MACHINE/EQUIPMENT REPAIR LOG

DATE MACHINE/EQUIPMENT NAME Model No./Serial No. FAULT

13/05/2021 Conveyor Belt Faullt in the Conveyer Belt

(Yogurt Production Machine)

19/05/2021 CIP Pneumatic Solenoid Operated The Solenoid Valve is not

Valve (Milk Stroage Tank) operate Properly

6/6/2021 Seperator The temperature not

(Desmi Plant) Control Properly

7/6/2021 Homogenizer Machine Milk Leak From the Pressure

(U.H.T Section) Control Valve

5/6/2021 Meshmar Boiler Chimeny Blockage

8/6/2021 CIP Pneumatic Solenoid Operated The Solenoid Valve is not

Valve (Pasturrizer Tank) operate Properly

8/6/2021 Homogenizer Machine Milk Leak From the

(U.H.T Section) Homogenizer Machine
Packings

9/6/2021 Hot water pump Fault in the Bearings

(IDMC Plant)

10/6/2021 Heater Fault in the 4 Pole MCB (20A)

(New Yogurt Hot Room)

15/06/2021 Cooling Tower Fan Motor Fault in the Bearings

(Ice Cream Hardening Room No.03)

15/06/2021 CIP Solenoid Operated Valve The Solenoid Valve is not

(Milk Storage Tank) operate Properly

16/06/2021 Agitator Motor Shaft The Shaft of the Motor was not
(Chill Water Path) Alling.

17/06/2021 3 Phase Contactor The Contactor is not operate

(Amonia Plant) Properly

16/06/2021 Carts The Carts are not operate

(Yougurt and Curd Production Areas) Properly
16/06/2021 Ice Cream Freezer Machine 840161116 Fault in the Pump Inverters
(GIF 600) (Serial No.)

17/06/2021 Yougurt Production Machine Fault in the 5/2 Way Valve

22/06/2021 Jet Printer 032050011WD Do not Operate Properly

(Curd Production Unit) (Serial No.)

22/06/2021 Jet Printer 032280001WD Do not Operate Properly

(UHT Production Unit) (Serial No.)

22/06/2021 Jet Printer 032260035WD Do not Operate Properly

(Ice Cream Production Unit) (Serial No)

24/06/2021 Agitator Do not Operate Properly

(Silo No.02)

25/06/2021 Agitator Do not Operate Properly

(V 10 Mixing Tank)

24/06/2021 Head 02 Machine Fault in the Horizontal Heating

(UHT Section) Sensor

28/06/2021 Alpha Level Milk Pump Milk Leake From the Pump Seal
(Mixing Plant)

28/06/2021 U.V Bulb Do not Operate

(U.H.T Packing Section)

30/06/2021 Flow Meter Readings are not Correct

(Milk Reception) (Not Properly Seat the Tank
Lid)

30/06/2021 The Door next to the Ice Cream The Door do not close Properly
Production Room

4/7/2021 Homogenizer Machine Milk Leak From the Packings

(Desmi Plant)

4/7/2021 Ice Cream Freezer Machine 8.62.0042 Fault in the Dasho Motor
(GIF 600) (Serial No.)

6/7/2021 Ice Cream Friut Feeder Machine Fault in the Motor

(GIF 600)

8/7/2021 U.H.T Steam Line Flange Steam Leak from the Flange
(U.H.T Section)

8/7/2021 Agitator Motor Milk Leak From the Agitator

(Silo No.02) Motor(Desmi)
 8/7/2021 Steam Line Steam Leak From the Steam Val
(Cheese Production Section)

10/7/2021 Tubler Heat Exchanger Do not operate Properly

11/.07/2021 Hopper The Milk in the

(Mixing plant) Mixing Plant is Frozen

13/07/2021 Electro Penumatic Valve Milk Leak from the Electro

(CIP Plant) Pneumatic Valve

15/07/2021 Yougurt Machine Fault in the Conveyor Belt

16/07/2021 Steam Unit Steam Leak from the Steam Unit

(Mix Plant)

12/7/2021 Ice Cream Section The New Water Tap Installation

19/07/2021 Yougurt Machine MFH-5-1/8 Fault in the 5/2 Way Valve

9982 M823 (FESTO)

17/07/2021 Head 01 Vertical Sealer is do not

(U.H.T Machine) Operate Properly (Temperature
was Varied)

19/07/2021 Yougurt Machine Foam Bubbeles are Create on

the
Yougurt Mixture
24/07/2021 Sealer Machine Want to do Service
(U.H.T Section)

