sc100 LDO Analysis System Operation Manual

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Catalog Number 57900-18

Hach sc100™ LDO™ Analysis System


Operation Manual

10/04 4ed

© Hach Company, 2003, 2004. All rights reserved. Printed in the U.S.A. eac/dp
Table of Contents
Section 1 Specifications ............................................................................................................................................... 5

Section 2 General Information ..................................................................................................................................... 7


2.1 Safety Information ..................................................................................................................................................... 7
2.2 General Sensor Information ...................................................................................................................................... 8
2.3 Theory of Operation................................................................................................................................................... 8

Section 3 Installation..................................................................................................................................................... 9
3.1 Mechanical Installation ............................................................................................................................................ 11
3.1.1 Controller Dimension Illustrations .................................................................................................................. 11
3.1.2 Using the Optional Sun Shield ....................................................................................................................... 13
3.1.3 Mounting the Controller.................................................................................................................................. 13
3.2 Electrical Installation................................................................................................................................................ 16
3.2.1 Installation in Conduit..................................................................................................................................... 16
3.2.3 Wiring for Power at the Controller .................................................................................................................. 17
3.2.4 Alarms and Relays ......................................................................................................................................... 20
3.2.5 Connecting the Analog Outputs ..................................................................................................................... 20
3.2.6 Connecting/Wiring the Sensor Cable ............................................................................................................. 22
3.2.7 Connecting the Optional Digital Output.......................................................................................................... 24

Section 4 System Startup ........................................................................................................................................... 27


4.1 General Operation ................................................................................................................................................... 27

Section 5 Operation..................................................................................................................................................... 28
5.1 Using the Keypad .................................................................................................................................................... 28
5.2 Controller Display Features ..................................................................................................................................... 29
5.2.1 Important Key Presses................................................................................................................................... 29
5.2.2 Adjusting Display Contrast ............................................................................................................................. 30
5.2.3 Specifying the Displayed Language............................................................................................................... 30
5.2.4 Setting the Time and Date ............................................................................................................................. 30
5.3 Configuring the System ........................................................................................................................................... 31
5.3.1 Setting up System Security ............................................................................................................................ 32
5.3.2 Pressure and Elevation .................................................................................................................................. 33
5.4 Calibration ............................................................................................................................................................... 34
5.4.1 Calibration in Air............................................................................................................................................. 34
5.4.2 Sample Cal—Calibration by Comparison to a Winkler Titration..................................................................... 35
5.4.3 Sample Cal—Calibration by Comparison to a Hand-held DO Analyzer......................................................... 36
5.4.4 Concurrent Calibration of Two Sensors ......................................................................................................... 37
5.5 Output Options ........................................................................................................................................................ 37
5.5.1 Output Setup Menu (from System Setup) ...................................................................................................... 37
5.5.2 Hold/Transfer Outputs.................................................................................................................................... 38
5.6 Relay Options .......................................................................................................................................................... 39
5.6.1 Relay Setup Menu (from System Setup) ....................................................................................................... 39
5.7 Data Event Logging Options.................................................................................................................................... 40
5.7.1 Data Logging Options .................................................................................................................................... 41
5.8 Digital Network Options ........................................................................................................................................... 41
5.9 Menu Structure ................................................................................................................................................. 41
5.9.1 Sensor Diagnostics Menu .............................................................................................................................. 41
5.9.2 Sensor Setup Menu ....................................................................................................................................... 41
5.9.3 System Setup Menu....................................................................................................................................... 42
5.9.4 Test/Maint Menu ............................................................................................................................................ 43

3
Table of Contents

Section 6 Maintenance ................................................................................................................................................45


6.1 Maintenance Schedule ............................................................................................................................................45
6.2 Cleaning the Sensor ................................................................................................................................................45
6.3 Cleaning the Controller ............................................................................................................................................45
6.4 Fuse Replacement ...................................................................................................................................................46

Section 7 Troubleshooting ..........................................................................................................................................47


7.1 Error Codes..............................................................................................................................................................47
7.2 Warnings ..................................................................................................................................................................48
7.3 General Troubleshooting .........................................................................................................................................48

Section 8 Replacement Parts and Accessories ........................................................................................................49

Section 9 How to Order ...............................................................................................................................................50

Section 10 Repair Service ...........................................................................................................................................51

Section 11 Limited Warranty .......................................................................................................................................52

Section 10 Compliance Information ...........................................................................................................................53

Appendix A Modbus Register Information ...............................................................................................................55

Index..............................................................................................................................................................................63

4
Section 1 Specifications

Specifications are subject to change without notice.

Table 1 LDO Probe Specifications


Components Corrosion-resistant materials, fully-immersible probe with 10 m (30 foot) cable
0–20.00 ppm
Measuring Range (Dissolved Oxygen) 0–20.00 mg/L
0–200% saturation
Measuring Range (Temperature) 0–50 °C (32–122 °F)

Measurement Accuracy <1 ppm ± 0.1; > 1 ppm ±0.2 ppm

Temperature Accuracy ±0.2 °C

Repeatability ±0.05 ppm


To 90% in less than 40 seconds
Response Time
To 95% in less than 60 seconds
Below 10 ppm: ±0.01 ppm or mg/L, ±0.1% saturation
Resolution
Above 10 ppm: ±0.01 ppm or mg/L, ±0.1% saturation
No interferences from the following: H2S, pH, K+1, Na+1, Mg+2, Ca+2, NH4+1,
Interferences Al+3, Pb+2, Cd+2, Zn+2, Cr (tot), Fe+2, Fe+3, Mn+2, Cu+2, Mi+2, Co+2, CN–1,
NO3–1, SO4–2, S–2, PO4+3, Cl–1, Anion Active Tensides, Crude Oils, Cl2–1
Probe Operating Temperature 0–50 °C (32–122 °F)

Probe Storage Temperature –20 to 70 °C (–4 to 158 °F); 95% relative humidity, non-condensing.

Minimum Flow Rate None required

Sensitivity ±0.5% of span


Air Calibration: one point, 100% water saturated air; Sample Calibration:
Calibration/Verification
comparison to standard instrument, or comparison to Winkler Titration method
Probe Immersion Depth and Pressure Limits Submersible to 107 m (350 ft)/1050 kPa (150 psi)

Sensor Interface Modbus


10 m (30 ft) integral cable with quick-disconnect type plug. Additional cable
Sensor Cable
length may be added by using a junction box.
Probe: Foamed Noryl®1 and 316 stainless steel
Materials
Sensor: Polybutyl methacrylate
Probe Weight 1.4 kg (3 lb, 2 oz.)

Probe Dimensions 60 x 292 mm (2.4 x 11.5 inch)


Probe: 3 years
Warranties
Sensor Cap: 1 year

1. Noryl® is a registered trademark of General Electric Co.

5
Specifications

Table 2 SC100 Controller Specifications


Microprocessor-controlled measuring unit with measured value display, temperature
Component Description
display, and menu-driven system
–20 to 60 °C (–4 to 140 °F); 95% relative humidity, non-condensing
Controller Operating Temperature
with sensor load <7 W; –20 to 40 °C (–4 to 104 °F) with sensor load <25W
Controller Storage Temperature –20 to 70 °C (–4 to 158 °F); 95% relative humidity, non-condensing

Enclosure Controller: NEMA 4X/IP66 Metal Enclosure with a corrosion-resistant finish


100–230 V ac ±10%, 50/60 Hz;
Power Requirements
Power: 11 W with 7 W sensor load, 35 W with 25 W sensor load
Pollution Degree/Installation Category II; II
Two (Analog (4–20 mA)), maximum impedance 500 ohm. Optional digital network
Outputs
connection. IrDA digital connection.
Relays Three SPDT, user-configurable contacts rated 100–230 V ac, 5 Amp resistive maximum

Controller Dimensions ½ DIN—144 x 144 x 150 mm (5.7 x 5.7 x 5.9 inches)

Controller Weight 1.6 kg (3.5 lb)

6
Section 2 General Information

2.1 Safety Information


Please read this entire manual before unpacking, setting up, or operating this
equipment. Pay attention to all danger and caution statements. Failure to do so
could result in serious injury to the operator or damage to the equipment.

To ensure that the protection provided by this equipment is not impaired, do not
use or install this equipment in any manner other than that specified in
this manual.

Use of Hazard Information

DANGER
Indicates a potentially or imminently hazardous situation which, if not
avoided, could result in death or serious injury.

CAUTION
Indicates a potentially hazardous situation that may result in minor or
moderate injury.

Note
Information that requires special emphasis.

Precautionary Labels
Read all labels and tags attached to the instrument. Personal injury or damage to
the instrument could occur if not observed.

This symbol, if noted on the instrument, references the instruction manual for operation
and/or safety information.

This symbol, when noted on a product enclosure or barrier, indicates that a risk of electrical shock and/or
electrocution exists.

This symbol, if noted on the product, indicates the need for protective eye wear.

This symbol, when noted on the product, identifies the location of the connection for Protective Earth
(ground).

This symbol, when noted on the product, identifies the location of a fuse or current limiting device.

This product is acceptable for use in a Hazardous Location when installed per the
Control Drawing. See Figure 2 on page 10.

7
General Information

2.2 General Sensor Information


The sc100 Luminescent Dissolved Oxygen System allows aqueous samples to
be easily and accurately analyzed for dissolved oxygen concentration.
Specially designed for municipal and industrial wastewater applications, the
system consists of a controller with an integrated display, and a sensor (probe with
sensor cap) for in-situ measurement.

The controller enclosure is NEMA 4X/IP66-rated and has a corrosion-resistant


finish designed to withstand corrosive environmental constituents such as salt
spray and hydrogen sulfide. The controller display shows the current dissolved
oxygen reading plus the sample temperature if connected to a single sensor, or
two readings with their corresponding temperature readings when two sensors
are connected.

Optional equipment, such as mounting hardware for the probe, is supplied with an
instruction sheet for all user installation tasks. Several mounting options are
available, allowing the probe to be adapted for use in many different applications.

Typical applications include aeration basins, nutrient removal in equalization


basins, aerobic and anaerobic digesters, effluent streams, rivers, lakes, and
fish ponds.

2.3 Theory of Operation


The sensor in the cap is coated with a luminescent material. Blue light from an
LED illuminates the luminescent chemical on the surface of the sensor cap.
The luminescent chemical instantly becomes excited and then as the excited
chemical relaxes, it releases red light. The red light is detected by a photodiode
and the time it takes for the chemical to return to a relaxed state is measured.
The higher the oxygen concentration, the less red light is given off by the sensor
and the shorter time it takes for the luminescent material to return to a relaxed
state. The oxygen concentration is inversely proportional to the time it takes for
the luminescent material to return to a relaxed state.

Unlike electrochemical dissolved oxygen probe technologies, the Luminescent


Dissolved Oxygen (LDO) sensor does not consume oxygen. It does not
require frequent recalibration or frequent cleaning (except when associated with
consumptive slimes), resulting in longer sensor life and more stable and
accurate readings. The system is also flow-independent so measurements can be
made in applications with low or no flow.

8
Section 3 Installation

DANGER
Only qualified personnel should conduct the installation tasks described in
this section of the manual. This equipment is suitable for use in non-
hazardous locations or Class 1, Division 2, Groups A, B, C, D Hazardous
locations with specified sensors when installed per installation Control
Drawing 58600-78 (Figure 2 on page 10).

Figure 1 Components of a Basic System

1 4
2

sc100

5 6
9

10

11

12

1. Controller 7. Pan head screws (4), M6 x 1.0, 20 mm


2. Mounting foot for panel mounting (2) 8. Pan head screws (4), M6 x 1.0, 150 mm
3. Bracket for panel and pipe mounting 9. Pan head screws (4), M6 x 1.0, 100 mm
4. Gasket for panel mounting, rubber 10. Flat washer, ¼-inch I.D. (4)
5. Probe 11. Lock washer, ¼-inch I.D. (4)
6. Sensor cap (shipped installed) 12. Hex nut, M6 x 1.0 (4)

Table 3 Customer Supplied Items


Item
14-AWG wire for electrical power connections in conduit or 115 or 230 V ac power cord plus a NEMA 4X-rated strain relief
High-quality, shielded instrumentation cable for connecting the analog outputs plus a NEMA 4X-rated strain relief
Mounting hardware for the probe (available from the manufacturer, order separately
Sun shield for mounting configurations where the sun directly strikes the front of the display, see Figure 8 on page 14
Common hand tools

9
10
8 7 6 5 4 3 2 1
REVISIONS

REV DESCRIPTION APPROVED

D REVISED PER R-2023-04 Figure 2


Installation

D D
NORTH AMERICAN HAZARDOUS (CLASSIFIED) LOCATION NON-HAZARDOUS (CLASSIFIED) LOCATION

CLASS I DIV. 2 GROUPS A, B, C, D


CLASS I, ZONE 2, GROUP IIC, T4

PROBE, REF. TABLE 1


SEE NOTE 3 SC100
CONTROLLER
SEE TABLE 3
WITH NETWORK
100-230V, 50/60 Hz
CARD
PROBE, REF. TABLE 1 DIGITAL GATEWAY REF. TABLE 2
C SEE NOTE 3 REF. TABLE 4 C
20 AMP BREAKER OR SWITCH

UP TO 3 SWITCHED RELAY LOADS


FROM sc100 RELAY CONTACTS,
Hazardous Location Control Drawing

RATED 100-230V, 50/60 HZ,


5 AMP (MAX.)
1. WIRING METHODS MUST BE IN ACCORDANCE
WITH NEC, ANSI/NFPA 70, ARTICLE 504
CEC C22.1-94, SECTION 18 & ANSI/ISA
RP 12.6
NETWORK TERMINAL
(E.G. COMPUTER)
2. CONNECTIONS FROM THE sc100 DEVICES IN OR
4-20 mA (2) TERMINAL
NON-HAZARDOUS LOCATION TO BE IN 1/2" (E.G. CHART RECORDER)
(1.3 cm) CONDUIT

3. TWO SENSORS MAXIMUM WITH ANY SENSOR


B CONFIGURATION SHOWN. B

TABLE 1 TABLE 2
PROBE DESCRIPTION PART NO. NETWORK INTERFACE DESCRIPTION PART NO.

