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sc100 LDO Analysis System Operation Manual
sc100 LDO Analysis System Operation Manual
sc100 LDO Analysis System Operation Manual
10/04 4ed
© Hach Company, 2003, 2004. All rights reserved. Printed in the U.S.A. eac/dp
Table of Contents
Section 1 Specifications ............................................................................................................................................... 5
Section 3 Installation..................................................................................................................................................... 9
3.1 Mechanical Installation ............................................................................................................................................ 11
3.1.1 Controller Dimension Illustrations .................................................................................................................. 11
3.1.2 Using the Optional Sun Shield ....................................................................................................................... 13
3.1.3 Mounting the Controller.................................................................................................................................. 13
3.2 Electrical Installation................................................................................................................................................ 16
3.2.1 Installation in Conduit..................................................................................................................................... 16
3.2.3 Wiring for Power at the Controller .................................................................................................................. 17
3.2.4 Alarms and Relays ......................................................................................................................................... 20
3.2.5 Connecting the Analog Outputs ..................................................................................................................... 20
3.2.6 Connecting/Wiring the Sensor Cable ............................................................................................................. 22
3.2.7 Connecting the Optional Digital Output.......................................................................................................... 24
Section 5 Operation..................................................................................................................................................... 28
5.1 Using the Keypad .................................................................................................................................................... 28
5.2 Controller Display Features ..................................................................................................................................... 29
5.2.1 Important Key Presses................................................................................................................................... 29
5.2.2 Adjusting Display Contrast ............................................................................................................................. 30
5.2.3 Specifying the Displayed Language............................................................................................................... 30
5.2.4 Setting the Time and Date ............................................................................................................................. 30
5.3 Configuring the System ........................................................................................................................................... 31
5.3.1 Setting up System Security ............................................................................................................................ 32
5.3.2 Pressure and Elevation .................................................................................................................................. 33
5.4 Calibration ............................................................................................................................................................... 34
5.4.1 Calibration in Air............................................................................................................................................. 34
5.4.2 Sample Cal—Calibration by Comparison to a Winkler Titration..................................................................... 35
5.4.3 Sample Cal—Calibration by Comparison to a Hand-held DO Analyzer......................................................... 36
5.4.4 Concurrent Calibration of Two Sensors ......................................................................................................... 37
5.5 Output Options ........................................................................................................................................................ 37
5.5.1 Output Setup Menu (from System Setup) ...................................................................................................... 37
5.5.2 Hold/Transfer Outputs.................................................................................................................................... 38
5.6 Relay Options .......................................................................................................................................................... 39
5.6.1 Relay Setup Menu (from System Setup) ....................................................................................................... 39
5.7 Data Event Logging Options.................................................................................................................................... 40
5.7.1 Data Logging Options .................................................................................................................................... 41
5.8 Digital Network Options ........................................................................................................................................... 41
5.9 Menu Structure ................................................................................................................................................. 41
5.9.1 Sensor Diagnostics Menu .............................................................................................................................. 41
5.9.2 Sensor Setup Menu ....................................................................................................................................... 41
5.9.3 System Setup Menu....................................................................................................................................... 42
5.9.4 Test/Maint Menu ............................................................................................................................................ 43
3
Table of Contents
Index..............................................................................................................................................................................63
4
Section 1 Specifications
Probe Storage Temperature –20 to 70 °C (–4 to 158 °F); 95% relative humidity, non-condensing.
5
Specifications
6
Section 2 General Information
To ensure that the protection provided by this equipment is not impaired, do not
use or install this equipment in any manner other than that specified in
this manual.
DANGER
Indicates a potentially or imminently hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that may result in minor or
moderate injury.
Note
Information that requires special emphasis.
Precautionary Labels
Read all labels and tags attached to the instrument. Personal injury or damage to
the instrument could occur if not observed.
This symbol, if noted on the instrument, references the instruction manual for operation
and/or safety information.
This symbol, when noted on a product enclosure or barrier, indicates that a risk of electrical shock and/or
electrocution exists.
This symbol, if noted on the product, indicates the need for protective eye wear.
This symbol, when noted on the product, identifies the location of the connection for Protective Earth
(ground).
This symbol, when noted on the product, identifies the location of a fuse or current limiting device.
This product is acceptable for use in a Hazardous Location when installed per the
Control Drawing. See Figure 2 on page 10.
7
General Information
Optional equipment, such as mounting hardware for the probe, is supplied with an
instruction sheet for all user installation tasks. Several mounting options are
available, allowing the probe to be adapted for use in many different applications.
8
Section 3 Installation
DANGER
Only qualified personnel should conduct the installation tasks described in
this section of the manual. This equipment is suitable for use in non-
hazardous locations or Class 1, Division 2, Groups A, B, C, D Hazardous
locations with specified sensors when installed per installation Control
Drawing 58600-78 (Figure 2 on page 10).
1 4
2
sc100
5 6
9
10
11
12
9
10
8 7 6 5 4 3 2 1
REVISIONS
D D
NORTH AMERICAN HAZARDOUS (CLASSIFIED) LOCATION NON-HAZARDOUS (CLASSIFIED) LOCATION
TABLE 1 TABLE 2
PROBE DESCRIPTION PART NO. NETWORK INTERFACE DESCRIPTION PART NO.
