Scribd Logo
Upload

Welcome to Scribd!

  • 872 views

    Manitou Elektrik

    Uploaded by

    Muhammad Ma'mum
    The document outlines the location and descriptions of fuse blocks and relays in the cab of a vehicle. It includes 30 fuse references labeled F1 through F30 and their rated amperages. It also lists 7 relay references labeled K1 through K7 and their functions related to vehicle startup, transmission, and lighting systems. The fuses and relays are organized in a table that references their positions on electrical schematic diagrams.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content

    You might also like

    Manitou Elektrik

    Uploaded by

    Muhammad Ma'mum
    872 views152 pages
    The document outlines the location and descriptions of fuse blocks and relays in the cab of a vehicle. It includes 30 fuse references labeled F1 through F30 and their rated amperages. It also lists 7 relay references labeled K1 through K7 and their functions related to vehicle startup, transmission, and lighting systems. The fuses and relays are organized in a table that references their positions on electrical schematic diagrams.

    Original Description:

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    The document outlines the location and descriptions of fuse blocks and relays in the cab of a vehicle. It includes 30 fuse references labeled F1 through F30 and their rated amperages. It also lists 7 relay references labeled K1 through K7 and their functions related to vehicle startup, transmission, and lighting systems. The fuses and relays are organized in a table that references their positions on electrical schematic diagrams.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    872 views152 pages

    Manitou Elektrik

    Uploaded by

    Muhammad Ma'mum
    The document outlines the location and descriptions of fuse blocks and relays in the cab of a vehicle. It includes 30 fuse references labeled F1 through F30 and their rated amperages. It also lists 7 relay references labeled K1 through K7 and their functions related to vehicle startup, transmission, and lighting systems. The fuses and relays are organized in a table that references their positions on electrical schematic diagrams.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    of 152

    ELECTRICAL SCHEMATIC DIAGRAMS

    page

    FUSE BLOCKS AND RELAYS IN CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3


    FUSE BLOCKS AND RELAYS UNDER MOTOR HOOD. . . . . . . . . . . . . . . . . . . . . . . . . . . .6
    POSITION OF THE COMPONENTS ON THE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . .9

    – 1 - START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
    – 2 - HYDRAULIC MOVEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
    – 3 - TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
    – 4 - LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
    – 5 - SENSORS AND EMERGENCY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
    – 6 - CAN-BUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
    – 7 - HEATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
    – 8 - OPTIONAL HEATING AND AIR CONDITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

    80
    – 9 - OPTIONAL 3B6 ROLL-OVER PROTECTION KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
    – 10 - OPTIONAL SECOND/THIRD OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
    – 11 - CAB OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
    – 12 - DASHBOARD OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
    – 13 - OPTIONAL TELMA KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
    – 14 - OPTIONAL CLAMP TH51-TH57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
    – 15 - OPTIONAL CLAMP TH63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
    – 16 - NOT USED AND OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

    (02/03/2012) 80-02-M184EN
    2 ELECTRICAL SCHEMATIC DIAGRAMS
    80

    80-02-M184EN (02/03/2012)
    ELECTRICAL SCHEMATIC DIAGRAMS 3

    FUSE BLOCKS AND RELAYS IN CAB

    Position
    Ref. Description
    on the diagram
    A17 Slow-fast relay G8
    A18 Warning relay G6
    A468 Service relay G3
    F1 Main beams fuse (15A) K12
    F1B I.C. engine electronics +30 fuse (10A) M17
    F2 Sensors/axles alignment power supply fuse (10A) K11
    F2B I.C. engine diagnostics +30 fuse (7.5A) M17
    F3 Work lights fuse (15A) K11
    F3B Radio +30 fuse (10A) M16
    F4 Rotating beacon/vehicle radio switch fuse (7.5A) K10
    F4B Vehicle electronics control unit +15 fuse (30A) M16
    F5 RH position light fuse (5A) K10
    F5B OPTION platform +30 fuse (10A) M15
    F6 LH position light fuse (5A) G14
    F6B I.C. engine diagnostics +15 fuse (7.5A) O17
    F7 +15 fuse /Diagnostics Sockets (5A) K9
    F7B Fuel filter preheating +15 fuse (15A) O17
    F8 Indicator stalk lights switch/rear fog lamps power supply fuse (10A) K8
    F8B Front work lights +15 fuse (15A) O16
    F9 Warning +30 fuse (10A) K8
    F9B Platform + 15 fuse O16
    F10 Radio/Anti-theft device fuse (10A) K7
    F10B OPTION emergency brakes +15 fuse O15
    F11 Front windscreen wipers switch fuse (7.5A) I12
    F12 Rear windscreen wipers switch fuse (7.5A) I11
    F13 Pneumatic seat/radio fuse (7.5A) I11
    F14 Seat/instruments panel micro fuse (5A) I10
    F15 1200 RPM valve fuse (7.5A) I10
    F16 OPTIONAL +15 fuse (15A) I9
    F17 OPTION second/third hydraulic pre-engineering fuse (10A) I9

    80
    F18 Warning +15 fuse (7.5A) I8
    F19 Boom work lights switch fuse (15A) I8
    F20 Ventilation/Heating fuse (25A) I7
    F21 Dipped beams fuse (15A) I12
    F22 Horn fuse (15A) I11
    F23 Direction modes selector fuse (7.5A) I11
    F24 Boom hydraulic movements control unit fuse (7.5A) I10
    F25 Joystick fuse (J.S.M.) (15A) I10
    F26 Mushroom-shaped emergency stop button fuse (10A) I9
    F27 Neutral gear fuse (10A) I9
    F28 Longitudinal stability limiter device fuse (10A) I8
    F29 Anti-theft device +15 fuse (5A) I8
    F30 +15 / provision fuse (7.5A) I7
    K1 Start-up enabling relay K16
    K2 Neutral gear relay K13
    K3 Self-locking differential relay K16
    K4 Transmission cut-off relay K16
    K5 Main beams relay K13
    K6 Reversing gear relay I16
    (02/03/2012) 80-02-M184EN
    4 ELECTRICAL SCHEMATIC DIAGRAMS

    Position
    Ref. Description
    on the diagram
    K7 Forward gear relay I13
    K8 Optional relay I16
    K9 Horn relay I13
    K10 Boom hydraulic movements relay I16 / I17
    K11 Dipped beams relay I13
    K12 I.C. engine enabling relay G16 / G17
    K13 1200 RPM valve relay G13
    K14 Optional relay G15 / G16
    K15 Gear change enabling relay G14
    K16 Stop lights relay G13
    K474 Vehicle electronics control unit "VP" relay M13 / M14
    80

    80-02-M184EN (02/03/2012)
    ELECTRICAL SCHEMATIC DIAGRAMS 5

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

    K16 K15 K14

    OPT.
    A468

    STOP
    G
    A18 A17

    RPM
    1200
    K13 K12
    AR B
    OPT.

