Module For Planning Tools and Techniques

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M

anagers in baseball team front offices have discovered certain


factors dictate whether they can charge more for tickets—
namely, weather reports, winning streaks, and a big factor:
pitching matchups.1 The San Francisco Giants are the first Major League
Baseball team to try and ride these shifts in demand by repricing tickets
daily, a technique known as dynamic pricing. How well does it work? In
2009, the Giants were able to earn an extra $500,000 in revenue from
dynamic pricing. In 2010, revenues increased about 6 percent.
As this example shows, managers use planning tools and techniques
to help their organizations be more efficient and effective. In this module,
we discuss three categories of basic planning tools and techniques:
techniques for assessing the environment, techniques for allocating
resources, and contemporary planning techniques.

Techniques for Assessing the Environment


Leigh Knopf, former senior manager for strategic planning software engineers with backgrounds that “had nothing to do
at the AICPA, says that many larger accounting firms have with web searches and everything to do with Microsoft’s core
set up external analysis departments to “study the wider business of operating-system design, compiler optimization,
environment in which they, and their clients, operate.” These and distributed-systems architecture.” Gates e-mailed an
organizations have recognized that, “What happens in India urgent message to some of his top executives saying that
in today’s environment may have an impact on an American Microsoft had better be on its toes because it sure looked like
accounting firm in North Dakota.”2 In our description of the Google was preparing to move into being more of a software
strategic management process in Chapter 9, we discussed the company.3
importance of assessing the organization’s environment. How can managers become aware of significant environ-
Three techniques help managers do that: environmental scan- mental changes such as a new law in Germany permitting
ning, forecasting, and benchmarking. shopping for “tourist items” on Sunday; the increased trend
of counterfeit consumer products in South Africa; the precip-
itous decline in the working-age populations in Japan,
Environmental Scanning Germany, Italy, and Russia; or the decrease in family size in
How important is environmental scanning? While looking Mexico? Managers in both small and large organizations use
around on competitor Google’s company Web site, Bill Gates environmental scanning, which is the screening of large
found a help-wanted page with descriptions of all the open amounts of information to anticipate and interpret changes
jobs. What piqued his interest, however, was that many of in the environment. Extensive environmental scanning is
these posted job qualifications were identical to Microsoft’s likely to reveal issues and concerns that could affect an orga-
job requirements. He began to wonder why Google—a nization’s current or planned activities. Research has shown
Web search company—would be posting job openings for that companies that use environmental scanning have higher

248
| PLANNING TOOLS AND TECHNIQUES MODULE 249

performance.4 Organizations that don’t keep on top of envi- individuals responsible and apologized to Unilever.8 Com-
ronmental changes are likely to experience the opposite! petitor intelligence becomes illegal corporate spying when it
involves the theft of proprietary materials or trade secrets by
COMPETITOR INTELLIGENCE. A fast-growing area of envi- any means. The Economic Espionage Act makes it a crime
ronmental scanning is competitor intelligence.5 It’s a in the United States to engage in economic espionage or to
process by which organizations gather information about their steal a trade secret.9 The difficult decisions about competi-
competitors and get answers to questions such as Who are tive intelligence arise because often there’s a fine line between
they? What are they doing? How will what they’re doing what’s considered legal and ethical and what’s considered legal
affect us? Let’s look at an example of how one organization but unethical. Although the top manager at one competitive
used competitor intelligence in its planning. Dun & Bradstreet intelligence firm contends that 99.9 percent of intelligence gath-
(D&B), a leading provider of business information, has an ering is legal, there’s no question that some people or companies
active business intelligence division. The division manager will go to any lengths—some unethical—to get information
received a call from an assistant vice president for sales in one about competitors.10
of the company’s geographic territories. This person had been
on a sales call with a major customer and the customer hap- GLOBAL SCANNING. One type of environmental scanning
pened to mention in passing that another company had visited that’s particularly important is global scanning. Because
and made a major presentation about its services. What was world markets are complex and dynamic, managers have
interesting was that, although D&B had plenty of competi- expanded the scope of their scanning efforts to gain vital
tors, this particular company wasn’t one of them. The manag- information on global forces that might affect their organi-
er gathered together a team that sifted through dozens of zations.11 The value of global scanning to managers, of
sources (research services, Internet, personal contacts, and course, largely depends on the extent of the organization’s
other external sources) and quickly became convinced that global activities. For a company that has significant global
there was something to this; that this company was “aiming its interests, global scanning can be quite valuable. For
guns right at us.” Managers at D&B jumped into action to instance, Sealed Air Corporation of Elmwood Park, New
develop plans to counteract this competitive attack.6 Jersey—you’ve probably seen and used its most popular
Competitor intelligence experts suggest that 80 percent product, Bubble Wrap—tracks global demographic changes.
of what managers need to know about competitors can be Company managers found that as countries move from agri-
found out from their own employees, suppliers, and cus- culture-based societies to industrial ones, the population
tomers.7 Competitor intelligence doesn’t have to involve spy- tends to eat out more and favor prepackaged foods, which
ing. Advertisements, promotional materials, press releases, translates to more sales of its food packaging products.12
reports filed with government agencies, annual reports, want Because the sources that managers use for scanning the
ads, newspaper reports, and industry studies are examples domestic environment are too limited for global scanning,
of readily accessible sources of information. Attending trade managers must globalize their perspectives. For instance, they
shows and debriefing the company’s salesforce can be other can subscribe to information clipping services that review
good sources of competitor information. Many firms regu- world newspapers and business periodicals and provide
larly buy competitors’ products and have their own engineers summaries of desired information. Also, there are numerous
study them (through a process called reverse engineering) electronic services that provide topic searches and automatic
to learn about new technical innovations. In addition, the In- updates in global areas of special interest to managers.
ternet has opened up vast sources of competitor intelligence
as many corporate Web pages include new product informa-
tion and other press releases. Forecasting
Managers need to be careful about the way competitor The second technique managers can use to assess the envi-
information is gathered to prevent any concerns about ronment is forecasting. Forecasting is an important part of
whether it’s legal or ethical. For instance, at Procter & Gam- planning and managers need forecasts that will allow them
ble, executives hired competitive intelligence firms to spy on to predict future events effectively and in a timely manner.
its competitors in the hair-care business. At least one of these Environmental scanning establishes the basis for forecasts,
firms misrepresented themselves to competitor Unilever’s which are predictions of outcomes. Virtually any component
employees, trespassed at Unilever’s hair-care headquarters in in an organization’s environment can be forecasted. Let’s
Chicago, and went through trash dumpsters to gain informa- look at how managers forecast and the effectiveness of those
tion. When P&G’s CEO found out, he immediately fired the forecasts.

