INDUSTRIAL TRAINING REPORT

Submitted in partial fulfillment of the

requirement for the award of the degree of

MASTER OF TECHNOLOGY
in
CIVIL ENGINEERING
(Specialization – Construction Technology & Management)
Submitted by
SURAJ BHAN SINGH SIKARWAR
(Roll no.- 20PGCEC08)
Under the guidance of
MR. RAMEEZUT TAUHEED
ASSISTANT PROFESSOR

DEPARTMENT OF CIVIL ENGINEERING

LINGAYA’S VIDYAPEETH, FARIDABAD, HARYANA
2020-2022
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 CERTIFICATE

This is to certify that the “Internship Report” submitted by Mr. Suraj Bhan Singh Sikarwar
(20PGCEC08) has work done by him/her and submitted during academic year 2021-2022, in
partial fulfillment of the requirements for the award of the degree of MASTER OF
TECHNOLOGY in CIVIL ENGINEERING, at LINGAYA’S VIDYAPEETH.

Mr. Rameezut Tauheed, Assistant Professor

Department of Civil Engineering
Lingaya’s Vidyapeeth
Faridabad, Haryana

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 Contents

Certificate 2

Table 12

Contents 3

Chapter-1: General introduction of the company 4

Chapter-2: Quality assurance and quality control department 5-6

Chapter-3: Work responsibilities and profile 7-8

Chapter-4: Details of the project 9

Chapter-5: Scope and Equipment 10

Chapter-6: Procedure of testing 11

Chapter-7: Result interpretation 12

Chapter-8: Learning from the technical training 13

Chapter-9: References 14

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 Chapter -1
General Introduction about the Company

L&T Construction, India’s largest construction organization and ranked among the world’s top
30 contractors, has been over the past seven decades transforming cityscapes and landscapes
with structures of immense size and grandeur. The company’s capabilities span the entire gamut
of construction - civil, mechanical, electrical and instrumentation engineering - and its services
extend to all core sector industries and infrastructure projects. Several of the country’s prized
landmarks - edifices, structures, airports, industrial projects, flyovers, viaducts, water and power
infrastructure projects carry L&T’s signature of excellence in construction. Today, more and
more structures beyond India’s boundaries are standing tall, thanks to L&T Construction. L&T
Construction straddles seven related businesses:
• Buildings & Factories
• Transportation Infrastructure
• Heavy Civil Infrastructure
• Power Transmission & Distribution
• Water & Effluent Treatment
• Smart World & Communication
• Renewable Energy

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 Chapter -2
Quality assurance and quality control department

I got training in quality control and quality assurance department.

Functions of Quality control and quality assurance.

 The preparation of the companies QA manual control and supervision of all

amendments and revisions

 Control and the distribution of all the company’s quality documentation

 Monitor all quality related activities on the project

 Perform all internal and external audits on behalf of the company’s management

 Verify contractor quality requirements are specified to vendors and

contractor documentation submittals.

 Attend all pre-bid meetings and coordinate all project requirements with the
project bidders.

 Attend client quality management meetings

 The preparation and control of project quality system management

documentation prior to project commencement.

 Review quality inspection personnel qualifications and training requirements

 Monitor the disposition of all issued nonconformance reports.

 Monitor the progress and effectiveness of the project quality management system.
Recommend and implement improvements when required.

 Coordinate all QA/QC activities with the site QC manager

 Coordinate all QA/QC activities with the site QA/QC procurement manager.

 Coordinate all quality related correspondence with the customers representatives.

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 Monitor statistical method reporting.

 Action and close all customer complaints

 Control all achieve documentation upon the completion of the project.

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 Chapter – 3
Work Responsibilities and profile

There were following responsibilities adhered as QA/QC Engineer

 Accountable for the quality and quality of every activity, precise knowledge of all
aspects of engineering construction relating to Civil, Architectural, and Structural
discipline interfacing the multidisciplinary processes.
 Responsible for QA/QC documents of the complete project, including certificates,
calibration, test results, inspection requests, non-compliance reports and site
instruction/observations, permanent materials delivered, and other important QA/QC
documents.
 Develop and determine all standards to perform inspections and tests on all
procedures, oversee all testing methods, and maintain high-quality standards for all
processes.
 Review the quality of all materials at the site, ensure compliance with all project
specifications and quality, and collaborate with the department for all material
procurement and quality materials.
 Supervise the effective implementation of all test and inspection schedules, ensure
adherence to all procedures, and coordinate with various teams to perform quality
audits on processes.
 Assist with employees to ensure knowledge of all quality standards, ensure
compliance to all quality manuals and procedures, and collaborate with contractors
and suppliers to maintain the quality of all systems.
 Manage to lift all types of equipment, handle the efficient storage of all hazardous
materials, and perform quality audits per the required schedule.
 Monitor an efficient system, record all project activities, and analyze all processes to
ensure all work meets quality requirements.
 Manage all work methods, maintain knowledge on quality assurance standards,
monitor continuous application for all quality assurance processes, and recommend
corrective actions for all operations.