    ECU

    STOP

    F30 F29 F28 F27 F26 F25 F24 F23 F22 F21
    (7,5A) (5A) (10A) (10A) (10A) (15A) (7,5A) (7,5A) (15A) (15A)
    K11 K10
    OPT.

    OPT.
    RPM
    1200
    OPT.

    OPT.
    OPT.

    I F20 F19 F18 F17 F16 F15 F14 F13 F12 F11 K9 K8
    (25A) (15A) (7,5A) (10A) (15A) (7,5A) (5A) (7,5A) (7,5A) (7,5A)
    OPT.

    DIAG

    K7 K6
    F10 F9 F8 F7 F6 F5 F4 F3 F2 F1
    (10A) (10A) (10A) (5A) (5A) (5A) (7,5A) (15A) (10A) (15A)

    K5 K4
    K
    K3

    K2 K1

    80
    M
    OPT.

    ECU

    OPT.

    DIAG

    K474
    F5B F4B F3B F2B F1B
    ECU
    K474

    (10A) (30A) (10A) (7,5A) (10A)


    OPT.

    DIAG

    F10B F9B F8B F7B F6B


    (10A) (10A) (15A) (15A) (7,5A)

    (02/03/2012) 80-02-M184EN
    6 ELECTRICAL SCHEMATIC DIAGRAMS

    FUSE BLOCKS AND RELAYS UNDER MOTOR HOOD

    Position
    Ref. Description
    on the diagram
    FG1 OPTIONAL +30 fuse (20A) I9
    FG2 Cabin fuse-box and relays power supply fuse (30A). G9
    FG3 I.C. engine start-up fuse (30A) G6
    FG4 Key switch +30 fuse (30A) I6
    F702 Electric fan 1 fuse (30A) I13 / I14
    F703 Electric fan 2 fuse (30A) K10 / K14
    F704 Electric fan 3 fuse (25A) G17
    F705 Electric fan 4 fuse (25A) I17
    F709 Mercedes control unit +30 fuse I17
    K706 Electric fans 1 and 2 relays I8 / I9
    K735 Electric fans 3 and 4 relays G13
    K751 I.C. engine start-up relay I5
    80

    80-02-M184EN (02/03/2012)
    ELECTRICAL SCHEMATIC DIAGRAMS 7

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

    K735 F704
    FG3 FUSE FG2 (25A)
    (30A) BOX (30A)
    F705
    KEY FG4 OPT. FG1 (25A)
    I + (30A) (20A) 3-4
    ECU
    F709
    K751 K706 F702
    (30A)

    F703
    K
    (30A)
    1-2

    80
    M

    (02/03/2012) 80-02-M184EN
    8 ELECTRICAL SCHEMATIC DIAGRAMS
    80

    80-02-M184EN (02/03/2012)
    ELECTRICAL SCHEMATIC DIAGRAMS 9
    POSITION OF THE COMPONENTS ON THE DIAGRAMS

    Component Diagram 1 Diagram 2 Diagram 3 Diagram 4 Diagram 5 Diagram 6 Diagram 7 Diagram 8 Diagram 9 Diagram 10 Diagram 11 Diagram 12 Diagram 13 Diagram 14 Diagram 15 Diagram 16
    A1 √ √ √ √ √ √ √ √ √ √ √ √

    A2 √ √

    A10 √

    A17 √

    A18 √

    A102 √

    A105 √

    A200 √

    A207 √

    A228 √ √ √ √

    A464 √ √ √ √ √ √

    A613 √

    A716 √ √

    A825 √ √ √ √ √ √ √ √ √ √ √

    A900 √ √ √

    A914 √ √ √ √

    B1 √

    B2 √

    B27 √

    B28 √

    B104.3 √

    B108 √

    B109 √

    B110 √

    B112 √

    B118

    80
    √

    B119 √

    B120 √

    B124 √

    B139 √

    B140 √

    B147 √

    B197 √

    B198 √

    B281 √

    B478 √

    B724 √

    B755 √

    B851 √ √

    B909 √

    B952 √

    (02/03/2012) 80-02-M184EN
    10 ELECTRICAL SCHEMATIC DIAGRAMS

    Component Diagram 1 Diagram 2 Diagram 3 Diagram 4 Diagram 5 Diagram 6 Diagram 7 Diagram 8 Diagram 9 Diagram 10 Diagram 11 Diagram 12 Diagram 13 Diagram 14 Diagram 15 Diagram 16
    D1 √

    D3 √

    D4 √

    E1 √

    E2 √

    E12 √

    E13 √

    E14 √

    E15 √

    E16 √

    E17 √

    E113 √

    E131 √

    E138 √

    E141 √

    E473 √

    E756 √

    E757 √

    E758 √

    E760 √

    F1 √

    F1B √

    F2 √ √ √ √

    F2B √

    F3 √

    F3B √ √
    80

    F4 √

    F4B √ √

    F5 √

    F5B √

    F6 √

    F6B √

    F7 √

    F8 √

    F8B √

    F9 √

    F9B √ √

    F10 √ √

    F10B √

    F11 √

    F12 √ √

    F13 √ √

    80-02-M184EN (02/03/2012)
    ELECTRICAL SCHEMATIC DIAGRAMS 11

    Component Diagram 1 Diagram 2 Diagram 3 Diagram 4 Diagram 5 Diagram 6 Diagram 7 Diagram 8 Diagram 9 Diagram 10 Diagram 11 Diagram 12 Diagram 13 Diagram 14 Diagram 15 Diagram 16
    F14 √ √ √ √