environmental scanning competitor intelligence forecasts


The screening of large amounts of Environmental scanning activity by Predictions of outcome
information to anticipate and interpret which organizations gather information
changes in the environment about competitors
250 PART THREE | PLANNING

FORECASTING TECHNIQUES. Forecasting techniques fall into decision making. Despite its importance to planning, man-
two categories: quantitative and qualitative. Quantitative agers have had mixed success with it.14 For instance, prior to
forecasting applies a set of mathematical rules to a series of a holiday weekend at the Procter & Gamble factory in Lima,
past data to predict outcomes. These techniques are preferred Ohio, managers were preparing to shut down the facility
when managers have sufficient hard data that can be used. early so as not to have to pay employees for just sitting
Qualitative forecasting, in contrast, uses the judgment and around and to give them some extra time off. The move
opinions of knowledgeable individuals to predict outcomes. seemed to make sense since an analysis of purchase orders
Qualitative techniques typically are used when precise data are and historical sales trends indicated that the factory had
limited or hard to obtain. Exhibit PM-1 describes some popu- already produced enough cases of Liquid Tide detergent to
lar forecasting techniques. meet laundry demand over the holiday. However, managers
Today, many organizations collaborate on forecasts using got a real surprise. One of the company’s largest retail cus-
an approach known as CPFR, which stands for collaborative tomers placed a sizable—and unforeseen—order. They had
planning, forecasting, and replenishment.13 CPFR provides a to reopen the plant, pay the workers overtime, and schedule
framework for the flow of information, goods, and services emergency shipments to meet the retailer’s request.15 As this
between retailers and manufacturers. Each organization re- example shows, managers’ forecasts aren’t always accurate.
lies on its own data to calculate a demand forecast for a par- In a survey of financial managers in the United States,
ticular product. If their respective forecasts differ by a certain United Kingdom, France, and Germany, 84 percent of the
amount (say 10%), the retailer and manufacturer exchange respondents said their financial forecasts were inaccurate by
data and written comments until they arrive at a more accu- 5 percent or more; 54 percent of the respondents reported
rate forecast. Such collaborative forecasting helps both inaccuracy of 10 percent or more.16 Results of another sur-
organizations do a better job of planning. vey showed that 39 percent of financial executives said they
could reliably forecast revenues only one quarter out. Even
FORECASTING EFFECTIVENESS. The goal of forecasting is more disturbing is that 16 percent of those executives said
to provide managers with information that will facilitate they were “in the dark” about revenue forecasts.17 But it is

EXHIBIT PM-1 Technique Description Application


Forecasting Techniques Quantitative
Time series analysis Fits a trend line to a mathematical Predicting next quarter’s sales on
equation and projects into the the basis of 4 years of previous
future by means of this equation sales data
Regression models Predicts one variable on the basis Seeking factors that will predict a
of known or assumed other certain level of sales (e.g., price,
variables advertising expenditures)
Econometric models Uses a set of regression equations Predicting change in car sales as a
to simulate segments of the result of changes in tax laws
economy
Economic indicators Uses one or more economic Using change in GNP to predict
indicators to predict a future discretionary income
state of the economy
Substitution effect Uses a mathematical formula to Predicting the effect of DVD
predict how, when, and under players on the sale of VHS
what circumstances a new players
product or technology will
replace an existing one
Qualitative
Jury of opinion Combines and averages the Polling the company’s human
opinions of experts resource managers to predict next
year’s college recruitment needs
Salesforce Combines estimates from field Predicting next year’s sales of
composition sales personnel of customers’ industrial lasers
expected purchases
Customer evaluation Combines estimates from Surveying major car dealers by a car
established customers’ manufacturer to determine types
purchases and quantities of products desired
| PLANNING TOOLS AND TECHNIQUES MODULE 251