CONTACTING CONDUCTIVITY PROBE w/6 m CABLE 34XXXA RS 485 NETWORK CARD 59200-01
INDUCTIVE CONDUCTIVITY PROBE w/6 m CABLE 3700 SERIES AQUATREND NETWORK CARD 59200-02
DIFFERENTIAL PH PROBE w/4.5 m CABLE PD SERIES RD SERIES PROFI BUS NETWORK CARD 59200-03
8 7 6 5 4 3 1
Installation
sc100
72.01 mm
(2.84 inches) 40.14 mm
(1.58 inches)
80.27 mm
(3.16 inches)
144.02 mm
(5.67 inches)
80.27 mm
(3.16 inches)
11
Installation
144 mm 135 mm
(5.67 inches) (5.31 inches)
(ref only)
72 mm
(2.835 inches) 67.4 mm
(ref only) (2.65 inches)
150 mm
(5.91 inches)
99.31 mm (ref only)
(3.91 inches)
127 mm
50.8 mm (5.00 inches)
(2.00 inches)
12
Installation
1 5
3 6
5. Brackets for pipe mounting the sun shield (2), includes items
1. Sun shield
6 and 7, Cat. No. 9H1079
6. Hex/slotted head screw, 5/16-inch x 1.0-inch (supplied with
2. Pan head screws, M6 x 1.0 x 12 mm (2), Cat. No. 200-1025
item number 5)
3. Lock washers, ¼-inch I.D. (2), Cat. No. 8H1336 7. Square nut, 5/16-inch (supplied with item number 5)
4. Hex nuts, M6 x 1.0 (2), Cat. No. 5867300 8. Uni-strut, 27 cm (10.5 inch) length, Cat. No. 276F1227
To remove the sensor connectors before inserting the controller enclosure into the
panel cut-out:
1. Disconnect the wires at terminal strip J5, see Figure 22 on page 24.
2. Loosen and remove the nut securing the sensor connector inside the
enclosure. Remove the sensor connector and wires. Repeat step 1 and 2 for
the other sensor connector.
After the controller is in place in the panel, reinstall the sensor connectors and
reconnect the wiring to terminal J5 as shown in Figure 22 on page 24.
13
Installation
1 5
2
2
1 2
4
5
6
14
Installation
3 4
1. Controller 3. Lock washer, ¼-inch I.D. 5. Customer-supplied hardware for wall mounting
2. Bracket 4. Pan head screw, M6 x 1.0 x 20 mm (4)
6 7
9
8
11 10
15
Installation
DANGER DANGER
Explosion hazard. Do not Risque d’explosion. Avant de deconnecter l’equipment. couper le courant
connect or disconnect ou s’assurer que l’emplacement est designe non dangereux.
equipment unless power has
been switched off or the area High-voltage wiring for the controller is conducted behind the high voltage
is known to be non- barrier in the controller enclosure. The barrier must remain in place unless a
hazardous. qualified installation technician is installing wiring for power, alarms, or relays.
See Figure 12 for barrier removal information.
J1
S1 J3
J2 1
1 + DATA
PROBES
2 – DATA
U5 3 SERVICE REQUEST
4 +V
J4
F1
F2
5 GND
6
ANALOG OUTPUTS
U9
J5 1 + OUT 2
2 – OUT 2
3 SHIELD/CHASSIS GND
4 + OUT 1
NETWORK
PCB
CONNECTOR
5 – OUT 1 2
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
DANGER - EXPLOSION HAZARD
DO NOT DISCONNECT WHILE CIRCUIT IS LIVE
UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS. FIELD WIRING
INSULATION MUST
DANGER - RISQUE D'EXPLOSION BE RATED TO
J6 NE PAS DEBRANCHER TANT QUE LE EST SOUS
80° C MINIMUM
TENSION, A MONIS QU'IL NE S'AGISSE D'UN
EMPLACEMENT NON-DANGEROUX
1. High voltage barrier 2. Unsnap the barrier latch then pull out to remove the barrier.
16
Installation
DANGER A sealing-type strain relief to maintain the NEMA 4X/IP66 environmental rating
Use of a power cord is not and a power cord less than 3 meters (10 feet) in length with three 18-gauge
acceptable in Class 1, conductors (including a safety ground wire) can be used, see Replacement Parts
Division 2 Hazardous and Accessories on page 49. See Figure 13 on page 17 for strain relief and
Location Installations water-tight conduit hole sealing plug assembly. See section 3.2.3 on page 17 for
(see Control Drawing wiring information.
58600-78 shown in Figure 2 on
page 10).
4. Insert the wires through the strain relief fitting or conduit hub located in the
right-rear access hole in the bottom of the enclosure. See Figure 14. Tighten
the strain relief, if used, to secure the cord.
Figure 13 Using the Optional Strain Relief and Conduit Hole Sealing Plug
2 3
1. Power cord strain relief 2. Conduit strain relief 3. Conduit hole sealing plug
5. Properly prepare each wire (Figure 14) and insert each wire into the terminal
according to Table 4. Tug gently after each insertion to ensure the connection
is secure.