26/07/2021 Milk Pasterizer Machine 1N-111/82434 Milk Pasterizing Capacity is

(Mixing Plant) (Serial No.) Low

26/07/2021 Ice Cream Cup Filling Machine Ice Cream Cup Sucking Process
(80 ml) do not Work Properly

27/07/2021 V 37 Valve(Acid Pump Air Valve of Air Leak From the Valve
UHT Sterilize Machine)

27/07/2021 CIP Ball The CIP Ball do not Work

(Silo No.03) Properly

29/07/2021 Seperator The Seperator do not Work

(Desmi Plant) Properly

29/07/2021 Soda and Acid Filling Pump Electrical Fault Was Founded
(U.H.T Section) (When the Pump is On Trip
Switch is Off)

30/07/2021 CIP Ball The CIP Ball do not Work

(Silo No.04) Properly(The CIP Ball was
Blocked)
 1/8/2021 Dancing Bar Middle Roll The Dancing Bar Middle Roll
(U.H.T Head 02) does not Working Properly

3/8/2021 Agigator Do not operate Properly

(V 01 Cream Storage Tank-Desmi
Plant)
6/8/2021 Jet Printer Fault in the Plug Top
(U.H.T Head 03)

7/8/2021 Conveyer Belt Do not operate Properly

(From U.H.T Packeting Machine to
Packaging Section)

7/8/2021 Conveyer Belt Do not operate Properly

(From U.H.T Packaging Section to
Stores)

9/8/2021 H2O2 Pottery(Hydrogen Peroxide) Temperature is High in the

(U.H.T Machine) H2O2
Pottery
9/8/2021 Jet Printer Do not Operate Properly
(Ice Cream Cup Production Section)

10/8/2021 Head 02 Vertical Sealer Do not Operate Properly

(U.H.T Machine)

12/8/2021 Dancing Bar Do not Operate Properly

(U.H.T Head 02)

15/8/2021 Stem Valve Positioner Fault in the Positioner

(CIP Forward Line)

20/08/2021 Cheese Mixing Kettle Fault in the Vaccum Pipe

(Cheese Production Plant)

28/08/2021 Jet Printer Do not Operate Properly

(Sterilised Milk Production Section)

30/08/2021 Agigator Fault in the Agigator

(V 10 Mixing Tank-Desmi Plant)

3/9/2021 Yougurt Machine MFH-5-1/8 Fault In the Temprature

9982 M823 Controler
(Lid Sealer)
6/9/2021 Mini Cooler Fault in the Contactor
(Desmi Plant) (Not Working Properly)

8/9/2021 Yougurt Machine Fault in the Yougurt Cup Count

9/9/2021 Vertical Sealer-Counter Part Vertical Sealer Counter Part do

(U.H.T Machine-Head 02) not Operate Properly
(Temperature was Varied) ,
Electrical Panel Fan do not
Operate
 10/9/2021 Cheese Mixer Mixing Tool Wood Particles Mix With the
(Cheese Production Plant) Mixer

16/09/2021 Homogenizer Machine Plunger do not Operate

(IDMC Plant) Properly

16/06/2021 CIP Pneumatic Solenoid Operated The Solenoid Valve is not

Valve operate Properly
(CIP Plant Return Line 02)

17/09/2021 Yougurt Machine Fault in the Yougurt Cup

Sensor

21/09/2021 Conveyor Belt Do not operate Properly

(Ice Cream Unit/Customer Details
Entering Unit)

21/09/2021 Pressure Valve J2-10.194 Lack of Proper Pressure

(APV Homogenizer,UHT) (Serial No./ (Pressure Drop)
APV Homogenizer,UHT)

23/09/2021 Acid Pump Air Leaking From the Valve

(U.H.T Sterilizer Unit)

23/09/2021 V 10 Mixing Tank The tank is Slighty Cracked

25/09/2021 Stem Valve(V 19) Do not operate Properly

(U.H.T Sterilizer)

27/09/2021 Opto Electronic Sensor(Photocell) KT8L-P3756 Do not operate Properly

(U.H.T Head 02 Printer)

27/09/2021 MCB XMS-420C Fault in the MCB

(Cool Room No.02) (Temperature is not Control
Properly in the Cool Room)

28/09/2021 Frequency Converter(Vacon) 91437645 Do not Operate Properly

(U.H.T Head 02 H2O2 Exhaust Fan) (Serial No)
No: U24

30/09/2021 Conveyor Belt Do not operate Properly

(Ice Cream Cup Filling Machine-
80ml)
 3/10/2021 Ice Cream Freezer Machine 8.62.0042 Want to do Service
(Sidam/Freezer GIF 600) (Serial No.)