important to try to make forecasting as effective as possible, simply a random event. And, finally, remember that fore-
because research shows that a company’s forecasting ability casting is a managerial skill and as such can be practiced
can be a distinctive competence.18 Here are some sugges- and improved. Forecasting software has made the task
tions for making forecasting more effective.19 somewhat less mathematically challenging, although the
First, it’s important to understand that forecasting tech- “number crunching” is only a small part of the activity. In-
niques are most accurate when the environment is not terpreting the forecast and incorporating that information
rapidly changing. The more dynamic the environment, the into planning decisions is the challenge facing managers.
more likely managers are to forecast ineffectively. Also,
forecasting is relatively ineffective in predicting nonsea-
sonal events such as recessions, unusual occurrences, dis- Benchmarking
continued operations, and the actions or reactions of Suppose that you’re a talented pianist or gymnast. To make
competitors. Next, use simple forecasting methods. They yourself better, you want to learn from the best so you watch
tend to do as well as, and often better than, complex meth- outstanding musicians or athletes for motions and techniques
ods that may mistakenly confuse random data for meaning- they use as they perform. That same approach is involved in
ful information. For instance, at St. Louis–based Emerson the final technique for assessing the environment we’re going
Electric, chairman emeritus Chuck Knight found that fore- to discuss—benchmarking, the search for the best practices
casts developed as part of the company’s planning process among competitors or noncompetitors that lead to their
indicated that the competition wasn’t just domestic any- superior performance.22 Does benchmarking work? Studies
more, but global. He didn’t use any complex mathematical show that users have achieved 69 percent faster growth and
techniques to come to this conclusion but instead relied on 45 percent greater productivity.23
the information already collected as part of his company’s The basic idea behind benchmarking is that managers
planning process. Next, look at involving more people in can improve performance by analyzing and then copying the
the process. At Fortune 100 companies, it’s not unusual to methods of the leaders in various fields. Organizations such
have 1,000 to 5,000 managers providing forecasting input. as Nissan, Payless Shoe Source, the U.S. military, General
These businesses are finding that as more people are Mills, United Airlines, and Volvo Construction Equipment
involved in the process, the more the reliability of the out- have used benchmarking as a tool in improving performance.
comes improves.20 Next, compare every forecast with “no In fact, some companies have chosen some pretty unusual
change.” A no change forecast is accurate approximately benchmarking partners! IBM studied Las Vegas casinos for
half the time. Next, use rolling forecasts that look 12 to ways to discourage employee theft. Many hospitals have
18 months ahead, instead of using a single, static forecast. benchmarked their admissions processes against Marriott
These types of forecasts can help managers spot trends Hotels. And Giordano Holdings Ltd., a Hong Kong–based
better and help their organizations be more adaptive in manufacturer and retailer of mass-market casual wear, bor-
changing environments.21 It’s also important to not rely on rowed its “good quality, good value” concept from Marks &
a single forecasting method. Make forecasts with several Spencer, used Limited Brands to benchmark its point-of-sales
models and average them, especially when making longer- computerized information system, and modeled its simpli-
range forecasts. Next, don’t assume that you can accurately fied product offerings on McDonald’s menu.24
identify turning points in a trend. What is typically per- What does benchmarking involve? Exhibit PM-2 illustrates
ceived as a significant turning point often turns out to be the four steps typically used in benchmarking.

Techniques for Allocating Resources


Once an organization’s goals have been established, it’s im- effectively and efficiently so that organizational goals are
portant to determine how those goals are going to be accom- met? Although managers can choose from a number of tech-
plished. Before managers can organize and lead as goals are niques for allocating resources (many of which are covered
implemented, they must have resources, which are the as- in courses on accounting, finance, and operations manage-
sets of the organization (financial, physical, human, and in- ment), we’ll discuss four techniques here: budgeting, sched-
tangible). How can managers allocate these resources uling, breakeven analysis, and linear programming.

quantitative forecasting benchmarking


Forecasting that applies a set of mathematical The search for the best practices among
rules to a series of past data to predict outcome competitors or noncompetitors that lead to their
qualitative forecasting superior performance
Forecasting that uses the judgment and resources
opinions of knowledgeable individuals to The assets of the organization including financial,
predict outcomes physical, human, intangible, and structural/cultural
252 PART THREE | PLANNING

EXHIBIT PM-2
Steps in Benchmarking Identify:
• What is to be benchmarked
1 • Comparative organizations
• Data collection methods
Form a benchmarking
planning team.

Prepare and implement BEST Gather internal and


4 PRACTICES 2
action plan. external data.

Analyze data to identify


performance gaps.

Source: Based on Y. K. Shetty, “Aiming High: Competitive Benchmarking for Superior Performance,” Long
Range Planning, February 1993, p. 42.

