ABRAR AHMED

EMAIL ID:
abrarahmed78607@gmail.com
CELL NO: +916362458815(whatsapp)

MECHANICAL FOREMAN

CAREER PROFILE:
 Competent and diligent Mechanical Supervisor with 6+ years of experience (6+ BR CAT
INTERNATIONAL) in the Oil &Gas/ Power/Petrochemical sector in Plant Mechanical Maintenance,
Over haul, Shutdown, Industrial Construction.
 To Execute –Erection/Installation/Assembly/Leveling/Alignment/ Pre commissioning of Mechanical
Equipments (Static & Rotary),its auxiliaries and Piping in Industrial Construction projects.
 Installation of GAS TURBINE MS5002C DUAL FUEL and CENTRIFUGAL COMPRESSOR 3MCL 1006
 Familiar with Codes like ASME, ASTM, API and Specifications regarding Piping, Welding, Material, Piping
Fabrication, Equipment Installation etc.
 Involved in Shutdown activities with Replacement of pipes, Tie in activities, Over Hauling of Static &
Rotary Equipments.

EDUCATION:
DIPLOMA IN MECHANICAL ENGINEERING - MAY 2014
Board of Technical Education, Department of Technical Education, Bengaluru.
Y.K.D Polytechnic, Gulbarga- Karnataka-India.
Aggregate: 70. 01% Board level First class

PROFESSIONAL EXPERIENCE:
Since Jan-2016 to Feb-2016
Client : SAUDI ARAMCO (KSA)
Employer :BR CAT INTERNATIONAL (KSA)
Scope : SHUTDOWN OF SULPHUR RECOVERY UNIT (SRU), SHAYBAH
Mechanical Supervisor involved in Shutdown Maintenance of Heat Exchanger, Vessels, Tanks, replacement of
Piping and Hydro testing.
Since mar-2018 to nov-2018
Client : SAUDI ARAMCO (KSA)
Employer : ABENGOA COMPANY
Scope :MAINTENANCE OF SULPHUR RECOVERY UNIT (SRU), TURAIF
Mechanical Supervisor involved in Maintenance Rotary & Static Equipments. Responsible for Preventive,
Predictive, Breakdown Maintenance of Turbine-Compressor, HRSG units & its auxiliaries. Carried out Routine,
Periodic Repair & Maintenance of Pumps, Compressors, Gearboxes, Fans, Blowers, Valves, Vessels, Storage
Tanks & Exchangers, Columns, Filters.
Since Nov-2019 to AUG-2020
Client : SAUDI ARAMCO (KSA)
Employer : GLOBAL SOURCE (KSA)
Scope :SHUTDOWN OF UNIT- 68 PLPS
Mechanical Supervisor Involved in Shutdown Maintenance of Rotary Equipments includes Turbines, Pumps,
Compressors, Blowers & Fans

Since Oct 2020 to Oct 2021

Client : SAUDI ARAMCO (KSA)
Employer : PETROFAC SAUDI ARABIA LTD
Scope :SHUTDOWN & Gt4 Tie In
Mechanical Supervisor involved in Shutdown & Tie in of Process ,Service piping from Gt5 into Gt4 plants.

