PETE VAS ym Ne PRIME REVIEW ONLINE (MECHANICAL ENGINEERING REVIEW BRAKES, SPRINGS & FLYWHEELS A flywheel weighing 457 kg has radius of 375 mm, How much energy in N-m does the flywheel loss from 3.0 revise to 2.8 rev/sec? A. 368N-m C.150.N-m B.1472 Nem D. 38 ab)? (0? -«3) 4 (457kg)(m(2x0.375m)) ( ¥ 47158 (Ans. 8 Determine the maximum shearing stress in a helical spring composed of, 20 tums of 4" diameter wire on a mean radius of 3” when the spring is supporting a load of 400 pounds. Use G=12 x 10° ps. 17.152 psi €. 10,450 psi B. 12,450 psi D. 8,709 psi Selon ss= SC, where; C= 2 = a8 wd @ 075 48)- 1, 0615 4-48 8(1.184) (400)(8) ss = BEN) 0 sopsi (075) An automobile weighing 3,000 Ibis slowed down uniformly from 40 to 10 mph in a distance of 100 ft by a brake on the drive shaft. Rear wheels are 28-in diameter. Drive-shaft diameters | in., ratio of differential is 40:11. Calculate the extr eme fiber stress In drive shaft, neglecting tire, bearing and gear losses. ‘A.15,000 psi C. 25,000 psi B. 21,900 psi D. 29,400 psi Secon408) 48-4 (4.188) (600)(9) 55995 (0.75) . (ans A] ‘An automobile weighing 3,000 Ib is slawed down uniformity from 40 to 10 mph in a distance of 100 ft by a brake on the drive shaft. Rear wheels are 28-in diameter. Drive-shaft diameters 1 in., ratio of differential is 40:11. Calculate the extr eme fiber stress In drive shaft, neglecting tire, bearing and gear losses. A. 15,000 psi . 25,000 psi B. 21,900 psi D. 29.400 psi xD; Solve for a, ve- ~2a(100 6) {10 S288)" yy ile, 808 * ee *3600s/hr_) ihr * 3600s/hr a= 16.138/s? $0 ae Ww (2000 (16.13/32 Fa) eS 58 Fe Tes? Solving for Ty, whee! x. =| Nwhest |p shaft| ‘wheel Nanas J u }= +4 (1503)(28/2)= $787 in-td a (503)28/2) 16(5787 in-tb) x(liny Thus, S, 29.470 psi (Ass.D) A flywheel has a diameter of 1.5 m, and mass of 800 kg. What torque in [N-m, is needed to produce an angular acceleration of 100 revolutions per minute, per second? A225 C1158 B.974 D.2356PRIMME'S SUPPLEMENTARY ENHANCERS (BRAKES, SPRINGS & FLYWHEELS) energy sed of ring is T=la > where: (us v rev_)(2xrad)/Imin) JO mins Trev C608) ref?) r-{+)(s00 kg) T= 2355 Nm [Ans] ‘Two shafts are connected by a flange The coupling is secured by 6 bolts, 20 mm in diameter on a pitch circle diameter of 150 mm. If torgue of 120 N-m is applied, find the shear tress in the halts A.0.85 Nim? C085 Pa B.0.85 kPa D.095 Pa oS seme nl 4 (45) {a/)(20 om)? taal ‘The drum is 12inches in diameter and the band width is 4 inches. The coefficient of ftiction is 0.25 and the angle of wrap is 270°. Find the tension on the tight side ifthe band brake is to have a maximum lining pressure of 90 psi A. 2160 kgf C345 kN B.9.61KN. D. 2450 Ibf Selaon ‘Maximum unit pressure occurs atthe tight end of the band + where: ension of the tight side of the band band width ‘radius of the drumfn 40 10 wheels tial is Jag tire, rque in lutions PETE VAS ym Ne ‘The drum is 12 inches in diameter and the band width is 4 inches. The coefficient of friction is 0.25 and the angle of wrap is 270°. Find the tension on the tight side if the band brake is to have a maximum lining pressure of 90 psi. A. 2160 kgf ©. 345 kN B.961KN. D. 2450 Ibt Selatan ‘Maximum unit pressure occurs at the tight end of the band Fans “55 where, = tension ofthe tight sie ofthe band a band width radius of the drum 9607 68N=9.61 kN A punching machine flywheel accelerates from rest with 7 rad/sec? . In 10 seconds, how many radians are achieved? AL 4S ©. 250 B. 35 D. 350 Slatin 0 =(0)(10)+-(rra/s?) (109 50 rad (asd A large coil spring (k = 10 Ibvin) is elongated, within its elastic range by one foot. Stored energy in foot - pounds is nearest to: A10 c. 40 B.60 D. 80ep =1 k(x = 60 feb os. 8 9. The drum is 12 inches in diameter and the band width is 4 inches. The coefficient of friction is 0.25 and the angle of wrap is 270°. Find the torque capacity if the band brake is to have a maximum lining pressure of 90 psi A. 542.67 fe-lbf C. 435.78 febe D. 875.34 felbf D.747.51 felbf Solaon Maximum unit pressure occurs atthe tight end of the band. Pau nes =2* > where: F, =tension ofthe tight side oft bb= band width adius ofthe drum E, 90-4 F, = 2160108 (4)(6) = 664.98 Ibt ( 4.448.N (lotr 664.98 Ibf 2957.86N Torque capacity T=(F, ~ F,)r = (2160 - 664.98)(6) T = 8970.12 Ib-in = 747.51 f-Ibf [ans b] 10. A high alloy spring having squared and ground ends and has a total of 16-coils and modulus of elasticity in shear of 85 GPa. Compute the Wah factor. The spring ouside diameters 9.66 em and wire diameter i 0.65 1058 C.1.188 B.1.10 D.12=] (664.98 Ibf ( = 664.98 1bt{ 448N (LOL bE =295786N Torque eapacity T=(F, ~ F,)r = (2160 ~ 664.98)(6) T= 8970 12 Ib-in = 74751 fb (ans. ] 10. A high alloy spring having squared and ground ends and has a total of. 16 coils and modulus of elasticity in shear of 85 GPa. Compute the Wahl factor. The spring outside diameter is 9,66 em and wire diameter is 0.65 A. 1.058 C1185 B.110 