Service

8 Fault messages and list of faults

8.2 Fault messages and list of faults

Fault message in The fault code is shown in a 7-segment display. The following display sequence is used
7-segment dis- (e.g. fault code 100):
play

Flashes, ca. 1 s

Display off, ca. 0.2 s

Hundreds (if available), ca. 1 s

Display off, ca. 0.2 s

Tens, ca. 1 s

Display off, ca. 0.2 s

Ones, ca. 1 s

Display off, ca. 0.2 s

59208AXX

Following a reset or if the fault code resumes the value ’0’, the display switches to the
operating display.

Fault list A dot in the "P" column indicates that the response is programmable (P83_ Fault re-
sponse). The factory set error response appears in the "Response" column.
Fault
Name Response P Possible cause Measure
code
00 No error -
• Short circuit output • Rectify the short circuit
• Motor too large • Connect a smaller motor
Immediate
01 over-current • Defective output stage • Contact SEW Service if the output stage is
shut-off
• Ramp limit is deactivated and set ramp defective
time is too short • Activate P138 and/or increase ramp time
ground fault
Ground fault in Immediate • In the motor lead • Eliminate ground fault
03
the motor lead shut-off • in the inverter • Consult SEW Service
• in the motor
• Too much regenerative power
• Extend deceleration ramps
• Braking resistor circuit interrupted
• Check supply cable to braking resistor
Immediate • Short circuit in the braking resistor cir-
04 Brake chopper • Check technical data of braking resistor
switch-off cuit
• Install a new MOVIDRIVE® unit if the brake
• Brake resistor has too high resistance
chopper is defective
• Brake chopper is defective
06 Mains phase Immediate Phase failure Check the supply system lead
failure shut-off

114 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverters

 Service
Fault messages and list of faults
8

Fault
Name Response P Possible cause Measure
code
• Extend deceleration ramps
UZ overvolt- Immediate
07 DC link voltage too high • Check supply cable to the braking resistor
age switch-off
• Check technical data of braking resistor
• Speed controller or current controller
(in VFC operating mode without • Reduce load
encoder) operating at setting limit due • Increase deceleration time setting (P501 or
to mechanical overload or phase failure P503).
in the power supply or motor. • Check encoder connection, swap A/A and
Immediate • Encoder not connected correctly or B/B pairs if necessary
08 n-monitoring •
switch-off incorrect direction of rotation. • Check the voltage supply of the encoder
• nmax is exceeded during torque control. • Check current limitation
• In operating mode VFC: Output fre- • Extend ramps if necessary
quency ≥ 150 Hz • Check motor cable and motor
• In operating mode U/f: Output fre- • Check mains phases
quency ≥ 600 Hz
Immediate Inverter has not been taken into operation
09 Startup Perform startup for the required operating mode.
switch-off for the selected operating mode.
• Check the content of the program memory
• Incorrect command detected during and, if necessary, correct.
Emergency running of IPOSplus® program. • Load the correct program into the program
10 IPOS-ILLOP
stop • Incorrect conditions during command memory.
execution. • Check program sequence (→ IPOSplus®
manual)
Excessive Emergency
11 • Thermal overload of inverter Reduce load and/or ensure adequate cooling.
temperature stop
Control signal Immediate Control signal source not defined or
13 Set correct control signal source (P101).
source switch-off defined incorrectly.
• Encoder cable or shield not connected
Immediate correctly Check encoder cable and shield for correct con-
14 Encoder
switch-off • Short circuit/broken encoder wire nection, short circuit and broken wire.
• Encoder defective
Check ground connections and shielding and cor-
Immediate Inverter electronics disrupted, possibly due
17-24 System error rect, if necessary. Contact SEW service if this
switch-off to effect of EMC.
error occurs again.
• Activate factory settings, perform reset and
reset parameters.
Access to the EEPROM of the memory
25 EEPROM Rapid stop • Contact SEW service if the error occurs
card has failed
again.
• Replace memory card.
External termi- Emergency Read in external error signal via program- Eliminate specific cause of error; reprogram ter-
26 •
nal stop mable input. minal if necessary.
• Open circuit/both limit switches miss-
• Check wiring of limit switches.
No limit Emergency ing.
27 • Swap over limit switch connections.
switches stop • Limit switches are swapped over in
• Reprogram terminals
relation to direction of rotation of motor
• Check the communication routine of the mas-
No communication between master and
Fieldbus ter
28 Rapid stop • slave within the projected response moni-
Timeout • Extend fieldbus timeout time (P819)/deacti-
toring.
vate monitoring
Limit switch Emergency A limit switch was reached in IPOSplus® • Check travel range.
29
contacted stop operating mode. • Correct user program.
Emergency
Immediate • Drive overloaded • Check project planning
30 stop
switch-off • Emergency stop ramp too short. • Extend emergency stop ramp
Timeout
• Let motor cool down and reset error
• Motor too hot, TF/TH has triggered
• Check connection between MOVIDRIVE®
• TF/TH of the motor not connected or
No and TF/TH.
31 TF/TH trip • connected incorrectly
response • If a TF/TH is not connected: Jumper X10:1
• Connection between MOVIDRIVE®
with X10:2.
and TF/TH on motor interrupted
• Set P835 to "NO RESPONSE"
IPOS Index Emergency Programming principles violated leading to Check and correct the IPOSplus® user program
32
overflow stop system internal stack overflow (→ IPOSplus® manual).
Setpoint Immediate Setpoint source not defined or defined
33 Set correct setpoint source (P100).
source switch-off incorrectly
Ramps Immediate Time of downward ramps exceeded, e.g. • Extend the downwards ramps
34
Timeout switch-off due to overload. • Eliminate overload