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 Develop a method statement for the activity including risk assessment and job safety
environmental analysis and Inspection Test Plan and Checklist based on
specifications of the project.
 Liaise the Technical Engineer for submission of material submittals to consultant.
 Coordinate with the Consultant’s representative and Site In-charge for Inspection.
 Report to the QA/QC Manager, control, and monitor all activities related to Quality.

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 Chapter – 4
Details of the project

Delhi international Airport Phase-3A expansion project has 5 Major components where the
extensive expansion of the airport is presently going on, i.e., Passenger Terminal Building,
Utility Building, Landside Infra Development, Eastern Cross Taxiway and Airside developments
such as Runways, Taxiways and Apron facilities.

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 Chapter – 5
Scope and Equipments

World has faced an unforeseen situation in the year of 2020 where most of the countries of the
world were dealing with lockdowns to prevent the spread of covid-19. So, our nation was also
under full lockdown from march’2020 to may’2020 which affects the routine testing of concrete
specimens. So, these overaged concrete specimens need to be tested to ensure design parameters
and stability of structures. To describe the process for determination of overaged concrete cube
specimen compressive strength in the DIAL PHASE-3A Project.

Plant and machineries used for determination of overaged concrete cube specimen
compressive strength: -

 Digital Balance of 50kg or 100kg capacity.

 Flexural Strength testing machine

 steel tape

 Concrete Batching Plant,

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 Chapter – 6
Procedure of testing

A. GENERAL

i) The strength of concrete is generally determined at an age of 7days or 28days, but

the issue arises as no testing performed for 7/ 28 days strength during Covid-19
lockdown.
ii) These specimens are to be tested immediately after removing from the water and
while they are in wet condition

B. TEST PROCEDURE
i) Remove the specimen from the water and wipe out surface water from the beam
and remove the fins if any.
ii) Check the actual age and dimension of the specimen and note down the weight of
sample /specimen.
iii) The bearing surfaces of the supporting and loading rollers shall be wiped clean, and
any loose sand or other material removed from the surfaces of the specimen where
they are to make contact with the rollers.
iv) The specimen shall then be placed in the machine in such a manner that the load
shall be applied to the uppermost surface as cast in the mould, along two lines
spaced 20.0 or 13.3 cm apart.
v) The axis of the specimen shall be carefully aligned with the axis of the loading
device. No packing shall be used between the bearing surfaces of the specimen and
the rollers.
vi) The load shall be applied without shock and increasing continuously at a rate such
that the extreme fibre stress increases at approximately 7kg/sq.cm/min., that is, at a
rate of loading of 400kg/min. for the 15.0 cm specimens.
vii) The load shall be increased until the specimen fails, and the maximum load applied
to the specimen during the test shall be recorded. The appearance of the fractured
faces of concrete and any unusual features in the type of failure shall be noted.

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 Chapter – 7

Result interpretation

Specimens should be tested at each selected age. Average of three Specimens shall
be taken as sample of representative.

The equivalent Flexural Strength at 28 days shall be the estimated in-situ strength
multiplied by the age-strength relation obtained from Table no. 900-5 of MORT&H
specification 5th Rev and divided by 100.
 Beam Strength Calculation (For Example)
Algorithm is for overaged Beam Flexural strength

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 Chapter – 8

Technical learnings from the technical training

As per Specification and codes following testings has been done

 Sampling & Testing of concrete material test like Gradation of CA & FA, AIV, FI/EI.

 Moisture Content,

 Specific Gravity of Aggregate,

 Cube Casting & Testing,

 Slump Testing,

 All Type Mix Design of Concrete,

 Calculation of compressive strength and flexural strength for over-aged cubes and
beams.

 Batching Plant Calibration

 Checking of Reinforcement of structural steel and foundation,

 Sampling & testing of Borrow Area soil for approval e.g., test like Grain size
Analysis, Atterberg limits, Proctor test, CBR testing, Deferential test of Soil,
Field density test as per IS 2720 P-28 Or P-29.

 Field dry density of pavement layers.

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 Chapter – 9

References

 Employer’s requirements and Technical Specifications for Airfield Pavement, Drainage

& Utilities (Package 2 –Airfield)
Doc. No. ER & TS- Package 2 – Airfield-001 (Rev. 03)

 MORT&H Specification, 5th Revision.

 IS: 456-2000 – Specification for Plain and Reinforced concrete

 IS:516-1970 – Method of tests for strength of Concrete

 Relevant IS Code / IRC recommendations, as applicable.

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