D.12 14 ACL 0615 a 44 oC iM Solving for: . c_Dm _Do- dw _9.66-065 _,., B dw dw 06s | = f(39)-1 0615 1 1g i 4(39)-4" 139 (ios) es 11. A spring with 12 active coils anda spring index of 9 supports a static load of 220 N with a deflection of 12 mm. The shear modulus of the spring material i 83 Gpa. What is the theoretical wire diameter? Aismm Cismm sol B. 16mm D.20mm x c-| gu5kCn Ga 3 8(220N)(9)°(12) ~ (GP. (1000 MPa/GPa)aw $46 mm=] (664.98 Ibf ( = 664.98 1bt{ 448N (LOL bE =295786N Torque eapacity T=(F, ~ F,)r = (2160 ~ 664.98)(6) T= 8970 12 Ib-in = 74751 fb (ans. ] 10. A high alloy spring having squared and ground ends and has a total of. 16 coils and modulus of elasticity in shear of 85 GPa. Compute the Wahl factor. The spring outside diameter is 9,66 em and wire diameter is 0.65 A. 1.058 C1185 B.110 D.12 14 ACL 0615 a 44 oC iM Solving for: . c_Dm _Do- dw _9.66-065 _,., B dw dw 06s | = f(39)-1 0615 1 1g i 4(39)-4" 139 (ios) es 11. A spring with 12 active coils anda spring index of 9 supports a static load of 220 N with a deflection of 12 mm. The shear modulus of the spring material i 83 Gpa. What is the theoretical wire diameter? Aismm Cismm sol B. 16mm D.20mm x c-| gu5kCn Ga 3 8(220N)(9)°(12) ~ (GP. (1000 MPa/GPa)aw $46 mm-s. The lind the band otal of le Want is 0.65 'PRIME'S SUPPLEMENTARY ENHANCERS (BRAKES, SPRINGS & FLYWHEELS) 12, Find the number of active coils of a No. 8 wire Helical Spring with index Of 6, steady load with spring im allowable stress is 60 ksi Bs D2 BEC see =4 (Au) k(6) wa Also, o=8kC = 8(ks)C8n Subs. value, 8(42.Stb/in)(6)? (153 x 10%ui)(0.1620%0) 13, Compute the deflection of a 18 coils helical spring having a load of 100 kgs, The modulus of elasticity in shear of spring is 96.62 GPa, OD of, 19.256 cm and with diameter of 9.525 mm, The spring is square and ‘ground ends. A. 9 mn C.112mm B. 101 mm D.14 mm Salon 5o8Fon or Gdw Solving for: Dm _Do ~dw _92.56-9.525 ‘dw 9525 Then, c (100 kys)(981N/ks)(8.7)° (18) (96.62 GPs)(10° MPa/cr. a)(9.525 mm) fs] 14, Compute thie maximum deflection of a 20 coils helical spring having load of 75 kes The spring is a square/ground ends with modulus ofPETE VAS ym Ne '9.256 cm and with diameter of 9.525 mm, The spring is square and of le Wah! is 0.65 fa static of the round ends. A.9 mm C112 mm B. 101. mm D.14 mm Saleen 6 Gay Solving for C 8.7)" (18) (06.62 GPa)(10 4/5) (9.525 mm) 14, Compute thie maximum deflection of a 20 coils helical spring having a load of 75 kgs: The spring is a square/ground ends with modulus of clasticity in shear of 79.84 GPa outside di diameter of a 9 525 mm A. 140, C.15.17 mm B.112.7'mm D. 126.7 mm peter of 101.6 mm wire Ga jo_Hskevosnnsy(ch (2 (79.84 GPa)(10* MPs/GPs) 9.525 mm) Solving for, Dm_Do-dm_101.6-9525_ @w dm (9525 8(75 ke)(9.81N/ke)(9.67)° (20-2) (79.84 GPa)(10° MPa/GPa)(9. c 9.67 525 mm) 258mm [Ans]Is. 1". PETE VAS ym Ne ‘MECHANICAL ENGINEERING REVIEW A flywheel weighing 910 kg has a ads of gyration of 1524 mm. The that jumals or 204.8 Ginmeter and have acocticient of fction £008. After the wheel reaches 120 rpm, the diving force is withdravn tae wheel slows 06D opm How mach energy Hm the whee os? R3skNm ¢.130kNan B.140kKN'm D.130kNm (am? Lao) 2x(1.524 m| 1 P= 4(010kg [0209 P= 125 159N-m= 125 kNen famal A shearing machine requires 150 kg-m of energy to shear a steel sheet. and has smal speed of 3 rev/se slowing down to 28 rev/see dur the shearing process. The flywheel has a mean diameter of 75 cm and weighs 0.018 kg/cm’. The width ofthe rim s 30 em. I'he hub and arms of the flywheel account for 15% of its total weight, find the thickness of the im. Alem C.dem B.Sem D.3cm Eg= KE ={m(xDm) Subs. value, 150 kg-m =Limg{n{ 750m x m, = 457 kg Then, my =m, +m, wherem, = xDmbip 457 kg = x(Dm)(b)(1)(p)* 0.15(457 ke) So, 457 kg =n(7Sem)(30cm)(t)(0.018kz/em>)+0.15(457 ke) 1=3.05 em (Ans) How many 5/16 inch holes can be punched in one motion in a ste! plate made of SAE 1010 steel, 7/16 inch thick using a force’of 55 tons. TheSubs. value, 4 sana i) (eaa PG) w in SD | } 457g =n(75em(30m)( (00181 /em?) 0.15(457 bs) | | | 17. How many 5/16 inch holes can be punched in one motion in a steel plate made of SAE 1010 steel, 7/16 inch thick using a force of 55 tons. The ultimate strength for shear is 50 ksi and use 2 factor of safety A58 5 ot B37 D.62 F=Su(adt)(n) Sel 2001 (50 ksi) (1000 psi/ksi)(x)(5/16in)(7/16in) a n=5.12 = S holes (Ans. C Sol 18, The flywheel on a press rotating at 100 rpm is slowed down to 90 rpm during a punching operation that requires 1 second for punching portion, of the system cycle. Compute the angular deceleration in rad/sec-sec the flywheel undergoes. Given the angular velocities for 120 rpm is 10.47 rad/sec. And for 90 mph 9.42 rad/sec. A-130 .