LDO PROBE w/10m CABLE 57900-01 RS 232 NETWORK CARD 59200-00

CONTACTING CONDUCTIVITY PROBE w/6 m CABLE 34XXXA RS 485 NETWORK CARD 59200-01

INDUCTIVE CONDUCTIVITY PROBE w/6 m CABLE 3700 SERIES AQUATREND NETWORK CARD 59200-02

DIFFERENTIAL PH PROBE w/4.5 m CABLE PD SERIES RD SERIES PROFI BUS NETWORK CARD 59200-03

COMBINATION PH PROBE w/4.5 m CABLE PC SERIES RC SERIES


REGULATORY AGENCY
APPROVAL REQUIRED
PRIOR TO CHANGING
TABLE 3 THIS DRAWING
TABLE 4
EXTENSION CABLE DESCRIPTION PART NO. GATEWAY DESCRIPTION PART NO.
A A
1 m EXTENSION CABLE 61224-01 DIGITAL GATEWAY, DIFF. PH 61205-00 NOTICE - Hach Company claims proprietary rights in the information disclosed on this drawing. It is issued in confi-
MATL. UNLESS OTHERWISE SPECIFIED dence for engineering information only and may not,in whole or in part,be used to manufacture anything, whether or
DIMENSIONS ARE IN INCHES not shown hereon,reproduced or disclosed to anyone without direct permission from Hach Company.
DO NOT SCALE THIS DWG
7 m EXTENSION CABLE 57960-01 DIGITAL GATEWAY, COMBO PH 61206-00 TOLERANCES ARE AS FOLLOWS: DWN Hach Company
KCT 5600 Lindbergh Dr.
.X Loveland, CO 80539
.XX
15 m EXTENSION CABLE 57961-01 DIGITAL GATEWAY, CONTACTING CONDUCTIVITY 61207-00 .XXX ENGR GR TITLE
ANGLES
CONTROL DRAWING,
THIRD ANGLE PROJECTION
HAZ LOCATION, sc100
31 m EXTENSION CABLE 57962-01 DIGITAL GATEWAY, INDUCTIVE CONDUCTIVITY 61208-00 REL
SIZE DWG. NO. REV

SCALE NONE SHT 1 OF 1 D 58600-78 D

8 7 6 5 4 3 1
Installation

3.1 Mechanical Installation


Install the controller in an environment that is protected from corrosive fluids.
The sensor is adversely affected by ClO2. Install the sensor upstream of any
ClO2 treatment.

3.1.1 Controller Dimension Illustrations

Figure 3 Controller Dimensions


144.0 mm (5.67 inches) 150.0 mm (5.91 inches)

sc100

144.0 mm (5.67 inches)

Figure 4 Controller Mounting Dimensions

144.02 mm (5.67 inches)


72.01 mm
(2.84 inches)

72.01 mm
(2.84 inches) 40.14 mm
(1.58 inches)

80.27 mm
(3.16 inches)
144.02 mm
(5.67 inches)

40.14 mm (1.58 inches) M6 x 1.0

80.27 mm
(3.16 inches)

11
Installation

Figure 5 Panel Mount Cut-out Dimensions


144 mm (5.67 inches)
(ref only)
75 mm (2.955 inches)
(ref only)

144 mm 135 mm
(5.67 inches) (5.31 inches)
(ref only)

72 mm
(2.835 inches) 67.4 mm
(ref only) (2.65 inches)

66.67 mm (2.625 inches)

133 mm (5.25 inches)

Figure 6 Conduit Hole Dimensions

144 mm (5.67 inches)


75.07 mm (2.955 inches) 68.96 mm (2.715 inches)

28.57 mm (1.125 inches) 28.57 mm (1.125 inches)

150 mm
(5.91 inches)
99.31 mm (ref only)
(3.91 inches)

127 mm
50.8 mm (5.00 inches)
(2.00 inches)

25.4 mm (1.00 inch) 6.35 mm (0.25 inch)


25.4 mm (1.00 inch) 15.24 mm (0.60 inch)

12
Installation

3.1.2 Using the Optional Sun Shield


The optional sun shield was designed to increase the readability of the display
by screening it from direct sunlight. See Replacement Parts and Accessories on
page 49 for ordering information.

Figure 7 Sun Shield Kit Components

1 5

3 6

5. Brackets for pipe mounting the sun shield (2), includes items
1. Sun shield
6 and 7, Cat. No. 9H1079
6. Hex/slotted head screw, 5/16-inch x 1.0-inch (supplied with
2. Pan head screws, M6 x 1.0 x 12 mm (2), Cat. No. 200-1025
item number 5)
3. Lock washers, ¼-inch I.D. (2), Cat. No. 8H1336 7. Square nut, 5/16-inch (supplied with item number 5)
4. Hex nuts, M6 x 1.0 (2), Cat. No. 5867300 8. Uni-strut, 27 cm (10.5 inch) length, Cat. No. 276F1227

3.1.3 Mounting the Controller


Attach the controller to a rail or wall or mount it in a panel. Supplied mounting
hardware is shown in Figure 9, Figure 10, and Figure 11.

To remove the sensor connectors before inserting the controller enclosure into the
panel cut-out:

1. Disconnect the wires at terminal strip J5, see Figure 22 on page 24.

2. Loosen and remove the nut securing the sensor connector inside the
enclosure. Remove the sensor connector and wires. Repeat step 1 and 2 for
the other sensor connector.

After the controller is in place in the panel, reinstall the sensor connectors and
reconnect the wiring to terminal J5 as shown in Figure 22 on page 24.

13
Installation

Figure 8 Mounting the Controller in the Sun Shield

1 5

2
2

1. Sun shield 5. Pipe, (vertical or horizontal as required)


2. Uni-strut (rotate 90° as required) 6. Hex/slotted head screw and square nut
3. Pan head screw, lock washer (2 each) 7. Slide mounting bracket into uni-strut as shown. Wrap
4. Hole pattern for mounting controller mounting brackets around pipe and fasten hardware.

Figure 9 Vertical or Horizontal Pipe Mounting the Controller

1 2

4
5
6

1. Controller 3. Bracket, pipe mounting 5. Hex nut, M6 x 1.0 (4)


2. Pipe (vertical or horizontal) 4. Flat washer, ¼-inch I.D. (4) 6. Pan head screw, M6 x 1.0 x 100 mm (4)

14
Installation

Figure 10 Wall Mounting the Controller

3 4

1. Controller 3. Lock washer, ¼-inch I.D. 5. Customer-supplied hardware for wall mounting
2. Bracket 4. Pan head screw, M6 x 1.0 x 20 mm (4)

Figure 11 Panel Mounting the Controller


1 2 3

6 7

9
8

11 10

1. Controller 6. Pan head screw, M6 x 1.0 x 20 mm (4)


2. Gasket, rubber, panel mount 7. Hex nut, M6 x 1.0 (4)
3. Panel (maximum thickness is 9.5 mm (3/8 inch)) 8. Flat washer, ¼-inch I.D. (4)
4. Bracket, panel mount (2) 9. Pan head screw, M6 x 1.0 x 150 mm (4)
10. It may be necessary to remove the sensor connectors, see
5. Bracket, mounting, controller
procedure below.

15
Installation

3.2 Electrical Installation


DANGER
Only qualified personnel should conduct the following installation tasks for
adherence to all applicable electrical codes. This equipment is suitable for
use in non-hazardous locations or Class 1, Division 2, Groups A, B, C, D
Hazardous locations with specified sensors when installed per installation
Control Drawing 58600-78 (Figure 2 on page 10).

DANGER DANGER
Explosion hazard. Do not Risque d’explosion. Avant de deconnecter l’equipment. couper le courant
connect or disconnect ou s’assurer que l’emplacement est designe non dangereux.
equipment unless power has
been switched off or the area High-voltage wiring for the controller is conducted behind the high voltage
is known to be non- barrier in the controller enclosure. The barrier must remain in place unless a
hazardous. qualified installation technician is installing wiring for power, alarms, or relays.
See Figure 12 for barrier removal information.

Figure 12 Removing Voltage Barrier

J1

S1 J3
J2 1
1 + DATA

PROBES
2 – DATA
U5 3 SERVICE REQUEST
4 +V
J4

F1

F2
5 GND
6
ANALOG OUTPUTS

U9
J5 1 + OUT 2
2 – OUT 2
3 SHIELD/CHASSIS GND
4 + OUT 1

NETWORK
PCB
CONNECTOR
5 – OUT 1 2
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
DANGER - EXPLOSION HAZARD
DO NOT DISCONNECT WHILE CIRCUIT IS LIVE
UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS. FIELD WIRING
INSULATION MUST
DANGER - RISQUE D'EXPLOSION BE RATED TO
J6 NE PAS DEBRANCHER TANT QUE LE EST SOUS
80° C MINIMUM
TENSION, A MONIS QU'IL NE S'AGISSE D'UN
EMPLACEMENT NON-DANGEROUX

1. High voltage barrier 2. Unsnap the barrier latch then pull out to remove the barrier.

3.2.1 Installation in Conduit


In hard-wired electrical applications, the power and safety ground service
drops for the instrument must be 18 to 12 AWG. See Figure 13 on page 17
for strain relief and water-tight conduit hole sealing plug information.
See section 3.2.3 on page 17 for wiring information.

16
Installation

3.2.2 Installation Using a Power Cord

DANGER A sealing-type strain relief to maintain the NEMA 4X/IP66 environmental rating
Use of a power cord is not and a power cord less than 3 meters (10 feet) in length with three 18-gauge
acceptable in Class 1, conductors (including a safety ground wire) can be used, see Replacement Parts
Division 2 Hazardous and Accessories on page 49. See Figure 13 on page 17 for strain relief and
Location Installations water-tight conduit hole sealing plug assembly. See section 3.2.3 on page 17 for
(see Control Drawing wiring information.
58600-78 shown in Figure 2 on
page 10).

3.2.3 Wiring for Power at the Controller


The instrument can be wired for line power by hard-wiring in conduit or by wiring
to a power cord. Regardless of the type of wire used, the connections are made at
the same terminal. A local disconnect designed to meet local electrical code is
required and must be identified for all types of installation. See Figure 16 and
Figure 17 on page 19 for suggested local disconnect configurations.

1. Obtain appropriate fittings with NEMA 4X/IP66 environmental rating.

2. Open the hinged controller cover using a phillips-head screwdriver.

3. Remove the high-voltage barrier (see Figure 12 on page 16).

4. Insert the wires through the strain relief fitting or conduit hub located in the
right-rear access hole in the bottom of the enclosure. See Figure 14. Tighten
the strain relief, if used, to secure the cord.

Figure 13 Using the Optional Strain Relief and Conduit Hole Sealing Plug

2 3

1. Power cord strain relief 2. Conduit strain relief 3. Conduit hole sealing plug

5. Properly prepare each wire (Figure 14) and insert each wire into the terminal
according to Table 4. Tug gently after each insertion to ensure the connection
is secure.

17
Installation

Figure 14 Proper Wire Preparation and Insertion

1
2

1. Strip ¼-inch of insulation. 2. Seat insulation against connector with no bare wire exposed.

6. Seal any unused openings in the controller box with water-tight conduit hole
sealing plug, see Replacement Parts and Accessories on page 49.

7. Reinstall the high-voltage barrier and latch to secure.

Table 4 Power Wiring Information


Terminal Number Terminal Description Wire Color Code for North America Wire Color Code for Europe
1 Hot (L1) Black Brown
2 Neutral (N) White Blue
3 Protective Earth (PE) Green Green w/yellow tracer

Figure 15 Wiring Connections


1 2 3 4 5

J1

S1 J3
J2
14

13 U5

J4 6
F1

F2

U9
J5

NETWORK 7
12 INTERFACE
NC COM NO
RELAY A
NC COM NO
RELAY B
NC COM NO
RELAY C
CARD

J6

11 10 9 8

1. J1—Network connector 8. Sensor connector


2. J2—Header for optional network interface card 9. Sensor connector
3. J5—Relay A connector 10. J6—Analog output (4–20 mA) connector
4. J6—Relay B connector 11. J5—Sensor connector for hard-wiring
5. J7—Relay C connector 12. Position for network interface card
6. Fuses (F1, F2) 13. Service port
7. J8—ac power connections 14. Sensor terminator selector/service port configuration

18
Installation

Figure 16 Local Disconnect for Power Cord

J1

S1 J3
J2
1

U5

J4

F1

F2
U9
J5

2
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD

J6

1. Power terminal 2. Power cord strain relief

Figure 17 Local Disconnect for Hard-wired Line Power

J1

S1 J3
J2
1

U5

J4
F1

F2

U9
J5

2
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD

J6

1. Power terminal 2. Conduit strain relief

19
Installation

3.2.4 Alarms and Relays

DANGER The controller is equipped with three unpowered relays rated 100–230 V ac,
For Class 1, Division 2 50/60 Hz, 5 amp resistive maximum. See section 5.6 on page 39 for relay setup
Hazardous Location details. The relays (manufacturer: P&B Relay, model number: T75S5D112-12)
installations, refer to Control consist of a polyester housing with an epoxy sealed base.
Drawing 58600-78 (Figure 2 on
page 10) for permanent
connection requirements for
the alarm relays.

DANGER
Exposure to some chemicals
may degrade the sealing
properties of materials used
in the following devices:
Relays K1, K2, and K3.
Periodic inspection of these
devices is recommended to
check for degradation.

3.2.4.1 Connecting the Relays

DANGER The relay connector accepts 18–12 AWG wire (as determined by load
Relay loads must be resistive. application). Wire gauge less than 18 AWG is not recommended.
User must externally limit
current to the relays to The controller contains three relays designed for use with high voltage (greater
5 Amps by use of a fuse or than 30V-RMS and 42.2V-PEAK or 60 V dc). Refer to Figure 18 for connection
circuit breaker. information. The wiring is not designed for low voltage connections. Relay must
not be powered from the same wiring used to power the controller. Refer to
section 5.6 on page 39 for relay software setup.

DANGER The Normally Open (NO) and Common (COM) relay contacts will be connected
Relay and ac power when an alarm or other condition is active. The Normally Closed (NC) and
connection terminals are Common relay contacts will be connected when an alarm or other condition is
designed for only single wire inactive or when power is lost or removed from the controller.
connection. Do not connect
more than one wire to each
terminal.