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverters 115

 Service
8 Fault messages and list of faults

Fault
Name Response P Possible cause Measure
code
• Operating mode not defined or defined • Use P700 or P701 to set the correct operating
incorrectly mode.
• P916 was used to set a ramp function • Use MOVIDRIVE® in technology version
that is needed by a MOVIDRIVE® unit (..OT).
in technology version. • From the "Startup → Select technology func-
Operating Immediate
35 • P916 was used to set a ramp function tion..." menu, select the technology function
mode switch-off
that does not match the selected tech- that matches P916
nology function. • Check the settings of P916 and P888
• P916 was used to set a ramp type that
does not match the selected synchroni-
zation time (P888).
• Use correct option card.
• Type of option card not allowed.
• Set correct setpoint source (P100).
• Setpoint source, control signal source
Option miss- Immediate • Set correct control signal source (P101).
36 or operating mode not permitted for this
ing switch-off • Set the correct operating mode (P700 or
option card.
P701).
• Incorrect encoder type set for DIP11B.
• Set the correct encoder type.
System watch- Immediate
37 Error during execution of system software Contact SEW Service.
dog switch-off
System soft- Immediate
38 System error Contact SEW Service.
ware switch-off
• The reference cam is missing or does
not switch • Check reference cam
Reference Immediate • Limit switches are connected incor- • Check limit switch connection
39 •
travel switch-off rectly • Check reference travel type setting and
• Reference travel type was changed required parameters.
during reference travel
Only with DIP11B or DRS11B:
Boot synchro- Immediate
40 Error during boot synchronization between Install a new option card if this fault reoccurs.
nization switch-off
inverter and option.
• Error in communication between sys- • Contact SEW Service.
tem software and option software. • Check IPOS program
• Watchdog in the IPOS program.
Watchdog
option Immediate • An application module without the • Check whether the unit has been activated for
41
IPOS watch- switch-off application version has been loaded in the application version (P079)
dog ®
a MOVIDRIVE B unit • Check the selected technology function
• The wrong technology function has (P078)
been set if an application module is
used
• Check encoder connection
• Encoder connected incorrectly • Extend ramps
• Acceleration ramps too short • Set P component to higher value
• P component of positioning controller • Reset speed controller parameters
Immediate
42 Lag error • too small • Increase lag fault tolerance
switch-off
• Incorrectly set speed controller param- • Check encoder wiring, motor and mains
eters phase wiring.
• Value of lag fault tolerance too small • Check whether mechanical system compo-
nents can move freely or if they are blocked
Check RS485 connection (e.g. inverter - PC,
RS485 Error during communication via interface
43 Rapid stop • inverter - DBG60B). If necessary, contact SEW
Timeout RS485
Service.
• Unit utilization (IxT value) > 125 % • Decrease power output
• Extend ramps
Immediate
44 Unit utilization • If proposed actions are not possible, use
switch-off
larger inverter.
• Reduce load
• No parameters set for EEPROM in
power section, or parameters set incor- • Restore factory settings Consult SEW Ser-
Immediate
45 Initialization rectly. vice if the fault still cannot be reset.
switch-off
• Option card not in contact with back- • Insert the option card correctly.
plane bus.
System bus 2 Fault during communication via system bus
46 Rapid stop • Check system bus connection.
timeout 2.
System bus 1 Fault during communication via system bus
47 Rapid stop • Check system bus connection.
timeout 1.