    F15 √ √

    F16 √

    F17 √

    F18 √

    F19 √

    F20 √

    F21 √

    F22 √

    F23 √ √ √

    F24 √ √

    F25 √ √ √ √

    F26 √ √

    F27 √ √

    F28 √ √

    F29 √

    F30 √

    F702 √

    F703 √

    F704 √

    F705 √

    F709 √

    FG0 √

    FG1 √

    FG2 √

    FG3 √

    FG4 √

    80
    FG8 √

    FUS.1 √

    FUS.2 √

    FUS.3 √

    FUS.4 √

    G1 √ √ √ √ √

    G714 √

    H8 √

    H132 √

    H214 √

    H215 √

    H239 √ √

    H310 √

    H761 √

    H899 √

    (02/03/2012) 80-02-M184EN
    12 ELECTRICAL SCHEMATIC DIAGRAMS

    Component Diagram 1 Diagram 2 Diagram 3 Diagram 4 Diagram 5 Diagram 6 Diagram 7 Diagram 8 Diagram 9 Diagram 10 Diagram 11 Diagram 12 Diagram 13 Diagram 14 Diagram 15 Diagram 16
    K1 √

    K2 √ √

    K3 √

    K4 √

    K5 √

    K6 √

    K7 √

    K8 √

    K9 √

    K10 √

    K11 √

    K12 √

    K13 √

    K14 √

    K15 √

    K16 √

    K103 √

    K468 √

    K474 √ √

    K706 √

    K721 √

    K735 √

    K751 √

    K957 √

    M1 √

    M4 √

    M5 √
    80

    M6 √

    M104.1 √

    M104.2 √

    M106 √

    M109 √

    M111 √

    M172 √

    M188 √

    M196 √

    M715 √

    M717 √

    M718 √

    M719 √

    M720 √

    M954 √

    80-02-M184EN (02/03/2012)
    ELECTRICAL SCHEMATIC DIAGRAMS 13

    Component Diagram 1 Diagram 2 Diagram 3 Diagram 4 Diagram 5 Diagram 6 Diagram 7 Diagram 8 Diagram 9 Diagram 10 Diagram 11 Diagram 12 Diagram 13 Diagram 14 Diagram 15 Diagram 16
    P100 √

    P175 √

    P501 √ √ √ √ √ √

    R201 √

    R3 √

    R484 √

    R821 √

    R826a √

    R826b √ √ √ √ √

    R826c √

    R911 √ √ √ √

    RL1 √

    S1 √ √

    S2 √

    S12 √

    S16 √

    S54 √

    S115 √

    S139 √

    S166 √

    S167 √ √ √ √

    S168 √ √ √

    S169 √ √

    S170 √

    S173 √

    S174 √

    S178.1

    80
    S187 √

    S191 √

    S192 √ √

    S208 √

    S211 √

    S212 √

    S213 √

    S216 √

    S217 √

    S220 √

    S221 √

    S222 √ √

    S235 √

    S237 √

    S822 √

    (02/03/2012) 80-02-M184EN
    14 ELECTRICAL SCHEMATIC DIAGRAMS

    Component Diagram 1 Diagram 2 Diagram 3 Diagram 4 Diagram 5 Diagram 6 Diagram 7 Diagram 8 Diagram 9 Diagram 10 Diagram 11 Diagram 12 Diagram 13 Diagram 14 Diagram 15 Diagram 16
    S901 √

    S902 √ √ √

    S903 √ √ √

    S913 √

    S915 √

    S951 √

    S953 √

    X1 √ √ √ √ √ √ √ √

    X2 √ √ √ √ √ √

    X3 √ √

    X4 √ √ √ √

    X5 √ √ √

    X6 √ √ √

    X7 √ √ √ √ √ √

    X8 √ √

    X9 √

    X10 √

    X11 √ √ √ √

    X107 √

    X128 √ √ √ √

    X160 √ √ √ √

    X162 √ √ √

    X163 √ √

    X164 √ √

    X178 √ √

    X185 √ √ √ √ √ √

    X186 √ √ √ √
    80

    X206 √ √ √ √ √ √

    X207 √

    X210 √ √

    X224 √

    X256 √ √ √ √ √ √ √

    X256.p √ √

    X280 √

    X474 √ √ √ √ √

    X476 √

    X613.p √

    X675 √

    X700 √ √

    X701 √ √

    X720 √ √ √ √

    X725 √ √

    80-02-M184EN (02/03/2012)
    ELECTRICAL SCHEMATIC DIAGRAMS 15

    Component Diagram 1 Diagram 2 Diagram 3 Diagram 4 Diagram 5 Diagram 6 Diagram 7 Diagram 8 Diagram 9 Diagram 10 Diagram 11 Diagram 12 Diagram 13 Diagram 14 Diagram 15 Diagram 16
    X730 √ √