-Lus B. -1.26 D..093 | Slaton | 22. Coqhm. The friction drawn, loss? I she during -m and ness of ke) IN) PRIME'S SUPPLEMENTARY ENHANCERS (BRAKES, SPRINGS & FLYWHEELS) A three extension coil springs are hooked in series that support a sin; weight of 100 kgs. The first spring is rated at 0.400 kg/mm and the 2 lower is rated at 0.64 kg/mm. Compute the total deflection. A363 mm C156 mm B. 268 mm D. 250mm 4-5 5 7 1 where: ky = To kW +e, Solving for ky. 0.178 kg/ oe i 04" 0680s 100g T0178 kg/mm fama] 20, A Mercedez Benz gas engine valve spring is to have a mean diameter of 3.81 cm and a wire diameter of 0.635 cm. The maximum load it will have to sustain is 45.45 kg with corresponding deflection of 1.27 em. ‘The spring is to be made of tempered steel wire. Determine the no. of coils to be used . Use modulus of rigidity equal to 11.6 x 10° psi A74 C104 B81 Did setcbah ga8Fcta be Giy Solving for €, Dm_ 381 aw 0mas (48.45 kg)(6)° (3) (1.6 x10%psi) (01635 cm), {1.033kg/cm’ 7p) 4742-1037 21. A belical Spring having a sauared and ground ends has a total of 24 610 rpm fportion sec the 1047 Rae a Solving for C, c_Dm_ 381 dw 0635 8(45.45 kg)(6)°(na) (1.033Kg/ 14 pst (1163108 (1435 em), oy =837 afi +2- 3742-1037 ‘Ahbelical Spring having a squared and ground ends has a total of 24 coils, and material modulus of elasticity in shear of 89 GPa. The spring has an outside diameter of 12 em and a wire diameter of 0.65 em. Compute the ‘maximum deflection that can be produced in the spring due to a load of, 60 kg. A. 870mm. C999 mm B. 954mm D. 1030 mm sro Gaby Solvis (60 ks’ i/ke)(17.46) (24 (12 (Ga) (10°MPa/GPs) (0.65 em) (10 on ‘Compute the deflection of a 20 coils helical spring having a load of 120 kgs. The modulus of elasticity in shear of spring is 98 GPa, outside diameter of 10 cm and wire diameter of 10 mm. The spring is squared and ground ends. A. 162.1 C1341 mm B. 1544 mm D. 126.1 mmPETE VAS ym Ne ‘MECHANICAL ENGINEERING REVIEW 100 mam -10 mim 2, - 9 z 10 rm j= 8(20ea)(081N/AB)(0) (2 (08Pa)(108 MPajGPa)(10 mm) = 126.1 men (Asx) 23. A coiled spring with 5 em of outside diameter is required to work under the load of 190 N. The wire diameter is 5 mm, the spring is to have 6 active coils and the ends are to be closed and ground. Determine the total number of coils. The modulus of rigidity is 809 GPa and the mean radius is to be 23 mm, with 7 mm pitch of the spring. A. 65 coils C.85 coils B.7.S coils D.955 coils ny =n +2 ny =642=8985 Ans. 24. Acastiron flywheel is rotated ata speed of \2)Urpaand avin, rim radius of 1 foot. If the weight of the fim is 30 Ibs. what is the centrifugal force? Use factor C= 41 ‘A. 14,800 Ibs. C. 14,860 Ibs. B7ft D. 14,760 Ibs 2 | — | | Re where v= 2ero &) 2 the| (30 ts) (2x(1)(1200/60 sps)) A = [a9 !bett) B ny / 32.2 aren) st Fo= 147125 tofiL Coa am Ne ny =64+2=8985 (ans. ¢] ‘A cast iron flywheel is rotated ata speed of 1200 rpm and having a mean rim radius of 1 foot. If the weight of the rim is 30 Ibs. what is the centrifugal force? Use factor C= 41 A. 14,800 Tbs €. 14,860 Ibs B7K D. 14,760 tbs Fa where v= 2nr ®) (20 tos) (2x(112)(1200/60 «ps)) Ibs-ft) — wes?) ele jcuasEe (Ans. D] A flywheel rotates at 120 rpm or 12.57 rad/see slowed down to 102,spm ‘or 10.68 rad/sec during the punching operation that requires % second of the punching portion of the cycle. Compute the angular acceleration, Of the flywheel in rad/sec* A. 282 rad/sec? C.-2.75 rad/se B. 3.15 rad/sec? D.2.22 rad/sec? the force with which the brake shoe of a modem. electromganetic train must be pressed against the wheel to absorb 250,000 ft-lb of energy in 20 sec if the mean velocity of the wheel relative to the brake shoe is 45 fps and the coefficient of friction is 0.2. A. 1389 Ib C3450 1b B. 2390 Ib D. 2480 Ibunder have 6 ine the LEWENTARY ENHANCERS (BRAKES, SPRINGS & FLYWHEELS) 0.2(F,)(45t05)(208) {A simple band brake has a 76 cm drum and fitted with a steel band 2/5 ‘em thick lined with a brake lining having a coefficient of friction of 0. The are of contact is 245 deg and the drum is attached to a 60 cm hoisting drum, that sustains a rope load of 820 kg. The operating force hhas a moment arm of 1.$0'm and a band is attached 12 cm from the pivot point. Compute the torque just required to support the load clockwise. A. 2413.96 C. 44345N-m B. 4515.45 Nm D. 2155 Nm A differential band brake band has an operating lever 0.230 m long. The ‘ends ofthe brake band are attached so that their operating arms are 28 mm and 152 mm long. The brake-drum diameter is 61 cm , the arc of contact is 300 deg, the coeff on if 0.22 and the brake band is 3mm x 102 mm. Compute the minimum force required at the end of the operating lever to Subject this band pressure of 5.5 Mpa. AL ISKN C. 107kN B. 23KN D. 32kN of friejo2 rpm second eration odem absorb wheel is 0.2 . A differential band brake band has an operating lever 0.230 m long. The ‘ends of the brake band are attached so that their operating arms are 28 mm and 152 mm long. The brake-drum diameter is 61 cm , the arc of ‘contact is 300 deg, the Soefficient of friction if 0.22 and the brake band is 3 mm