Budgeting monthly activities. Exhibit PM-3 describes the different types


Most of us have had some experience, as limited as it might of budgets that managers might use.
be, with budgets. We probably learned at an early age that Why are budgets so popular? Probably because they’re
unless we allocated our “revenues” carefully, our weekly applicable to a wide variety of organizations and work activ-
allowance was spent on “expenses” before the week was ities within organizations. We live in a world in which almost
half over. everything is expressed in monetary units. Dollars, rupees,
A budget is a numerical plan for allocating resources to pesos, euros, yuan, yen, and the like are used as a common
specific activities. Managers typically prepare budgets for measuring unit within a country. That’s why monetary budg-
revenues, expenses, and large capital expenditures such as ets are a useful tool for allocating resources and guiding work
equipment. It’s not unusual, though, for budgets to be used in such diverse departments as manufacturing and informa-
for improving time, space, and use of material resources. tion systems or at various levels in an organization. Budgets
These types of budgets substitute nondollar numbers for dol- are one planning technique that most managers, regardless
lar amounts. Such items as person-hours, capacity utilization, of organizational level, use. It’s an important managerial
or units of production can be budgeted for daily, weekly, or activity because it forces financial discipline and structure

EXHIBIT PM-3
Cash Budget
Types of Budgets Forecasts cash on hand Revenue Budget
and how much will Projects future sales
be needed

Variable Budget Fixed Budget


Takes into account OR Assumes fixed
the costs that vary level of sales
with volume or production

Profit Budget Expense Budget


Combines revenue and expense Lists primary activities
budgets of various units to determine and allocates dollar
each unit’s profit contribution amount to each

Source: Based on R. S. Russell and B. W. Taylor III, Production and Operations Management (Upper Saddle
River, NJ: Prentice Hall, 1995), p. 287.
| PLANNING TOOLS AND TECHNIQUES MODULE 253

• Collaborate and communicate.


EXHIBIT PM-4
• Be flexible. How to Improve Budgeting
• Goals should drive budgets—budgets should not determine goals.
• Coordinate budgeting throughout the organization.
• Use budgeting/planning software when appropriate.
• Remember that budgets are tools.
• Remember that profits result from smart management, not because you budgeted for them.

throughout the organization. However, many managers don’t Taylor, the scientific management expert. The idea behind
like preparing budgets because they feel the process is time a Gantt chart is simple. It’s essentially a bar graph with
consuming, inflexible, inefficient, and ineffective.25 How can time on the horizontal axis and the activities to be sched-
the budgeting process be improved? Exhibit PM-4 provides uled on the vertical axis. The bars show output, both
some suggestions. Organizations such as Texas Instruments, planned and actual, over a period of time. The Gantt chart
IKEA, Hendrick Motorsports, Volvo, and Svenska Handels- visually shows when tasks are supposed to be done and
banken have incorporated several of these suggestions as they compares those projections with the actual progress on
revamped their budgeting processes. each task. It’s a simple but important device that lets man-
agers detail easily what has yet to be done to complete a
job or project and to assess whether an activity is ahead of,
Scheduling behind, or on schedule.
Jackie is a manager at a Chico’s store in San Francisco. Every Exhibit PM-5 depicts a simplified Gantt chart for book
week, she determines employees’ work hours and the store area production developed by a manager in a publishing com-
where each employee will be working. If you observed any pany. Time is expressed in months across the top of the
group of supervisors or department managers for a few days, chart. The major work activities are listed down the left
you would see them doing much the same—allocating re- side. Planning involves deciding what activities need to be
sources by detailing what activities have to be done, the order done to get the book finished, the order in which those
in which they are to be completed, who is to do each, and when activities need to be completed, and the time that should be
they are to be completed. These managers are scheduling. In allocated to each activity. Where a box sits within a time
this section, we’ll review some useful scheduling devices in- frame reflects its planned sequence. The shading represents
cluding Gantt charts, load charts, and PERT network analysis. actual progress. The chart also serves as a control tool
because the manager can see deviations from the plan. In
GANTT CHARTS. The Gantt chart was developed during this example, both the design of the cover and the review of
the early 1900s by Henry Gantt, an associate of Frederick first pages are running behind schedule. Cover design is

EXHIBIT PM-5
Activity Month A Gantt Chart
1 2 3 4
Copyedit manuscript
Design sample pages
Draw artwork
Review first pages
Print final pages
Design cover

Actual progress
Goals Reporting Date

budget scheduling Gantt chart


A numerical plan for allocating resources Detailing what activities have to be done, A scheduling chart developed by
to specific activities the order in which they are to be completed, Henry Gantt that shows actual and
who is to do each, and when they are to be planned output over a period of time
completed
254 PART THREE | PLANNING