3.2.5 Connecting the Analog Outputs

DANGER Two isolated analog outputs (1 and 2) are provided, see Figure 19. Each output
For Class 1, Division 2 can be set to 0–20 or 4–20 mA, and can be assigned to represent the measured
Hazardous location dissolved oxygen or temperature. Make connections with twisted-pair shielded
installations, refer to Control wire and connect the shield at the controlled component end or at the control-loop
Drawing 58600-78 (Figure 2 on end. Do not connect the shield at both ends of the cable. Use of non-shielded
page 10) for analog output cable may result in radio frequency emission or susceptibility levels higher than
connection requirements. allowed. Maximum loop resistance is 500 ohm. Refer to section 5.5 on page 37 for
output software setup.

20
Installation

Figure 18 Alarm and Relay Connections


NC COM NO

J1

S1 J3
J5 J6 J7
J2

1 2 3
U5

RELAY A RELAY B RELAY C

F1

F2
J4
U9
J5

NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD

J6

Disconnect
Power

Make wiring connections at the analyzer end as shown in Figure 19.

Table 5 Output Connections (Terminal Block J6)


Recorder Wires Circuit Board Position
Output 2 + 1
Output 2 – 2
Shield 3
Output 1 + 4
Output 1 – 5

Figure 19 Analog Output Connections

J1

S1 J3
J2

1 + DATA
PROBES

2 – DATA
U5 3 SERVICE REQUEST
4 +V
J4 5 GND
F1

F2

6
ANALOG OUTPUTS

U9
J5 1 + OUT 2
2 – OUT 2
3 SHIELD/CHASSIS GND
4 + OUT 1
PCB 5 – OUT 1
CONNECTOR
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY 1 RELAY 2 RELAY 3
CARD

DANGER - EXPLOSION HAZARD


DO NOT DISCONNECT WHILE CIRCUIT IS LIVE FIELD WIRING
UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS.
INSULATION MUST
DANGER - RISQUE D'EXPLOSION BE RATED TO
J6 NE PAS DEBRANCHER TANT QUE LE EST SOUS 80° C MINIMUM
TENSION, A MONIS QU'IL NE S'AGISSE D'UN
EMPLACEMENT NON-DANGEROUX

21
Installation

3.2.6 Connecting/Wiring the Sensor Cable

DANGER The sensor cable is supplied with a keyed quick-connect fitting for easy
For Class 1, Division 2 attachment to the controller, see Figure 20. Retain the connector cap to seal the
Hazardous Location connector opening in case the sensor must be removed.
installations, refer to Control
Drawing 58600-78
(Figure 2 on page 10) for
sensor and optional
equipment connection
requirements.

Note: Use of a load termination box Optional extension cables may be purchased to extend the sensor cable length. If
other than Cat. No. xxxxxxx may the total cable length exceeds 100 M (300 ft), a load termination box (Cat. No.
result in a hazard. Use only the 5867000) must be installed.
recommended load termination box.

Figure 20 Attaching the Sensor using the Quick-connect Fittings

J1

S1 J3
J2

1 + DATA
PROBES 2 – DATA
U5 3 SERVICE REQUEST
4 +V

F1

F2
J4 5
6
GND
ANALOG OUTPUTS

U9
J5 1 + OUT 2
2 – OUT 2
3 SHIELD/CHASSIS GND
4 + OUT 1
PCB 5 – OUT 1
CONNECTOR
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD

DANGER - EXPLOSION HAZARD


DO NOT DISCONNECT WHILE CIRCUIT IS LIVE FIELD WIRING
UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS.
INSULATION MUST
DANGER - RISQUE D'EXPLOSION BE RATED TO
J6 NE PAS DEBRANCHER TANT QUE LE EST SOUS 80° C MINIMUM
TENSION, A MONIS QU'IL NE S'AGISSE D'UN
EMPLACEMENT NON-DANGEROUX

3.2.6.1 Connector Safety Lock


For Class 1, Division 2 Hazardous Location installations, a connector safety lock
must be installed over the sensor cable connector as shown in Figure 21.

Installing the Connector Safety Lock


Align the lock over the connector and squeeze the two halves together to lock.

Removing the Connector Safety Lock


Remove the connector safety lock by inserting a small flat-bladed screwdriver
into the locking groove. Pivot the screwdriver away from the groove as shown in
Figure 21 and separate the two halves.

22
Installation

Figure 21 Installing the Connector Safety Lock

38.1 mm
(1.50 inches)

38.1 mm
(1.50 inches)

3.2.6.2 Modifying the Controller for Hard-wiring


1. Open the controller cover.

2. Disconnect and remove the existing wires between the quick connect and
terminal strip J5, see Figure 22 on page 24.

3. Remove the quick connect fitting and wires and install the threaded plug on
the opening to maintain the environmental rating.

3.2.6.3 Hard-wiring the Sensor


1. Cut the connector from the sensor cable.

2. Strip the insulation on the cable back 1-inch. Strip ¼-inch of each individual
wire end.

Note: Use of strain relief glands 3. Pass the cable through conduit and a conduit hub or a strain relief fitting
other than Cat. No. xxxxxxx may (Cat. No. xxxxxxx) and an available access hole in the controller enclosure.
result in a hazard. Use only the Tighten the fitting.
recommended strain relief gland.
4. Reinstall the plug on the sensor access opening to maintain the
environmental rating.

5. Wire as shown in Table 6 and Figure 22.

6. Close and secure the cover.

Table 6 Wiring the Sensor at Terminal Block J5


Terminal Number Terminal Designation Wire Color
1 Data (+) Blue
2 Data (–) White
3 Service Request No Connection
4 +12 V dc Brown
5 Circuit Common Black
6 Shield Shield (grey wire in existing quick disconnect fitting)

23
Installation

Figure 22 Hard-wiring the Sensor

J1

S1 J3
J2

1 + DATA

PROBES
2 – DATA
U5 3 SERVICE REQUEST
4 +V
J4 5 GND

F1

F2
6

ANALOG OUTPUTS
U9
J5 1 + OUT 2
2 – OUT 2
3 SHIELD/CHASSIS GND
4 + OUT 1
PCB 5 – OUT 1
CONNECTOR
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY 1 RELAY 2 RELAY 3
CARD

DANGER - EXPLOSION HAZARD


DO NOT DISCONNECT WHILE CIRCUIT IS LIVE FIELD WIRING
UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS.
INSULATION MUST
DANGER - RISQUE D'EXPLOSION BE RATED TO
J6 NE PAS DEBRANCHER TANT QUE LE EST SOUS 80° C MINIMUM
TENSION, A MONIS QU'IL NE S'AGISSE D'UN
EMPLACEMENT NON-DANGEROUX

3.2.7 Connecting the Optional Digital Output


DANGER At this time, the manufacturer supports Modbus RS485 (Cat. No. 59200-01
For Class 1, Division 2 network card) and Modbus RS232 (Cat. No. 59200-00 network card)
Hazardous Location communication protocols. The optional digital output card is installed in the
installations refer to Control location indicated in Figure 24 on page 25. Terminal block J1 provides user
Drawing 58600-78 (Figure 2 on connection to the optional network card. See Table 7 for wiring details. The
page 10) for permanent terminal connection is based on the selected network card. Refer to the
connection requirements for instructions supplied with the network card for more details.
the Digital Outputs.
Installation of communication
protocols other than those
specified in Control Drawing
58600-78 is not allowed for
Class 1, Division 2 Hazardous
Locations.

Table 7 Network Connections at Terminal Block J1


Terminal Number Modbus RS485 2-wire Modbus RS485 4-wire Modbus RS2321 Profibus
1 D+ RD + Rx A–
2 D– RD – — B1 +
3 — TD + Tx A2 –
4 — TD – — B2 +
5 Common Common Common Common
6 No connection No connection No connection No connection
7 Shield Shield Shield Shield

1. See Figure 23.

24
Installation

Figure 23 RS232 Connections to Customer-supplied Computer 9-pin D Subminiature Connector

Common 5
9
Not used 4
8
Rx 3
7
Tx 2
6
Not used 1

Figure 24 Network Card Position in the Controller

J1

S1 J3
J2

1 + DATA

PROBES
2 – DATA
U5 3 SERVICE REQUEST
4 +V

F1

F2
J4 5
6
GND

ANALOG OUTPUTS
U9
J5 1 + OUT 2
2 – OUT 2
3 SHIELD/CHASSIS GND
4 + OUT 1
PCB 5 – OUT 1
CONNECTOR
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD

DANGER - EXPLOSION HAZARD


DO NOT DISCONNECT WHILE CIRCUIT IS LIVE FIELD WIRING
UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS.
INSULATION MUST
DANGER - RISQUE D'EXPLOSION BE RATED TO
J6 NE PAS DEBRANCHER TANT QUE LE EST SOUS 80° C MINIMUM
TENSION, A MONIS QU'IL NE S'AGISSE D'UN
EMPLACEMENT NON-DANGEROUX

2 3 4

1. J2—Network card header 2. Mounting hole (3) 3. Network card placement 4. J1 Terminal Block

Figure 25
292.10 mm (11.5 inches) 60.32 mm (2.37 inches)
(for reference only)

Cable length: 10 meters (32.8 feet)

1-1/2-12 UNF, Internal Threads

25
Installation

Figure 26 Optional Probe Rail and Float Mount Installation

1 1

3
2

aa
aa aa
aa
aa aa
5

aa
aa aa
aa
aa
aa
4
aa
aa
aa aa
aa
1. Pipe locking knob
2. Pipe locking knob
4. Position pin removed for float assembly
5. Adjustable angle (using position pin)
aa
3. Position pin

26
Section 4 System Startup

4.1 General Operation


1. Plug the sensor into the controller by aligning the orientation tab on the cable
connector with the channel in the controller connector, see Figure 20 on
page 22

2. Supply power to the controller.

3. The first time a controller is powered up, a language selection menu will
appear. The user must select a language from the displayed options. Use the
UP and DOWN keys to highlight the appropriate language and press ENTER
to select.

4. Following language selection and upon subsequent power-up, the controller


will search for connected sensors. The display will show the Main
Measurement screen. Press the MENU key to access the menus.

27
Section 5 Operation

5.1 Using the Keypad


The front of the controller is shown in Figure 27. The keypad consists of the eight
keys described in Table 8.

Figure 27 Front of the Controller

1
5
sc100

2 6

3 7

1. Instrument Display 5. IrDA Window


2. Back key 6. Home key
3. Menu key 7. Enter key
4. Right, Left, Up, and Down keys

Table 8 Controller Key Functions/Features


Number Key Function

2 Moves back one level in the menu structure.

Moves to the main menu from other menus. This key is not active in menus where a selection or other
3
input must be made.

4 Use to navigate through the menus, change settings, and increment and decrement digits.

Moves to the Main Measurement screen from any other screen. This key is not active in menus where
5
a selection or other input must be made.

6 Accepts an input value, updates, or accepts displayed menu options.

28
Operation

5.2 Controller Display Features


When a sensor is connected and the controller is in measurement mode,
the controller display will show the current dissolved oxygen reading plus the
sample temperature.

On startup, when a sensor error has occurred, when the hold outputs function has
been activated, and when a sensor is being calibrated, the display will flash.

An active system warning will cause the warning icon (a triangle with an
exclamation point inside) to be displayed on the right side of the display.

Figure 28 Display

1
SENSOR NAME:
4
O2
2
8.44 ppm
5

3 TEMP:23.0°C

1. Status bar. Indicates the sensor name and status of relays. 4. Parameter
The relay letter is displayed when the relay is energized.
2. Main measurement 5. Warning icon area
3. Secondary measurement 6. Measurement units

5.2.1 Important Key Presses

• Press the HOME key then the RIGHT or LEFT key to display two readings
when two sensors are connected. Continue to press the RIGHT or LEFT key
to toggle through the available display options as shown below.

RTC:MM/DD/YY SENSOR NAME: SENSOR NAME: MAIN MEASURE SENSOR NAME SENSOR NAME
02 02 02 OUTPUT 1: DO: DO:

24:00:00 8.44 ppm ppm 7.15 ppm


8.44 02 ppm
OUTPUT 2:
7.15 02 ppm
8.44 02 ppm
TEMP:
22.9°C
7.15 02 ppm
TEMP:
22.9°C
OUTPUT1: 11.23 mA TEMP: 22.9°C TEMP: 22.9°C

• Press the UP and DOWN keys to toggle the status bar at the bottom of the
measurement display to display the secondary measurement (temperature)
and output information.

SENSOR NAME: SENSOR NAME: SENSOR NAME:


02 02 02

8.44 ppm 8.44 ppm 8.44 ppm


TEMP:23.0°C OUTPUT1: 11.19mA OUTPUT2: 9.70 mA

29
Operation

• When in Menu mode, an arrow may appear on the right side of the display to
indicate that more menus are available. Press the UP or DOWN key
(corresponding to the arrow direction) to display additional menus.

MAIN MENU SYSTEM SETUP SYSTEM SETUP SYSTEM SETUP


SENSOR DIAG OUTPUT SETUP DISPLAY SETUP SECURITY SETUP
SENSOR SETUP RELAY SETUP SECURITY SETUP LOG SETUP
SYSTEM SETUP NETWORK SETUP LOG SETUP CALCULATION
TEST/MAINT DISPLAY SETUP CALCULATION ERROR HOLD MODE

5.2.2 Adjusting Display Contrast


1. Press the MENU key to access the main menu.

2. Press the DOWN key to highlight System Setup. Press ENTER.

3. Use the DOWN key to highlight Display Setup. Press ENTER.

4. Highlight Adjust Contrast. Press ENTER.

5. Use the UP and DOWN keys to increase or decrease the contrast.


Watch the display and press ENTER when it is adjusted correctly for the
lighting conditions.

6. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.

5.2.3 Specifying the Displayed Language


1. Press the MENU key to access the main menu then use the DOWN key to
highlight System Setup. Press ENTER.

2. Use the DOWN key to highlight Display Setup. Press ENTER.

3. Highlight Language and press ENTER. A list of available languages will


be shown.

4. Use the DOWN key to highlight the desired language and press ENTER. All
menus will appear in the selected language.

5. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.

5.2.4 Setting the Time and Date

5.2.4.1 Setting the Time


1. Press the MENU key to access the main menu then use the DOWN key to
highlight System Setup. Press ENTER.

Note: The time is available only in 24-hour (military) format.