x 102 mm. Compute the minimum force required at the end of, the operating lever to subject this band pressure of 5.5 Mpa. AL ISKN C107 kN B. 23kN D. 32kN Slatin j 152mm F Solving for the minimum force, —F,(b) ‘Since Pyaax = T= Ia =25.27(1.75)= 44 10N-m (ies. 30. A cast iron flywheel is rotated ata speed of 1200 rpm and having a me: f rim radius of 1 foot. If the weight of the'rim és 30 Ibs. What centrifugal force? Use factor C=41 A. 14,800 Ibs. C. 70,000 bs. B. 14860 1bs D. 14,760 Ibs } Solving for the centrifugal f WV? _ (30,125 669 20) 31. ‘The mean coil diameter of a helical-coil spring is 1 inch and @ wird diameter of 1/8 inch. Compute the curve correction factor of the spring A. 1.1434 c. 1414 B. L144 D. 1.124fo mm. tin 30 la mean is the PETE VAS ym Ne 'PRIME'S SUPPLEIMENTARY ENHANCERS (BRAKES, SPRINGS & FLYWHEELS) A flywheel rim which weighs 800 pounds has a mean diameter of 48 inches. The speed is to be maintained between 100 and 120 mpm, ‘Considering that the effect of the arms and hub accounts for 12% of the rim weight, determine the capacity of the flywheel. Express your answer in feb A. 28758 felb C. 2896.7 fib B. 2685.7 ft-lb D. 298755 fulb Settin (x)(48)(120) =(x)pn = BI) 5 YON 0) 1B ips (x)(48)(100} vy, = 218100) 994 fps 12(60) 112 W(V3,-V!,) _ 1.12 (800) ((25.13)' -(20.94)") ake = 2 28 2) AKE = 2,685.68 ft-lbs Ans. 5 A shearing machine requires 2000 ft-lbs of kinetic energy to operate. ‘The mean diameter of its flywheel is 36 in. The rated speed is 66 fps at the mean diameter, The coefficient of fluctuation is 0.20. Compute the ‘weight of the rim is needed if the effects of the flywheel arms and hub are to be neglected. A. 7392 C. 25.671bs Bl 4s bs D. 8436 bs | Te ace IGM) | 8 ae)(e) _ | (ney 020(66) rw 34, Determine the wire diameter ofa helical spring using Bergstrassr factor if the load is 130 Ib and spring index of if the maximum shearing stress | of 50 ksi A. 0.25 in C. 045 in B. 054 in D. 035 in Slaton =1I2 oy 448) + | wet? 46) “NICH 3" aig — 3 70PETE VAS ym Ne ls mean is the wird spring A, 7392 Ibs C. 25.67 Ibs B. 54.54 Ibs D. 84.36 Ibs ‘Sala (w)(ea)v ¥ g (8)(s) _ (2:000)(322 (c)Q¥) —0.20(66) [Ansa] 73.92 Ibs 34, Determine the wire diameter of a helical spring using Bergstrasser factor if the load is 130 1b and spring index of 8 if the maximum shearing stress of 50 ksi A. 0.25 in. C. 045 in, B. 0.54 in D. 035 in Seen ~ (8)(1.172)(8)(130 1b) xd sx10* 4 = 025in [ans-A] 35. A cast iron flywheel with a mean diameter of 36 inches changes speed from 300 rpm to 280 while it gives up 8000 fi-Ib of energy. What is the coefficient of fluctuation, A.0.069 C0015 B. 0.082 D.0.020 Salt M2 N= Ns. 200 — 200 _ gay Vv, N, 300+ 280iL Coa am Ne ‘MECHANICAL ENGINEERING REVIEW 36. What would be the weight of a flywheel in kg if the weight of the rim is 3 times the sum of the weight of the hub and arms. Given the outside diameter and inside diameter to be 24 in and 18 in respectively and the rim width is 4.5 in, (assume steel flywheel). A.140.95 kg. C. 160.95 kg B.200.95 kg D. 152.95 kg Saloon Solving for the weight ofthe rim, ten [p+ D-d) wi, o7[a(224)0(2=4) ez UT 41b= 114714 Salving forthe weight ofthe yee Ww, > where W, w,=W.+W 3(W)0° W, wefan 37. A helical spring composed of 20 turns of %” diametef wire on a medi radius of 3” when the spring is supporting a load of 400 pounds. Calculte the deflection given that G =12 x 10* psi. | A364 mm €.254in 8.9247 mm D345 in | Seen | SECO, where:c= 2 40. Ded Ga 4 if ox8y of (8)400%8)20) 9549 in (12<10°)(075) { 38. The drum is 12 inches in diameter and the arid width is 4 inches. The coefficient of friction is 0.25 and the angle of wrap is 20°. Find the tension on the slack side if the band brake is to have a maximom ining pressure of 90 psiPETE VAS ym Ne Abel radius of 3” when the spring is supporting a load of 400 pounds. Calculte the deflection given that G =12 x 10° psi A.3.64 mm C.254in, 8.92.47 mm D. 345 in eae 4g -8FC'n D6 Hs | | | ical spring composed of 20 turns of %” diametef wire on a meaai > where-c= 2 1S =g Ga 4d” 078 84008) (2 5 — (8X40018)'20) 9» 48 in (12x10)075)~ ‘Ans Bl 38. ‘The drum is 12 inches in diameter and the band width is 4 inches. The coefficient of friction is 0.25 and the angle ‘of wrap is 270°, Find the tension on the slack side ifthe band brake is to have a maximum Fining pressure of 90 psi A. 2520 kg C1240 Ibt B. 11.21 KN D.2.96 KN Selection Maximum unit pressure occurs at the tight end of the band. | —> where-F, = tension of the tight side of the band fac A b= band width B. r= radiusof the drum + F, =2160 Ibf 664.98 Ibf (4448N 6464.98 ET 2957.86 NPETE VAS ym Ne RIM'S SUPPLEMENTARY ENHANCERS. (BRAKES, SPRINGS & FLYWHEELS) rim is 39. A flywheel has a mean diameter of 4 ft and is required to handle 2200 Joutside f-lb of kinetic energy. The flywheel has a width of Sin. Normal fund the ‘operating speed is 300 rpm and the coefficient of fluctuation is to be 0.05. Find the weight of the rim assuming that the arms and hub are equivalent is 10% of the specific weigh A. 4121b C334 Ib B. 452.4 Ib D.S33Ib Satin Solve for the minimum speed: N\-N, _N-Ny N _ 300-N, 3007N P y] -(ax4x2%) | 60) | W, = 368.08 5 +++ =| Solving for the weight ofthe rim, — WEN. +W,, =W,. +0.100W “Da | W100) 36808 =1 100W,, | Wo = 334.62 Ib | 40, Determine the wire diameter of a helical spring using Bergstrasser factor ifthe loadis 130 Ib and spring index of 8 ifthe maximum shearing sess of 50 ksi | A 025in ©. 