 7068.5 fi-b felon sR.n, +R, [nd 4 Ss) = [210.574] 8000) 1570.85 =[nd,24] Ss) = [510594 ](8000) =1570 8b therefore T = 1570.8 (6)(6)+1570.8(4.5)(4) T = 84823 2 in - Ib =70686 A - Ib (Ans) A property of material which relates the lateral strains to the Jongitudinal st A. Rigidity C. Elasticity B. Poisson’s ratio D. Deflection (Ans. B] ‘The maximum stress to hich a material can be subjected without a trace of any pe set remaining upon a complete withdrawal of the stress. A. ultimate stress CC. rupture stress Ea\p1e9s op 19U 2dhL oy Shafting, Keys & Co... (0.5) ] 8000 y=[nd, 88) [ tee T=157086)(61570845)(4) 1 =84823.2 n= Ib = 7068.6 - Ib 0.5) ](8000)=150 88 (Ans) A property of material which relates the lateral strains to the Jongitudinal strain, A. Rigidity C. Blast B. Poisson’ ratio D. Deflection (RB) ‘The maximum stress to which a material can be subjected without a trace of any permanent set remaining upon a complete withdrawal of the stress, A. ultimate stress C. rupture stress B. clastic limit D. proportional limit (Ans. 5] ‘The ability of material or metal to resist being crushed is: A. Compressive strength . Fatigue strength B. Torsional strength D. Bending strength (Ans. A] A flange coupling is to connect two 57 mim shafts. The hubs of the ‘coupling are each 111 mum in diameter and 92 men thick and the flange webs 19 mm thick. Six 16 mm bolts in @ 165 mm diameter circle connect the flanges. One keyway is 6 35 mm shorter than one hub’s thickness and key is 15 mm by 15 mm. Coupling isto transmit 45 kW at 160 rpm. For all parts of the coupling, yield point in shear is one half the yield point in tension or compression which is 448 MPa. Find the shear stress in the key A.17.85 Mpa C. 146.7 Mpa 2.73.35 Mpa D.26.98 Mpa Soletion Ea\pie9s op a19U adh oy 22T (160) 1000 (60) T=26857N-m Pra) A BL where: b= 15 mm & L.= 92-635 = 85.65 mm 722685.) Ls7xo° | (1396565) (Ans. 8] 71. A flange coupling is to connect two $7 mm shafts. The hubs of the ‘coupling are each 111 mm in diameter and 92 mm thick and the flange webs 19 mm thick. Six 16 mm bolts in a 165 mm diameter circle connect the flanges. One key ay is 6.35 mm shorter than one hub’s thickness and key is 15 mm by 15 mm. Coupling is to wansmit 45 kW at 160 rpm. For all parts of the coupling, yield point in shear is one half the yield point in 448 MPa. Find the bearing stress in the 73.35 Nimm* = 73.35 Mpa A. 17.85 Mpa ©1467 Mpa B.73.35 Mpa D. 26.93 Mpa 227 (160) 1000 (60) T=2685.7N-m > 45 Pua] A,” (b/aye where: h= 151mm & L = 92-635 = 85.65 mm 15 BO? his as cnce [212685.7) [37x10° 2375 £1146 70 Nim: 72. A flange coupling is 1 connect two $7 mm shafts. The hubs of the ‘coupling are each L{ Fim in diameter and 92 mm thick and the flange webs 19 mm thick. Six 16 mm bolts in a 165 mm diameter circle connect the flanges. One keyway is 635 mm shorter than one hui’s thickness and key is 15 mum by 15 mm. Coupli parts ofthe coupling. yield point in shear is one half the y Ea\pie9s op a19U adh oy Shafting, Keys & Co... 2685.7N-m Pus] (Braye where: h= 15 mm & L = 92-635 = 85.65 mm 5 13 (gs 65) = 642.375 aye ha sa] §,= LSTA SF 2146.70 Nim? 72, A flange coupling is #9 connect two 57 mm shafts. The hubs of the ‘coupling are each LI] wim in diameter and 92 mm thick and the flange webs 19 mm thick. Six 16 mm bolts in a 165 mm diameter circle connect the flanges. One keyway is 6.38 mm shorter than one hubs thickness and key is 15 ram by 15 mm. Coupling isto transmit 45 kW at 160 rpm. For all ‘parts ofthe coupling. yield point in shear is one half the yield point in tension or compression which is 448 MPa. Find the shear stress in the bolt 17.85 Mpa C1467 Mpa 5 Mpa D.26.98 Mpa Selatan T(160 ) 1000 (60) 2 685.7 N-m ___2(2685.7) ayn (165 x10°)6) F, _ $4256 F (16) =54256N. 26 98 N/mm (ans. 0) 73, Rankine formula is valid up to slenderness ratio of A c.80 B. 120 D. 150 (Ans. B) Ea\p1e9s op 19U 2dhL oy In flange coupling the weakest element should be A. flange C. key B. bolts D. shaft (Ans. C A flange coupling is to connect two $7 mm shafts. The hubs ofthe ‘coupling are each 111 mum in diameter and 92 mm thick and the