17
Installation
1
2
1. Strip ¼-inch of insulation. 2. Seat insulation against connector with no bare wire exposed.
6. Seal any unused openings in the controller box with water-tight conduit hole
sealing plug, see Replacement Parts and Accessories on page 49.
J1
S1 J3
J2
14
13 U5
J4 6
F1
F2
U9
J5
NETWORK 7
12 INTERFACE
NC COM NO
RELAY A
NC COM NO
RELAY B
NC COM NO
RELAY C
CARD
J6
11 10 9 8
18
Installation
J1
S1 J3
J2
1
U5
J4
F1
F2
U9
J5
2
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
J6
J1
S1 J3
J2
1
U5
J4
F1
F2
U9
J5
2
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
J6
19
Installation
DANGER The controller is equipped with three unpowered relays rated 100–230 V ac,
For Class 1, Division 2 50/60 Hz, 5 amp resistive maximum. See section 5.6 on page 39 for relay setup
Hazardous Location details. The relays (manufacturer: P&B Relay, model number: T75S5D112-12)
installations, refer to Control consist of a polyester housing with an epoxy sealed base.
Drawing 58600-78 (Figure 2 on
page 10) for permanent
connection requirements for
the alarm relays.
DANGER
Exposure to some chemicals
may degrade the sealing
properties of materials used
in the following devices:
Relays K1, K2, and K3.
Periodic inspection of these
devices is recommended to
check for degradation.
DANGER The relay connector accepts 18–12 AWG wire (as determined by load
Relay loads must be resistive. application). Wire gauge less than 18 AWG is not recommended.
User must externally limit
current to the relays to The controller contains three relays designed for use with high voltage (greater
5 Amps by use of a fuse or than 30V-RMS and 42.2V-PEAK or 60 V dc). Refer to Figure 18 for connection
circuit breaker. information. The wiring is not designed for low voltage connections. Relay must
not be powered from the same wiring used to power the controller. Refer to
section 5.6 on page 39 for relay software setup.
DANGER The Normally Open (NO) and Common (COM) relay contacts will be connected
Relay and ac power when an alarm or other condition is active. The Normally Closed (NC) and
connection terminals are Common relay contacts will be connected when an alarm or other condition is
designed for only single wire inactive or when power is lost or removed from the controller.
connection. Do not connect
more than one wire to each
terminal.
DANGER Two isolated analog outputs (1 and 2) are provided, see Figure 19. Each output
For Class 1, Division 2 can be set to 0–20 or 4–20 mA, and can be assigned to represent the measured
Hazardous location dissolved oxygen or temperature. Make connections with twisted-pair shielded
installations, refer to Control wire and connect the shield at the controlled component end or at the control-loop
Drawing 58600-78 (Figure 2 on end. Do not connect the shield at both ends of the cable. Use of non-shielded
page 10) for analog output cable may result in radio frequency emission or susceptibility levels higher than
connection requirements. allowed. Maximum loop resistance is 500 ohm. Refer to section 5.5 on page 37 for
output software setup.
20
Installation
J1
S1 J3
J5 J6 J7
J2
1 2 3
U5
F1
F2
J4
U9
J5
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
J6
Disconnect
Power
J1
S1 J3
J2
1 + DATA
PROBES
2 – DATA
U5 3 SERVICE REQUEST
4 +V
J4 5 GND
F1
F2
6
ANALOG OUTPUTS
U9
J5 1 + OUT 2
2 – OUT 2
3 SHIELD/CHASSIS GND
4 + OUT 1
PCB 5 – OUT 1
CONNECTOR
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY 1 RELAY 2 RELAY 3
CARD
21
Installation
DANGER The sensor cable is supplied with a keyed quick-connect fitting for easy
For Class 1, Division 2 attachment to the controller, see Figure 20. Retain the connector cap to seal the
Hazardous Location connector opening in case the sensor must be removed.
installations, refer to Control
Drawing 58600-78
(Figure 2 on page 10) for
sensor and optional
equipment connection
requirements.
Note: Use of a load termination box Optional extension cables may be purchased to extend the sensor cable length. If
other than Cat. No. xxxxxxx may the total cable length exceeds 100 M (300 ft), a load termination box (Cat. No.
result in a hazard. Use only the 5867000) must be installed.
recommended load termination box.
J1
S1 J3
J2
1 + DATA
PROBES 2 – DATA
U5 3 SERVICE REQUEST
4 +V
F1
F2
J4 5
6
GND
ANALOG OUTPUTS
U9
J5 1 + OUT 2
2 – OUT 2
3 SHIELD/CHASSIS GND
4 + OUT 1
PCB 5 – OUT 1
CONNECTOR
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
22
Installation
38.1 mm
(1.50 inches)
38.1 mm
(1.50 inches)
2. Disconnect and remove the existing wires between the quick connect and
terminal strip J5, see Figure 22 on page 24.
3. Remove the quick connect fitting and wires and install the threaded plug on
the opening to maintain the environmental rating.
2. Strip the insulation on the cable back 1-inch. Strip ¼-inch of each individual
wire end.
Note: Use of strain relief glands 3. Pass the cable through conduit and a conduit hub or a strain relief fitting
other than Cat. No. xxxxxxx may (Cat. No. xxxxxxx) and an available access hole in the controller enclosure.
result in a hazard. Use only the Tighten the fitting.
recommended strain relief gland.