045 in | B. 054 in D. 035 in | | (= 222 bs. The x74) —3 2B ind the akyfe lining So. = Shr © (8)(1.172)(8)(130 18)| band PETE VAS ym Ne Solving for the weight of the nm, W/ Wyn + Way = Wy +0.10(W,.) w= H00W,.) 368.08 =1 10(W,.) WW, = 334.62 Ib (ans G) 40. Determine the wire diameter of a helical spring using Bergstrasser factor ifthe load is 130 Ib and spring index of 8 if the maximum shearing stress of SO ksi A. 0.25 in C. 045 in, B. 054 in D. 035 in Salen 4(8) +2 _ 34 Maca 4() -3 20” = SKSEC 2d sey (8)(0.172)(8)(130 18) so ooo 4=025in, Ans Al 41. Determine the mean diameter of a helical spring using Bergstrasser factor if the load is 130 Ib and spring index of 8 if the maximum shearing stress of 50 ksi A. 20in c.135 B. 30in D.245 in. Slaton 8KFC xd _(8)(0.172)(130 1) (8) 10° xd d = 025in ‘Compute the mean diameter of spring using spring index: c-P 5 5-2 025in D=20in2. 44. 45. 43. | ‘Two helical springs are used in series. Compute the equivalent spring rate if and spring constants are 30 Ibvin and 60 Ibvin A. 25Ibin C. 201bin B. 40 Ibvin D. 12 bin, Selatan Pltyt Savas RK kK, 0 0 k., =20 Ibvin [ans c] Crate of mass 1800 kg is moving at a speed of 1.2 mV. It is brought 10 rest by two helical compression springs. In stopping the crate, the springs are compressed 200 mm. If the spring has an index of 6 and | allowable stress of 360 MPa, Determine the number of active coils if G= | 89 GPa ro A.20 c. 30 B. 40 D. 10 Salen | Feax= mv’ y= SB | 2 GD, | 1 (1800\1.2)° son = M4806)'n 2 (200x10") '39000(18.56) F = 6480 1n=295 coils say 0 couls Four compression coil springs in parallel support a load of 800 Ibs"Each spring has a gradient of 40 Ibvin, How much deflection will result? A. 20in ©. Sin B. 10 in, D. 15 J-coil spring has a mean coil diainetét 6f)1 inch and a wire diameter of 1/8 inch. Compute the Wahl factor ofthe sprin A. 1148 c. L184M2) 2 (200x10") 6480 n= 2955 coils say.30 ouls 44. Four compression coil springs in parallel support a load of 800 Ibs" Each spring has a gradient of 40 Ibvin, How much deflection will result? A. 20in C. Sin B. 10in, D. 1S in Salat [Ans ¢] 45. A helical-coil spring has a mean coil diainetér 6f)1 inch and a wire diameter of 1/8 inch. Compute the Wahl factor ofthe spring. A. 1148 C. 1184 B. 1418 D. 1814 Soletion AC-1 | 0615 4-4 . c _ 4(8)-1 | 061s © 4(8)-4 8 having an allowable shearing stress of 108 ksi. It has an outside diameter of 5" and has 14 tums. Using G= 12 x 10° psi, calculate the maximum static load. A. 7.45 Ibs C.10.45 Ibs B. 8.45 Ibs D.9.54 Ibs. Selozon 46. A helical compression spring is made of No. 18 (0.047 inch) wire 50. SI. Ahspring PETE VAS ym Ne PRIME'S SUPPLEIMENTARY ENHANCERS (BRAKES, SPRINGS & FLYWHEELS) src 7 D, =D, ~ d,=05 -0087=0453" 9.483 _ 5 638 0087 _AC=1, 0615 4g wna" -8kFC Fd 8(1.15)F(9638) roso00 = (1-18) F(9.638) = (0047) F=845Ibs fans What is the period of an oscillating body whose mass is 0.025 kg and spring constant of 0.44 Nim? A. OSs © 18s B. Is D. 2s Slatin [ans] 48. What is the natural frequency of an oscillating body whose period of oscillation is 1.8 § A. LBrad/s C. 349 radis B. 2.65 rad/s D. 424 rads 49, What is the frequency of oscillation of a body if its mass is 0.015 kg, fand spring constant of 0.5 Nim? ‘A. O51 Hz C078 He B. 0.66 Hz D.092 He48 js. Each 1? 49. so, h) wire jameter SI iL Coa am Ne (ans. What is the natural frequency of an oscillating body whose period of oscillation is 1.8 $?, A. L8rad/s ©. 349 rad/s B. 2.65 radis D. 424 rads ‘What is the frequency of oscillation of a body if its mass is 0.015 kg, land spring constant of 0.5. N/m? most He 078 He B 0.66 ovate Sse eh fe- te seed” a Yaar (=0003 Me Ans. D] How much workis required to stretch a spring from a length of 75 inches to one of 10 inches if the unstressed length is 5 inches? The finess is § Ibf/in, A. 46.875 fbf C. 2.69 Abe B. 3:91 ftlbf D. 145 felbf Salton -(75- wl) 0- ~ 46.875 in tb — 391A Ib Ans. A helical compression spring is made of No. 18 (0,047 inch) wire having an allowable shearing stress of 108 ksi. Compute the deflection caused by the load if it has an outside diameter of 4" and has 14 turns. Note: G 2x 10° psi A.250in ©.175in B.1Sin D.0.87 inPETE VAS ym Ne MECHANICAL ENGINEERING REVIEW 8(115) F(9.638) _ 108000 = F=845ibs. (0.047) 8(8.45)09.638)" (14) _ 5 inches (12 x 10°)(0.047) Anj Ans B] | $8 1 | exd 52. A heavy rotating body which serves as reservoir