Since June-2016 to Sep-2017

Client : SABIC KSA
Consultant : AMEC FOSTER WHEELER. – PMC
Contractor : tecnicas reunidas (tr,Spain)
Employer :SENDAN
Scope :EPC&C of GAS TRAIN 5 PROJECT ,SATROP REFINERY, JUBAIL
Mechanical Supervisor involved in Erection, Installation, Assembly, Fabrication, Leveling, Alignment, Pre
commissioning of Static and Rotary Equipments and associated auxiliaries and spares, piping, pipe supports
associated with mechanical packages ,interconnecting Equipment skids ,Process piping and Pipe supports in
ISBL and OSBL(Brown field).Package preparation, punch list clearing (Grade A Grade B), and Pre
commissioning activities involves pipe cleanings (Air blowing, water & oil flushing ) and Re instatements
Fabrication & Modification of Equipment’s Enclosures and shelter structure, walk way structure,
platforms ,ladders ,railings Structure Assembly and welding.
Since Dec-2017 to feb-2018
Client : PETRO RABIQ (KSA)
Employer : ACIC
Scope :MAINTENANCE of SHUAIBA THERMAL POWER STATION
Mechanical Supervisor involved in Maintenance of GAS Fired Thermal Power Station. Responsible
Maintenance of Turbine, Boiler units & its auxiliaries, Pumps, Compressors, Gearboxes, Fans, Blowers, Valves,
Vessels, Storage Tanks & Exchangers
Since July-2015 to Oct-2015
Client : HINDUSTAN PETROLEUM LIMITED (HPCL),VIZAG.
Employer : BHAVANI ERECTORS PVT LTD
Scope : MAINTENANCE OF GAS PLANT
Mechanical Supervisor involved in Maintenance and repair of GAS PLANT Equipment’s. Well familiar with
the Maintenance of Static Equipment’s like columns, vessels, and all types of valves including pressure and
safety valves boilers, Rotary Equipment’s (pumps, compressors) and fabrication and welding activities.
Since July-2015 July- 2015
Client : HINDUSTAN PETROLEUM LIMITED (HPCL),VIZAG.
Employer : BHAVANI ERECTORS PVT LTD
Scope :SHUTDOWN OF GAS PLANT
Mechanical Supervisor involved in Shutdown Maintenance of Heat Exchanger, Vessels, Tanks, replacement of
Piping and Hydro testing.
Since May-2015 to June-2015
Client : ONGC MANGALORE PETROCHEMICALS LIMITED MANGALORE.
Employ : ELITE ENGINEERING INDUSTRIES.
Scope :SHUTDOWN OF SLPHUR RECOVERY UNIT.
Mechanical Supervisor Involved in Shutdown Maintenance of Rotary Equipments includes Turbines ,Pumps,
Compressors, Blowers & Fans.
Since June-2014 to Apr-2015
Client :ONGC MANGALORE PETROCHEMICALS LIMITED (OMPL)
MANGALORE.
Employer : ELITE ENGINEERING INDUSTRIES.
Contractor : THERMAX LTD.
Scope : EPC&C of Crude Distillation Unit & Vacuum Distillation Unit.
Mechanical Supervisor involved in Erection, Installation, Assembly, Leveling, Alignment, of Static and Rotary
Equipments and Erection, installation, fabrication piping, pipe supports associated with mechanical
packages ,interconnecting Equipment skids ,Process piping and Pipe supports.
 Worked in Karnataka Power Corporation Limited (KPCL)Government of Karnataka India, at Raichur
Thermal Power Station as a Mechanical Supervisor in Maintenance of Boilers 2x210 MW coal fired thermal
power station. Responsible for Preventive, Predictive, Breakdown & Shutdown Maintenance of Turbine, Boiler
units & its auxiliaries.
Carried out Routine, Periodic Repair & Maintenance Rotary and Static Equipment’s like Pumps, Compressors,
Gearboxes, Fans, Blowers, Valves, Vessels, Storage Tanks & Exchangers.

Responsibility/Duties :-Mechanical Industrial Construction Projects.