4. Reinstall the plug on the sensor access opening to maintain the
environmental rating.
23
Installation
J1
S1 J3
J2
1 + DATA
PROBES
2 – DATA
U5 3 SERVICE REQUEST
4 +V
J4 5 GND
F1
F2
6
ANALOG OUTPUTS
U9
J5 1 + OUT 2
2 – OUT 2
3 SHIELD/CHASSIS GND
4 + OUT 1
PCB 5 – OUT 1
CONNECTOR
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY 1 RELAY 2 RELAY 3
CARD
24
Installation
Common 5
9
Not used 4
8
Rx 3
7
Tx 2
6
Not used 1
J1
S1 J3
J2
1 + DATA
PROBES
2 – DATA
U5 3 SERVICE REQUEST
4 +V
F1
F2
J4 5
6
GND
ANALOG OUTPUTS
U9
J5 1 + OUT 2
2 – OUT 2
3 SHIELD/CHASSIS GND
4 + OUT 1
PCB 5 – OUT 1
CONNECTOR
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
2 3 4
1. J2—Network card header 2. Mounting hole (3) 3. Network card placement 4. J1 Terminal Block
Figure 25
292.10 mm (11.5 inches) 60.32 mm (2.37 inches)
(for reference only)
25
Installation
1 1
3
2
aa
aa aa
aa
aa aa
5
aa
aa aa
aa
aa
aa
4
aa
aa
aa aa
aa
1. Pipe locking knob
2. Pipe locking knob
4. Position pin removed for float assembly
5. Adjustable angle (using position pin)
aa
3. Position pin
26
Section 4 System Startup
3. The first time a controller is powered up, a language selection menu will
appear. The user must select a language from the displayed options. Use the
UP and DOWN keys to highlight the appropriate language and press ENTER
to select.
27
Section 5 Operation
1
5
sc100
2 6
3 7
Moves to the main menu from other menus. This key is not active in menus where a selection or other
3
input must be made.
4 Use to navigate through the menus, change settings, and increment and decrement digits.
Moves to the Main Measurement screen from any other screen. This key is not active in menus where
5
a selection or other input must be made.
28
Operation
On startup, when a sensor error has occurred, when the hold outputs function has
been activated, and when a sensor is being calibrated, the display will flash.
An active system warning will cause the warning icon (a triangle with an
exclamation point inside) to be displayed on the right side of the display.
Figure 28 Display
1
SENSOR NAME:
4
O2
2
8.44 ppm
5
3 TEMP:23.0°C
1. Status bar. Indicates the sensor name and status of relays. 4. Parameter
The relay letter is displayed when the relay is energized.
2. Main measurement 5. Warning icon area
3. Secondary measurement 6. Measurement units
• Press the HOME key then the RIGHT or LEFT key to display two readings
when two sensors are connected. Continue to press the RIGHT or LEFT key
to toggle through the available display options as shown below.
RTC:MM/DD/YY SENSOR NAME: SENSOR NAME: MAIN MEASURE SENSOR NAME SENSOR NAME
02 02 02 OUTPUT 1: DO: DO:
• Press the UP and DOWN keys to toggle the status bar at the bottom of the
measurement display to display the secondary measurement (temperature)
and output information.
29
Operation
• When in Menu mode, an arrow may appear on the right side of the display to
indicate that more menus are available. Press the UP or DOWN key
(corresponding to the arrow direction) to display additional menus.
6. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.
4. Use the DOWN key to highlight the desired language and press ENTER. All
menus will appear in the selected language.
5. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.
30
Operation
5. Use the RIGHT and LEFT keys to select the character to edit (the character
will flash). Use the UP and DOWN keys to choose the appropriate number.
When all digits are correct, press ENTER.
6. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.
7. Use the RIGHT and LEFT keys to select the character to edit (the character
will flash). Use the UP and DOWN keys to choose the appropriate number.
When the date is correct, press ENTER to finish.
8. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.
2. If more than one sensor is connected, highlight the sensor of interest and
press ENTER.
5. If desired, enter a new sensor identifier (name) to describe the location, etc.,
of the probe. The character to be edited will be shown in brackets. Use the UP
and DOWN keys to change the character and the RIGHT and LEFT keys to
move to a different character. Press ENTER to accept the completed name.
8. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.
31
Operation
Disabled: All configuration settings and calibrations can be changed. This is the
default setting.
Enabled: All configuration settings can be displayed but not changed. Calibration
and Test/Maint menus cannot be accessed without the passcode.
1. From the main menu, use the DOWN key to highlight System Setup and press
ENTER to select.
5. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.
1. From the main menu, use the DOWN key to highlight System Setup and press
ENTER to select.
6. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.
32
Operation
1. From the Sensor Setup Menu, highlight the sensor of interest and press
ENTER.
3. Use the DOWN key to highlight Air Press/Alt Units. Press ENTER.
4. Use the UP and DOWN keys to select the appropriate units. Press ENTER
to select.
Note: The Alt/Press setting must be correct for proper measurement of percent saturation
and proper operation of air calibration.
6. Change the value using the UP and DOWN keys. Use the RIGHT and LEFT
keys to move to the next space. Press ENTER to complete the entry.
7. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.
33
Operation
5.4 Calibration
The dissolved oxygen sensor has been calibrated at the factory to the
specifications listed on page 5. Due to the inherent accuracy and stability of the
Hach luminescent dissolved oxygen technology, sensor calibration is seldom or
never necessary. The calibration procedures that follow will result in an instrument
offset or gain correction and may be performed if required by your regulatory
agency. The air calibration is the most accurate method. The calibration by
comparison method is the least accurate and is therefore not recommended.
2. Place the probe in the supplied Calibration Bag, add a small amount of water
(25–50 mL) and secure the bag to the probe body.
3. Remove the bagged probe from any heat sources. Place on a soft surface
(e.g. cardboard) to avoid scratching the sensor.
4. From the main menu highlight Sensor Setup and press ENTER to select.
8. Choose from the available Output Mode options (Active, Hold, or Transfer).
Press ENTER.
9. The display will prompt to “Move the sensor to air”. The probe has already
been moved to air (in the calibration bag), press ENTER to continue.
10. The Air Calibration procedure will begin and the display will show “Wait to
Stabilize” and the current DO and temperature readings.
11. The calibration will automatically be performed when the reading stabilizes or
press ENTER to base the calibration on the currently displayed value. Two to
three minutes for the reading to stabilize is typical, however, if it has not
stabilized after 45 minutes, the display will ready “Unable to Calibrate”. After
calibration, one of the following responses will be displayed:
34
Operation
12. Press ENTER and follow the prompts to return the probe to the process.
13. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.
5. Choose from the available Output Mode options (Active, Hold, or Transfer).
Press ENTER. An output that has been placed in Hold or Transfer status will
be automatically released when the calibration is complete.
6. The display will show “Move probe to sample press enter to continue.”
7. Remove the probe from the process stream and gently wipe with a wet cloth
to remove all debris and biological growth. Clean thoroughly, any remaining
debris will affect the Winkler Method of analysis.
8. Measure 1000 mL of deionized water. Allow the water to come to thermal and
dissolved oxygen equilibrium (approximately 20 minutes).
9. Fill a standard BOD bottle and then place the probe in a beaker containing the
remainder of the deionized water. Press ENTER.
10. Remove the bagged probe from any heat sources. Place on a soft surface
(e.g. cardboard) to avoid scratching the sensor.
11. Perform the Winkler titration using Cat. No. 1469-00 Winkler Test kit on
the deionized water in the BOD bottle while waiting for the process probe
to stabilize.
12. The display will show “Press Enter when Stabilized” and the current DO and
temperature readings. When ENTER is pressed or when the reading has
been accepted as stable, the display will change to an entry screen. If ENTER
is not pressed, the sensor will determine when the reading is stable. Two to
three minutes for the reading to stabilize is typical, however, if it has not
stabilized after 45 minutes, the display will show “Unable to Calibrate”.
13. When a stable reading has been accepted, the display will show “Sample Cal”
and an area for entry of the value obtained from the Winkler Titration. Use the
UP and DOWN keys to change the displayed reading and press ENTER when
the entry is complete.
16. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.
35
Operation
3. From the main menu, highlight Sensor Setup and press ENTER to select.
7. Choose from the available Output Mode options (Active, Hold, or Transfer).
Press ENTER.
8. The display will show “Press Enter when Stabilized” and the current DO and
temperature readings. When ENTER is pressed or when the reading has
been accepted as stable, the display will change to an entry screen. If ENTER
is not pressed, the sensor will determine when the reading is stable. Two to
three minutes for the reading to stabilize is typical, however, if has not
stabilized after 45 minutes, the display will show “Unable to Calibrate”.
9. When a stable reading has been accepted, the display will show “Sample Cal”
and an area for entry of the value obtained from the handheld DO Analyzer.
Use the UP and DOWN keys to change the displayed reading and press
ENTER when the entry is complete.
12. Press MENU to return to the main menu or select HOME to return to the main
measurement screen.
36
Operation
3. Highlight Leave and press ENTER. The display will return to the main
measurement screen. The reading for the sensor currently being calibrated
will be flashing.
4. Begin the calibration for the remaining sensor and proceed to the point where
you are asked to “Wait to Stabilize”.
6. Highlight Leave and press ENTER. The display will return to the main
measurement screen and the reading for both sensors will be flashing.
37
Operation
8. Choose Launch to begin holding or transferring the output(s). The reading for
the measurement(s) being held will flash.
5. Highlight Release and press ENTER to end the output hold or output transfer.
38
Operation
3. Highlight Relay Setup and press ENTER. Customize the options using the
table below.
Choose from the available options (LDO or RTC (Real Time Clock))
SET PARAMETER
Choose from DO or Temp
SET FUNCTION
Source set to Sensor
Alarm: Operates relays in response to the measured parameter. Contains separate High and Low Alarm points, deadbands, and
ON/OFF delay.
Feeder Control: Operates in response to the measured parameter. Can be set for phasing, set point, deadband, overfeed timer,
and ON/OFF delay.
Event Control: Controls a cleaning system (or equivalent) on a timed basis.
Warning: Activated when the analyzer detects a sensor warning.
Source set to RTC
Timer: Sets the timer for a cleaning system (or equivalent). Controls the output hold, interval, duration and off delay.