for absorbing and a redistributing B. A. shaft . governor ad B. flywheel D. puncher t 59. Fro Answer: B 1A. 53. ‘The best material for brake drum is | or B A. eas roa ‘Coste B. sluminum D. wroughe eon Answer: A. 54. A flywheel has a diameter of 1.5 m, and mass 6f $00 kg. What torque in m, is needed to produce an angular acceleration of 100 revolutions per minute, per second? A228 css B.974 D.2356 Selon T=la where: a=)PETE VAS ym Ne “The best material for brake drum is A. cast iron Coste] B. aluminum D. wrought iron Answer: A. 54. A flywheel has a diameter of 1.5 m, and mass of 800 kg. What torque in N-m, is needed to produce an angular acceleration of 100 revolutions per minute, per second? A228 c.1is8 B.974 D.2356 Sleon T=la where: 1 web = 1(2)-1 thus: Ans.) 55. The mass of the flywheel of a shearing machine is 3 tons and its radius Of gyration is 0.55 m. At the beginning of its cutting stroke the speed of | the flywheel is 110 rev/min. If 12 kJ of work is done in shearing a plate in 3 seconds, calculate the rotational speed of the flywheel at the end ccutting stroke in rev/min. (10.42 A. 98.45 C. 8845 B. 77.66 D. 65.74 Soloson l AKE=W = +[3000(058°)(11 52 12000 rad Sele 0,=1031 = 98 45pm Ans.D] 56. A close colled helical spring of mean coll diameter 40 man is made of | wire 5 mm diameter, the modulus of rigidity of the wire material being 88 kNémm?, If the stress in the wire is not to exceed 250 N/mm? when al the spring is at its maximum deflection of 20 mm, find the energy stored in the spring at maximum deflection. A. 3.068 J C. 4.0685 B. 4.058 D. 5.0583que in lutions s7 38. 59, 'PRIME'S SUPPLEMENTARY ENHANCERS (BRAKES, SPRINGS & FLYWHEELS) a (ea) -+ wees [Feojes 250 = F=3068N 3068) 20) [An elastic body whose primary function ix A. spring C. brake B. stopper D. clutch, Answer: A 1k equalizes the energy exerted and the work done thus preventing excessive or sudden changes of speed: A. flywheel C. balance wheel B. flywheel pulley D. all of these Answer: D From experience specify the conventional limit of flywheel operations to be at 6000 fin for cast iron and for cast steel ‘A. 7000 C. 8000 B. 10000 D. 12000 Answer: D ‘A ttuck body lowers Sin, when a load of 25,000 Ibis placed on it. What is the frequency of vibration in oscillations per second of the truck ifthe total spring bome weight is 40,000 Ib? A. 0.105 C. Los B. 2.105, D. 3.105 61 AG inches wide by 0.125 in thick. The cant ver is 30 inches long wit 24 inches free-length. Compute the spring thickness for minimum bending stiess if E = 4.5 x 10 psi and axial load of 2500 Ib per spring 215d CaPETE VAS ym Ne ‘Aittuck body lowers 5 in. when a load of the frequency of vibration in oscilla total spring bome wight is 40,000 Ib? ha | A. 0.105 ©. 110s pase B 2105 D305 61. A 6 inches wide by 0.125 in thick. The cantilever is 30 inches long with 24 inches free length. Compute the spring thickness for mi bending stess if E = 4.5 x 10° psi and axial load of 2500 Ib per spring, Alsen © 3em B.20cm D. Lem radius Seaton pedal are _ fac net WE 6(4 5x10") Ans Al 62. A flywheel weighing 457 kg has a radius of 375 mm. Compute how much energy, in Nea, does the flywheel loss from 3 rps to 2:8 rps? A MS © 180 B 1474 D. 386 Seton =(0375)(3) =7069 m/s —_—. 2x(0375)(28) =6597 ms hade of . 1 bis 457, [(7.069)" -(6 597) P when ake = 1[m(vi-v3)] = 457 [(706s) -(6599)] 473.91 Nm65. 67. iL Coa am Ne ‘MECHANICAL ENGINEERING REVIEW Three extension springs are hooked in series that support a single w ‘of 100 kg. The firs spring is rated at 4 kN/m and the other two springs are rated 6 kN/m each. Compute the equivalent stiffness of the three springs. AL L7LkN/m ©. 1ST N/m. BL 121 kNim D. 471 kN [Ans.A] The brake capacity to absorb energy is known as, A. energy B. resistance brake Answer: D ‘A kind of braking systems such that if the band wraps partly around the brake drum, and the braking action is obtained by pulling the band tight into the wheel A. block brake C. elute B. band brake D. centrifugal brake Answer: B spring material is usually hardened from 400 to S00 BHN and the carbon content isin the range of how many percent? A. 0.50 100.90% C.045 0.0.48 B. 09610097 D. all of these Answer: A ‘Two extension coil springs are hooked ia series that support a load of 100 kg. The first spring is rated at 4 kN/m and the other spring is rated at 6 kN/m. Compute the total deflection of the springs. A. 408.6 mm C. 465.0 mm B. 490.7 mm D. 470.8 mm (k,+k,) (kk 446 4.