 Heavy Equipments Eretion, installation, leveling, preservation ,fabrication and modification of auxiliaries
parts as well as assembly:
o HRSG(Machi, Italy) ,GAS TURBINE and Propane Refrigerant Centrifugal GAS COMPRESSOR (GE) Skid
and its Auxiliary Skids ,Fresh air Fan ,Bypass Duct and Expansion Joint ,Filter House.
o Heat Exchangers, Storage tanks, Columns, Vessels, Dearators ,Drums, Condensers, Fin Fan
Coolers, Fired Heaters, all types of Centrifugal and Reciprocating Pumps, Compressors and Fans.
From Foundation to cement Grouting before piping connection and after piping connection ,Grout Voidness
check and Re-Filling.
 Carried Shaft Alignment (primary & secondary) of GT & Gas Compressor ,driving assembly with gear box ,
fresh air fan assembly ,boiler feed water pump(Gould’s, Korea) turbine driven and e-motor driven, water
circulating pump ,plant air compressor, nitrogen compressor (Elliot).
 Hands on Experience of Surface Leveling by Master Level, Rim and Face, Reverse and Laser Alignments of
connecting shafts before piping and after piping & Coupling parallelism check.
 Responsible for Preservation of static equipments by Nitrogen filling and periodically monitoring. Rotary
equipments connecting shafts and bearing hubs greasing ,lubricating periodically maintain preservation by vpci
compound .
 Complete erection, installation, preservation , pre commissioning and commissioning of mechanical packages –
demineralised water package & nitrogen packages.
 Execution of on plot piping Fabrication\Erection \ Installation of the A/G (CS, LTCS, LAS& SS, FRP, GRV,
Cement lining Pipe) AND U/G Piping, piping systems, Piping Support.
 Check and monitor tools, equipment and welding consumables, preservation, pipe internal cleaning of pipings.
 Monitoring foremen, daily production fit up and welding records and report the status performed to the
Construction Manager.
 Clearing the punch list items, construction activities and site modifications advices from client & Quality Control
department as well.
 Supervised and ensure, manpower works scheduling to meet department objective.
 Conduct safety meeting before job start, and ensure worksite are safe.
 Prepare and make Inspection Reports (RFI) for Alignment/Bolt Tightening/Welding for Client Inspection.
 Knowledge in Alloy Steel(P91&P22)&SS( 304,316,321,347 ) grades piping for execution and testing procedure.
 Familiar with the WPS of ASTM A335 P91,P22& ASTM A312 TP304,TP316,TP321,TP347.
 Knowledge of Preheat/Post heat & PWHT of welds. Repairing the inspection failure joints
 Familiar the welding Procedures of Carbon Steels, Alloy steels &Stainless Steels.
 Carrying out execution as per the set targets and monthly / weekly plan with the available manpower and
resources.
 Raising all technical queries / field action report related to design as per construction code requirement with
consultant and clients engineers.
 Verify of Pipe Fit up, Erection, Inspection of piping materials ,and welding. Review of weld parameters of
SMAW, GTAW according to WPS, Preparation of request for inspection.
 Review of GAD’s with respect to P&ID, Isometric drawing with MTO, Piping support drawings, Equipment
layout development. Preparation of field piping system test packages
 Fabrication and Erection of small bore Pipe and large bore Pipe, fire water hydrant line, underground DO line,
dilution skid piping, storage tank piping.
 Planning and Conducting hydro test as per schedule and completion within time.
 Prepared MTO & BOM from Isometric and GA Drawings for all materials required, additional materials for
hydro test etc. Preparation of as built drawing.
 Provided technical assistance, guidance to QA/QC while inspection ,post inspection in clearing RFI with Main
contractor ,PMC ,PMT,PD, O&M clients.
 Co-ordinate with KNPC operations in obtaining necessary approvals for construction activities in the operating
units.
 Co-ordinate with all Disciplines (i.e., Scaffolding Electrical ,Civil ,NDT, Inspection, Insulation, Blasting and
Painting) for service requests & timely handover of job in respective disciplines
 Following safe practice as per clients requirement to maximize production with minimum risk, House Keeping.
Responsibility/Duties :-Plant Mechanical Maintenance.

 Mechanical Maintenance and repair of followings Refinery Equipment’s.