SET TRANSFER
Normally, each control or alarm relay is active, responding to the measured value of its assigned parameter. During calibration,
however, the relay can be transferred to a preset on/off state to suit the application requirements. Select Energize or De-energize
and press ENTER.
ACTIVATION
Function set to ALARM
Sets the value where the relay will turn on in response to decreasing measured value. For example:
LOW ALARM if the low alarm is set for 1.0 and the measured value drops to 0.9, the relay will be activated.
Range: 0.00–20 (Temperature Range: -20.0–60.0 °C)
Sets the value where the relay will turn on in response to increasing measured value. For example: if the
HIGH ALARM high alarm is set for 4.0 and the measured value increases to 4..2, the relay will be activated.
Range: 0.00–20 (Temperature Range: -20.0–60.0 °C)
Sets the range where the relay remains on after the measured value increases above the low alarm
LOW DEADBAND value. Default is 20% of the range. For example: if the low alarm is set for 1.0 and the low deadband is
set for 0.5, then the relay remains on between 1.5 and 1.0. Range: 0.00–20
Sets the range where the relay remains on after the measured value decreases below the high alarm
HIGH DEADBAND value. For example: if the high alarm is set for 4.0 and the high deadband is set for 0.5, then the relay
remains on between 3.5 and 4.0. Range: 0.00–20
OFF DELAY Sets a time to delay the relay from normally turning off. Off Delay Range: 0–999
ON DELAY Sets a time to delay the relay from normally turning on. On Delay Range: 0–999
39
Operation
40
Operation
CALIBRATE
AIR CAL Perform an air calibration of the sensor (slope calibration). See section 5.4.1 on page 34.
Enter a value for the DO concentration as determined by another sensor or independent method. The
SAMPLE CAL instrument performs an offset calibration based on the entered value. See section 5.4.2 on page 35 and
section 5.4.3 on page 36.
SET CAL DEFLT Restores the gain and offset values to 1.0 and 0.0, respectively, and restores the sensor code to default.
CONFIGURE
Enter up to a 10-digit name in any combination of symbols and alpha or numeric characters to be
EDIT NAME
displayed on the status line with the measurement value.
ALT/PRESS UNITS Choose pressure units in feet, meters, mm Hg, or torr.
ALT/PRESS Enter either altitude or air pressure. Correlates to the pressure units setting. Range: -5000–15000
TEMP UNITS Select Celsius or Fahrenheit.
MEAS UNITS Select the appropriate measurement units to display. Choose from: mg/L, ppm, or percent.
SALINITY User-entered value. Range: 0.00–15.00
Enter the unique code supplied with each sensor cap. The code ensures the preprogrammed factory
SENSOR CODE calibration is adjusted for each sensor cap. The code consists of either 10-digits or 3-digits followed by a
period. The period following the three digit code must be entered to complete the code entry.
SET DEFAULTS Resets the sensor software to default settings.
Averages readings over a specified time interval. Default is 60 sec. Increase response by decreasing the
SIGNAL AVE
time interval. Fastest response is at 0 sec.
41
Operation
DIAG/TEST
SOFTWARE
Displays the software version number
VERS.
DRIVER VERS Displays the software driver version number.
GAIN CORR User Editable—to change the calibration gain. Range: 0.000–3.0
OFFSET CORR User Editable—to change the calibration offset. Range: -3.0–3.0
PHASE DIAG Information only—updated once per second
AMPL DIAG Information only—updated once per second
SERIAL NUMBER Serial number of the sensor
42
Operation
43
Operation
44
Section 6 Maintenance
DANGER
Only qualified personnel should conduct the maintenance tasks described
in this section of the manual.
DANGER DANGER
Explosion hazard. Do not Risque d’explosion. Avant de deconnecter l’equipment. couper le courant
connect or disconnect ou s’assurer que l’emplacement est designe non dangereux.
equipment unless power
has been switched off or the
area is known to be
non-hazardous.
DANGER DANGER
Explosion hazard. Risque d’explosion. La substitution de composants peut rendre ce materiel
Substitution of components inacceptable pour les emplacements de Classe 1, Division 2.
may impair suitability for
Class 1, Division 2.
DANGER DANGER
Explosion hazard. Do not Risque d’explosion. Couper le courant ou s’assurer que l’emplacement est
replace any component designe non dangereux avant de replacer le aucon composant.
unless power has been
switched off or the area is
known to be non-hazardous.
Calibrate Sensor (if required by regulatory agency) Per the schedule mandated by your regulatory agency.
1. Cleaning frequency is application dependent. More or less frequent cleaning will be appropriate in some applications.
45
Maintenance
2. Open the hinged controller cover by completely loosening all four captive
screws in the cover.
3. Remove the high voltage barrier; pull out on the lever of the captive fastener
then pull straight out on the barrier. Set the barrier aside for reinstallation.
4. Remove the fuses and install new fuses of the same type and rating
(T, 1.6A, 250 V, slow blow).
J1 1
S1 J3
J2
U5
J4
F1
F2
U9
J5
NETWORK
NC COM NO NC COM NO NC COM NO
INTERFACE RELAY A RELAY B RELAY C
CARD
J6
46
Section 7 Troubleshooting
• Sensor calibration
• Relay timer washing cycle
• Loss of communication
Highlight the Sensor Diag menu and press ENTER. Highlight Errors and press
ENTER to determine the cause of the error. Errors are defined in Table 7-1.