=(100)(9 8066 4086 mm = (10098065) 75 for each spr 217(6)= 1302 Ibs -> total load on the hutch (Ans. 8] 71, A cluteh is activated by six helical springs symmetrically spaced. Each spring consists of 12 tums of steel wire %" in diameter and has an ‘outside diameter of 1.75”. What is the maximum shearing stress in the spring if the load exerted against the clutch plate will cause a contraction of 1S in. in the spring? Use: G = 12 x 10° psi. A345 ksi C. 66.4 ksi R 7d 1 S67 keiof 0.05 ifness red to 20 000 PETE VAS ym Ne sF(6) (12) Bee 217 Ibs — foreach spring 21746) = 1402s -> total lad onthe clutch Ans Bi ‘A clutch is activated by six helical springs symmetrically spaced. Each, Spring consists of 12 turns of steel wire /4" in diameter and has an ‘outside diameter of 1.75”. What is the maximum shearing stress in the spring ifthe load exerted against the clutch plate will cause a contraction of 15 in. in the spring? Use: G = 12 x 10° psi AB 45 ksi C.66.4 ksi B.73.4ksi D. 56.7 ksi 8F(6) (12) (2x 10°) (02: F = 217 — foreach spring H2ITO) 66.443 psi fans. C A helical compression spring is made of No. 18 (0.047 inch) wire hhaving an allowable shearing stress of 108 ksi. Determine the spring constant if it has an outside diameter of %" and 14 turns. Note: G = 12 x 10° ps A.7.60 I 11.5 Ibvin B. 5.63 Ibfin. D. 452 Ibvin SaationPETE VAS ym Ne (MECHANICAL ENGINEERING REVIEW 1, ~ 4, =05 ~0047=0.453" 0.453 = 9638 oon pe dC=t, 06151 45 ace 8(L15)F (9.638 = 100000 = SL1S)F(OG38) (0.047) F=845ibs S8FC'n _ 8(8.45)(9.638)' (14) [Ans 8) 73. A950 mm cantilever spring is composed of 6 graduated leaves and one extra full length leaf. The leaves are 50 mm wide and the spring deflects 70 mm when the load of 1.5 KN is applied. Calculate the maximum bending stress assuming that there is no initial pre-stress of the full length leaf. Note: G = 200 Gpa. A 264 Mpa C. 180 Mpa B.430 Mpa D107 Mpa Steno ie bre? Wha JE 12(1.5 x 10°) (950)' Liss) SY At srmer 2(6) *3(I)]200x10 im s= Ln, 3 18(1.5x 10")(950) Goqnsy 74. Ih isa type of spri spiral, usually anchored at the inside end. ‘A. motor spring garter spring B. volute spring D. helical spring) Answer: A. 79, 80. Iti76. 7 78. 74, nt 5 x10") (930) GELZO +3()]200x10" ISL [oot ices 18(1.5x 10°)(950) (50)(11.37y [2(6)+ 34)] Si =1137 mm Ans Iisa type of spring where thin flat strip wound up on itself as a plane spiral, usually anchored at the inside end. A. motor spring . garter Spring B. volute spring D. helical spring) Answer A What is the recommended coefficient of fluctuation of flywhedls fot punching, shearing, pressing machine? A. 0.005-0.1 C.0.007- 0.01 B. 0.03 -0.05 D.0.01 0.03 Answer: A “The total frictional energy that is stored in the brake parts principally in the drum or disk is approximately A. 56% up €.90% up B. 86% up D.75% up Answer: D ‘The cast iron flywheels are commonly designed with a factor of safety of, Albis C809 B. 1010 13 D. 610 12 Answer: B A cast iron flywheel of 1 ft mean rim radius is rotating at a speed of 1200 rpm. Ifthe weight ofthe rim is 30 Ibs then calculate the centrifugal force. A. 12,800 Ibs C.6551 kN B. 1.05 tons D. 14,724 kg SoonPETE VAS ym Ne PRIME'S SUPPLEMENTARY ENHANCERS (BRAKES, SPRINGS & FLYWHEELS) ve aon 2()(!22) «ascot & wv? _ 30(125.664)° == = 14.724 Ibs a 32.174(1) (4448N) 14,724 Ibs| kN (rome 79. A punching machine flywheel accelerates from rest at $ rad/s?. How ‘many revolutions docs it make in 5 seconds? noe rev Cost rev B48 en Dsiowe Seton 1 Lats cers onape Latt=o+ 15657 -025nd-99t700 done om tec | mam | 5a tina typeof col wher the helical cols wraped in a ice forming A wea ache ai ssi Beto sing D. gue sng Asswer:D |-8i, A tte weighing 910 ky has ras of gyration of 1524 cm The that joenare 3048 cm in mcr and havea cocficient of fiction tod the wheel slows to 6 rpm, Calculate te lst energyot the whee” | A. 125KkN-m C. 230 KN-m Bist D.210kNm 24 mi KE = — (0? =?) mM (of=o! Ping KE = 125.15 kN-m [ae)PETE VAS ym Ne 81._A flywheel weighing 910 kg has a radius of gyration of 15.24 cm. The shaft journals.are 30.48 cm in diameter ané have a coefficient of friction ‘0f 0,06: After the wheel reaches 120 rpm, the driving force is withdrawn and the whee! slows to 60 pm. Calculate the lost energyof the wheel? A125 KN-m €. 230 kN-m D.210kN-m Le wes (a7 S0s fees KE = 125 1S EN-m {Ans A) 82. A fiywhcel weighing 910 kg has a radius of gyration of 15.24 em. The [ee shaft journals are 30-48 cm in diameter and have a coefficient of fiction Of 0.06. After the whee reaches 120 pm. the driving fore is withdrawn tid the whee! slows to 60 rpm. Calulate the lost energyot the whee!” A1SkNm C.250kNm | BisoRN D.210KN-m aston altyia 0, =120) 28] wax rdtce 60 2a wales oo] safety 2 92) « 21001524) ee (ef -03) = Say -@x'] =125 15 kom fans Al he hard awn (80 reduction) spring wire made of high carbon ed of Ac empered wie mi wie lita B. tension wire D. chromium wire Answer: CPETE VAS ym Ne 84. Which of the following wires with good quality and is used for impact loading. A. hard drawn wire C. song wire B._ helical spring wire D. chromium - silicon wire Answer: D 85. When heat-treated wire is coiled cold, it should be stress rel bending stress and after cooling itis heated at some A. 40°F C. 600°F B. 700°C D.S00F Answer: D 86. A 900 mm cantilever spring is composed of 6 graduate extra full length leaf. The leaves are 45 mm wide and the