4/10/2021 Ice Cream Fruit Feeder Machine 84085455 The Gear Motor do not Operate
(IF 2000) (Serial No.) (Fault in Motor Winding)

4/10/2021 Head 03 Hydrogen Peroxide Leak from

(U.H.T Machine) the
Hydrogen Peroxide line T joint

8/10/2021 Conveyor Belt Faullt in the Conveyer Belt

(Yogurt Production Machine)

8/10/2021 Scaler-2 Do not operate Properly/

(U.H.T Section) Error in Readings

8/10/2021 Conveyor Bulb Do not operate Properly

(U.H.T Section)

10/10/2021 Pump 03/Fan(H.V Mainboard) Leak the milk form pump Seal/
(U.H.T Section) Fan do not operate Properly

12/10/2021 Yougurt Machine Yougurt mix Dosing Nozzel do

not Operate Properly/
Weight of the third Yougurt cup
is not Correct.
15/10/2021 Conveyor Belt An Uneven Sound Heard
(U.H.T Section)(From U.H.T
Packeting
machine to Packet Packing unit)
17/10.2021 Milk Pump Do not operate Properly
(Mixing Plant) (Has Uneven Rotation)

18/10/2021 Homogenizer Machine Milk Leak from the Pump

(IDMC Plant) Plunger Seal
21/10/2021 Homogenizer Machine Do not operate Properly
(IDMC Plant)

23/10/2021 Gum Tape Machine Do not operate Properly

(U.H.T Packing Section)

25/10/2021 Flow Meter Readings are not Correct

(Milk Reception) (Not Properly Seat the Tank
Lid)

26/10/2021 Vertical Sealer-Counter Part Vertical Sealer Counter Part do

(U.H.T Machine-Head 02) not Operate Properly
(Temperature was Varied)

26/10/2021 Agigator Motor Do not operate Properly

(V 1 Storage Tank) (Has Uneven Rotation)

26/10/2021 Stem Valve(V 19) Air Leak fro the Positioner

(U.H.T Sterilizer)

26/10/2021 Jet Printer 070931032WD Do not operate Properly

(Yougurt Production Section) (Serial No)

26/10/2021 Jet Printer 032260035WD Do not operate Properly

(Ice Cream Production Section) (Serial No)

26/10/2021 Jet Printer 1607115C11ZH Do not operate Properly

(Ice Cream Production Section) (Serial No)

26/10/2021 Jet Printer 032280001WD Do not operate Properly

(U.H.T Section) (Serial No.)

28/10/2021 Yougurt Machine Conveyor belt do not operate

properly

29/10/2021 Agigator Motor(350L) Agigator motor do not properly

(Mix Making Tank,Mixing Plant) fit to the tank

31/10/2021 Homogenizer Machine An Uneven Sound Heard

(U.H.T Section)

31/10/2021 Silo 01 Milk leak from the Return valve

(Return Valve)

1/10/2021 Homogenizer Machine Do not operate Properly

(I.D.M.C Section)

1/11/2021 Production section Roof Dammage the roof

(Water leak from the roof)

2/11/2021 Steam Hose Dammage the Hose

(Boucer Washing Area)
 4/11/2021 Cool Room
(Yougurt)
4/11/2021 Silo 03
(CIP Valve)
5/11/2021 Jet Printers
(Head 01,02,03)
6/11/2021 Panel Board
(Cheese Section)
6/11/2021 Hopper
(Mixing Plant)
9/11/2021 Main Water line
11/11/2021 Conveyor Belt
(Yogurt Production Machine)
Conveyor Belt Motor
11/11/2021 Air bolwing pump
(Waste water treatment Plant)
11/11/2021 Ice Cream Friut Feeder Machine
(GIF 600)
12/11/2021 Seperator
(Desmi Plant)
12/11/2021 Yougurt machine
19/11/2021 Agigator Motor
(V 10 Storage Tank)(I.D.M.C)
22/11/2021 V 10 Storage Tank (I.D.M.C)
22/11/2021 CIP Pump
(U.H.T milk storage tank)
25/11/2021 Yougurt Production Machine
27/11/2021 Conveyor Belt
(U.H.T Section)(From U.H.T to
Stores)
Dammage the Cool room door
Soda and Water leak from the
CIP Valve
(Small hole create on the CIP
Valve)
Do not operate Properly
Fault in Overload relay /
Fault in Three phase Scoket
outlet
Fault in Hopper
(Damage the Hopper stay bolt)
Water leak from the main water
line
An uneven sound heard in the
conveyor belt
Do not operate Properly
Oil leak from the motor bearing
oil seal
Want to do Service
Fault in Sukers
Do not operate
Crack the bottom of the tank
and
jacket water leak in to the tank/
water mix with the milk
Leakage occurs from the pump
Do not control the temperature
in one lid sealer
An uneven sound heard in the
conveyor belt
27/11/2021 Homogenizer Machine Service of the Homogenizer
(I.D.M.C Plant)