    X731 √ √ √ √ √ √

    X732 √ √ √ √ √ √ √ √ √

    X733 √ √ √ √ √ √ √

    X740 √

    X750 √ √

    X761 √ √

    X901.2 √

    X901.3 √

    X910 √ √ √

    X914.1 √

    X914.2 √

    X916 √

    X950 √

    X958 √

    XB1 √

    XC1 √

    Y101 √

    Y102 √

    Y103 √

    Y110 √

    Y111 √

    Y112 √

    Y114 √

    Y115 √

    Y116 √

    Y117 √

    80
    Y125 √

    Y126 √

    Y127 √

    Y142 √

    Y146 √

    Y611 √

    Y633 √

    Y904 √ √ √

    Y905 √ √ √

    Y906 √ √ √

    Y907 √ √ √

    Y908 √ √ √

    Y955 √

    (02/03/2012) 80-02-M184EN
    16 ELECTRICAL SCHEMATIC DIAGRAMS
    1 - START-UP

    Electrical components Connectors


    Ref. Description Position on the diagram Ref. Description Position on the diagram
    A1 Fuses and relays control units I14 X4 Fuses and relays control unit connector
    A228 Indicators check control unit A18 X5 Fuses and relays control unit connector
    A464 Mercedes engine control unit Q17 X6 Fuses and relays control unit connector
    A716 Mercedes ecu control unit S28 X7 Fuses and relays control unit connector
    A825 MC2M Control unit A29 X185 Driving seat - dashboard interface connector
    G1 Battery S8 X206 Driving seat - dashboard interface connector
    G714 Alternator S11 / S12 X256 Platform interface connector
    M715 Starter motor S9 / S10 X474 Fuses and relays MTA box connector
    P501 Eco instrument A16 X700 Diodes interface connector
    R484 Alternator resistance E12 / E13 X701 Diodes interface connector
    S167 Manipulator A32 X720 Driving seat - engine interface connector
    S168 Transmission release contacts emergency mushroom button A25 / A26 X725 Driving seat - engine interface connector
    S169 Engine stop contacts emergency mushroom button A27 / A28 X730 Driving seat - control unit interface connector
    S187 Start-up panel C10 X731 Driving seat - control unit interface connector
    X732 Driving seat - control unit interface connector
    X733 Driving seat - control unit interface connector
    X740 Power supply - control unit interface connector
    Fuses and relays
    Ref. Description Position on the diagram
    F1B Mercedes engine control unit fuse M13
    F4B MC2M control unit power supply fuse G32
    F9B Platform +15 fuse G33
    F25 Horn button and transfer power supply fuse I21 / K21
    F26 Emergency mushroom button fuse I20 / K20
    F27 Neutral position fuse I22 / K22
    F709 ECU Mercedes +30 fuse Q27
    FG0 Main fuse O8
    FG3 Start-up relay fuse O9
    FG4 Start-up panel fuse O9
    80

    K2 ACTIA neutral position relay I23


    K12 Start-up enabling relay I17
    K468 Services relay K9 / K10
    K474 MC2M control unit + VP relay M28/ M29
    K721 Optional preheating relay Q24
    K751 Start-up relay Q20