2. Use the DOWN key to highlight Display Setup. Press ENTER.

3. Use the DOWN key to highlight Set Date/Time. Press ENTER.

4. Use the DOWN key to highlight Time. Press ENTER.

30
Operation

5. Use the RIGHT and LEFT keys to select the character to edit (the character
will flash). Use the UP and DOWN keys to choose the appropriate number.
When all digits are correct, press ENTER.

6. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.

5.2.4.2 Setting the Date Format and Date


1. Press the MENU key to access the main menu then use the DOWN key to
highlight System Setup. Press ENTER.

2. Use the DOWN key to highlight Display Setup. Press ENTER.

3. Use the DOWN key to highlight Set Date/Time. Press ENTER.

4. Use the DOWN key to highlight Date Format. Press ENTER.

5. Use the UP or DOWN keys to highlight the appropriate date format.


Press ENTER.

6. Use the DOWN key to highlight Date and press ENTER.

7. Use the RIGHT and LEFT keys to select the character to edit (the character
will flash). Use the UP and DOWN keys to choose the appropriate number.
When the date is correct, press ENTER to finish.

8. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.

5.3 Configuring the System


1. To access Sensor Setup, press the MENU key, then the DOWN key.
Press ENTER.

2. If more than one sensor is connected, highlight the sensor of interest and
press ENTER.

3. Highlight Configure and press ENTER.

4. Highlight Edit Name and press ENTER. A sensor identifier number is


assigned when each sensor is attached to the controller. The initial identifier is
the serial number of the probe, as shown on the sensor cable near the
connector. Each of the sensors are configured separately.

5. If desired, enter a new sensor identifier (name) to describe the location, etc.,
of the probe. The character to be edited will be shown in brackets. Use the UP
and DOWN keys to change the character and the RIGHT and LEFT keys to
move to a different character. Press ENTER to accept the completed name.

6. Press the BACK key to return to the Sensor menu.

7. Select Calibrate, Configure, or Diag/Test (see section 5.7 on page 40) to


access the functions in each category and complete the configuration.

8. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.

31
Operation

5.3.1 Setting up System Security


The sc100 has a passcode feature to restrict unauthorized access to configuration
and calibration settings. The passcode is factory set to sc100 (the five digits must
be followed by a space to remove the trailing asterisk). The passcode may be
changed, see section 5.3.1.1.

The following two options are available:

Disabled: All configuration settings and calibrations can be changed. This is the
default setting.

Enabled: All configuration settings can be displayed but not changed. Calibration
and Test/Maint menus cannot be accessed without the passcode.

To enable the passcode proceed as follows:

1. From the main menu, use the DOWN key to highlight System Setup and press
ENTER to select.

2. Highlight Security Setup and press ENTER.

3. Highlight Set Passcode and press ENTER.

4. Highlight Enable and press ENTER.

5. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.

5.3.1.1 Editing the Passcode


If the passcode is enabled, it may be edited. The resulting password can consist
of up to six digits (alpha and/or numeric and available characters). If the
instrument is reset using the Configure/Default Setup menu selection, the
passcode will return to the factory set default. See section 5.3.1. If a changed
passcode is forgotten, obtain the Master passcode from the Service Department,
see page 50.

1. From the main menu, use the DOWN key to highlight System Setup and press
ENTER to select.

2. Highlight Security Setup and press ENTER.

3. Highlight Edit Passcode and press ENTER.

4. The current passcode is displayed. The character to be edited will be shown


in brackets. Press the UP and DOWN keys to scroll through the available
characters. Press RIGHT or LEFT key to move to the next character space.
Enter up to six alpha and/or numeric digits.

5. Press ENTER when the passcode is complete.

6. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.

32
Operation

5.3.2 Pressure and Elevation


Note: If the barometric pressure Table 9 can be used to estimate the true barometric pressure at certain elevations.
from Table 9 is entered in the meter, The correspondence is based on the assumption that at sea level the barometric
the altitude entered in combination pressure is 760 mm Hg. After determining the barometric pressure from the table
with this value must be 0 feet. or obtaining it from a local weather service, enter this value into the instrument,
see section 5.3.2.1 on page 33.

Table 9 Elevation Barometric Pressure


Elevation in feet Barometric pressure in mm Hg Elevation in feet Barometric pressure in mm Hg
0 760 6000 613
500 746 6500 601
1000 733 7000 590
1500 720 7500 579
2000 708 8000 568
2500 695 8500 559
3000 683 9000 548
3500 671 9500 538
4000 659 10000 527
4500 647 10500 517
5000 635 11000 506
5500 624 — —

5.3.2.1 Selecting Atmospheric Pressure Units


The atmospheric pressure options are mm Hg or altitude in feet or meters.

1. From the Sensor Setup Menu, highlight the sensor of interest and press
ENTER.

2. Highlight Configure and press ENTER.

3. Use the DOWN key to highlight Air Press/Alt Units. Press ENTER.

4. Use the UP and DOWN keys to select the appropriate units. Press ENTER
to select.

5. Use the UP and DOWN keys to select Air Press/Alt.

Note: The Alt/Press setting must be correct for proper measurement of percent saturation
and proper operation of air calibration.

6. Change the value using the UP and DOWN keys. Use the RIGHT and LEFT
keys to move to the next space. Press ENTER to complete the entry.

7. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.

33
Operation

5.4 Calibration
The dissolved oxygen sensor has been calibrated at the factory to the
specifications listed on page 5. Due to the inherent accuracy and stability of the
Hach luminescent dissolved oxygen technology, sensor calibration is seldom or
never necessary. The calibration procedures that follow will result in an instrument
offset or gain correction and may be performed if required by your regulatory
agency. The air calibration is the most accurate method. The calibration by
comparison method is the least accurate and is therefore not recommended.

For continued accuracy and repeatability, the manufacturer recommends


replacing the sensor cap after one year of operation.

5.4.1 Calibration in Air


1. Remove the probe from the process stream and wipe with a wet cloth to
remove debris and biological growth.

2. Place the probe in the supplied Calibration Bag, add a small amount of water
(25–50 mL) and secure the bag to the probe body.

3. Remove the bagged probe from any heat sources. Place on a soft surface
(e.g. cardboard) to avoid scratching the sensor.

4. From the main menu highlight Sensor Setup and press ENTER to select.

5. Highlight the sensor of interest and press ENTER.

6. Highlight Calibrate and press ENTER.

7. Highlight Air Cal and press ENTER.

8. Choose from the available Output Mode options (Active, Hold, or Transfer).
Press ENTER.

9. The display will prompt to “Move the sensor to air”. The probe has already
been moved to air (in the calibration bag), press ENTER to continue.

10. The Air Calibration procedure will begin and the display will show “Wait to
Stabilize” and the current DO and temperature readings.

11. The calibration will automatically be performed when the reading stabilizes or
press ENTER to base the calibration on the currently displayed value. Two to
three minutes for the reading to stabilize is typical, however, if it has not
stabilized after 45 minutes, the display will ready “Unable to Calibrate”. After
calibration, one of the following responses will be displayed:

Calibration Response Explanation


Cal Complete Indicates the Calibration is complete.
Indicates the air calibration has failed due to an excessively high calculated gain value. Repeat the
Cal Fail, Offset HIgh
calibration.
Cal Fail, Offset Low Indicates the air calibration has failed due to too low of a calculated gain value. Repeat the calibration.
Indicates the air calibration has failed because the readings did not stabilize during the maximum
Cal Fail, Unstable
allowed calibration time interval. Repeat the calibration.

34
Operation

12. Press ENTER and follow the prompts to return the probe to the process.

13. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.

5.4.2 Sample Cal—Calibration by Comparison to a Winkler Titration


1. From the main menu highlight Sensor Setup and press ENTER to select.

2. Highlight the sensor to be calibrated and press ENTER.

3. Highlight Calibrate and press ENTER.

4. Highlight Sample Cal and press ENTER.

5. Choose from the available Output Mode options (Active, Hold, or Transfer).
Press ENTER. An output that has been placed in Hold or Transfer status will
be automatically released when the calibration is complete.

6. The display will show “Move probe to sample press enter to continue.”

7. Remove the probe from the process stream and gently wipe with a wet cloth
to remove all debris and biological growth. Clean thoroughly, any remaining
debris will affect the Winkler Method of analysis.

8. Measure 1000 mL of deionized water. Allow the water to come to thermal and
dissolved oxygen equilibrium (approximately 20 minutes).

9. Fill a standard BOD bottle and then place the probe in a beaker containing the
remainder of the deionized water. Press ENTER.

10. Remove the bagged probe from any heat sources. Place on a soft surface
(e.g. cardboard) to avoid scratching the sensor.

11. Perform the Winkler titration using Cat. No. 1469-00 Winkler Test kit on
the deionized water in the BOD bottle while waiting for the process probe
to stabilize.

12. The display will show “Press Enter when Stabilized” and the current DO and
temperature readings. When ENTER is pressed or when the reading has
been accepted as stable, the display will change to an entry screen. If ENTER
is not pressed, the sensor will determine when the reading is stable. Two to
three minutes for the reading to stabilize is typical, however, if it has not
stabilized after 45 minutes, the display will show “Unable to Calibrate”.

13. When a stable reading has been accepted, the display will show “Sample Cal”
and an area for entry of the value obtained from the Winkler Titration. Use the
UP and DOWN keys to change the displayed reading and press ENTER when
the entry is complete.

14. The display will show one of the following responses:

15. Press ENTER and return the probe to the process.

16. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.

35
Operation

Calibration Response Explanation


Cal Complete Indicates the Calibration is complete.
Indicates the air calibration has failed due to an excessively high calculated gain value. Repeat the
Cal Fail, Offset HIgh
calibration.
Cal Fail, Offset Low Indicates the air calibration has failed due to too low of a calculated gain value. Repeat the calibration.
Indicates the air calibration has failed because the readings did not stabilize during the maximum
Cal Fail, Unstable
allowed calibration time interval. Repeat the calibration.

5.4.3 Sample Cal—Calibration by Comparison to a Hand-held DO Analyzer


1. Place the dissolved oxygen probe as close to the LDO probe as possible.

2. Wait for the reading on the hand-held DO analyzer to stabilize.

3. From the main menu, highlight Sensor Setup and press ENTER to select.

4. Select the sensor to be calibrated and press ENTER.

5. Highlight Calibrate and press ENTER.

6. Highlight Sample Cal and press ENTER.

7. Choose from the available Output Mode options (Active, Hold, or Transfer).
Press ENTER.

8. The display will show “Press Enter when Stabilized” and the current DO and
temperature readings. When ENTER is pressed or when the reading has
been accepted as stable, the display will change to an entry screen. If ENTER
is not pressed, the sensor will determine when the reading is stable. Two to
three minutes for the reading to stabilize is typical, however, if has not
stabilized after 45 minutes, the display will show “Unable to Calibrate”.

9. When a stable reading has been accepted, the display will show “Sample Cal”
and an area for entry of the value obtained from the handheld DO Analyzer.
Use the UP and DOWN keys to change the displayed reading and press
ENTER when the entry is complete.

10. The display will show one of the following responses:

Calibration Response Explanation


Cal Complete Indicates the Calibration is complete.
Indicates the air calibration has failed due to an excessively high calculated gain value. Repeat the
Cal Fail, Offset HIgh
calibration.
Cal Fail, Offset Low Indicates the air calibration has failed due to too low of a calculated gain value. Repeat the calibration.
Indicates the air calibration has failed because the readings did not stabilize during the maximum
Cal Fail, Unstable
allowed calibration time interval. Repeat the calibration.

11. Press ENTER and return the probe to the process.

12. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.

36
Operation

5.4.4 Concurrent Calibration of Two Sensors


1. Begin a calibration on the first sensor and proceed to the point where you are
asked to “Wait to Stabilize.”

2. Press the BACK key.

3. Highlight Leave and press ENTER. The display will return to the main
measurement screen. The reading for the sensor currently being calibrated
will be flashing.

4. Begin the calibration for the remaining sensor and proceed to the point where
you are asked to “Wait to Stabilize”.

5. Press the BACK key.

6. Highlight Leave and press ENTER. The display will return to the main
measurement screen and the reading for both sensors will be flashing.

7. To return to the calibration of either sensor, press the MENU key,


highlight Probe Setup and press ENTER. Select the appropriate sensor and
press ENTER.

8. When the calibration is complete, press ENTER.

5.5 Output Options


The analyzer provides two isolated analog outputs (Output 1 and Output 2).
Customize the outputs using the table below.

5.5.1 Output Setup Menu (from System Setup)


Select OUTPUT 1 or 2
SET SOURCE
Press ENTER to access a list of all connected sensors. Choose the sensor to associate with the output.
SET PARAMETER
Highlight the appropriate displayed parameter (DO and TEMP for the dissolved oxygen system) and press ENTER.
SET FUNCTION
Select LINEAR CONTROL for current output to track the measurement value. Select PID CONTROL for the sc100 to operate as
a PID controller.
SET TRANSFER
Each analog output is normally active, responding to the measured value of its assigned parameter (DO or temperature).
However, during calibration, each output can be transferred to this preset transfer value. Range: 0–120
SET FILTER
Allows the user to average the analog outputs over time. Default is 0. Range: 0–120
SCALE 0 mA/4 mA
Select 0 mA or 4 mA for minimum current (outputs will be set to 0–20 mA or 4–20 mA).
ACTIVATION

FUNCTION set to LINEAR CONTROL


If LINEAR CONTROL was selected in SET FUNCTION, the low and the high values for the current output can be set here. Low
Value Range: 0–20 and High Value Range: 0–20. Defaults: Low = 0; High = 20

37
Operation

5.5.1 Output Setup Menu (from System Setup) (continued)


Select OUTPUT 1 or 2
SET SOURCE
Press ENTER to access a list of all connected sensors. Choose the sensor to associate with the output.
FUNCTION set to PID CONTROL
If PID CONTROL was selected in SET FUNCTION, the PID Control can be configured by:
1. putting the controller into AUTO or MANUAL mode from the Set Mode menu. Manual mode default: 100%
2. setting the PHASE to either DIRECT or REVERSE controller operation.
3. entering the SET SETPOINT menu to enter the setpoint the PID control will control the process to. Range: 0–20 Default: 20
4. entering the PROP BAND menu to control the proportional band for the PID control. Range: 0–200 Default: 4.00
5. entering the INTEGRAL menu to control the integral action time period in minutes. Range: 0–999
6. entering the DERIVATIVE menu to control the settings for the rate control. Range: 0–999

5.5.2 Hold/Transfer Outputs


During normal measurement operation, the analog outputs can be held at the last
measured values. To hold the output until released:

1. Press the MENU key to access the main menu.

2. Highlight Test/Maint and press ENTER.

3. Highlight Hold Outputs and press ENTER.

4. Highlight Set Outmode and press ENTER.

5. Select Hold Outputs or Xfer Outputs and press ENTER.

6. Highlight Set Channels to choose the channel(s) to be held.

7. Highlight Activation and press ENTER.

8. Choose Launch to begin holding or transferring the output(s). The reading for
the measurement(s) being held will flash.