about three weeks behind (note that there has been no ac- even thousands of activities, some of which must be done
tual progress—shown by blue color line—as of the report- simultaneously and some of which can’t begin until preced-
ing date), and first pages review is about two weeks behind ing activities have been completed. If you’re constructing a
schedule (note that as of the report date, actual progress— building, you obviously can’t start putting up the walls
shown by blue color line—is about six weeks, out of a goal until the foundation is laid. How can managers schedule
of completing in two months). Given this information, the such a complex project? The program evaluation
manager might need to take some action to either make up and review technique (PERT) is highly appropriate for
for the two lost weeks or to ensure that no further delays such projects.
will occur. At this point, the manager can expect that the A PERT network is a flowchart diagram that depicts
book will be published at least two weeks later than the sequence of activities needed to complete a project
planned if no action is taken. and the time or costs associated with each activity. With a
PERT network, a manager must think through what has to
be done, determine which events depend on one another,
LOAD CHARTS. A load chart is a modified Gantt chart.
and identify potential trouble spots. PERT also makes it
Instead of listing activities on the vertical axis, load charts easy to compare the effects alternative actions might have
list either entire departments or specific resources. This on scheduling and costs. Thus, PERT allows managers to
arrangement allows managers to plan and control capacity monitor a project’s progress, identify possible bottlenecks,
utilization. In other words, load charts schedule capacity by and shift resources as necessary to keep the project on
work areas. schedule.
For example, Exhibit PM-6 shows a load chart for six To understand how to construct a PERT network, you
production editors at the same publishing company. Each need to know four terms. Events are end points that represent
editor supervises the production and design of several the completion of major activities. Activities represent the
books. By reviewing a load chart, the executive editor, who time or resources required to progress from one event to
supervises the six production editors, can see who is free another. Slack time is the amount of time an individual
to take on a new book. If everyone is fully scheduled, the activity can be delayed without delaying the whole project.
executive editor might decide not to accept any new proj- The critical path is the longest or most time-consuming se-
ects, to accept new projects and delay others, to make quence of events and activities in a PERT network. Any delay
the editors work overtime, or to employ more production in completing events on this path would delay completion of
editors. As this exhibit shows, only Antonio and Maurice the entire project. In other words, activities on the critical path
are completely scheduled for the next six months. The other have zero slack time.
editors have some unassigned time and might be able to Developing a PERT network requires that a manager
accept new projects or be available to help other editors identify all key activities needed to complete a project, rank
who get behind. them in order of occurrence, and estimate each activity’s com-
pletion time. Exhibit PM-7 explains the steps in this process.
PERT NETWORK ANALYSIS. Gantt and load charts are use- Most PERT projects are complicated and include numer-
ful as long as the activities being scheduled are few in num- ous activities. Such complicated computations can be done
ber and independent of each other. But what if a manager with specialized PERT software. However, let’s work through
had to plan a large project such as a departmental reorgani- a simple example. Assume that you’re the superintendent at
zation, the implementation of a cost-reduction program, or a construction company and have been assigned to oversee
the development of a new product that required coordinat- the construction of an office building. Because time really is
ing inputs from marketing, manufacturing, and product money in your business, you must determine how long it will
design? Such projects require coordinating hundreds and take to get the building completed. You’ve determined the

EXHIBIT PM-6
A Load Chart Editors Month
1 2 3 4 5 6
Annie
Antonio
Kim
Maurice
Dave
Penny

Work scheduled
| PLANNING TOOLS AND TECHNIQUES MODULE 255

EXHIBIT PM-7
1. Identify every significant activity that must be achieved for a project to be completed. The
accomplishment of each activity results in a set of events or outcomes. Steps in Developing a PERT
2. Determine the order in which these events must be completed. Network
3. Diagram the flow of activities from start to finish, identifying each activity and its
relationship to all other activities. Use circles to indicate events and arrows to represent
activities. This results in a flowchart diagram called a PERT network.
4. Compute a time estimate for completing each activity. This is done with a weighted
average that uses an optimistic time estimate (to) of how long the activity would take
under ideal conditions, a most likely estimate (tm) of the time the activity normally
should take, and a pessimistic estimate (tp) that represents the time that an activity
should take under the worst possible conditions. The formula for calculating the
expected time (te) is then
to + 4tm + tp
te =
6
5. Using the network diagram that contains time estimates for each activity, determine a
schedule for the start and finish dates of each activity and for the entire project. Any
delays that occur along the critical path require the most attention because they can delay
the whole project.

specific activities and events. Exhibit PM-8 outlines the Your PERT network shows that if everything goes as
major events in the construction project and your estimate of planned, the total project completion time will be 50 weeks.
the expected time to complete each. Exhibit PM-9 shows the This is calculated by tracing the project’s critical path (the
actual PERT network based on the data in Exhibit PM-8. longest sequence of activities): A-B-C-D-G-H-J-K and
You’ve also calculated the length of time that each path of adding up the times. You know that any delay in completing
activities will take: the events on this path would delay the completion of the en-
tire project. Taking six weeks instead of four to put in the
A-B-C-D-I-J-K (44 weeks)
floor covering and paneling (Event I) would have no effect
A-B-C-D-G-H-J-K (50 weeks)
on the final completion date. Why? Because that event isn’t
A-B-C-E-G-H-J-K (47 weeks)
on the critical path. However, taking seven weeks instead of
A-B-C-F-G-H-J-K (47 weeks)