30/11/2021 Water pump of the cettele and Do not operate Properly

Vaccum pump
(Cheese production section)

1/12/2021 Homogenizer and Acid pump Wear the packing of the

(U.H.T Section) homogenizer ,
Acid pump is do not operate
properly

2/12/2021 Door Fault in the door hinges

(Yougurt Section,door near to yougurt
cup dumping place)

3/12/2021 Batch Pasterization Tank Milk leak from the tank bottom
(Mixing Plant)

4/12/2021 Milk Pump Do not operate Properly

(Mixing Plant) (Has Uneven Rotation)

4/12/2021 Milk unloading hose Damage the hose surface

7/12/2021 Jet Printer(Execl 2000) 030580003WD Do not operate Properly

(Sterilized milk section) (Seial No.)

7/12/2021 Jet Printer(1510) 1607115C11ZH Do not operate Properly

(Ice cream section) (Serial No)
10/12/2021 Yougurt Production Machine JJ-296811 Annual Service
- (Serial No)
12/12/2021

13/12/2021 Ice cream poroduction section Should be make new two SS

tabels

13/12/2021 Silo 1, Silo 2, Silo 3 Mesuring Volume is incorrect

15/12/2021 Hot water balance tank Water leak from the hot water
(Milk pasterizer, Mixing plant) balance tank

16/12/2021 Homogenizer (U.H.T) Milk leak from the plungers

16/12/2021 I.D.M.C plant Lighting is not enough

21/12/2021 Jet Printer(Execl 2000) 030580003WD Do not operate Properly

(Sterilized milk section) (Seial No.)

22/12/2021 Homogenizer (I.D.M.C Plant) Fault in safety valve

22/12/2021 Yougurt mix tank (700 L) Damage the outer SS sheet of

the
tank

25/12/2021 Homogenizer(Desmi) J2-14.109 Oil leak from the packing

(Serial No.)
27/12/2021 Ice cream machine 84 016 1018 Gas leak from the silver
(Serial No.) soldering
joint

27/12/2021 UHT Vertical Sealer Counter Part do

not Operate Properly

27/12/2021 UHT Acid hand pump do

not Operate Properly
(Fiter block)

27/12/2021 Markem imaje (S.NO-CN 11500079) Fault in main filters

(UHT) (S.NO-CN 11500080)
(S.NO-CN 11500081)

27/12/2021 UHT Fault in UV bulb

28/12/2021 Desmi plant Fault in Steam control valve

1/1/2022 Homogenizer(UHT) Milk Leak From the Pressure

Valve

2/1/2022 Homogenizer(IDMC) Milk leak from the plunger

piston
4/1/2022 Ice cream storage tank(VAT 10) Crack the bottom of the tank
and
jacket water leak in to the tank/
water mix with the milk
4/1/2022
details printed.
EQUIPMENT REPAIR LOG

ATTENDED BY ATTENDED DATE USED SPARES AND MATERIALS

Mr.Chandima 13/05/2021 Bearings(6900) - 4

Mr.Chandima 19/05/2021 Solenoid Operated Valve

Mr.Chandima 6/6/2021 All Repair Kit

Mr.Chandima 7/6/2021 Pressure Control Valve Packing

Mr.Chandima 5/6/2021 Two Ignition Rods

Mr.Vijebandara 8/6/2021 Solenoid Operated Valve

Mr.Chandima 9/6/2021 Pneumatic Micro Switch

Mr.Chandima 9/6/2021 Two bearings were used (6205),

Oil Seal (25408)

Mr.Vijebandara 10/6/2021 4 Pole MCB (20A)

Mr.Chandima 15/06/2021 Two Bearings were used (6208/6207)

Mr.Vijebandara 15/06/2021 Solenoid Operated Valve

Mr.Chandima 16/06/2021 Rubber Bush

Mr.Vijebandara 17/06/2021 Contactor (160A)

Work Shop 17/06/2021 No Spare Parts or Materials were used

Mr.Vijebandara 121/06/2021 Connector bar of overload

Mr.Chandima 17/06/2021 5/2 Way Valve

Westmann Engineering Co. 22/06/2021 No Spare Parts or Materials were used

(Pvt) Ltd

Westmann Engineering Co. 22/06/2021 No Spare Parts or Materials were used

(Pvt) Ltd

Westmann Engineering Co. 22/06/2021 TwoVaccum Filters

(Pvt) Ltd

Mr.Chandima 24/06/2021 UC 208 Self Aligning Bearing-1,

6202 Bearing-2,6205 Bearing-2,
34*52*10 Oil Seal-1

Mr.Chandima 25/06/2021 Agitator Motor

Mr.Chandima 24/06/2021 Horizontal Heating Sensor

Mr.Chandima 28/06/2021 Pump Seal O Ring

Mr.Vijebandara 29/06/2021 U.V Bulb 04 Nos.