47
Troubleshooting
7.2 Warnings
A Sensor warning will leave all menus, relays, and outputs functioning normally,
but will cause a warning icon to flash on the right side of the display. Highlight the
Sensor Diag menu and press ENTER to determine the cause of the warning.
A warning may be used to trigger a relay and users can set warning levels to
define the severity of the warning. Errors are defined in Table 7-2.
Table 7-3
Problem Resolution
Call the Service Department and ask for the Master Passcode.
User cannot remember the passcode.
See page 50 for contact information.
Passcode has been reset to the factory default of
Performed a Reset Config and current passcode no longer
SC100_(passcode must be followed by a space to remove the
works.
trailing asterisk). Reenter factory default passcode.
48
Section 8 Replacement Parts and Accessories
Replacement Items
Item Cat. No.
Fuse, T, 1.6A, 250 V, slow blow .......................................................................................................................... 52083-00
Instruction manual, sc100 Controller, English .................................................................................................... 58600-18
Instruction manual, LDO System, English .......................................................................................................... 57900-18
Installation kit, sc100 Controller.......................................................................................................................... 58672-00
LDO Probe with one sensor cap and 5 calibration bags .................................................................................... 57900-00
Quick reference guide......................................................................................................................................... 57900-44
sc100 Controller ................................................................................................................................................. 58600-00
Sensor cap, replacement.................................................................................................................................... 57911-00
Accessories
Air blast cleaning system, 115 V ........................................................................................................................ 57951-00
Air blast cleaning system, 230 V ........................................................................................................................ 57952-00
Calibration bags, 5 each ..................................................................................................................................... 57966-00
Cable, sensor extension, 7.7 m (25 ft)................................................................................................................ 57960-00
Cable, sensor extension, 15 m (50 ft)................................................................................................................. 57961-00
Cable, sensor extension, 31 m (100 ft)............................................................................................................... 57962-00
Digital output card for Modbus RS232 communication....................................................................................... 59200-00
Digital output card for Modbus RS485 communication....................................................................................... 59200-01
Load termination box .......................................................................................................................................... 58670-00
Mounting hardware kit, pipe ............................................................................................................................... 57944-00
Mounting hardware kit, ball float......................................................................................................................... 57943-00
Plug, sealing, conduit opening............................................................................................................................ 58687-00
Power cord with strain relief, 115 V .................................................................................................................... 54488-00
Power cord with strain relief, 230 V ................................................................................................................... 54489-00
Sun shield........................................................................................................................................................... 58690-00
Strain relief, Hayco .................................................................................................................................................. 16664
Winkler titration kit ................................................................................................................................................ 1469-00
49
Section 9 How to Order
U.S.A. Customers
By Telephone:
6:30 a.m. to 5:00 p.m. MST
Monday through Friday
(800) 227-HACH (800-227-4224)
By Fax:
(970) 669-2932
By Mail:
Hach Company
P.O. Box 389
Loveland, Colorado 80539-0389 U.S.A.
Information Required
• Hach account number (if available) • billing address
International Customers
Hach maintains a worldwide network of dealers and distributors. To locate the
representative nearest you, send e-mail to intl@hach.com or contact:
50
Section 10 Repair Service
Authorization must be obtained from Hach Company before sending any items for
repair. Please contact the Hach Service Center serving your location.
In Canada:
Hach Sales & Service Canada Ltd.
1313 Border Street, Unit 34
Winnipeg, Manitoba
R3H 0X4
(800) 665-7635 (Canada only)
Telephone: (204) 632-5598
FAX: (204) 694-5134
E-mail: canada@hach.com
51
Section 11 Limited Warranty
Hach Company warrants its products to the original purchaser against any defects that are due
to faulty material or workmanship for a period of one year from date of shipment unless
otherwise noted in the product manual. The sc100 Controller is warranted for two years from the
date of shipment. The LDO probe is warranted for three years from the date of shipment. The
LDO sensor cap is warranted for one year from the date of installation or 18 months from the date
of shipment, whichever comes first.
In the event that a defect is discovered during the warranty period, Hach Company agrees that, at
its option, it will repair or replace the defective product or refund the purchase price excluding
original shipping and handling charges. Any product repaired or replaced under this warranty
will be warranted only for the remainder of the original product warranty period.
This warranty does not apply to consumable products such as chemical reagents; or
consumable components of a product, such as, but not limited to, lamps and tubing.
Contact Hach Company or your distributor to initiate warranty support. Products may not be
returned without authorization from Hach Company.
Limitations
This warranty does not cover:
• Damage caused by acts of God, natural disaster, labor unrest, acts of war (declared or
undeclared), terrorism, civil strife or acts of any governmental jurisdiction
• Damage caused by any repair or attempted repair not authorized by Hach Company
• Any product not used in accordance with the instructions furnished by Hach Company
This warranty contains the sole express warranty made by Hach Company in connection with its
products. All implied warranties, including without limitation, the warranties of merchantability
and fitness for a particular purpose, are expressly disclaimed.