During calibration, the analog outputs can remain active, be held, or be


transferred to a preset mA value. See section 5.3.1, 5.4.2, or 5.4.3.

5.5.2.1 Release Outputs


1. Press the MENU key to access the main menu.

2. Highlight Test/Maint and press ENTER.

3. Highlight Hold Outputs and press ENTER.

4. Highlight Activation and press ENTER.

5. Highlight Release and press ENTER to end the output hold or output transfer.

38
Operation

5.6 Relay Options


1. Press the MENU key to access the main menu.

2. Highlight System Setup and press ENTER.

3. Highlight Relay Setup and press ENTER. Customize the options using the
table below.

5.6.1 Relay Setup Menu (from System Setup)


Select Relay A, B, or C
SELECT SOURCE

Choose from the available options (LDO or RTC (Real Time Clock))

SET PARAMETER
Choose from DO or Temp
SET FUNCTION
Source set to Sensor
Alarm: Operates relays in response to the measured parameter. Contains separate High and Low Alarm points, deadbands, and
ON/OFF delay.
Feeder Control: Operates in response to the measured parameter. Can be set for phasing, set point, deadband, overfeed timer,
and ON/OFF delay.
Event Control: Controls a cleaning system (or equivalent) on a timed basis.
Warning: Activated when the analyzer detects a sensor warning.
Source set to RTC
Timer: Sets the timer for a cleaning system (or equivalent). Controls the output hold, interval, duration and off delay.
SET TRANSFER
Normally, each control or alarm relay is active, responding to the measured value of its assigned parameter. During calibration,
however, the relay can be transferred to a preset on/off state to suit the application requirements. Select Energize or De-energize
and press ENTER.
ACTIVATION
Function set to ALARM
Sets the value where the relay will turn on in response to decreasing measured value. For example:
LOW ALARM if the low alarm is set for 1.0 and the measured value drops to 0.9, the relay will be activated.
Range: 0.00–20 (Temperature Range: -20.0–60.0 °C)
Sets the value where the relay will turn on in response to increasing measured value. For example: if the
HIGH ALARM high alarm is set for 4.0 and the measured value increases to 4..2, the relay will be activated.
Range: 0.00–20 (Temperature Range: -20.0–60.0 °C)
Sets the range where the relay remains on after the measured value increases above the low alarm
LOW DEADBAND value. Default is 20% of the range. For example: if the low alarm is set for 1.0 and the low deadband is
set for 0.5, then the relay remains on between 1.5 and 1.0. Range: 0.00–20
Sets the range where the relay remains on after the measured value decreases below the high alarm
HIGH DEADBAND value. For example: if the high alarm is set for 4.0 and the high deadband is set for 0.5, then the relay
remains on between 3.5 and 4.0. Range: 0.00–20
OFF DELAY Sets a time to delay the relay from normally turning off. Off Delay Range: 0–999
ON DELAY Sets a time to delay the relay from normally turning on. On Delay Range: 0–999

39
Operation

5.6.1 Relay Setup Menu (from System Setup) (continued)


Select Relay A, B, or C
ACTIVATION, continued
Function set to FEEDER CONTROL
“High” phase assigns the relay setpoint to respond to an increasing measured value; conversely, a
PHASE
“Low” phase assigns the relay setpoint to respond to a decreasing measured value.
SET SETPOINT Sets the value where the relay will turn on. Range: 0–20
Sets the range where the relay remains on after the measured value decreases below the setpoint
DEADBAND
value (high phase relay) or increases above the setpoint value (low phase relay).Range: 0–20
OVERFEED TIMER Sets the time to limit how long the relay can remain “on.” Range: 0–999 minutes.
OFF DELAY Sets a time to delay the relay from normally turning off. Range: 0–999 seconds.
ON DELAY Sets a time to delay the relay from normally turning on. Range: 0–999 seconds.
Function set to EVENT CONTROL
“High” phase assigns the relay setpoint to respond to increasing measured value; conversely, a “Low”
PHASE
phase assigns the relay setpoint to respond to decreasing measured value.
SET SETPOINT Sets the value where the relay will turn on. Range: 0–20
Sets the range where the relay remains on after the measured value decreases below the setpoint
DEADBAND
value (high phase relay) or increases above the setpoint value (low phase relay). Range: 0–20
Sets the time to limit the amount of time the relay can remain “on.” Range: 0–999 minutes.
OnMax TIMER
Default: 40 minutes.
Sets the time to limit the amount of time the relay can remain off. Range: 0–999 minutes.
OffMax TIMER
Default: 5 minutes.
Sets the time to limit the amount of time the relay can remain “on.” Range: 0–999 minutes.
OnMin TIMER
Default: 30 minutes.
OffMin TIMER Sets the time to limit the time the relay can remain “off.” Range: 0–999 minutes. Default: 10 minutes.
Function set to TIMER (RTC selected in SELECT SOURCE)
Set OUTMODE to select output hold operation and select the channels that cause the outputs to be
HOLD OUTPUTS
held.
INTERVAL Set the off time for the relay.
DURATION Set the on time for the relay.
OFF DELAY Set the time for additional hold/output time after the relay has been turned off.
Function set to WARNING
WARNING LEVEL Set the warning level to trip the relay. Range: 0–32

5.7 Data Event Logging Options


The sc100 provides three data logs (one for each sensor and one for calculated
values) and three event logs (one for each sensor and one for the controller).
The data logs store the measurement data at selected intervals. The event log
stores a variety of events that occur on the devices such as configuration
changes, alarms, and warning conditions. The data logs are stored in a packed
binary format and the event logs are stored in a CSV format. The logs can be
downloaded through either the digital network port or the IrDA port using the file
transfer program available from Hach.

40
Operation

5.7.1 Data Logging Options


Calculated Data Log

Step Select Menu Level/Instructions Confirm


1 menu MAIN MENU
2 down SENSOR SETUP enter
3 down DATALOG SETUP enter
4 down SET MODE enter
5 down SET INTERVAL enter
6 menu/home Main Menu or Main Measurement Screen —

5.8 Digital Network Options


The sc100 provides two digital communication methods with the controller (the
digital network port and the IrDA port). Either of the digital ports can be used to
access setup data, measurement data, or data/event logs. For the features
available for each individual digital network port, refer to the instruction sheet
supplied with the selected network card.

5.9 Menu Structure


5.9.1 Sensor Diagnostics Menu
SELECT SENSOR
ERROR LIST See section 7.1 on page 47.
WARNING LIST See section 7.2 on page 48.

5.9.2 Sensor Setup Menu


SELECT SENSOR (if more than one sensor is attached)

CALIBRATE
AIR CAL Perform an air calibration of the sensor (slope calibration). See section 5.4.1 on page 34.
Enter a value for the DO concentration as determined by another sensor or independent method. The
SAMPLE CAL instrument performs an offset calibration based on the entered value. See section 5.4.2 on page 35 and
section 5.4.3 on page 36.
SET CAL DEFLT Restores the gain and offset values to 1.0 and 0.0, respectively, and restores the sensor code to default.
CONFIGURE
Enter up to a 10-digit name in any combination of symbols and alpha or numeric characters to be
EDIT NAME
displayed on the status line with the measurement value.
ALT/PRESS UNITS Choose pressure units in feet, meters, mm Hg, or torr.
ALT/PRESS Enter either altitude or air pressure. Correlates to the pressure units setting. Range: -5000–15000
TEMP UNITS Select Celsius or Fahrenheit.
MEAS UNITS Select the appropriate measurement units to display. Choose from: mg/L, ppm, or percent.
SALINITY User-entered value. Range: 0.00–15.00
Enter the unique code supplied with each sensor cap. The code ensures the preprogrammed factory
SENSOR CODE calibration is adjusted for each sensor cap. The code consists of either 10-digits or 3-digits followed by a
period. The period following the three digit code must be entered to complete the code entry.
SET DEFAULTS Resets the sensor software to default settings.
Averages readings over a specified time interval. Default is 60 sec. Increase response by decreasing the
SIGNAL AVE
time interval. Fastest response is at 0 sec.

41
Operation

5.9.2 Sensor Setup Menu (continued)


SELECT SENSOR (if more than one sensor is attached)

DIAG/TEST
SOFTWARE
Displays the software version number
VERS.
DRIVER VERS Displays the software driver version number.
GAIN CORR User Editable—to change the calibration gain. Range: 0.000–3.0
OFFSET CORR User Editable—to change the calibration offset. Range: -3.0–3.0
PHASE DIAG Information only—updated once per second
AMPL DIAG Information only—updated once per second
SERIAL NUMBER Serial number of the sensor

5.9.3 System Setup Menu


OUTPUT SETUP (SELECT OUTPUT 1 OR 2)
SELECT SOURCE Access a list of all connected sensors and select the sensor that will drive the output.
SET PARAMETER Select from the displayed parameters (DO and TEMP for the dissolved oxygen system).
Select LINEAR CONTROL for current output to track the measurement valve. Select PID
SET FUNCTION
CONTROL for the sc100 to operate as a PID controller.
Each analog output is normally active, responding to the measured value of its assigned
SET TRANSFER parameter (DO or Temperature). However, during calibration, each output can be transferred to
this preset transfer value.
SET FILTER Average measurements over time (0–60 seconds). Default is 0 seconds.
SCALE 0 mA/4 mA Select 0 mA or 4 mA for minimum current (outputs will be set to 0–20 mA or 4–20 mA).
Dependent on Function selected previously. See section 5.5 on page 37 for
ACTIVATION
additional information.
RELAY SETUP (Select Relay A, B, or C)
SELECT SOURCE Select from a connected sensor or the real time clock (RTC).
SET PARAMETER Choose DO or TEMP
Select from alarm, feeder control, event control, or warning. Timer function available with
SET FUNCTION
selection of RTC as Source.
SET TRANSFER Sets the relay to Energize or De-energize (user-selectable)
Dependent on Function selected previously. See section 5.6 on page 39 for additional
ACTIVATION
information.
NETWORK SETUP
PROFIBUS ADDRESS Allows the user to select a profibus network address from 1 to 255
Highlight sc100 Analyzer, or either connected sensor then press ENTER to select. Choose a
MODBUS ADDRESS number between 1 and 247 as the address (each source must have a different address) then
press ENTER.
BAUD RATE Select a baud rate of 9600, 19200, 38.4K, 57.6K, or 115.2K
STOP BITS Select 1 or 2 stop bits.
MODBUS MODE Select RTU or ASCII
DATA ORDER Select NORMAL or SWAPPED.

42
Operation

5.9.3 System Setup Menu (continued)


DISPLAY SETUP
Use the UP and DOWN keys to increase or decrease the contrast, see section 5.2.2 on
ADJUST CONTRAST
page 30. Range 0–50
Choose from displayed options to allow all menus to appear in the selected language. The
LANGUAGE
default is English.
Select the date format and to set the date and time (24-hour (military) format), see
SET DATE/TIME
section 5.2.4 on page 30.
SECURITY SETUP (Enter a 6-digit passcode)
SET PASSCODE
ENABLE Enables system security. See section 5.3.1 on page 32.
DISABLE Disables system security. See section 5.3.1 on page 32.
LOG SETUP
DATALOG SETUP Configures datalogging, if applicable.
CALCULATION
SET VARIABLE X Select the sensor corresponding to the variable set as “X”.
SET VARIABLE Y Select the sensor corresponding to the variable set as “Y”.
SET PARAMETER Select the parameter to be associated with the variable (DO or TEMP for this system).
SET FORMULA Select the formula of the calculation to be performed on “X” and “Y”.
ERROR HOLD MODE
HOLD OUTPUTS Holds outputs when unable to communicate with the sensor.
XFER OUTPUTS Goes to transfer state when unable to communicate with the sensor.

5.9.4 Test/Maint Menu


STATUS
Indicates the status of each relay and indicates which sensors are connected to the controller.
OUTPUT CAL
SELECT OUTPUT 1 OR 2
Calibrate Analog Output by specifying values to correspond to 4 mA and 20 mA.
4 mA Range: 0–65,000, 20mA Range: 0–25,000
HOLD OUTPUTS
SET OUTMODE Choose Hold Outputs or Xfer Outputs
SET CHANNELS Choose any individual attached sensor or all attached sensors to be held or transferred.
ACTIVATION Select Launch or Release.
OVERFEED RESET
Reset the overfeed time out.
TEST OUTPUT
SELECT OUTPUT 1 OR 2
Set the analog output to a desired current level. Range: 4–20 mA
TEST RELAY
SELECT RELAY A, B, OR C
Energize or de-energize the selected relay.

43
Operation

5.9.4 Test/Maint Menu (continued)


RESET CONFIG
Reset to default configuration
SIMULATION
SELECT SOURCE, SET PARAMETER, SET SIM VALUE
Simulate sensor measurement value for testing the outputs and relays. Range: 0.00–20.0
SCAN SENSORS
Manually scans for sensors to determine if sensors have been added or removed.
MODBUS STATS
Indicates the communication statistics for use with an external network.
CODE VERSION
Indicates the controller software version.

44
Section 6 Maintenance

DANGER
Only qualified personnel should conduct the maintenance tasks described
in this section of the manual.

DANGER DANGER
Explosion hazard. Do not Risque d’explosion. Avant de deconnecter l’equipment. couper le courant
connect or disconnect ou s’assurer que l’emplacement est designe non dangereux.
equipment unless power
has been switched off or the
area is known to be
non-hazardous.

DANGER DANGER
Explosion hazard. Risque d’explosion. La substitution de composants peut rendre ce materiel
Substitution of components inacceptable pour les emplacements de Classe 1, Division 2.
may impair suitability for
Class 1, Division 2.