 Strainer Cleaning, Valve Servicing, Blinding and De-Blinding jobs, Demister fixing jobs.
 Maintenance of Heat exchangers of Fixed , Floating and U tube type which include activities right from blinding,
bundle pulling , cleaning , testing , repair works as per inspection , etc.,
 Cleaning and Hydro test of Tanks and Vessels,
 Maintenance of all major static equipment’s like heat exchangers, fin fan coolers, columns, and pressure vessels,
Steam trap servicing.
 Carried out predictive maintenance, generated & planned preventive maintenance schedules for utility
equipments based on Criticality Ranking.
 Overhauling of Major Rotating & Static Equipment, Trouble shooting problems of mechanical systems and plant
equipment & auxiliaries against breakdown failure
 Maintenance and annual over hauling of 2x210 MW Boiler and its auxiliaries, especially in maintenance of High
Pressure Valves, Boiler Safety Valves, Boiler Drum and Drum internals, Soot Blowers, all types of Hangers, Pipe
Supports, Wall blowers, steam traps, Heating stations.
 Ensure proper functioning of equipments, daily routine checkups and observations for lubrication systems,
temperature, seals for leakages, packing and gaskets, bearings, & vibration monitoring. And take corrective
action.
 Observation of local spots includes CWP, HWMP, ACW Pumps, ACW Booster Pumps, Compressor, ID fan, FD
fan, PA fan, MILLS,, BFP, Seal oil system, etc.
 Hands-on knowledge of Rotary shaft Alignments & Leveling of several equipments , knowledge of Dial indicator
methods (Rim &Face, Reverse) & Laser Alignments techniques.
 Sound knowledge in fabrication processes of piping and machineries in corrective maintenance & repair such
Welding, Fit-up, Assembly, Milling, Turning, cutting, Grinding, Boring Electron Discharge Machining(EDM)
operations.
 Preparation and guidance in making temporary Jigs, fixtures and Tools, to readily available during emergencies
occurred in failure of systems.
 Good knowledge of NDT techniques (DPT MPT RT) DT techniques (Pressure test Leak test), capable of visual
inspection of weld joints, fit-up, machining operations.
 Ensures good HSE practices and policies as per the client and project specifications.
 Knowledge of cleaning methods of various equipments& heat exchangers (Hydro jetting, Air Blasting &
Chemical cleaning)
 Allocation & arrangements of manpower as per shift schedule and requirements, availability tools, spares &
consumables at right time &right place.
 Column maintenance and internal replacement (valve trays – bubble cap trays )
 Preparing reports and life book for equipments as required.
 Following the safety instructions in hazardous area & take proper precautions before starting the routine work.

Responsibility/Duties :-Plant Shutdowns

 Mechanical Supervisor involved in Shutdown Maintenance of Heat Exchanger, Vessels, Tanks,

replacement of Piping and Hydro testing.
 Overhauling of Major Rotating & Static Equipment, Trouble shooting problems of mechanical systems and
plant equipment & auxiliaries.
 Overhauling of Centrifugal Compressor model 3MCL 1006, Gould’s Pumps Model no- 3600 3620 3640 3700.
 Combustion - Hot gas path parts section - Axial compressor rotor and stator parts - Intake system - Exhaust
system - Gearboxes - Bearings and couplings - Driven motors.
 Maintenance of high pressure shell and tube heat exchanger involving cleaning of fouled tubes with the help of
high pressure pumps/ water jetting up to 16,000 PSI pressure with the help of power lance and with the help of
hydrokinetic method.
 Carrying out Hydro-Test for the Tanks as well as Pipes, witnessed sand blasting and painting of the tanks.
 Complete work in Heat Exchangers ,start from the isolation of line unbolting of the channel heads, Floating head,
Bundle pull out of tubes up to 7 ton with tube numbers of 10000, Hydro-jetting of the bundles as well as of the
shell.
 There of carrying repairing work in co-ordination with QC team in heat exchangers. Plugging of the tubes which
have leaks, patching of the shell plates which doesn’t met with the required thickness with approval of WPS
 Experience to handle cleaning, repairing and hydro-jetting of the Vessels as well as in Drums.

SKILLS and CREDENTIALS:

 AutoCAD-2008
 Ms Office Internet Applications.
 Fire Fighting & Fire Prevention.
 Confined Space
 First Aid.
 H2S awareness.

PERSONAL DOSSIER:
Name : ABRAR AHMED
Passport No : V3024826
Date of Issue : 28/09/21
Date of Expiry : 27/09/2031
Marital status : Married
Address : MSK Mill Gulbarga Karnataka India

I hereby declare that the above written particulars are best of my knowledge and belief.

ABRAR AHMED