flange webs 19 mm thick. Six 16 mm bolts in @ 165 mm diameter circle connect the flanges. One keyway is 6.35 mm shorter than one hub’s thickness and key is 15 mm by 15 mm. Coupling isto transmit 45 kW at 160 rpm. For all pats of the coupling, yield point in shear is one half the yield point in tension or compression which is 448 MPa. Find the bearing stress in the bolt A. 17.85 Mpa B.7335 Mpa Soletion 22 TN 00 (Ans. x1) C1467 Mpa D.26.98 Mpa 7 (160) 1000 (60) 26857 N-m 2685.7 5 )_ = 5425.6N 54256 eyeisy 71785 Nem" ‘A pump is connected to a motor by means of a coupling. The pump capacity is 4 m’ per minute of water against a head of 8 meters. Ifthe efficiency of the pump is 70% atthe speed of $$0 rpm, compute the torsional stress developed on the 50 mm motor shaft A.53 Mpa B35 Mpa (9.81)(4/60)(8) (070 er aD) C42 Mpa D. 84 Mpa Qh _ 2x1N 070 60 xT (550 spm) ) (60) T=0.1298kN-m 6 (0.1298 kN-m 16(0.12984N-1) «ogg 5278 kPa Ea\p1e9s op 19U 2dhL oy Shafting, Keys & Co... ‘A pump is connected to a motor by means of coupling. The pump capacity is 4 m’ per minute of water against a head of 8 meters. Ifthe efficiency of the pump is 70% atthe speed of 5$0 rpm, compute the torsional suess developed on the 50 mm motor shaft A.5.3 Mpa C42 Mpa B35 Mpa D. 84 Mpa Secon 070 (9.81)(4/60)(8) (070) () T=0.1298kN-m 16T _ 16 (0.1298 KN-m) J6T NO ESENT) © 5088 5278 kPa= 5°3Mpa aD? (005m) Al ‘A total deformation measured in the direction of the line of stress. A. strain elasticity B. elongation D. contraction (Ans) ‘The maximum stress induced in a material when subjected to altemating or repeated loading without causing failure A. ultimate strength . yield strength B. endurance limit D. rupture strength (Ans.5) The ability of A. strength D. deformation A property of material which relates the lateral strain to the longitudi A. stress CC. modulus of Elasticity B. Poisson’s ratio D. Defor Ea\p1e9s op 19U 2dhL oy Shafting, Keys & Co... RIM'S SUPPLEMENTARY ENHANCERS (SHAFTINGS, KEYS & COUPLINGS) ‘A 30mm solid round shaft receives 30 hp from a motor which rotates at 1500 rpm. Calculate the design factor of the shaft if it is made of C1030, as rolled. Note: for C1030 as rolled S,= 51 ksi (tension) =3 Mpattension) and use yeild strength in torsion equal to 0.6 S; As B6 Solution: _ 27 (1500 epm) 42.4755 Nm N) 16(1424755 Nem) _/ 5, oT 1824755 NP) _( 96 974 981.07] xD" x(0030m) A in* )\ 7000 am $=268719 MPa -> allowable stress (0.60) (351.8357) 26.8749 ~ 784-8 ‘The ability of metal to withstand forces thus following a number of A. shear strength CC. bearing strength B. endurance li D. deformation [Ansa] Fatigue faihire oecurs when a partis subjected to: A, compressive stress C. tensile stress B. torsional stress D. fluctuating stress 84. ‘The compression members tend to buckle in the direction of, A. axis of load B. minimum cross-section C. least radius of gyration D. perpendicular to the axis of load 85. Itis the ability of a material to absorb energy when deformed elastically and to return it when unloaded. A. creep B. fatigue strength EaEa Shafting, Keys & Co... \pie9s op a19U adhL oy 83, Fatigue failtre otcurs when a partis subjected to: A. compressive stress C. tensile stress B. torsional stress D. fluctuating stress 84. The compression members tend to buckle in the direction of, A. axis of load B. minimum cross-section CC. least radius of gyration D. perpendicular to the axis of load 85. It is the ability of a material to absorb energy when deformed elastically and to return it when unloaded. ‘creep . fatigue strength, toughness (Ans. C ‘86. A24%-in shaft is supported by bearings 95 inches apart. The shaft catries no rotating discs its weight is 0.28 Ib per cu. in. its modulus of is 30. 