Mr.Vijebandara 3/7/2021 Flow Meter Balance Tank Lid,

M10*35L Bolt(SS)-50, M10 Nut(SS)-50,
Lid Packing

Mr.Chandima 2/7/2021 Screw Bolt-10

Mr.Vijebandara 4/7/2021 Packings

Mr.Vijebandara 4/7/2021 SSR (Solid State Relay)

Mr.Chandima 6/7/2021 Bearing(16008M)

Mr.Chandima 8/7/2021 Ellite Gland Packing

Mr.Chandima 8/7/2021 Agitator Motor Seal

Mr.Chandima 8/7/2021 3/4" to 1/2" Steam Reduser-1,
1/2" Steam Union-2, 1/2" Steam Lbow-1,
1/2" Steam Ball Port Valve-1,
1/2" Steam T Socket-1

Mr.Chandima 10/.07/2021 O rings- 4 ,Gasket - 4

Mr.Chandima 11/.07/2021 3.5mm Thickness Rubber Code 1 Feet

Mr.Chandima 13/.07/2021 Seal Gasket

Mr.Chandima 15/07/2021 Conveyor Belt

Mr.Chandima 16/07/2021 Steam Packing

Mr. Silva 13/07/2021 Water Tap

Mr.Chandima 19/07/2021 5/2 Way Valve

Mr.Chandima 19/07/2021 No Spare Parts or Materials were used

Mr.Chandima 22/07/2021 No Spare Parts or Materials were used

Mr.Chandima No Spare Parts or Materials were used

Mr.Chandima 26/07/2021 No Spare Parts or Materials were used

Mr.Chandima 27/07/2021 No Spare Parts or Materials were used

Mr.S.Lankabarana 27/07/2021 Air Valve -1

Mr.Priyantha 27/07/2021 No Spare Parts or Materials were used

Mr.chandima 29/07/2021 No Spare Parts or Materials were used

Mr.Vijebandara 29/07/2021 No Spare Parts or Materials were used

Mr.Priyantha 29/07/2021 No Spare Parts or Materials were used

Mr.Vijebandara 1/8/2021 Bearing(6003 )- 2

Mr.Chandima 3/8/2021 No Spare Parts or Materials were used

Mr.Vijebandara 6/8/2021 Plug Top( 13A) -1

Mr.chandima 8/8/2021 No Spare Parts or Materials were used

Mr.chandima 8/8/2021 No Spare Parts or Materials were used

Mr.chandima 9/8/2021 No Spare Parts or Materials were used

Mr.Vijebandara 9/8/2021 No Spare Parts or Materials were used

Mr.Vijebandara 10/8/2021 No Spare Parts or Materials were used

Mr.chandima 10/8/2021 Bearing(6009 )- 6

Mr.Vijebandara 15/8/2021 Positioner(SP400)

Mr.Vijebandara 15/8/2021 Vaccum Pipe-1

Mr.Vijebandara 31/8/2021 Syringe(3ml with 23G*1 1/4" Needle)

Mr.chandima 30/8/2021 Agigator Bolt

Mr.Vijebandara 3/9/2021 Temperature Controler(NOVUS)

(Product No.-80480D2034 036453)

Mr.Vijebandara 6/9/2021 Contactor ( A)

Mr.chandima 8/9/2021 No Spare Parts or Materials were used

Mr.Vijebandara 9/9/2021 Vertical Sealer Heater-1

Inverter Fan-1
Mr.chandima 10/9/2021 SS Sheet / Self Trapping Screw-10

Mr.Vijebandara 16/09/2021 Pump Plunger-1

Mr.Vijebandara 16/09/2021 Solenoid Operated Valve

Mr.Vijebandara 17/09/2021 Yougurt Cup Sensor-1

(Plug Type Proximity Sensor)

Mr.Vijebandara 21/09/2021 No Spare Parts or Materials were used

Mr.Vijebandara 21/09/2021 O Ring (J80110070) - 1, O Ring (JK002196) - 1

O Ring (J80110087) - 1, U Ring (JK0010720 - 1
Bushing (JK108246) - 1
Guiding Ring (JK000164) - 1
Top Part,Homogenizing Valve (J12510041) - 1
Bottom Part,Homogenizing Valve (J12410030) - 1