DANGER DANGER
Explosion hazard. Do not Risque d’explosion. Couper le courant ou s’assurer que l’emplacement est
replace any component designe non dangereux avant de replacer le aucon composant.
unless power has been
switched off or the area is
known to be non-hazardous.

6.1 Maintenance Schedule

Maintenance Task 90 days Annually

Clean the sensor1 x

Inspect sensor and sensor cap for damage x

Replace sensor cap x

Calibrate Sensor (if required by regulatory agency) Per the schedule mandated by your regulatory agency.

1. Cleaning frequency is application dependent. More or less frequent cleaning will be appropriate in some applications.

6.2 Cleaning the Sensor


Clean the exterior of the sensor with a soft, wet cloth. If the sensor cap is removed
from the sensor body, do not leave the interior of the cap exposed to sunlight. Sun
exposure to the interior of the cap can adversely affect the performance of the
sensor. Degradation from sunlight is only an issue if the sensor cap is off the
sensor body and the interior of the sensor cap is exposed to sunlight.

6.3 Cleaning the Controller


With the enclosure securely closed, wipe the exterior with a damp cloth.

45
Maintenance

6.4 Fuse Replacement


The instrument contains two mains fuses. Failed fuses are an indication that an
equipment problem could exist. Problem resolution and fuse replacement should
only be performed by qualified service personnel. Refer to Figure 6-1 and perform
the following steps to replace the fuses:

1. Disconnect power to the controller (including power to relays if powered).

2. Open the hinged controller cover by completely loosening all four captive
screws in the cover.

3. Remove the high voltage barrier; pull out on the lever of the captive fastener
then pull straight out on the barrier. Set the barrier aside for reinstallation.

4. Remove the fuses and install new fuses of the same type and rating
(T, 1.6A, 250 V, slow blow).

5. Reinstall the high voltage barrier.

6. Close the controller cover and hand-tighten the four screws.

7. Reconnect all power to the instrument.

Figure 6-1 Fuse Replacement

J1 1

S1 J3
J2

U5

J4
F1

F2

U9
J5

NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD

J6

1. Fuses F1 and F2, T, 1.6A, 250 V, slow blow

46
Section 7 Troubleshooting

7.1 Error Codes


When a sensor is experiencing an error condition, the sensor reading on
the measurement screen will flash and all relays and analog outputs associated
with this sensor will be held. The following conditions will cause the sensor
reading to flash:

• Sensor calibration
• Relay timer washing cycle
• Loss of communication

Highlight the Sensor Diag menu and press ENTER. Highlight Errors and press
ENTER to determine the cause of the error. Errors are defined in Table 7-1.

Table 7-1 Error Codes


Displayed Error Definition Resolution
Remove and reinstall sensor cap.
Sensor cap not installed or not installed correctly.
Check for blockage inside the sensor cap.
RED AMPL LOW1 Light path is blocked inside the sensor cap.
Ensure red LED is flashing.
Sensor not operating properly.
Contact the Service Department.
Remove and reinstall sensor cap.
Sensor not operating properly. Check for blockage inside the sensor cap.
BLUE AMPL LOW
Contact the Service Department. Ensure blue LED is flashing.
Contact the Service Department.

1. To determine the amplitude values:


a. Start from the main menu, highlight Sensor Setup and press ENTER.
b. Highlight the correct sensor and press ENTER.
c. Highlight Diag/Test and press ENTER.
d. Highlight Ampl Diag and press ENTER. The Amplitude of the red and blue LEDs are shown.
The LEDs transmit light onto the inner surface of the sensor cap and the light is reflected back down to the detector inside the
sensor. The amplitude increases as more light is reflected. Typical values are from 0.1 to 0.5. The alarm/warning occurs at
0.01/0.03.

47
Troubleshooting

7.2 Warnings
A Sensor warning will leave all menus, relays, and outputs functioning normally,
but will cause a warning icon to flash on the right side of the display. Highlight the
Sensor Diag menu and press ENTER to determine the cause of the warning.

A warning may be used to trigger a relay and users can set warning levels to
define the severity of the warning. Errors are defined in Table 7-2.

Table 7-2 Warning Codes


Displayed Warning Definition Resolution
The EEPROM was corrupted. Values have been set
EE SETUP ERR Contact the Service Department.
to factory defaults.
The EEPROM was corrupted. Values have been set
EE RSRVD ERR Contact the Service Department.
to factory defaults.
Increase process temperature or discontinue use until
TEMP < 0 C The sensed temperature is below 0 °C (32 °F).
the process temperature is above 0 °C (32 °F).
Decrease process temperature or discontinue use until
TEMP > 50 C The sensed temperature is above 50°C (120 °F).
the process temperature is below 50 °C (120 °F).
Sensor cap not installed or not installed correctly. Remove and reinstall sensor cap.
RED AMPL LOW
Sensor not operating properly. Contact the Service Department.
Sensor cap not installed or not installed correctly. Remove and reinstall sensor cap.
RED AMPL HIGH
Sensor not operating properly. Contact the Service Department.
Sensor cap not installed or not installed correctly. Remove and reinstall sensor cap.
BLUE AMPL LOW
Sensor not operating properly. Contact the Service Department.
Sensor cap not installed or not installed correctly. Remove and reinstall sensor cap.
BLUE AMPL HIGH
Sensor not operating properly. Contact the Service Department.

7.3 General Troubleshooting

Table 7-3
Problem Resolution
Call the Service Department and ask for the Master Passcode.
User cannot remember the passcode.
See page 50 for contact information.
Passcode has been reset to the factory default of
Performed a Reset Config and current passcode no longer
SC100_(passcode must be followed by a space to remove the
works.
trailing asterisk). Reenter factory default passcode.

48
Section 8 Replacement Parts and Accessories

Replacement Items
Item Cat. No.
Fuse, T, 1.6A, 250 V, slow blow .......................................................................................................................... 52083-00
Instruction manual, sc100 Controller, English .................................................................................................... 58600-18
Instruction manual, LDO System, English .......................................................................................................... 57900-18
Installation kit, sc100 Controller.......................................................................................................................... 58672-00
LDO Probe with one sensor cap and 5 calibration bags .................................................................................... 57900-00
Quick reference guide......................................................................................................................................... 57900-44
sc100 Controller ................................................................................................................................................. 58600-00
Sensor cap, replacement.................................................................................................................................... 57911-00

Accessories
Air blast cleaning system, 115 V ........................................................................................................................ 57951-00
Air blast cleaning system, 230 V ........................................................................................................................ 57952-00
Calibration bags, 5 each ..................................................................................................................................... 57966-00
Cable, sensor extension, 7.7 m (25 ft)................................................................................................................ 57960-00
Cable, sensor extension, 15 m (50 ft)................................................................................................................. 57961-00
Cable, sensor extension, 31 m (100 ft)............................................................................................................... 57962-00
Digital output card for Modbus RS232 communication....................................................................................... 59200-00
Digital output card for Modbus RS485 communication....................................................................................... 59200-01
Load termination box .......................................................................................................................................... 58670-00
Mounting hardware kit, pipe ............................................................................................................................... 57944-00
Mounting hardware kit, ball float......................................................................................................................... 57943-00
Plug, sealing, conduit opening............................................................................................................................ 58687-00
Power cord with strain relief, 115 V .................................................................................................................... 54488-00
Power cord with strain relief, 230 V ................................................................................................................... 54489-00
Sun shield........................................................................................................................................................... 58690-00
Strain relief, Hayco .................................................................................................................................................. 16664
Winkler titration kit ................................................................................................................................................ 1469-00

49
Section 9 How to Order

U.S.A. Customers
By Telephone:
6:30 a.m. to 5:00 p.m. MST
Monday through Friday
(800) 227-HACH (800-227-4224)

By Fax:
(970) 669-2932

By Mail:
Hach Company
P.O. Box 389
Loveland, Colorado 80539-0389 U.S.A.

Ordering information by e-mail: orders@hach.com

Information Required
• Hach account number (if available) • billing address

• Your name and phone number • Shipping address

• Purchase order number • Catalog number

• Brief description or model number • Quantity

International Customers
Hach maintains a worldwide network of dealers and distributors. To locate the
representative nearest you, send e-mail to intl@hach.com or contact:

Hach Company World Headquarters; Loveland, Colorado, U.S.A.


Telephone: (970) 669-3050; Fax: (970) 669-2932

Technical and Customer Service (U.S.A. only)


Hach Technical and Customer Service Department personnel are eager to
answer questions about our products and their use. Specialists in analytical
methods, they are happy to put their talents to work for you.

Call 1-800-227-4224 or e-mail techhelp@hach.com

50
Section 10 Repair Service

Authorization must be obtained from Hach Company before sending any items for
repair. Please contact the Hach Service Center serving your location.

In the United States:


Hach Company
Ames Service
100 Dayton Avenue
Ames, Iowa 50010
(800) 227-4224 (U.S.A. only)
FAX: (515) 232-3835

In Canada:
Hach Sales & Service Canada Ltd.
1313 Border Street, Unit 34
Winnipeg, Manitoba
R3H 0X4
(800) 665-7635 (Canada only)
Telephone: (204) 632-5598
FAX: (204) 694-5134
E-mail: canada@hach.com

In Latin America, the Caribbean, the Far East, the


Indian Subcontinent, Africa, Europe, or the Middle East:
Hach Company World Headquarters,
P.O. Box 389
Loveland, Colorado, 80539-0389 U.S.A.
Telephone: (970) 669-3050
FAX: (970) 669-2932
E-mail: intl@hach.com

51
Section 11 Limited Warranty

Hach Company warrants its products to the original purchaser against any defects that are due
to faulty material or workmanship for a period of one year from date of shipment unless
otherwise noted in the product manual. The sc100 Controller is warranted for two years from the
date of shipment. The LDO probe is warranted for three years from the date of shipment. The
LDO sensor cap is warranted for one year from the date of installation or 18 months from the date
of shipment, whichever comes first.

In the event that a defect is discovered during the warranty period, Hach Company agrees that, at
its option, it will repair or replace the defective product or refund the purchase price excluding
original shipping and handling charges. Any product repaired or replaced under this warranty
will be warranted only for the remainder of the original product warranty period.

This warranty does not apply to consumable products such as chemical reagents; or
consumable components of a product, such as, but not limited to, lamps and tubing.

Contact Hach Company or your distributor to initiate warranty support. Products may not be
returned without authorization from Hach Company.

Limitations
This warranty does not cover:
• Damage caused by acts of God, natural disaster, labor unrest, acts of war (declared or
undeclared), terrorism, civil strife or acts of any governmental jurisdiction

• Damage caused by misuse, neglect, accident or improper application or installation

• Damage caused by any repair or attempted repair not authorized by Hach Company

• Any product not used in accordance with the instructions furnished by Hach Company

• Freight charges to return merchandise to Hach Company


• Freight charges on expedited or express shipment of warranted parts or product

• Travel fees associated with on-site warranty repair

This warranty contains the sole express warranty made by Hach Company in connection with its
products. All implied warranties, including without limitation, the warranties of merchantability
and fitness for a particular purpose, are expressly disclaimed.

Some states within the United States do not allow the disclaimer of implied warranties and if this
is true in your state the above limitation may not apply to you. This warranty gives you specific
rights, and you may also have other rights that vary from state to state.

This warranty constitutes the final, complete, and exclusive statement of warranty terms and no
person is authorized to make any other warranties or representations on behalf of Hach
Company.

Limitation of Remedies
The remedies of repair, replacement or refund of purchase price as stated above are the
exclusive remedies for the breach of this warranty. On the basis of strict liability or under any
other legal theory, in no event shall Hach Company be liable for any incidental or consequential
damages of any kind for breach of warranty or negligence.

52
Section 10 Compliance Information

Hach Co. certifies this instrument was tested thoroughly, inspected and found to
meet its published specifications when it was shipped from the factory.

The Model sc100 Controller has been tested and is certified as indicated to the
following instrumentation standards:

Product Safety
This equipment is suitable for use in both non-hazardous and Class 1, Division 2,
Groups A, B, C, D Hazardous Locations with specified sensors when installed per
installation control drawing 58600-78.

UL 61010A-1 (ETL Listing # 65454)


FM STDs 3600 & 3611 (ETL Listing # 65454)
CSA C22.2 No. 1010.1 (ETLc Certification # 65454)
CSA STD C22.2 No. 213-M1987
(ETLc Certified by Hach Company to EN 61010-1 Amds. 1&2 (IEC1010-1) per
73/23/EEC, supporting test records by Intertek Testing Services.

Immunity
This equipment was tested for industrial level EMC per:

EN 61326 (EMC Requirements for Electrical Equipment for Measurement,


Control and Laboratory Use) per 89/336/EEC EMC: Supporting test
records by Hach Company, certified compliance by Hach Company.

Standards include:
IEC 1000-4-2:1995 (EN 61000-4-2:1995) Electrostatic Discharge Immunity
(Criteria B)
IEC 1000-4-3:1995 (EN 61000-4-3:1996) Radiated RF Electromagnetic Field
Immunity (Criteria A)
IEC 1000-4-4:1995 (EN 61000-4-4:1995) Electrical Fast Transients/Burst
(Criteria B)
IEC 1000-4-5:1995 (EN 61000-4-5:1995) Surge (Criteria B)
IEC 1000-4-6:1996 (EN 61000-4-6:1996) Conducted Disturbances Induced
by RF Fields (Criteria A)
IEC 1000-4-11:1994 (EN 61000-4-11:1994) Voltage Dip/Short Interruptions
(Criteria B)

Additional Immunity Standard/s include:


ENV 50204:1996 Radiated Electromagnetic Field from Digital Telephones
(Criteria A)

Emissions
This equipment was tested for Radio Frequency Emissions as follows:

Per 89/336/EEC EMC: EN 61326:1998 (Electrical Equipment for


measurement, control and laboratory use—EMC requirements) Class “A”
emission limits. Supporting test records by Hewlett Packard, Fort Collins,
Colorado Hardware Test Center (A2LA # 0905-01) and certified compliance
by Hach Company.