10" psi and it has uniform (round) cross section. Find the ctitical speed. A. 1183 spa CC. 1804 spa B. 3049 cpm D. 2038 rpm. Selations =42 mon © > nd sa (fantom drt ne N= 4.270.000 (23) = 1183 spm 87. Which of the following will best describe sunk key? A. the keyway is helical along shaft B. the keyway is cut in shaft onl CC. the keyway is cut in hub only D. the key is cut in both shaft and hub [Ans:D]\p1e9s op 19U 2dhL oy 88 90. Shafting, Keys & Co... ‘MECHANICAL ENGINEERING REVIEW In general, the design stress and factor of safety are related as follows’ A. Design Stress = ultimate stress times factor of safety B. Design Stress = ultimate stress divided by factor of safe C. Factor of Safety = design stress divided by ultimate stress. D. Ultimate Stress = factor of safety divided by design stress. (Ans. 5] ‘A marine propeller shaft is to transmit 3700 kW at 126 rpm witho ‘exceeding a torsional stress of 42 Mpa or twisting thorugh more than 1 deg ina length of 20 diamaters. The modulus of rigidity is taken to be 83 Gpa Find the shaft diameter. A. 235 mm €.345 mm B. 339mm D.234 Seton 2 1 (126) p=2ZIN -, 3700 (2) o o T= 280 kN-m = 280 x10" Nm Based on Torsional Stength 1st = 4p = 1280x107 xd ae 4 =323. mm Based on Righty: where-G'=83 Gpa=83 10° 1 (2) 280310" (209) as M100) [Je ]@~ 10°) d= 339mm > Answer Bigger diameter is needed to satisfy both strength and stiffness requirement o [Ans.B) Calculate the critical load for a W10 x 21 (= 9.7 i! section acting 2s pinned column. The bari 12 ft long and E = 30x 10* psi. Use Euler's theory A. 154 kips ©. 105 kips B. 138 kips D.212 kips: Selatan PH _ 7 (30x10")(97 in’) (atin) 138,000 psi ular steel har 40 mm x 50 mm in exoss section, pinned at Ea\p1e9s op 19U 2dhL oy Shafting, Keys & Co... 339mm —> Answer Bigger diameter is needed to satisfy both strength and stifiess requirement, fan) Calculate the critical load for a W10 x 21 ( 1=9.7 i) section acting a pinned column. The bar is 12 ft ong and E = 30x 10*psi, Use Euler's theory A. 184 kips 105 kips B. 138 kips D.212 kips: Seletion PEL _ #£(30x10')(9.7in') E (i44in (Ans. BI Consider a rectangular steel bar 40 mm x 50 mm in cross section, pinned at each end and subjec to axial compression. The bat is 2 m long and E = 200 Gpa. Determine the buckling load. A132 KN C.10kN B. 150 kN D.120kN Saloon i + (200x10"){ + 0080)(0.08)'] + 31.594N fexa) 92. The property of a material which resist forces action to pull the material apart A. shear strength tensile suengih B. compressive strength D. bearing strength fd) 93. “The property of ste! which resist indention or penetration A. hardness C elasticity B. ductility D. none ofthese Ea\pie9s op 19U 20hL oy Shafting, Keys & Co... ‘PRIME'S SUPPLEMENTARY ENHANCERS (SHAFTINGS, KEYS & COUPLINGS) ‘Consider a rectangular steel bar 40 mm x $0 mm in cross section, pinned at ‘each end and subjec to axial compression. The bat is 2 m long and E = 200 Gpa. Determine the axial stress caused by this buckling load, A. S4 Mpa C.80 Mpa B. 28 Mpa D.66 Mpa # (200 x0") +o. - () 131598 (0)(60) fasD) A type of coupling that alloys slight amount of torsional angular flexibility due to introduction with some elastic material cylindrically \wrapped around the bolts in the flange simple elastic bonded coupling clastic material bushed coupling clastic material bonded coupling all of the above (Ans B) 65.79 Mpa ‘The phenomenon 6f continuous stretching under load even ifthe stress is less than the yield point A. clasticity C. ductility B. plasticity D. creep [aes 5) {A flange coupling A. used for collinear shaft used for non-collinear shafts rigid coupling flexible (ans. A] Universal coupling is, A. used for collinear shafis Ea\p1e9s op 219U 20hL oy ned at = 200 Shafting, Keys & Co... ‘The phenomenon of continuous stretching under load even if the stress is less than the yield point: A. elasticity C. ductility B. plasticity D. creep A flange coupling used for collinear shaft used for non-collinear shafis rigid coupling flexible (ans) Universal coupling is, used for collinear shafis used for non-collinear shafts type of flange coupling How do you call the ratio of the volumetric stress to volumetric strain? A.modulus in Shear D.Bulk Modulus 100. The firs derivative of kinetic energy with respect to velocity is A. power . accelerat B. momentum D. none of these (Ans. B) Please log-on to www primereviewcenter.com for the enhancement of Elements(Terms) in Mathematics & Basic Engineering Sci Power & Industrial neering and Machine Desi Ea