Mr.chandima 24/09/2021 Air Valve -1

Mr.chandima 23/09/2021 No Spare Parts or Materials were used

Mr.chandima 26/09/2021 Stem Valve

Mr.Vijebandara 27/09/2021 Opto Electronic Sensor

Mr.Vijebandara 27/09/2021 MCB (Sigma)

(4 pole 20A)

Mr.Vijebandara 28/09/2021 Frequency Converter(Vacon)

Mr.chandima 30/09/2021 Bearing(608)-1

Mr.chandima 3/10/2021 600/17 DEM 63 Lip Seal (88214007513) - 1
600/19 O Ring (3275) (88216041813) - 1
600/13 O Ring (4087) (88216044513) - 1
600/18 Wearing Dasher (1130073) - 1
600/15 Bushing (88715008613) - 1
600/14 Bushing (88715008713) - 1
300/53 O Ring (OR-4462) - 1
600/44 Veri Seal (55036052113) - 1

Mr.Vijebandara 6/10/2021 Bearing(6303) - 1,Bearing(61905) - 1

Bearing(16008) - 2,Oil Seal(40*55*8)-2
Oil Seal(25*42*7) - 1,Oil Seal(30*42*7) -1

Mr.Vijebandara 4/10/2021 Thread Seal

Mr.chandima 4/10/2021 Bearing(6900) - 2

Mr.Vijebandara 14/10/2021 Battery Charger-1

Mr.chandima 8/10/2021 Conveyor Bulb-1

Mr.chandima 10/10/2021 Pump Seal O Ring

Mr.chandima 13/10/2021 No Spare Parts or Materials were used

Mr.Vijebandara 17/10/2021 Conveyor Motor

(INTERROOL)

Mr.Vijebandara 21/10/2021 Bearing(6306)-1/ Bearing(6205)-1/

Stainles Steel Shaft

Mr.Silva 18/10/2021 Pump Plunger Seal -1

Mr.chandima 21/10/2021 Belt(SPA 2054) - 3

Mr.chandima 23/10/2021 No Spare Parts or Materials were used

Mr.chandima 25/10/2021 No Spare Parts or Materials were used

Mr.Vijebandara 26/10/2021 Temperature Controler(PT 100)

Mr.chandima 26/10/2021 No Spare Parts or Materials were used

Mr.chandima 26/10/2021 IP Converter

Westmann Engineering Co. 26/10/2021 Bottle Filter/ Vaccum Filter/ Final Ink Filter
(Pvt) Ltd

Westmann Engineering Co. 26/10/2021 No Spare Parts or Materials were used

(Pvt) Ltd

Westmann Engineering Co. 26/10/2021 No Spare Parts or Materials were used

(Pvt) Ltd

Westmann Engineering Co. 26/10/2021 No Spare Parts or Materials were used

(Pvt) Ltd

Mr.chandima 28/10/2021 Conveyor Belt

Mr.chandima 29/10/2021 No Spare Parts or Materials were used

Mr.chandima 31/10/2021 Oil(Essentric Sump)-35L / Hydraulic Oil-4L /

Gear Oil-4L / Oil Filter

Mr.chandima 31/10/2021 No Spare Parts or Materials were used

Mr.chandima 1/10/2021 Shaft Seal-1 / Shaft(Pump Plunger)-1

Mr.Silva

Mr.chandima 2/11/2021 No Spare Parts or Materials were used

Mr.Silva

Mr.chandima 7/11/2021 SS welding rods

Mr.Vijebandara 5/11/2021 No Spare Parts or Materials were used

Mr.Vijebandara 6/11/2021 Overload Relay(TeSys-034680)(5.5-8A) - 1 /

Industrial Socket(16A), Male-1 Female-1

Mr.chandima 12/11/2021 Bolt-3 / Nut-3

Mr.Silva 10/11/2021 160mm PVC Pipe(Heavy Duty)-2m

Water Board(Digana) 160mm PVC Socket(Heavy Duty)-2

Mr.Vijebandara 11/11/2021 Bearing(6900) - 4

Mr.Silva
Bearing(6004) - 2

Mr.Vijebandara 12/11/2021 Bearing(6308) - 4

Mr.chandima 12/11/2021 Oil Seal -1

Mr.chandima 12/11/2021 Oil

Mr.chandima 12/11/2021 Suker - 4

Mr.chandima No Spare Parts or Materials were used

Mr.chandima SS welding rods

Mr.chandima 22/11/2021 Rubber seal

Mr.Vijebandara 25/11/2021 Thermostat - 1

Mr.chandima
Mr.chandima 27/11/2021 Oil filter(IDM/19) - 2 , Pneumatic connector(MBE/23) - 1 ,
Pneumatic connector(MBE/25/03) - 1 ,
Pneumatic connector(MBE/25/01) - 1 ,
Pneumatic hose 14mm (MBE/34/02) - 1 ft
Pneumatic hose 12mm (MBE/34/01) - 1 ft
Pneumatic hose 8mm (MBE/33) - 1 ft
65×100×10 Oil seal (IDM/4/6A) - 1
30×72×10 Oil seal (IDM/4/6B) - 1
Gear oil(Shell tellus 100) - 5 ltr
Gear oil(Meropa 200) - 20 ltr
Hydraulic oil(Moliana) - 1 ltr