116 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverters

 Service
Fault messages and list of faults
8

Fault
Name Response P Possible cause Measure
code
Only with DRS11B:
• Check encoder signals of master/synchro-
• Encoder signal from master/synchro-
Hardware Immediate nous encoder.
48 nous encoder faulty.
DRS switch-off • Check encoder wiring.
• Hardware required for synchronous
• Install a new synchronous operation board.
operation is faulty.
Only in IPOSplus® operating mode:
• An attempt was made to set an invalid • Check serial connection to external control.
IPOSplus® No
77 • automatic mode (via external control- • Check write values of external control.
control word response
ler). • Set correct value for P016.
• P916 = BUS RAMP is set.
Only in IPOSplus® operating mode:
IPOSplus® SW No Programmed target position is outside • Check the user program
78 •
limit switches response travel range delimited by software limit • Check position of the software limit switches
switches.
79 HW configura- Immediate The following items do not match anymore Ensure identical hardware or restore factory set-
tion (hard- stop after having replaced the memory card: ting (parameter = factory setting).
ware • Power
configuration) • Rated voltage
• Variant identification
• Unit series
• Technology or standard version
• Option cards
Immediate
80 RAM test Internal unit fault, RAM defective. Contact SEW Service.
switch-off
Only in "VFC hoist" operating mode:
• Check startup data and perform new startup,
The motor could not be supplied with the
if necessary.
correct amount of current during the pre-
Immediate • Check connection between inverter and
81 Start condition magnetizing time:
switch-off motor.
• Rated motor power too small in relation
• Check cross section of motor cable and
to rated inverter power.
increase if necessary.
• Motor cable cross section too small.
Only in "VFC hoist" operating mode: • Check connection between inverter and
Immediate • Two or all output phases interrupted. motor.
82 Open output
switch-off • Rated motor power too small in relation • Check startup data and perform new startup,
to rated inverter power. if necessary.
• Reduce load.
• Motor utilization too high. • Extend ramps.
Motor protec- Emergency
84 • • IN-UL monitoring 1 triggered • Observe longer pause times.
tion stop
• P530 set later to "KTY" • Check P345/346
• Select a larger motor
• Tighten knurled screw
Memory mod- Immediate • No memory card
86 • Insert and secure memory card
ule switch-off • Memory card defective
• Replace memory card
Technology Immediate A technology function was activated in a
87 Disable technology function
function switch-off standard version.
Only in VFC n-CTRL operating mode:
Immediate Inverter not enabled before actual speed is
88 Flying start Actual speed > 6000 1/min when inverter
switch-off ≤ 6000 1/min.
enabled.
DIP encoder
92 Fault display • Encoder signals a fault Possible cause: Encoder is dirty → clean encoder
problem
Only with DIP11B option:
The encoder signals a fault, e.g. power fail-
ure:
• Connection cable between encoder • Check absolute encoder connection.
and DIP does not meet the require- • Check connection cables.
DIP encoder Emergency
93 • ments (twisted pair, shielded). • Set correct cycle frequency.
fault stop
• Cycle frequency for cable length too • Reduce maximum traveling velocity or ramp.
high. • Install new absolute encoder.
• Permitted max. speed/acceleration of
encoder exceeded.
• Encoder defective.
EEPROM Immediate Inverter electronics disrupted, possibly due
94 Send unit in for repair.
checksum switch-off to effect of EMC or a defect.

Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverters 117

 Service
8 Fault messages and list of faults

Fault
Name Response P Possible cause Measure
code
Only with DIP11B option:
No plausible position could be determined.
• Set the correct encoder type.
• Incorrect encoder type set.
• Check IPOSplus® travel parameters.
• IPOSplus® travel parameter set incor-
DIP plausibility Emergency • Check traveling velocity.
95 • rectly.
error stop • Correct numerator/denominator factor.
• Numerator/denominator factor set
• After zero adjustment reset.
incorrectly.
• Install new absolute encoder.
• Zero adjustment performed.
• Encoder defective.
• Repeat copying process
Immediate • Memory card cannot be written or read.
97 Copy data • Restore default setting (P802) and repeat
switch-off • Error during data transmission
copying process
CRC error Immediate Internal unit fault
98 Send unit in for repair.
flash switch-off Flash memory defective
Only in IPOSplus® operating mode:
IPOS ramp Positioning ramp is sinusoidal or square Rewrite the IPOSplus® program so that ramp
Immediate
99 calculation and an attempt is made to change ramp times and traveling velocities can only be altered
switch-off
error times and traveling velocities with enabled when the inverter is inhibited.
inverter.
Vibra- Vibration sensor warns (→ operating Determine cause of vibrations. Continue opera-
100 Display fault •
tion/Warning instructions for "DUV10A") tion until F101 occurs.
SEW-EURODRIVE recommends that you remedy
101 Vibration fault Rapid stop • Vibration sensor reports fault
the cause of the vibrations immediately
Oil
102 Display fault • Oil aging sensor warns Schedule oil change
aging/warning
SEW-EURODRIVE recommends that you change
103 Oil aging/fault Display fault • Oil aging sensor reports fault
the gear unit oil immediately.
Oil aging/over- • Let oil cool down
104 Display fault • Oil aging sensor reports overtemperature
temperature • Check if the gear unit cools properly
• Check the voltage supply of the oil aging sen-
Oil
sor
105 aging/ready Display fault • Oil aging sensor is not ready for operation
• Check and, if necessary, replace the oil aging
message
sensor
Change brake lining (→ operating instructions for
106 Brake wear Display fault • Brake lining worn down.
"Motors")

118 Operating Instructions – MOVIDRIVE® MDX60B/61B Drive Inverters