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    DIAGRAM 1

    GN
    D5
    . 1
    4
    5
    6
    7

    N2.5
    8

    R16 FG0 R16 X740-1 L/B1 X732-B8 L/B1

    G1
    N70 R2.5 80A

    12Vcc
    X711-COM FG4 X711-F4 R6 R6 X725-1 R6
    R25
    9

    R70 30A
    FG3 X711-F3
    R4

    30
    K468
    R50 30A
    0 1 2

    X731-9 X468.2-2

    M715
    85
    86
    3

    N1 N1 L/B1
    10

    M
    A4
    S187

    X468.2-1 X187.2-5
    15/54

    87
    L6

    50
    B8

    30
    R16 B8 L/B1

    87a
    11

    R50 X187.2-6
    19

    X187.1-1
    30

    30
    X733.B-D4 X185-15 R6
    X714-1 X720-R

    G714
    S-N1 S-N1

    31
    S-N1 S-N1 S-N1 X733.A-B7 S-N1 S-N1 S-N1

    G
    D+
    W
    12

    17

    R484

    X733.A-A2 X474-1b F1B X474-1a


    50a

    R1 R1 R1 X187.2-7 A-G1
    13

    +30
    X466-9 H/L1 X484-2 47 OHM X484-1 S-N1
    C-B1 10A
    +15

    85 PREHEATING OPT. RELAY


    X464-1

    N1
    R1
    +30 ENGINE UNIT
    14

    N1 N1 X8-14
    +15.1
    A1 UNIT

    L6 L6 X730-1 L6
    N1 X5-7
    +15 KEY

    X465-10
    15

    G/R1
    PREHEATING FEEDBACK
    S-N0.5 X501-18
    X465-1 H/L1 D+
    START CONSENT
    16

    Z0.5 X501-9
    H/L1 X733.A-D4 H/L1 X8-1
    P501

    +15
    +15
    ECO PANEL

    X501-16
    N0.5
    GND
    GND
    17

    X6-7
    K12

    N1 X8-11 M-V1

    A464
    85

    N1 X6-1
    X8-2
    86 87

    A-G1 A-G1 X733.B-D5 A-G1


    N1 X228-A2
    X464-2
    30
    18

    B-V1.5 GND
    GND

    MERCEDES ENGINE UNIT


    +15 IGNITION
    87a
    A228

    X228-A7

    Sal38
    B-V1.5 X732-A8 B-V1.5 X4-7 S-N1
    X467-6 N1 A-G1 X733.A-C6 A-G1 SPIA BATTERIA
    GND
    19

    H/L1 X228-A1
    CHECK UNIT

    +15
    32.0292.0000

    N1
    +15

    B-V1.5
    X733-C3
    WARNING LIGHTS

    B1 B1 X7-13
    B1

    F26 X4-4 N-Z1 X732-B2 N-Z1 X206-14 N-Z1


    20

    10A
    +15 KEY

    K751
    86

    85
    N1 C-L1

    F25 X7-12 B-G1 X733-A6 B-G1 X206-20 B-V1


    21

    B8

    87
    10A

    30
    R4 A4 B/V1 V-B1 V-B1 X701-2
    +15 KEY

    F27 X733.B-B7
    B1 X701-1
    +15
    22

    10A
    K2

    X721.s-1 X720-T X4-6 B1


    G/R1 G/R1 G/R1 B1
    B1 X700-1
    23

    85

    B-V1 X721.s-3
    86 87

    X721.s-2 C-B1 C-B1 X720-A C-B1

    RELAY
    30

    Z-N1 Z-N1 X700-2

    OPTIONAL
    X4-3 M-V1
    87a

    PREHEATING
    X733.B-B3
    24

    K721
    25

    X720-K
    H/L1 H/L1
    X256-8 A-G1
    STARTER
    S168

    PLATFORM

    B-V1 B-V1.5 X720-N B-V1.5


    S1 B-V1
    26

    B1 X256-7 B1.5 X256-6 H-B1 X206-15 H-B1

    X709-1 F709 X709-2


    86

    85

    R2.5 R-N2.5 N1 B1 H-B1 N-Z1


    27

    B8
    15A

    X256-10 H/N1
    +15
    87

    30

    M4 A4
    S169

    X716-5 R-N2.5
    28

    +30 ENGINE UNIT


    X716-6 R-N2.5
    A716
    +30 ENGINE UNIT
    X716-8 H/L1
    +50 START FROM KEY X731-12 X825.3-3
    K474

    A2.5 Z2.5 Z2.5


    X716-9 N2.5 +VP SUPPLY
    29

    GND
    A825

    X716-11 N2.5 A2.5 X731-1 Z2.5 Z2.5 X825.3-2


    GND +VP SUPPLY
    X716-12 C-L1
    86 START RELAY A2.5 X731-10 Z2.5 Z2.5 X825.3-1
    X716-15 B-V1.5 +VP SUPPLY
    30

    +15 IGNITION
    MCM2 UNIT

    B/V1 X825.2-L14
    EMERGENCY SIGNAL (IGNITION)
    ECU MERCEDES
    31

    B4 X474-4a F4B X474-4b M4


    30A
    32

    X167-8
    S167

    S1 X206-4 S1
    +
    JOYSTICK

    B1 X474-9a F9B X474-9b H/N1 X733.A-C5 H/N1


    Z-N1 X167-11
    33

    10A FORWARD RELAY


    V-B1 X167-12
    REVERSE RELAY
    N1 X167-1
    34

    GND
    35
    36
    37
    38
    39

    GN
    D4
    .3
    GN
    D4
    .1
    40

    GN
    D2
    41
    ELECTRICAL SCHEMATIC DIAGRAMS

    42

    80-02-M184EN