Mr.chandima 30/11/2021 No Spare Parts or Materials were used

Mr.chandima 1/12/2021 Pcking set - 1

Mr.Silva 11/12/2021 Riverts - 8

Mr.chandima 4/12/2021 SS Welding rods

Mr.chandima 6/12/2021 Stainles Steel Shaft

Mr.chandima 4/12/2021 Hose(2.5 inch-diameter , 7mm-thickness)

Westmann Engineering Co. 7/12/2021 No Spare Parts or Materials were used

(Pvt) Ltd

Westmann Engineering Co. 29/12/2021 No Spare Parts or Materials were used

(Pvt) Ltd
Mr.chandima 10/12/2021 Geneva bearing - 1 / Bearing (32007) - 1 / Bearing (32008) -1
- Bearing (30308) -2 / Oil seal (30×55×7) - 1 / Oil seal
12/12/2021 (90×48×10) - 1
Thrust bearing (51106) - 1 / Oil seal (30×50×7) - 1 / Essentric
bush (17590303) - 1 / U-ring (Gasket) (16816903) - 4 / Oil seal
(38211903) -1 / O-ring (10865003) - 9 / Gasket (16817403) - 4
SS shaft (18080813) - 2 / Shaft seal (383774/3) - 4 / O-ring
(14753403) - 4 / O-ring (10858603) - 4 / Gasket (16302203) - 5
/
Shaft seal (14753503) - 4 / O-ring (20179803) - 4 / O-ring
(10618103) - 2 / Pneumatic connect valve (39780413) - 1 /
Gasket (12890303) - 3 / Doser piston (18082403) - 4 / Ball
bearing - 6
4mm Stud - 1
Mr.chandima

Mr.Vijebandara

Mr.chandima 15/12/2021 SS welding rods

Mr.chandima 16/12/2021 Plunger Packing set - 1

Mr.Vijebandara Rechargeble bulb (40W) - 2

Mr.Vijebandara

Mr.chandima 22/12/2021 No Spare Parts or Materials were used

Mr.chandima 22/12/2021

Mr.Silva 25/12/2021 Ring(Support ring)(J5110140)-12 / Braid packing(J50010187)-

9/
Guiding ring(J04910164)-3 / Ring(JK001680)-3 /
O-ring9J80110075)-3
Mr.Vijebandara 27/12/2021 Silver soldering line-1
R 404a gas - 1 cylinder

Mr.Vijebandara 27/12/2021 PT 100 sensor - 1

Mr.Vijebandara

Mr.Vijebandara

Mr.Vijebandara 3/12/2021 4'' UV Bulb - 1 / 2'' UV Bulb - 1

Mr.chandima 28/12/2021 Steam control valve maintenance kit(Spirax Sarco) - 1

Mr.chandima 1/1/2022 No Spare Parts or Materials were used

Mr.chandima 2/1/2022 Plunger packing set - 1

Mr.chandima
 REMARKS

Remove the old bearings and Replace

the new bearings.

APV Pnenumatic Valve

Diaphragm of Pressure Redusing Valve

Pressure Control Valve

The Carbon and other Chemical

cantaminations in the chimney
become Solid by mixing with water

APV Pnenumatic Valve.

Remove the Pneumatic Switch and Replace

the new Pneumatic Micro Switch.

Removed the old bearings,Oil Seal and

Replaced the new bearings,Oil Seal

Remove and Checke the 4 pole MCB

and Replace the new 4 Pole MCB

Remove the old bearings and Replace the

new bearings

APV Pnenumatic Valve.

Allign the Shaft Of the Motor

Remove the Old Contactor(180A)

and Replace the New Contactor(160A)

Repair the Two Carts.

Replace the New Connector bar

Remove the 5/2 Way Valve and

Replace the new 5/2 way valve.

Nozzel Flush,Refresh and Calibrate

Nozzel Flush,System Flush,Refresh

and Calibrate,Tighten the Loose Hardware

1000 hr. Service

Replace the New Bearings And Spare

Parts

Replace The new Agitator

Replace the new Horizontal Heating

Sensor

Replace the Pump Seal O Ring

Replace the New U.V Bulbs

New Flow Meter Balance Tank Lid was

Replace.