Event Description Expected Time (in weeks) Preceding Event EXHIBIT PM-8
Events and Activities in
A Approve design and get permits 10 None Constructing an Office
B Dig subterranean garage 6 A Building
C Erect frame and siding 14 B
D Construct floor 6 C
E Install windows 3 C
F Put on roof 3 C
G Install internal wiring 5 D, E, F
H Install elevator 5 G
I Put in floor covering and paneling 4 D
J Put in doors and interior decorative trim 3 I, H
K Turn over to building management group 1 J

load chart events slack time


A modified Gantt chart that schedules capacity End points that represent the completion of The amount of time an individual activity
by entire departments or specific resources major activities in a PERT network can be delayed without delaying the
PERT network activities whole project
A flowchart diagram showing the sequence of The time or resources needed to progress from critical path
activities needed to complete a project and one event to another in a PERT network The longest sequence of activities in a
the time or cost associated with each PERT network
256 PART THREE | PLANNING

EXHIBIT PM-9
4
PERT Network for D I 3
6 5 1
Constructing an Office J K
10 6 14 3 5 5
Building Start A B C E G H 3

3 5
F

six to dig the subterranean garage (Event B) would likely Variable costs change in proportion to output and include raw
delay the total project. A manager who needed to get back on materials, labor costs, and energy costs.
schedule or to cut the 50-week completion time would want Breakeven point can be computed graphically or by
to concentrate on those activities along the critical path that using the following formula:
could be completed faster. How might the manager do this?
He or she could look to see if any of the other activities not TFC
BE =
on the critical path had slack time in which resources could P - VC
be transferred to activities that were on the critical path.
This formula tells us that (1) total revenue will equal total
cost when we sell enough units at a price that covers all
variable unit costs, and (2) the difference between price
Breakeven Analysis and variable costs, when multiplied by the number of
Managers at Glory Foods want to know how many units of units sold, equals the fixed costs. Let’s work through an
their new sensibly seasoned canned vegetables must be sold in example.
order to break even—that is, the point at which total revenue Assume that Randy’s Photocopying Service charges
is just sufficient to cover total costs. Breakeven analysis is $0.10 per photocopy. If fixed costs are $27,000 a year and
a widely used resource allocation technique to help managers variable costs are $0.04 per copy, Randy can compute his
determine breakeven point.26 breakeven point as follows: $27,000 ÷ ($0.10 – $0.04) =
Breakeven analysis is a simple calculation, yet it’s valu- 450,000 copies, or when annual revenues are $45,000
able to managers because it points out the relationship be- (450,000 copies * $0.10). This same relationship is shown
tween revenues, costs, and profits. To compute breakeven graphically in Exhibit PM-10.
point (BE), a manager needs to know the unit price of the As a planning tool, breakeven analysis could help Randy
product being sold (P), the variable cost per unit (VC), and set his sales goal. For example, he could determine his profit
total fixed costs (TFC). An organization breaks even when goal and then calculate what sales level is needed to reach
its total revenue is just enough to equal its total costs. But that goal. Breakeven analysis could also tell Randy how much
total cost has two parts: fixed and variable. Fixed costs are volume has to increase to break even if he’s currently operat-
expenses that do not change regardless of volume. Examples ing at a loss or how much volume he can afford to lose and
include insurance premiums, rent, and property taxes. still break even.

EXHIBIT PM-10
Breakeven Analysis Total Profit
Revenue Area
70,000

60,000
Revenue/Cost ($)

50,000 Loss
Area
40,000 Variable Costs
Breakeven Total
30,000 Point Costs

20,000
Fixed Costs
10,000

100 200 300 400 500 600


Output (in thousands)
| PLANNING TOOLS AND TECHNIQUES MODULE 257

Linear Programming potpourri produced and S is the number of scented candles


Maria Sanchez manages a manufacturing plant that produces produced. The objective function is simply a mathematical
two kinds of cinnamon-scented home fragrance products: equation that can predict the outcome of all proposed
wax candles and a woodchip potpourri sold in bags. Business alternatives. In addition, Maria knows how much time each
is good, and she can sell all of the products she can produce. fragrance product must spend in production and the monthly
Her dilemma: Given that the bags of potpourri and the wax production capacity (1,200 hours in manufacturing and
candles are manufactured in the same facility, how many of 900 hours in assembly) for manufacturing and assembly. (See
each product should she produce to maximize profits? Maria Exhibit PM-11.) The production capacity numbers act as
can use linear programming to solve her resource alloca- constraints on her overall capacity. Now Maria can establish
tion problem. her constraint equations:
Although linear programming can be used here, it can’t 2P + 4S … 1,200
be applied to all resource allocation problems because it
2P + 2S … 900
requires that resources be limited, that the goal be outcome
optimization, that resources can be combined in alternative Of course, Maria can also state that P Ú 0 and S Ú 0 be-
ways to produce a number of output mixes, and that a linear cause neither fragrance product can be produced in a volume
relationship exist between variables (a change in one variable less than zero.
must be accompanied by an exactly proportional change in Maria has graphed her solution in Exhibit PM-12. The
the other).27 For Maria’s business, that last condition would be shaded area represents the options that don’t exceed the
met if it took exactly twice the amount of raw materials and capacity of either department. What does this mean? Well,
hours of labor to produce two of a given home fragrance let’s look first at the manufacturing constraint line BE. We
product as it took to produce one. know that total manufacturing capacity is 1,200 hours, so if
What kinds of problems can be solved with linear Maria decides to produce all potpourri bags, the maximum
programming? Some applications include selecting trans- she can produce is 600 (1,200 hours ÷ 2 hours required to
portation routes that minimize shipping costs, allocating produce a bag of potpourri). If she decides to produce
a limited advertising budget among various product all scented candles, the maximum she can produce is 300
brands, making the optimal assignment of people among (1,200 hours ÷ 4 hours required to produce a scented can-
projects, and determining how much of each product to dle). The other constraint Maria faces is that of assembly,
make with a limited number of resources. Let’s return to shown by line DF. If Maria decides to produce all potpourri
Maria’s problem and see how linear programming could bags, the maximum she can assemble is 450 (900 hours
help her solve it. Fortunately, her problem is relatively production capacity ÷ 2 hours required to assemble). Like-
simple, so we can solve it rather quickly. For complex lin- wise, if Maria decides to produce all scented candles, the
ear programming problems, managers can use computer maximum she can assemble is also 450 because the scented
software programs designed specifically to help develop candles also take 2 hours to assemble. The constraints im-
optimizing solutions. posed by these capacity limits establish Maria’s feasibility
First, we need to establish some facts about Maria’s busi- region. Her optimal resource allocation will be defined at
ness. She has computed the profit margins on her home one of the corners within this feasibility region. Point C
fragrance products at $10 for a bag of potpourri and $18 for provides the maximum profits within the constraints stated.
a scented candle. These numbers establish the basis for Maria How do we know? At point A, profits would be 0 (no pro-
to be able to express her objective function as maximum duction of either potpourri bags or scented candles).
profit = $10P + $18S, where P is the number of bags of At point B, profits would be $5,400 (300 scented candles