53
Compliance Information

Standards include:
EN 61000-3-2 Harmonic Disturbances Caused by Electrical Equipment
EN 61000-3-3 Voltage Fluctuation (Flicker) Disturbances Caused by Electrical
Equipment

Additional Emissions Standard/s include:


EN 55011 (CISPR 11), Class “A” emission limits

Canadian Interference-causing Equipment Regulation, IECS-003, Class A


Supporting test records by Hewlett Packard, Fort Collins, Colorado Hardware Test
Center (A2LA # 0905-01) and certified compliance by Hach Company.

This Class A digital apparatus meets all requirements of the Canadian


Interference- Causing Equipment Regulations.
Cet appareil numèrique de la classe A respecte toutes les exigences du
Rëglement sur le matÈriel brouilleur du Canada.

FCC PART 15, Class “A” Limits


Supporting test records by Hewlett Packard, Fort Collins, Colorado Hardware Test
Center (A2LA # 0905-01) and certified compliance by Hach Company.

This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions:

(1) this device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired
operation.

Changes or modifications to this unit not expressly approved by the party


responsible for compliance could void the user's authority to operate the
equipment.

This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at
his own expense. The following techniques of reducing the interference problems
are applied easily.

1. Disconnect the Model sc100 Controller from its power source to verify that it is
or is not the source of the interference.

2. If the Model sc100 Controller is connected into the same outlet as the device
with which it is interfering, try another outlet.

3. Move the Model sc100 Controller away from the device receiving the
interference.

4. Reposition the receiving antenna for the device receiving the interference.

5. Try combinations of the above.

54
Appendix A Modbus Register Information

Table 8 Controller Modbus Registers


Group Name Tag Name Register # Data Type Length R/W Description
Calculated Value calculated from two sensor
Measurements 40001 Float 2 R
Value measurements
Unsigned
Setup Language 40003 1 R/W Current System Language
Integer
Current Data Display Format
Unsigned
Setup Date Format 40004 1 R/W (0 = DD/MM/YY; 1 = MM/DD/YY;
Integer
2 = DD-MM-YY; 3 = MM-DD-YY)
Error Hold Unsigned Error Mode Hold State (0 = Hold outputs;
Setup 40005 1 R/W
Mode Integer 1 = Transfer outputs to predefined value)
Unsigned Selects data source for this output
Setup/Analog Output 1 Source 40006 1 R/W
Integer (0 = None; 2 = sensor; 4 = Calculation)
Unsigned Selects sensor source when Source =
Setup/Analog Output 1 Sensor Select 40007 1 R/W
Integer Sensor (0 = sensor1; 1 = sensor2)
Measurement Unsigned Selects measurement on the sensor
Setup/Analog Output 1 40008 1 R/W
Select Integer (0 = Meas1.. 3 = Meas4)
Unsigned Selects output type
Setup/Analog Output 1 Type 40009 1 R/W
Integer (0 = Linear output; 1 = PID control)
Setup/Analog Output 1 Transfer Value 40010 Float 2 R/W Sets the transfer value
Unsigned Sets the output filter value in seconds
Setup/Analog Output 1 Filter 40012 1 R/W
Integer (0 to 120 sec.)
0mA - 4mA Unsigned Selects 0mA/4mA for min output
Setup/Analog Output 1 40013 1 R/W
Select Integer (0 = 0mA; 1 = 4mA)
Setup/Analog Output
Min Setting 40014 Float 2 R/W Sets the min output value
1/Linear
Setup/Analog Output
Max Setting 40016 Float 2 R/W Sets the max output value
1/Linear
Setup/Analog Output Unsigned
PID Mode 40018 1 R/W Sets the PID mode (0 = auto; 1 = manual)
1/PID Integer
Setup/Analog Output PID Manual Sets the PID manual output value
40019 Float 2 R/W
1/PID Set (0.0 to 100.0%)
Setup/Analog Output
PID Setpoint 40021 Float 2 R/W Sets the PID setpoint
1/PID
Setup/Analog Output Unsigned Sets the PID phase (0 = Direct;
PID Phase 40023 1 R/W
1/PID Integer 1 = Reverse)
PID
Setup/Analog Output
Proportional 40024 Float 2 R/W Sets the PID proportional band
1/PID
Band
Setup/Analog Output PID Integral Unsigned
40026 1 R/W Sets the PID integral time (min)
1/PID Time Integer
PID
Setup/Analog Output Unsigned
Derivative 40027 1 R/W Sets the PID derivative time (min)
1/PID Integer
Time
Unsigned Selects data source for this output
Setup/Analog Output 2 Source 40028 1 R/W
Integer (0 = None; 2 = Sensor; 4 = Calculation)
Unsigned Selects sensor source when Source =
Setup/Analog Output 2 Sensor Select 40029 1 R/W
Integer Sensor (0 = Sensor1; 1 = Sensor2)
Measurement Unsigned Selects measurement on the Sensor
Setup/Analog Output 2 40030 1 R/W
Select Integer (0 = Meas1 .. 3 = Meas4)

55
Modbus Register Information

Table 8 Controller Modbus Registers (continued)


Group Name Tag Name Register # Data Type Length R/W Description
Unsigned Selects output type (0 = Linear output;
Setup/Analog Output 2 Type 40031 1 R/W
Integer 1 = PID control)
Setup/Analog Output 2 Transfer Value 40032 Float 2 R/W Sets the transfer value
Unsigned Sets the output filter value in seconds
Setup/Analog Output 2 Filter 40034 1 R/W
Integer (0 to 120 sec)
0mA - 4mA Unsigned Selects 0mA/4mA for min output
Setup/Analog Output 2 40035 1 R/W
Select Integer (0 = 0mA; 1 = 4mA)
Setup/Analog Output
Min Setting 40036 Float 2 R/W Sets the min output value
2/Linear
Setup/Analog Output
Max Setting 40038 Float 2 R/W Sets the max output value
2/Linear
Setup/Analog Output Unsigned
Mode 40040 1 R/W Sets the PID mode (0 = auto; 1 = manual)
2/PID Integer
Setup/Analog Output Sets the PID manual output value
Manual Set 40041 Float 2 R/W
2/PID (0.0 to 100.0%)
Setup/Analog Output
Setpoint 40043 Float 2 R/W Sets the PID setpoint
2/PID
Setup/Analog Output Unsigned Sets the PID phase
Phase 40045 1 R/W
2/PID Integer (0 = Direct; 1 = Reverse)
Setup/Analog Output Proportional
40046 Float 2 R/W Sets the PID proportional band
2/PID Band
Setup/Analog Output Unsigned
Integral Time 40048 1 R/W Sets the PID integral time (min)
2/PID Integer
Setup/Analog Output Derivative Unsigned
40049 1 R/W Sets the PID derivative time (min)
2/PID Time Integer
Selects data source for this relay
Unsigned
Setup/Relay 1 Source 40050 1 R/W (0 = None; 1 = Real Time Clock;
Integer
2 = Sensor; 4 = Calculation)
Selects Sensor source when
Unsigned
Setup/Relay 1 Sensor Select 40051 1 R/W Source = Sensor
Integer
(0 = Sensor1; 1 = Sensor2)
Measurement Unsigned Selects measurement on the Sensor
Setup/Relay 1 40052 1 R/W
Select Integer (0 = Meas1 .. 3 = Meas4)
Selects the relay type
Unsigned
Setup/Relay 1 Type 40053 1 R/W (0 = Alarm; 1 = Control;
Integer
2 = Status; 3 = Timer; 4 = Event)
Transfer Unsigned Selects the transfer value for the relays
Setup/Relay 1 40054 1 R/W
Setting Integer (0 = De-energized; 1 = Energized)
Setup/Relay 1/Alarm High Alarm 40055 Float 2 R/W Sets the high alarm setpoint
Setup/Relay 1/Alarm Low Alarm 40057 Float 2 R/W Sets the low alarm setpoint
High
Setup/Relay 1/Alarm 40059 Float 2 R/W Sets the high alarm deadband
Deadband
Low
Setup/Relay 1/Alarm 40061 Float 2 R/W Sets the low alarm deadband
Deadband
Unsigned
Setup/Relay 1/Alarm On Delay 40063 1 R/W Sets the on delay time
Integer
Unsigned
Setup/Relay 1/Alarm Off Delay 40064 1 R/W Sets the off delay time
Integer
Setup/Relay 1/Control Setpoint 40065 Float 2 R/W Sets the controller setpoint

56
Modbus Register Information

Table 8 Controller Modbus Registers (continued)


Group Name Tag Name Register # Data Type Length R/W Description
Unsigned Sets the controller phase
Setup/Relay 1/Control Phase 40067 1 R/W
Integer (0 = Low; 1 = High)
Setup/Relay 1/Control Deadband 40068 Float 2 R/W Sets the controller deadband
Overfeed Unsigned
Setup/Relay 1/Control 40070 1 R/W Sets the overfeed timer value (mins)
Timer Integer
Unsigned
Setup/Relay 1/Control On Delay 40071 1 R/W Sets the on delay time (sec)
Integer
Unsigned
Setup/Relay 1/Control Off Delay 40072 1 R/W Sets the off delay time (sec)
Integer
Reset
Unsigned
Setup/Relay 1/Control Overfeed 40073 1 R/W Resets the overfeed timer
Integer
Timer
Setup/Relay 1/Event Setpoint 40074 Float 2 R/W Sets the event setpoint
Unsigned
Setup/Relay 1/Event Phase 40076 1 R/W Sets the event phase (0 = Low; 1 = High)
Integer
Setup/Relay 1/Event Deadband 40077 Float 2 R/W Sets the event deadband
Unsigned
Setup/Relay 1/Event On Max Time 40079 1 R/W Sets the max on time (mins)
Integer
Unsigned
Setup/Relay 1/Event On Min Time 40080 1 R/W Sets the min on time (mins)
Integer
Unsigned
Setup/Relay 1/Event Off Max Time 40081 1 R/W Sets the max off time (mins)
Integer
Unsigned
Setup/Relay 1/Event Off Min Time 40082 1 R/W Sets the min off time (mins)
Integer
Sets which Sensor outputs are affected
Unsigned
Setup/Relay 1/Timer Hold Type 40083 1 R/W during timer on time (0 = None;
Integer
2 = Selected Sensor; 13 = All Sensors)
Selects which Sensor outputs are being
Unsigned held/transferred during the timers on time
Setup/Relay 1/Timer Sensor Select 40084 1 R/W
Integer (this is used when Hold type is set for
single Sensor)
Unsigned Selects hold outputs vs. set transfer value
Setup/Relay 1/Timer Hold Mode 40085 1 R/W
Integer during timers on time
Unsigned
Setup/Relay 1/Timer Duration Time 40086 1 R/W Sets the timer on duration time (sec)
Integer
Unsigned Sets the period between timer on events
Setup/Relay 1/Timer Period Time 40087 1 R/W
Integer (mins)
Sets the time the affected Sensor outputs
Unsigned
Setup/Relay 1/Timer Off Delay 40088 1 R/W are held/transferred after the timer turns
Integer
off (sec)
Unsigned Sets the status level which will trigger the
Setup/Relay 1/Status Level 40089 1 R/W
Integer relay
Selects data source for this relay
Unsigned
Setup/Relay 2 Source 40090 1 R/W (0 = None; 1 = Real Time Clock;
Integer
2 = Sensor; 4 = Calculation)
Unsigned Selects Sensor source when Source
Setup/Relay 2 Sensor Select 40091 1 R/W
Integer = Sensor (0 = Sensor1; 1 = Sensor2)
Measurement Unsigned Selects measurement on the Sensor
Setup/Relay 2 40092 1 R/W
Select Integer (0 = Meas1 .. 3 = Meas4)

57
Modbus Register Information

Table 8 Controller Modbus Registers (continued)


Group Name Tag Name Register # Data Type Length R/W Description
Unsigned Selects the relay type (0 = Alarm; 1 =
Setup/Relay 2 Type 40093 1 R/W
Integer Control; 2 = Status; 3 = Timer; 4 = Event)
Transfer Unsigned Selects the transfer value for the relays
Setup/Relay 2 40094 1 R/W
Setting Integer (0 = De-energized; 1 = Energized)
Setup/Relay 2/Alarm High Alarm 40095 Float 2 R/W Sets the high alarm setpoint
Setup/Relay 2/Alarm Low Alarm 40097 Float 2 R/W Sets the low alarm setpoint
High
Setup/Relay 2/Alarm 40099 Float 2 R/W Sets the high alarm deadband
Deadband
Low
Setup/Relay 2/Alarm 40101 Float 2 R/W Sets the low alarm deadband
Deadband
Unsigned
Setup/Relay 2/Alarm On Delay 40103 1 R/W Sets the on delay time
Integer
Unsigned
Setup/Relay 2/Alarm Off Delay 40104 1 R/W Sets the off delay time
Integer
Setup/Relay 2/Control Setpoint 40105 Float 2 R/W Sets the controller setpoint
Unsigned Sets the controller phase
Setup/Relay 2/Control Phase 40107 1 R/W
Integer (0 = Low; 1 = High)
Setup/Relay 2/Control Deadband 40108 Float 2 R/W Sets the controller deadband
Overfeed Unsigned
Setup/Relay 2/Control 40110 1 R/W Sets the overfeed timer value (mins)
Timer Integer
Unsigned
Setup/Relay 2/Control On Delay 40111 1 R/W Sets the on delay time (sec)
Integer
Unsigned
Setup/Relay 2/Control Off Delay 40112 1 R/W Sets the off delay time (sec)
Integer
Reset
Unsigned
Setup/Relay 2/Control Overfeed 40113 1 R/W Resets the overfeed timer
Integer
Timer
Setup/Relay 2/Event Setpoint 40114 Float 2 R/W Sets the event setpoint
Unsigned
Setup/Relay 2/Event Phase 40116 1 R/W Sets the event phase (0 = Low; 1 = High)
Integer
Setup/Relay 2/Event Deadband 40117 Float 2 R/W Sets the event deadband
Unsigned
Setup/Relay 2/Event On Max Time 40119 1 R/W Sets the max on time (mins)
Integer
Unsigned
Setup/Relay 2/Event On Min Time 40120 1 R/W Sets the min on time (mins)
Integer
Unsigned
Setup/Relay 2/Event Off Max Time 40121 1 R/W Sets the max off time (mins)
Integer
Unsigned
Setup/Relay 2/Event Off Min Time 40122 1 R/W Sets the min off time (mins)
Integer
Sets which Sensor outputs are affected
Unsigned
Setup/Relay 2/Timer Hold Type 40123 1 R/W during timer on time (0 = None;
Integer
2 = Selected Sensor; 13 = All Sensors)
Selects which Sensor outputs are being
Unsigned held/transferred during the timers on time
Setup/Relay 2/Timer Sensor Select 40124 1 R/W
Integer (this is used when Hold type is set for
single Sensor)
Unsigned Selects hold outputs vs. set transfer value
Setup/Relay 2/Timer Hold Mode 40125 1 R/W
Integer during timers on time