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    17

    80
    18 ELECTRICAL SCHEMATIC DIAGRAMS
    2 - HYDRAULIC MOVEMENTS

    Electrical components Connectors


    Ref. Description Position on the diagram Ref. Description Position on the diagram
    A1 Fuses and relays control unit O21 X1 Fuses and relays control unit connector
    A464 Mercedes engine control unit I35 X2 Fuses and relays control unit connector
    A825 MCM2 Control unit A6 X7 Fuses and relays control unit connector
    G1 Battery Q10 X8 Fuses and relays control unit connector
    H239 Road steering indicator Q 39 X9 Fuses and relays control unit connector
    H899 Emergency pump buzzer G19 X11 Fuses and relays control unit connector
    M717 Electric fan 1 Q11 / Q12 X128 Driving seat - rear chassis interface connector
    M718 Electric fan 2 Q13 / Q14 X160 Driving seat - front chassis interface connector
    M719 Electric fan 3 Q15 X162 Driving seat - optional boom interface connector
    M720 Electric fan 4 Q17 X185 Driving seat - dashboard interface connector
    P501 Eco instrument K36 X186 Driving seat - dashboard interface connector
    R821 Optional hydraulic reduction potentiometer K14 X206 Driving seat - dashboard interface connector
    S166 Optionals exclusion switch Q27 X256.p Driving seat - platform - gripper interface connector I38
    S167 Manipulator C36 X474 MTA fuse box connector
    S208 Boom enabling switch Q23 X720 Driving seat - engine interface connector
    S222 Steering selector switch Q36 X731 Driving seat - control unit interface connector
    S237 Levelling switch Q20 X732 Driving seat - control unit interface connector
    S822 Continuous optional button E16 X733 Driving seat - control unit interface connector
    Y103 1200rpm sol.valve E25
    Y114 RH levelling sol.valve E30
    Y115 LH levelling solenoid valve E27 / E28
    Y116 Crab steering solenoid valve O33
    Y117 Four-wheel steering sol.valve O30
    Y125 Optional 2 proportional solenoid valve M9 / M10
    Y126 Optional 1 proportional solenoid valve M8
    Y127 Retraction proportional solenoid valve G13
    Y142 Extension proportional solenoid valve G12
    Y611 VRD proportional valve G24
    Y633 VS solenoid valve E21 / E22
    Y955 VCI solenoid valve E20
    80

    Fuses and relays


    Ref. Description Position on the diagram
    F2 Axles sensors + differential block power supply fuse M27
    F4B MCM2 control unit power supply fuse M6
    F5B +30 power supply fuse K32
    F14 Indicators and instruments + seat micro fuse M27
    F15 1200 RPM valve fuse M24
    F23 Displacement + steering change switch power supply fuse M28
    F24 Boom function enabling fuse M22
    F702 Electric fan 1 fuse O12
    F703 Electric fan 2 fuse O13
    F704 Electric fan 3 fuse O15
    F705 Electric fan 4 fuse O17
    K10 Boom function enabling relay K21
    K13 1200 RPM valve relay M24 / M25
    K474 MCM2 control unit + VP relay G7
    K706 Electric fans 1 and 2 relay O10
    K735 Electric fans 3 and 4 relay M14

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    DIAGRAM 2

    GN
    D
    GN 4.4
    D
    4

    GN 4.2
    D
    GN 1
    D
    GN 2
    D
    5

    GN 4.1
    D
    GN 5.2
    D5
    +15 IGNITION .1
    N2.5 X825.3-4
    GND
    6

    A2.5 X731-12 Z2.5 X825.3-3


    X474-4a F4B X474-4a +VP SUPPLY
    B4 M4
    A825

    +15
    X731-9 X731-1 X825.3-2

    85
    86
    30A N1 N1 B1 A2.5 Z2.5
    +VP SUPPLY
    MCM2 UNIT
    7

    A2.5 X731-10 Z2.5 X825.3-1


    N1 X126-2 X126-1 A/G1 +VP SUPPLY

    K474

    30
    87
    M4
    8

    Y126
    A/G1 X128-1 A/G1 A/G1 X825.2-R6
    OPTIONAL 1 SOL. VALVE
    N1 X125-2 X125-1 G/N1 G/N1 X128-2 G/N1 G/N1 X825.2-R8
    9