Number of Hours Required (per unit) EXHIBIT PM-11


Monthly Production
Department Potpourri Bags Scented Candles Capacity (in hours) Production Data for
Cinnamon-Scented Products
Manufacturing 2 4 1,200
Assembly 2 2 900
Profit per unit $10 $18

breakeven analysis linear programming


A technique for identifying the point at which A mathematical technique that solves resource
total revenue is just sufficient to cover total costs allocation problems
258 PART THREE | PLANNING

EXHIBIT PM-12
Graphical Solution to Linear
700
Programming Problem

Quantity of Scented Candles


600

500
F
400

300 B

200
C
100 Feasibility
Region
A D E
100 200 300 400 500 600
Quantity of Potpourri Bags

* $18 profit and 0 potpourri bags produced = $5,400). = $4,500). At point C, however, profits would be $5,700
At point D, profits would be $4,500 (450 potpourri bags (150 scented candles produced * $18 profit and 300 pot-
produced * $10 profit and 0 scented candles produced pourri bags produced * $10 profit = $5,700).

Contemporary Planning Techniques


Lowest home mortgage rates since 1950s. H1N1 flu routine work activities. Instead, managers use project man-
pandemic. Chemical/biological attacks. Recession/inflation agement techniques to effectively and efficiently accom-
worries. Category 4 or 5 hurricanes. Changing competition. plish the project’s goals. What does the project management
Today’s managers face the challenges of planning in an envi- process involve?
ronment that’s both dynamic and complex. Two planning
techniques that are appropriate for this type of environment PROJECT MANAGEMENT PROCESS. In the typical project,
are project management and scenarios. Both techniques work is done by a project team whose members are assigned
emphasize flexibility, something that’s important to making from their respective work areas to the project and who
planning more effective and efficient in this type of organi- report to a project manager. The project manager coordi-
zational environment. nates the project’s activities with other departments. When
the project team accomplishes its goals, it disbands and
members move on to other projects or back to their perma-
Project Management nent work area.
Different types of organizations, from manufacturers such The essential features of the project planning process are
as Coleman and Boeing to software design firms such as shown in Exhibit PM-13. The process begins by clearly defin-
SAS and Microsoft, use projects. A project is a one-time- ing the project’s goals. This step is necessary because the man-
only set of activities that has a definite beginning and end- ager and the team members need to know what’s expected. All
ing point in time.28 Projects vary in size and scope—from activities in the project and the resources needed to do them
Boston’s “big dig” downtown traffic tunnel to a sorority’s must then be identified. What materials and labor are needed
holiday formal. Project management is the task of get- to complete the project? This step may be time-consuming and
ting a project’s activities done on time, within budget, and complex, particularly if the project is unique and the managers
according to specifications.29 have no history or experience with similar projects. Once the
More and more organizations are using project activities have been identified, the sequence of completion
management because the approach fits well with the need needs to be determined. What activities must be completed
for flexibility and rapid response to perceived market before others can begin? Which can be done simultaneously?
opportunities. When organizations undertake projects that This step often uses flowchart diagrams such as a Gantt chart,
are unique, have specific deadlines, contain complex inter- a load chart, or a PERT network. Next, the project activities
related tasks requiring specialized skills, and are temporary need to be scheduled. Time estimates for each activity are
in nature, these projects often do not fit into the standard- done, and these estimates are used to develop an overall proj-
ized planning procedures that guide an organization’s other ect schedule and completion date. Then the project schedule
| PLANNING TOOLS AND TECHNIQUES MODULE 259

EXHIBIT PM-13
Project Planning Process

Identify Determine Determine


Estimate Compare
Define activities Establish project additional
time for with
objectives. and sequences. completion resource
activities. objectives.
resources. date. requirements.