spring 74 mm when the load of 2 KN is applied. Calculate the thickness of the leaves ? Note: G = 200 Gpa A. 12.05 mm C.75 mm B. 850mm D.154 mm Selection 12FL pet * 3a sine | E 10°) 000) @rep@ 30), x10 1 =1205 mm (Ansa 87. A three extension coil spring are hooked in series that support a single weight of 100 kgs. The first spring is rated at 0.400 kg/mm and the other 2 lower spring is rated at .64 kg/in. Compute the total deflection, A. 263mm C. 156mm) B. 268mm. D. none of these Answer: D 88. Compute the deflection of « 18 coils helical soring having a load of 100. kgs. The modulus of elasticity in shear of spring is 96,62 GPa, OD of 9 256.cm and with diameter of 9 525 mm. "The spring is square and ground ends. A. 9mm C.112mm B. 101mm D.14 mm Answer: B 89. IL the ratio of the mean diameter of coil over the éail diamcters, ”. 98. ThePETE VAS ym Ne [ans.a] 2.05 mm 87. A three extension coil spring are hooked in series that support a single ‘weight of 100 kes. The first spring is rated at 0.400 kg/mm and the ether 2 lower spring is rated at .64 kg/in. Compote the total deflection. A. 263 mm C. 156mm) B. 268mm 1D. none of these Answer: D 88. Compute the deflection of a 18 coils helical soring having a load of 100. kgs. The modulus of elasticity in shear Of spring is 96.62 GPa, OD of 9 — | 256 cm and with diameter of 9 525 mm. The spring is square and ground. A. 9mm C.112mm | B. 101mm D.14mam | Answer: B 89. 11s the ratio of the mean diameter of coil over the Soil diameters, A. Wabl factor . Spring Index B. Coil ratio D. Lead scale Answer: C 90. What is the overall length of the spring when it is compressed until all adjacent coils touched? ‘A. free length . solid length B. compressed length D. expansion length Answer: C 91. It is the length of a coil spring under no load. ‘A. compressed length . free length B. solid height D. none of these A. Answer: C e 92. In general, the steel springs are made of relatively of relative high carbon steel usually A S% less than 0 % B. more than 0.5 % D. 75% Any Answer: B Pee Ele] 93. It is a low cost spring material, suitable where service is not severe and Pox dimensional precision is not needed ‘A. helical spring wire . stainless steel B. hard drawn wire spring. copper Answer: BTEMENTARY ENHANCERS. (ORAKES, SPRINGS & FLYWHEELS) impact | 94, Which of the following isnot a function of spring? ‘A. absorbs energy C. source of potential energy B. measure weight D. measure thickness Answer: D 95. Which ofthe following is the type of spring made in the form of dished ed for washer ? A. air C. bellevile sp B. volute spring D. motor spring Answer: C 96. The percentage difference in solid and working deflections is known as lejea A. Chal allowaine C. Sping vate en B. Spring allowance D. Spring Index of the Answer: A 97, Which of the following is used to change the direction of an applied tensile force? A. Gears C. Flywheels B. Pulleys D. Ropes Answer: B 98. The relationship between the extension ofa spring and the force required to produce the extens A Fem c. Foun nore D. Fokx R Answer. D Le | 99, A flywheel designed fora punching press must be capable of furnishing single 3400 N-m of energy during the 1/4 of a revolution while the hole is fhe | ngpunid. Teena ot 10.16cm an i actly contributes 90% of the energy requirements. I the flywheel maximum speed is 200 spm and'the speed decreases 8.7% during the load stroke, what is the approximate (Wtal) weight of the flywheel to be 1.20 times the weightof the rim. Compute the total weight of the flywheel } A.95Skg C.205N | B. 21485 ket D.97.35kgf of 100. | Dol 9—| 6 Selatan Jound (200) | v, =2ai, = 2x{t016)| 7 = 21,279 m/sec @ % 2 (1016){ 22} (1 - 0.087) = 19.427 m/sec (oo ) W ‘ (vi - v2)PETE VAS ym Ne tensile fore A. Gears C. Flywheels B. Pulleys D. Ropes Answer: B 98. The relationship between the extension of a spring and the force required to produce the extension is A. F=m c. Faun B r= 2Y D. Fakx R | Ansiet D single 3400 Nom of enerey during the 1/4 of a revolution while the hole is je other | being punched. The mean radius of the rim is 10.16 cm and this actually conttites he afte ergy raquiemeres. Hf the fywhes! maximum “peed 20 pm ai he speed decreases 8.7% during the load tok, the wight ofthe i. Compue the total weight of the ywheel. } A.95Ske © -205N ao B. 214.85 ket D.97.35 kgf of 100. | Dol} | Solan round | (2 ¥, =2a0N, =27(1016)( 22) =21.279 mee o) V, =220N, 2 (1.016)/ (Ze- 0.087) = 19.427 m/sec Ke, (ve - v2 on Sw) w 2 2 3400 (0.90) = 4 (21.275 - 19.427") Woyica =120%W, nil all) = 120x796 38 = 955 6N{ LOK) 97 35 kg 98IN Ans 100. The deflection ofa beam is ‘A. directly proportional tothe modulus of elasticity and moment of inertia B. inversely proportional tothe modus of elasticity and length of the beam cubed C. inversely proportional tothe modulus of elasticity and moment of oa ‘nerta — D. inversely proportional tothe weight and length Answer: C