58
Modbus Register Information

Table 8 Controller Modbus Registers (continued)


Group Name Tag Name Register # Data Type Length R/W Description
Unsigned
Setup/Relay 2/Timer Duration Time 40126 1 R/W Sets the timer on duration time (sec)
Integer
Unsigned Sets the period between timer on events
Setup/Relay 2/Timer Period Time 40127 1 R/W
Integer (mins)
Sets the time the affected Sensor outputs
Unsigned
Setup/Relay 2/Timer Off Delay 40128 1 R/W are held/transferred after the timer turns
Integer
off (sec)
Unsigned Sets the status level which will trigger the
Setup/Relay 2/Status Level 40129 1 R/W
Integer relay
Selects data source for this relay
Unsigned
Setup/Relay 3 Source 40130 1 R/W (0 = None; 1 = Real Time Clock;
Integer
2 = Sensor; 4 = Calculation)
Unsigned Selects Sensor source when Source =
Setup/Relay 3 Sensor Select 40131 1 R/W
Integer Sensor (0 = Sensor1; 1 = Sensor2)
Measurement Unsigned Selects measurement on the Sensor
Setup/Relay 3 40132 1 R/W
Select Integer (0 = Meas1 .. 3 = Meas4)
Unsigned Selects the relay type (0 = Alarm; 1 =
Setup/Relay 3 Type 40133 1 R/W
Integer Control; 2 = Status; 3 = Timer; 4 = Event)
Transfer Unsigned Selects the transfer value for the relays
Setup/Relay 3 40134 1 R/W
Setting Integer (0 = De-energized; 1 = Energized)
Setup/Relay 3/Alarm High Alarm 40135 Float 2 R/W Sets the high alarm setpoint
Setup/Relay 3/Alarm Low Alarm 40137 Float 2 R/W Sets the low alarm setpoint
High
Setup/Relay 3/Alarm 40139 Float 2 R/W Sets the high alarm deadband
Deadband
Low
Setup/Relay 3/Alarm 40141 Float 2 R/W Sets the low alarm deadband
Deadband
Unsigned
Setup/Relay 3/Alarm On Delay 40143 1 R/W Sets the on delay time
Integer
Unsigned
Setup/Relay 3/Alarm Off Delay 40144 1 R/W Sets the off delay time
Integer
Setup/Relay 3/Control Setpoint 40145 Float 2 R/W Sets the controller setpoint
Unsigned Sets the controller phase
Setup/Relay 3/Control Phase 40147 1 R/W
Integer (0 = Low; 1 = High)
Setup/Relay 3/Control Deadband 40148 Float 2 R/W Sets the controller deadband
Overfeed Unsigned
Setup/Relay 3/Control 40150 1 R/W Sets the overfeed timer value (mins)
Timer Integer
Unsigned
Setup/Relay 3/Control On Delay 40151 1 R/W Sets the on delay time (sec)
Integer
Unsigned
Setup/Relay 3/Control Off Delay 40152 1 R/W Sets the off delay time (sec)
Integer
Reset
Unsigned
Setup/Relay 3/Control Overfeed 40153 1 R/W Resets the overfeed timer
Integer
Timer
Setup/Relay 3/Event Setpoint 40154 Float 2 R/W Sets the event setpoint
Unsigned
Setup/Relay 3/Event Phase 40156 1 R/W Sets the event phase (0 = Low; 1 = High)
Integer
Setup/Relay 3/Event Deadband 40157 Float 2 R/W Sets the event deadband
Unsigned
Setup/Relay 3/Event On Max Time 40159 1 R/W Sets the max on time (mins)
Integer

59
Modbus Register Information

Table 8 Controller Modbus Registers (continued)


Group Name Tag Name Register # Data Type Length R/W Description
Unsigned
Setup/Relay 3/Event On Min Time 40160 1 R/W Sets the min on time (mins)
Integer
Unsigned
Setup/Relay 3/Event Off Max Time 40161 1 R/W Sets the max off time (mins)
Integer
Unsigned
Setup/Relay 3/Event Off Min Time 40162 1 R/W Sets the min off time (mins)
Integer
Sets which Sensor outputs are affected
Unsigned
Setup/Relay 3/Timer Hold Type 40163 1 R/W during timer on time (0 = None;
Integer
2 = Selected Sensor; 13 = All Sensors)
Selects which Sensor outputs are being
Unsigned held/transferred during the timers on time
Setup/Relay 3/Timer Sensor Select 40164 1 R/W
Integer (this is used when Hold type is set for
single Sensor)
Unsigned Selects hold outputs vs. set transfer value
Setup/Relay 3/Timer Hold Mode 40165 1 R/W
Integer during timers on time
Unsigned
Setup/Relay 3/Timer Duration Time 40166 1 R/W Sets the timer on duration time (sec)
Integer
Unsigned Sets the period between timer on events
Setup/Relay 3/Timer Period Time 40167 1 R/W
Integer (mins)
Sets the time the affected Sensor outputs
Unsigned
Setup/Relay 3/Timer Off Delay 40168 1 R/W are held/transferred after the timer turns
Integer
off (sec)
Unsigned Sets the status level which will trigger
Setup/Relay 3/Status Level 40169 1 R/W
Integer the relay
Unsigned Sets the Modbus mode
Comm/Net Card Mode 40170 1 R/W
Integer (0 = RTU; 1 = ASCII)
Sets the Modbus baud rate (0 = 9600;
Unsigned
Comm/Net Card Baud 40171 1 R/W 1 = 19200; 2 = 38400; 3 = 57600;
Integer
4 = 115200)
Unsigned
Comm/Net Card Stop Bits 40172 1 R/W Sets the number of stop bits (1,2)
Integer
Unsigned Sets the register data order for floats
Comm/Net Card Data Order 40173 1 R/W
Integer (0 = Normal; 1 = Reversed)
Min
Unsigned Sets the minimum response time
Comm/Net Card Response 40174 1 R/W
Integer (0 to 30 sec)
Time
Max
Unsigned Sets the maximum response time
Comm/Net Card Response 40175 1 R/W
Integer (100 to 1000 sec)
Time
Comm/Net Unsigned
sc100 40176 1 R/W Sets the sc100 Modbus Address
Card/Addresses Integer
Comm/Net Unsigned
Sensor 1 40177 1 R/W Sets the Sensor 1 Modbus Address
Card/Addresses Integer
Comm/Net Unsigned
Sensor 2 40178 1 R/W Sets the Sensor 2 Modbus Address
Card/Addresses Integer
Good Unsigned
Comm/Net Card/Stats 40179 2 R/W Number of good messages
Messages Integer
Bad Unsigned
Comm/Net Card/Stats 40181 2 R/W Number of failed messages
Messages Integer
Comm/Net Card/Stats % Good Mesg 40183 Float 2 R/W % of good messages

60
Modbus Register Information

Table 8 Controller Modbus Registers (continued)


Group Name Tag Name Register # Data Type Length R/W Description
Unsigned Sets the Modbus mode (0 = RTU;
Comm/Service Port Mode 40185 1 R/W
Integer 1 = ASCII)
Sets the Modbus baud rate (0 = 9600;
Unsigned
Comm/Service Port Baud 40186 1 R/W 1 = 19200; 2 = 38400; 3 = 57600;
Integer
4 = 115200)
Unsigned
Comm/Service Port Stop Bits 40187 1 R/W Sets the number of stop bits (1,2)
Integer
Unsigned Sets the register data order for floats
Comm/Service Port Data Order 40188 1 R/W
Integer (0 = Normal; 1 = Reversed)
Min
Unsigned Sets the minimum response time
Comm/Service Port Response 40189 1 R/W
Integer (0 to 30 sec)
Time
Max
Unsigned Sets the maximum response time
Comm/Service Port Response 40190 1 R/W
Integer (100 to 1000 sec)
Time
Comm/Service Unsigned
sc100 40191 1 R/W Sets the sc100 Modbus Address
Port/Addresses Integer
Comm/Service Unsigned
Sensor 1 40192 1 R/W Sets the Sensor 1 Modbus Address
Port/Addresses Integer
Comm/Service Unsigned
Sensor 2 40193 1 R/W Sets the Sensor 2 Modbus Address
Port/Addresses Integer
Comm/Service Good Unsigned
40194 2 R/W Number of good messages
Port/Stats Messages Integer
Comm/Service Bad Unsigned
40196 2 R/W Number of failed messages
Port/Stats Messages Integer
Comm/Service
% Good Mesg 40198 Float 2 R/W % of good messages
Port/Stats
Comm/Sensor/ Sensor1 Good Unsigned
40200 2 R/W Number of good messages
Stats Messages Integer
Comm/Sensor/ Sensor1 Bad Unsigned
40202 2 R/W Number of failed messages
Stats Messages Integer
Comm/Sensor/ Sensor1
% Good Mesg 40204 Float 2 R/W % of good messages
Stats
Comm/Sensor/ Sensor2 Good Unsigned
40206 2 R/W Number of good messages
Stats Messages Integer
Comm/Sensor/ Sensor2 Bad Unsigned
40208 2 R/W Number of failed messages
Stats Messages Integer
Comm/Sensor/ Sensor2
% Good Mesg 40210 Float 2 R/W % of good messages
Stats
Output1 4mA Unsigned
Calibration 40212 1 R/W Calibration counts for the 4mA output 1
count Integer
Output1 Unsigned
Calibration 40213 1 R/W Calibration counts for the 20mA output 1
20mA count Integer
Output2 4mA Unsigned
Calibration 40214 1 R/W Calibration counts for the 4mA output 2
count Integer
Output2 Unsigned
Calibration 40215 1 R/W Calibration counts for the 20mA output 2
20mA count Integer

61
Modbus Register Information

Table 9 Sensor Modbus Registers


Group Name Tag Name Register # Data Type Length R/W Units (U) Range
Oxygen
Measurements 40001 Float 2 R ppm 0..20
Concentration
Percent
Measurements 40003 Float 2 R Percent 0..300
Saturation
Celsius/
Measurements Temperature 40005 Float 2 R -5.1..60 / 0..150
Fahrenheit
Total Phase
Diagnostics 40007 Float 2 R degrees -360..360
Shift
Blue Phase
Diagnostics 40009 Float 2 R degrees -360..360
Shift
Red Phase
Diagnostics 40011 Float 2 R degrees -360..360
Shift
Blue
Diagnostics 40013 Float 2 R none 0..1
Amplitude
Diagnostics Red Amplitude 40015 Float 2 R none 0..1
Diagnostics Version 40017 Float 2 R none 0..99.0
Altitude/ see Alt Press 0.15000 ft, 0-5000 m,
Settings 40041 Float 2 R/W
Pressure Units 0..1000 torr, 0..1000 mmHg
Settings Salinity 40043 Float 2 R/W none 0..500
Calibration Offset Corr 40045 Float 2 R/W see Conc Units -5.00..5.00
Calibration Slope Corr 40047 Float 2 R/W none 0.5..1.5
Calibration Calib Value 40037 Float 2 R/W see Conc Units 0..20
Settings Conc Units 40091 Integer 1 R/W enumerated ppm=2, mg/l=0, Percent = 10
feet=43, meter=13, torr=47,
Settings Alt Press Units 40092 Integer 1 R/W enumerated
mmHg=45
Settings Temp Units 40093 Integer 1 R/W enumerated Celsius=25, Fahrenheit=26
Settings Sensor Code 40094 String 5 R/W none Calibration Code
Settings Sensor Name 40099 String 6 R/W none User Name
Settings Signal Avg 40105 Integer 1 R/W seconds 0..1000
Diagnostics Serial Number 40114 String 6 R none Production Code

62
Index

A K
Alarms ......................................................................... 20 Key
Analog Outputs Functions .............................................................. 28
Connecting ............................................................ 20 Keypad ........................................................................ 28
Applications ................................................................... 8
L
C Language
Calibration ................................................................... 34 Displayed .............................................................. 30
Air .......................................................................... 34 Selection ............................................................... 27
Comparison ........................................................... 35
Cleaning M
Controller .............................................................. 45 Maintenance Schedule ................................................ 45
Sensor ................................................................... 45 Modbus RS232 ........................................................... 24
Compliance Information .............................................. 53 Mounting
Components Probe .................................................................... 26
System .................................................................... 9
Configuring O
System .................................................................. 31 Outputs ........................................................................ 20
Controller
Dimension ............................................................. 11
P
Mounting ............................................................... 13
Parts
Controller display ........................................................... 8
Replacement ......................................................... 49
Controller enclosure ...................................................... 8
Passcode .................................................................... 48
D
R
Date
Relays ......................................................................... 20
Setting ................................................................... 31
Connecting ............................................................ 20
Digital Output ............................................................... 24
Repair Service ............................................................. 51
Network Card Position .......................................... 25
Response Time ............................................................. 5
Dimensions
Controller .............................................................. 11
Display ......................................................................... 29 S
Contrast ................................................................ 30 Safety Information ......................................................... 7
Security
Passcode .............................................................. 32
E
Setup .................................................................... 43
Electrical Installation .................................................... 16
System .................................................................. 32
Conduit .................................................................. 16
Sensor
Controller Power Wiring ........................................ 17
cap .......................................................................... 8
Local Disconnect for Hard-wired Line Power ........ 19
Sensor Cable
Local Disconnect-Power Cord .............................. 19
Connecting ............................................................ 22
Power Cord ........................................................... 17
Wiring .................................................................... 22
Error Codes ................................................................. 47
Sensor Setup .............................................................. 31
Specifications ................................................................ 5
F Startup ......................................................................... 27
Fuse
Rating .................................................................... 46
T
Replacement ......................................................... 46
Theory of Operation ...................................................... 8
Time
H Setting ................................................................... 30
Hard-wired electrical applications ................................ 16
W
I Warnings ..................................................................... 48
Installation ................................................................... 11 Warranty ...................................................................... 52
Wire preparation .......................................................... 18

63
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