Replace the new Screw Bolts and

Tighten

Romove the Packings and Install the

new Packings

Install the new Soild State Relay

Install the New Bearing

Install the New Gland Packing

New Agitator Motor Seal was installed

New Accessories Assembel to the
Steam Line

New Accessories Assemble to the

Heat Exchanger.

New Rubber Code Was Assembled

New Gasket Was Installed

New Conveyor Belt was Assembled

New Packing Was Replaced

New water Tap Was Installed

Remove the 5/2 Way Valve and

Replace the new 5/2 way valve.

Adjust the Nicrome Rod

Repair the Yougurt Machine Hopper

CIP Valve

Service Was Done

Heat Exchanger Plates Remove,Clean

and Assemble

Change the Air Line to Spare SSR

(Solid State Relay)

Assembel the new Air Valve

CIP Ball Weld into the CIP Line

Operating Fault was Founded and Fault

was Corrected

Electrical Fault was Repaired

CIP Ball was Repaired (Flushed the CIP

Line)
New Bearings Were Install

Agigator was Repaired

New Plug Top Was Installed

Conveyer Belt Was Repaired

Conveyer Belt Was Repaired

Reduse the Sensitivity

(Temperature Sensor)

Repaire the Jet Printer

Adjust the Nicrome Rod

New Bearings Were Installed

Electropneumatic Smart Positioner

New Vaccum Pipe Was Installed

Lines were Flushed

Agigator Was Repaired

New Temperature Controler Was

Installed

Removed the Old Contactor( A)

and Replaced the New Contactor( A)

There is no Fault in Count.It is Correct

New Vertical Sealer Heater and Cooling Fan

Were Assembled
Assemble the SS Guard for the Cheese
Mixer Mixing Tool

New Pump Plunger Was Assembled

APV Pnenumatic Valve

New Sensor Was Assembled

Conveyer Belt Was Repaired

APV Homogenizer Pressure Valve Was

Repaired

Assembel the new Air Valve

The Crack in the tank was welded

New Stem Valve Was Assembled

New Opto Electronic Sensor Was

Assembled

New MCB Was Assembled

New Frequency Converter Was Assembeled

New Bearing Was Installed

Service Was Done

Rewind the Motor,Repair the Gear box and

Assembel the Gear Motor

Leak Was Repaired

Remove the old bearings and Replace

the new bearings.

One Battery Charger Was Replaced/

Error of the Readings are Fix

Replace the Conveyor Bulb

Assemble the new Pump Seal/

Electrical Fault was Founded and Repaired
(Fan)

Repaired the Yougurt mix Dosing Nozzel

and
Adjust the Yougurt mix Dose

Replace the new Conveyor Motor

Reapir the Milk Pump Motor

Assemble the new pump plunger seal

Assemble the new belts

Repair the Gum tape Machine

Repair the tank lid and Remove the Vaccum

New PT 100 Sensor Was Peplace.

Agigator and Motor Connecting pin

Connect Properly

Replace the new IP Converter

5000 hrs. Service

System Calibration
Inspect the Hydraulic System

System Refresh and Calibrate

Software Insert/ System Flush and

System Calibrated

System Refresh and Calibrate

Assemble the New Conveyor Belt

Properly fit the Agigator motor

Change the Oil and Oil Filter

Properly Seat the Return Valve

(Do not Seated the Return Valve)

Change the Shaft Seal and Shaft(Pump

Plunger)

Repair the Hose

Reapir the CIP valve

Reapir the Jet Printers

Install the new overload relay and industrial

socket

Repair the Hopper plate

Repair the main water line

Repair the conveyor belt and Conveyor belt

motor

Install the new bearings and Repair

Replace the new oil seal and repair

Oil Change and Service the Seperator

Change all sukers

Repair the agigator motor

Repair the V10 Storage tank

Replace the new Rubber seal

Replace the new thermostat

Service Was Done

Repair the homogenizer and acid pump

Repair the door

Welded the cracking area and repair the leak

Make the new motor shaft and assembeled

Replace the temporary hose

Module flushing,Nozzele flushing,

Refresh and Calibrated

Repaired by the Westmaan Engineering Co.

(Pvt) Ltd
Annual service was done

Welded the cracking area and repair the leak

Assembeled the new plunger packing set

Disassembeled and clean the safety valve

New silver soldering joint was assembeled
and
gas purging(R 404a)

New sensor Was Assembled

Tighten the bulb hoder and replace the new

UV bulbs

Assemble the new maintenance kit

Clean the pressure valve

Replace the new plunger packing set