    OPTIONAL 2 SOL. VALVE


    C-G1 X825.1-19
    COOLING FANS GROUP 1
    X720-V

    Y125

    G1
    C-G1 C-G1

    K706
    C-V1 X825.1-20
    10

    86

    85
    N1 C-G1 COOLING FANS GROUP 2
    N70 R6 X720-W
    C-V1 C-V1

    12Vcc
    30
    87
    R6 H2.5 X825.2-R9
    11

    N1 X142-2 X142-1 L-B1 X128-9 L-B1


    TAKE OFF SOLENOID VALVE

    X717-B X717-A X702-2 F702 X702-1

    M717
    N2.5 C2.5 H2.5

    M
    Y142
    12

    25A
    N1 X127-2 X127-1 H/R1 X128-3 X825.2-R7
    H/R1 RETRACT SOLENOID VALVE
    N2.5 X718-B X718-A G2.5 X703-2 F703 X703-1 H2.5

    M
    13

    25A
    Y127

    Z-B1 Z-B1 X825.1-32


    OIL REDUCTION POTENTOMETER GND

    M718
    86

    85
    N1 C-V1
    14

    N1 X822-4 X822-3 M1 M1 X825.2-R13

    K735

    30
    87
    R6 B2.5 CONTINUOUS OIL FUNCTION W. LIGHT

    R821
    X822-2 X825.2-L4
    15

    H1 H1
    X821-A S-G1 S-G1 S-G1 X822-1 CONTINUOUS OIL FUNCTION
    OPTIONAL

    X719-B X719-A X704-2 F704 +


    CONTINUOUS

    M719
    N2.5 L2.5 X704-1 B2.5 M-G1 X825.2-L9
    OIL REDUCTION POTENTIOMETER SIGNAL

    M
    X821-B Z-B1

    -
    25A
    S822
    16

    A-R1 X825.2-R24
    RH LEVELLING SIGNAL
    X821-C M-G1 M-G1
    X720-B X720-A X705-2 F705

    S
    N2.5 M2.5 X705-1 B2.5

    OPTIONAL HYDRAULIC

    M
    REDUCTION POTENTIOMETER
    C-N1 X825.2-R23
    LH LEVELLING SIGNAL
    17

    25A
    C-R1 X825.2-L26

    M720
    BOOM FUNCTION CONSENT
    18

    S-G1 X825.2-L1
    DISABLE OPTIONAL
    L1

    X825.1-14
    H899

    N1 B-V1 B-V1
    19

    STEERING EM. PUMP


    M-N1 M-N1 X128-15 M-N1 BOOM SWITCH
    SUPPLY B-V1
    TO X139 AND
    X140

    1 0 2
    20

    M-N1

    S237
    Y955

    1
    C-N1
    X955-2 X955-1 X128-19 X825.2-R18

    3
    S-G1 N1 2 1 R-N1
    VCI SOL. VALVE
    R-N1

    7
    A1
    A-R1

    UNIT
    21

    4
    K10

    8
    Y633

    9
    N1 H/L1

    10
    85
    86
    22

    50 START

    N1 X633-2 2 1 X633-1 Z/N1 X128-34 X825.2-R15


    VCI SOL. VALVE
    87

    Z/N1
    F24
    30

    X7-18 X732-A2

    1
    87a

    M-N1 M-N1
    +15 KEY

    7.5A
    23

    0
    N1 X611-2 X611-1 A/B1 X128-33 X825.2-R4

    S208
    X7-8 X733.B-B1 VRD SOL.VALVE

    1
    C-R1 F15 M-N1 A/B1

    5
    M-N1
    +15
    24

    7.5A
    Y611

    X8-15 A-G1 X733.A-B5 A-G1


    9
    N1 H/L1

    10
    K13
    85
    25

    Y103

    86 87

    S-G1 X733.A-A2 S-G1 X2-5 X8-12 S-B1 X8.A-B6 S-B1 X160-7 S-B1
    X103-2 X103-1
    30

    N1 2 1 S-B1
    87a
    26

    X9-2 X7-21 Z1 X733.A-D7 Z1


    1 0
    N1

    X9-1 X7-11 H/L1


    S166
    1

    S-G1
    5
    27

    S-G1
    7

    F2 F14 X1-8 H/L1 X733.B-A7 H/L1


    +15
    +15

    2
    Y115

    10A 5A
    6
    28

    N1 X115-2 2 1 X115-1 H-G1 X160-2 X825.2-R20


    X733.B-D3 X8-5 F23 LH LEVELLING SOL.VALVE
    8

    H-R1 H-G1
    +15

    H-R1
    7.5A
    9

    N1 H/L1
    10
    29
    30

    H/L1
    Y114

    N1 X114-2 2 1
    X114-1 H-B1 X160-19 X825.2-R19
    Y117

    RH LEVELLING SOL. VALVE


    H-B1
    X117-2 2 1 M/B1
    31

    N1 X117-1 M/B1 X160-17 M/B1 X185-3


    Z0.5 X206-12 Z1

    X474-5A F5B X474-5B R1


    +30
    32

    5A
    R1 X733.A-C4 R1 A/N1 X825.2-L21
    DIRECTIONAL ROLLER 1
    33

    S-N1 X825.2-L22
    DIRECTIONAL ROLLER 2
    Y116

    X116-2 X116-1 A1 X825.2-L5


    N1 2 1 C/N1 X160-20 C/N1 X185-4 C/N1 PRESENT MAN SIGNAL
    X466-11 A-G1
    1200 RPM G-M1 X825.2-L18
    34

    RETRACT/TAKE OFF JOYSTICK


    A/R1 X825.2-L17
    OPTIONAL SIGNAL FROM JOYSTICK

    H-R1 H-R1
    35

    X186-19
    MERCEDES ENGINE UNIT
    A464

    H/L1 X206-3 H/L1


    A/R1 X167-7
    1 0 2

    G-M1 X167-6
    X222-5 X501-29
    B
    B-V1

    S222

    C0.5 C0.5
    S167
    36

    H-R1 GRAB LIGHT


    X222-6 A1 X167-9
    C

    G/R1
    3
    P501

    X501-4
    R1 X256.p-26

    X222-1
    D

    M0.5 A1 X167-10
    X222

    ROUND LIGHT S1
    8

    X222-2 +
    F

    N1 H/L1 X167-1
    37

    GND Z0.5 X501-9 N1


    +30

    4
    X167

    +15
    INTERFACE CLAMP-PLATFORM X167-4
    STEERING

    S-N1
    X222
    ECO PANEL

    X501-16
    JOYSTICK

    N0.5
    GND CONNECTOR
    GND

    X167-5
    X256.p-27 EMERGENCY PUMP

    N1 X239-10 X239-9 G/R1 S-N1


    GND OPTIONAL
    38

    A/N1 X167-2
    X256.p

    A/N1 X167-3
    39

    H239

    GN
    D 1.
    2
    40
    41
    ELECTRICAL SCHEMATIC DIAGRAMS

    42

    80-02-M184EN
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    19

    80
    20 ELECTRICAL SCHEMATIC DIAGRAMS
    3 - TRANSMISSION

    Electrical components Connectors


    Ref. Description Position on the diagram Ref. Description Position on the diagram
    A1 Fuses control unit G22 X1 Fuses and relays control unit connector
    A17 Mechanical gear change control unit I31 X2 Fuses and relays control unit connector
    A228 Indicators check control unit A12 X4 Fuses and relays control unit connector
    A464 Mercedes engine control unit S9 / S10 X5 Fuses and relays control unit connector
    A825 MC2M Control unit A35 X6 Fuses and relays control unit connector
    B109 Gear engaged micro G19 X7 Fuses and relays control unit connector
    B147 Parking brake pressure switch Q7 X11 Fuses and relays control unit connector
    B197 Gear change pressure switch O26 X160 Driving seat - front chassis interface connector
    B478 Stop lights pressure switch O20 / O21 X185 Driving seat - dashboard interface connector
    B755 Differential block micro O19 X186 Driving seat - dashboard interface connector
    D3 Forwards/backwards solenoid valve diode K11 X206 Driving seat - dashboard interface connector
    D4 Forwards/backwards solenoid valve diode K14 X224 Emergency brake kit connector A23
    H214 Low speed indicator C33 / C34 X474 MTA fuse box connector
    H215 High speed indicator C32 X700 Diodes interface connector
    P501 Eco instrument A10 / A11 X701 Diodes interface connector
    R201 Accelerator pedal Q12 X731 Driving seat - control unit interface connector
    S167 Manipulator G33 X732 Driving seat - control unit interface connector
    S168 Transmission release contacts emergency mushroom button C17 X733 Driving seat - control unit interface connector
    S213 Differential block switch C6 / C7 X750 Diodes interface connector
    S216 Speed change switch C28 / C29
    S217 Speed reset switch C14
    S220 Parking brake switch C19
    Y101 Forward movement solenoid valve O14
    Y102 Reversing sol.valve O16 / O17
    Y110 High speed solenoid valve Q33
    Y111 Low speed solenoid valve Q30
    Y112 Differential block solenoid valve Q5
    Y146 Parking brake solenoid valve O36
    80

    Fuses and relays


    Ref. Description Position on the diagram
    F2 Axles sensors + differential block power supply fuse K26
    F10B +15 brake emergency kit fuse C25
    F14 Indicators and instruments + seat micro fuse I10
    F23 Displacement + steering change switch power supply fuse I30
    F25 Horn button and transfer power supply fuse I17
    F27 Neutral position fuse I7
    K1 Neutral position relay K8
    K2 ACTIA neutral position relay I8
    K3 Differential block relay I24
    K4 Transmission release relay I19
    K6 Reversing movement relay I15
    K7 Forward movt. relay I12
    K15 Speed change relay I33