Some states within the United States do not allow the disclaimer of implied warranties and if this
is true in your state the above limitation may not apply to you. This warranty gives you specific
rights, and you may also have other rights that vary from state to state.
This warranty constitutes the final, complete, and exclusive statement of warranty terms and no
person is authorized to make any other warranties or representations on behalf of Hach
Company.
Limitation of Remedies
The remedies of repair, replacement or refund of purchase price as stated above are the
exclusive remedies for the breach of this warranty. On the basis of strict liability or under any
other legal theory, in no event shall Hach Company be liable for any incidental or consequential
damages of any kind for breach of warranty or negligence.
52
Section 10 Compliance Information
Hach Co. certifies this instrument was tested thoroughly, inspected and found to
meet its published specifications when it was shipped from the factory.
The Model sc100 Controller has been tested and is certified as indicated to the
following instrumentation standards:
Product Safety
This equipment is suitable for use in both non-hazardous and Class 1, Division 2,
Groups A, B, C, D Hazardous Locations with specified sensors when installed per
installation control drawing 58600-78.
Immunity
This equipment was tested for industrial level EMC per:
Standards include:
IEC 1000-4-2:1995 (EN 61000-4-2:1995) Electrostatic Discharge Immunity
(Criteria B)
IEC 1000-4-3:1995 (EN 61000-4-3:1996) Radiated RF Electromagnetic Field
Immunity (Criteria A)
IEC 1000-4-4:1995 (EN 61000-4-4:1995) Electrical Fast Transients/Burst
(Criteria B)
IEC 1000-4-5:1995 (EN 61000-4-5:1995) Surge (Criteria B)
IEC 1000-4-6:1996 (EN 61000-4-6:1996) Conducted Disturbances Induced
by RF Fields (Criteria A)
IEC 1000-4-11:1994 (EN 61000-4-11:1994) Voltage Dip/Short Interruptions
(Criteria B)
Emissions
This equipment was tested for Radio Frequency Emissions as follows:
53
Compliance Information
Standards include:
EN 61000-3-2 Harmonic Disturbances Caused by Electrical Equipment
EN 61000-3-3 Voltage Fluctuation (Flicker) Disturbances Caused by Electrical
Equipment
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions:
(1) this device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired
operation.
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at
his own expense. The following techniques of reducing the interference problems
are applied easily.
1. Disconnect the Model sc100 Controller from its power source to verify that it is
or is not the source of the interference.
2. If the Model sc100 Controller is connected into the same outlet as the device
with which it is interfering, try another outlet.
3. Move the Model sc100 Controller away from the device receiving the
interference.
4. Reposition the receiving antenna for the device receiving the interference.
54
Appendix A Modbus Register Information
55
Modbus Register Information
56
Modbus Register Information
57
Modbus Register Information
58
Modbus Register Information
59
Modbus Register Information
60
Modbus Register Information
61
Modbus Register Information
62
Index
A K
Alarms ......................................................................... 20 Key
Analog Outputs Functions .............................................................. 28
Connecting ............................................................ 20 Keypad ........................................................................ 28
Applications ................................................................... 8
L
C Language
Calibration ................................................................... 34 Displayed .............................................................. 30
Air .......................................................................... 34 Selection ............................................................... 27
Comparison ........................................................... 35
Cleaning M
Controller .............................................................. 45 Maintenance Schedule ................................................ 45
Sensor ................................................................... 45 Modbus RS232 ........................................................... 24
Compliance Information .............................................. 53 Mounting
Components Probe .................................................................... 26
System .................................................................... 9
Configuring O
System .................................................................. 31 Outputs ........................................................................ 20
Controller
Dimension ............................................................. 11
P
Mounting ............................................................... 13
Parts
Controller display ........................................................... 8
Replacement ......................................................... 49
Controller enclosure ...................................................... 8
Passcode .................................................................... 48
D
R
Date
Relays ......................................................................... 20
Setting ................................................................... 31
Connecting ............................................................ 20
Digital Output ............................................................... 24
Repair Service ............................................................. 51
Network Card Position .......................................... 25
Response Time ............................................................. 5
Dimensions
Controller .............................................................. 11
Display ......................................................................... 29 S
Contrast ................................................................ 30 Safety Information ......................................................... 7
Security
Passcode .............................................................. 32
E
Setup .................................................................... 43
Electrical Installation .................................................... 16
System .................................................................. 32
Conduit .................................................................. 16
Sensor
Controller Power Wiring ........................................ 17
cap .......................................................................... 8
Local Disconnect for Hard-wired Line Power ........ 19
Sensor Cable
Local Disconnect-Power Cord .............................. 19
Connecting ............................................................ 22
Power Cord ........................................................... 17
Wiring .................................................................... 22
Error Codes ................................................................. 47
Sensor Setup .............................................................. 31
Specifications ................................................................ 5
F Startup ......................................................................... 27
Fuse
Rating .................................................................... 46
T
Replacement ......................................................... 46
Theory of Operation ...................................................... 8
Time
H Setting ................................................................... 30
Hard-wired electrical applications ................................ 16
W
I Warnings ..................................................................... 48
Installation ................................................................... 11 Warranty ...................................................................... 52
Wire preparation .......................................................... 18
63
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