Source: Based on R. S. Russell and B. W. Taylor III, Production and Operations Management (Upper Saddle
River, NJ: Prentice Hall, 1995), p. 287.

is compared to the goals, and any necessary adjustments are to flag problems before they blew up into company-wrecking
made. If the project completion time is too long, the manager crises.” For instance, a red-flag report alerted Mark “that
might assign more resources to critical activities so they can officials in Baddi, India, had questions about how a plant
be completed faster. treated wastewater.” Mark’s response was to quickly assign
Today, the project management process can take place an engineering team to check it out and prevent potential
online as a number of Web-based software packages are problems.32
available. These packages cover aspects from project We already know how important it is that today’s man-
accounting and estimating to project scheduling and bug and agers do what Reuben Mark was doing—monitor and
defect tracking.30 assess the external environment for trends and changes. As
they assess the environment, issues and concerns that could
affect their organization’s current or planned operations are
THE ROLE OF THE PROJECT MANAGER. The temporary
likely to be revealed. All of these issues won’t be equally
nature of projects makes managing them different from, say,
important, so it’s usually necessary to focus on a limited
overseeing a production line or preparing a weekly tally of costs
set that are most important and to develop scenarios based
on an ongoing basis. The one-shot nature of the work makes
on each.
project managers the organizational equivalent of a hired gun-
A scenario is a consistent view of what the future is
man. There’s a job to be done. It has to be defined—in detail.
likely to be. Developing scenarios also can be described as
And the project manager is responsible for how it’s done. At
contingency planning; that is, if this event happens, then we
J.B. Hunt Transport Services, the head of project management
need to take these actions. If, for instance, environmental
trains project managers on both technical and interpersonal
scanning reveals increasing interest by the U.S. Congress for
skills so that they know how to “. . . run a project effectively.”31
raising the national minimum wage, managers at Subway
Even with the availability of sophisticated computer-
could create multiple scenarios to assess the possible conse-
ized and online scheduling programs and other project man-
quences of such an action. What would be the implications
agement tools, the role of project manager remains difficult
for its labor costs if the minimum wage was raised to $10 an
because he or she is managing people who typically are still
hour? How about $12 an hour? What effect would these
assigned to their permanent work areas. The only real influ-
changes have on the chain’s bottom line? How might com-
ence project managers have is their communication skills
petitors respond? Different assumptions lead to different out-
and their power of persuasion. To make matters worse, team
comes. The intent of scenario planning is not to try to predict
members seldom work on just one project. They’re usually
the future but to reduce uncertainty by playing out potential
assigned to two or three at any given time. So project man-
situations under different specified conditions.33 Subway
agers end up competing with each other to focus a worker’s
could, for example, develop a set of scenarios ranging from
attention on his or her particular project.
optimistic to pessimistic in terms of the minimum wage
issue. It would then be prepared to implement new strategies
to get and keep a competitive advantage. An expert in sce-
Scenario Planning nario planning said, “Just the process of doing scenarios
During the 1990s, business was so good at Colgate-Palmolive causes executives to rethink and clarify the essence of the
that then-chairman Reuben Mark worried about what business environment in ways they almost certainly have
“might go wrong.” He installed an “early-warning system never done before.”34

project project management scenario


A one-time-only set of activities that has The task of getting a project’s activities done A consistent view of what the future is
a definite beginning and ending point on time, within budget, and according to likely to be
in time specifications
260 PART THREE | PLANNING

Although scenario planning is useful in anticipating One suggestion that has been identified by risk experts as
events that can be anticipated, it’s difficult to forecast particularly important is to have an early warning system in
random events—the major surprises and aberrations that place. (A similar idea is the tsunami warning systems in the
can’t be foreseen. For instance, an outbreak of deadly and Pacific and in Alaska, which alert officials to potentially
devastating tornadoes in southwest Missouri on January 7, dangerous tsunamis and give them time to take action.)
2008, was a scenario that could be anticipated. The disaster Early warning indicators for organizations can give man-
recovery planning that took place after the storms was effec- agers advance notice of potential problems and changes—
tive because this type of scenario had been experienced such as it did Reuben Mark at Colgate-Palmolive—so they,
before. A response had already been planned and people too, can take action. Then, managers need to have appropri-
knew what to do. But the planning challenge comes from ate responses (plans) in place if these unexpected events
those totally random and unexpected events. For instance, occur.
the 9/11 terrorist attacks in New York and Washington, D.C., Planning tools and techniques can help managers pre-
were random, unexpected, and a total shock to many organ- pare confidently for the future. But they should remember
izations. Scenario planning was of little use because no one that all the tools we’ve described in this chapter are just that—
could have envisioned this scenario. As difficult as it may be tools. They will never replace the manager’s skills and capa-
for managers to anticipate and deal with these random bilities in using the information gained to develop effective
events, they’re not totally vulnerable to the consequences. and efficient plans.

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