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    DIAGRAM 3

    GN
    D
    3

    GN 5.1
    D
    GN 5.1
    D
    GN 4.2
    D
    GN 4.1
    4

    D1
    .1
    5

    A/V1 X186-2 R-G1

    Y112
    N1 X112-2 2 1 X112-1 L-R1 L-R1 X160-10 L-R1 L-R1 X206-6 L-R1 L-R1
    6

    N1
    N1

    L-R1
    1 0

    B1 X160-1 B/V1 B/V1

    N2.5
    S213
    X733.A-C7 X5-1
    1
    7

    H-B1 H-B1 R-G1

    p
    F27
    3

    B/V1

    +15

    B147
    7

    N1 V-N1 10A
    B1 X5-10

    K2
    2

    L-R1
    8

    X466-1
    4

    H-B1 B/V1 X185-11 B/V1 B/V1


    NEG. INPUT NEUTRAL POSITION

    85

    K1
    8

    X466-5

    86 87
    L-N0.5 X5-9
    THROTTLE PEDAL X731-9 N2.5 N1

    30
    9

    N1 N1 H/L1
    10

    85
    9

    87a
    X464-15

    86 87
    R-V1
    85 BRAKES LIGHT RELAY

    N1
    X5-3

    30
    X464-12 M-B0.5 N1 H/L1 X732-B5 H/L1 H/L1 X206-3 H/L1

    87a
    THROLLE PEDAL V-N1 X160-9 V-N1

    A464
    F14 X1-16
    X464-13 H-B0.5
    10

    DIFFERENTAL

    +15
    THROLLE PEDAL 5A X186-3 X501-8 LOCK
    X464-14 V-N1 V-N1 L-R0.5
    G0.5 LIGHT

    MERCEDES ENGINE UNIT


    THROLLE PEDAL M-V1 X4-3
    X464-16 V-N1 V-N0.5 X501-22 PARKING
    PARKING BRAKE WARNING LIGHT
    ECO PANEL
    P501

    X5-12 B/V1 X733.B-D6 BRAKE


    B/V1
    11

    LIGHT
    X201-1 G0.5

    D3
    X201-3 G0.5 V-N1 X228-B2 PARKING
    V-N1 X185-10 V-N1
    H/L1

    BRAKE
    X201-4 H-B0.5 X733.A-A6 V/B1 X7-3 LIGHT
    12

    K7
    X201-2 M-B0.5
    V-N1

    H/L1 X228-A1
    A228

    +15
    32.0292.0000

    R201
    85
    X201-5 L-N0.5
    CHECK UNIT
    WARNING LIGHTS

    X228-A2

    86 87
    N1

    THROTTLE PEDAL
    13

    X201-6 L-N0.5 GND


    X6-3

    30
    B1

    87a
    1

    V/B1 X160-5 V/B1

    D4
    0
    14

    A/B1 X160-6 A/B1 X733.A-A7 X7-14


    S217
    1

    C-B1

    Y101
    A/B1 X2-2 X732-D3 X186-8
    5

    B-R1 B-R1 B-R1


    N1 X101-2 2 1 X101-1 V/B1
    K6
    15

    X4-5 Z/B1 X733.B-B5 Z/B1


    85
    9

    N1 S-L1
    10

    86 87

    30
    16

    87a

    X7-16 X733.B-A5 X185-13


    H/L1

    S-L1 S-L1 S-L1

    Y102
    17

    N1 X102-2 2 1 X102-1 A/B1 F25


    S168

    S1 B-V1
    +15 KEY

    10A
    X7-12
    18

    B-G1 X733.B-A6 B-G1 X206-20 B-V1


    B-G1
    L/G1 X185-9 L/G1
    C-B1 X732-A6 C-B1 X4-9
    19

    B109
    1 0

    X160-11

    B755
    B1 X755-2 X755-1 S-G1 X160-4 S-G1 B-G1
    K4
    S220

    X160-12
    1

    X206-4
    5

    G-V1 S1 S1 S1
    20

    L/G1
    85

    p
    86 87
    2

    B478
    N1 R-V1
    30
    6
    21

    87a
    8

    N1

    B1 X6-2
    9

    N1 N1 H/L1
    10
    22

    A1

    X186-7
    UNIT

    C-B1 C-B1
    H/L1
    23

    S-N1 X224-C
    D+
    X224

    N1 X224-B
    K3
    24

    BRAKE KIT

    X224-A
    EMERGENCY

    X5-11 A/N1
    N1
    85

    X5-5
    86 87
    25

    L-R1 X733.A-B3 L-R1


    X5-6
    30

    B-L1 X474-10a F10B X474-10b X732-B1


    87a

    B1
    +15

    A/N1
    X5-8 F2 10A
    26

    B-L1
    +15

    X2-5 10A
    S-G1 X733.A-A2 S-G1
    B197

    B-L1 X11-6
    27

    M-V1 X733.B-C6 M-V1 A/B1 X8-7 C/B1 X733.A-C1 C/B1 X186-16 C/B1
    28

    1 0 2

    S216
    1

    C/B1
    29

    A-N1 X186-18 A-N1 A-N1


    7
    2

    X186-17
    4

    M-B1
    M-B1
    30

    F23
    M-B1
    8

    X7-5 X733.B-C2 C/B1


    +15 KEY

    7.5A C1 C1
    Y111
    9

    N1 H/L1
    10

    N1 X111-2 2 1 X111-1 M-B1 X160-14 M-B1 X733.B-C8 X8-8 15


    M-B1 M-B1 31
    31

    X4-6 B1
    A17

    X750-4 X731-4 53S


    A/V1 A/V1
    6
    X4

    53M
    T
    32

    X215-9
    H215

    N1 X215-10 A-N1
    X750-2 B/V1 X731-5 A/B1 A/B1 X733.B-C3 A/B1 X11-1
    N1 X214-10 X214-9 M-B1
    33

    Y110
    S167

    K15

    N1 X110-2 2 1
    X110-1 A-N1 X160-13 A-N1 A-N1 X733.B-D2 A-N1 X8-6 X167-8 S1
    JOYSTICK

    +
    85
    H214
    34

    86 87

    X167-11 Z-N1
    MARCIA AVANTI
    30

    V-N1 X825.2-R25
    PARKING BRAKE INSERTED W. LIGHT
    87a

    X167-12 V-B1
    MARCIA INDIETRO
    C1 X825.2-R16
    35

    FORWARD SPEED OUTPUT COMMAND


    A825

    B-G1 X825.2-R14
    36

    G-V1 X825.2-L31
    INSERTED GEAR SWITCH
    Y146

    L/G1 X825.2-L2
    V-B1 X733.B-B7 V-B1 X701-2 PARKING BRAKE SIGNAL
    37

    N1 X146-2 2 1 X146-1 B-G1 B-G1 X160-15 B-G1 Z/B1 X825.2-R17


    REVERSE SPEED OUTPUT COMMAND
    B1 X701-1
    X825.1-3
    C-B1 DECLUCH TRASMISSION
    B1 B1
    38

    C-B1 X825.2-L29
    B1 X700-1 GEARBOX RESET SIGNAL
    MCM2 UNIT

    Z-N1 X825.2-L24
    39

    Z-N1 X733.B-B3 Z-N1 X700-2 FORWARD SPEED COMMAND

    V-B1 X825.2-L25
    REVERSE SPEED COMMAND
    40
    41
    ELECTRICAL SCHEMATIC DIAGRAMS

    42

    80-02-M184EN
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    21

    80
    22 ELECTRICAL SCHEMATIC DIAGRAMS
    4 - LIGHTS

    Electrical components Connectors


    Ref. Description Position on the diagram Ref. Description Position on the diagram
    A1 Fuses and relays control unit K23 X1 Fuses and relays control unit connector
    A18 Flasher control unit I33 X2 Fuses and relays control unit connector
    A228 Indicators check control unit C12 X3 Fuses and relays control unit connector
    A825 MC2M Control unit A14 X4 Fuses and relays control unit connector
    B119 Warning siren O24 / O25 X5 Fuses and relays control unit connector
    E113 RH front head light Q21 / Q22 X7 Fuses and relays control unit connector
    E131 License plate light O32 X11 Fuses and relays control unit connector
    E138 LH rear light Q29 X128 Driving seat - rear chassis interface connector
    E141 RH rear light Q35 X160 Driving seat - front chassis interface connector
    E473 LH head light Q19 X164 Driving seat - cab interface connector optional
    E756 RH front sidemarker light O23 X178 Cigarette lighter socket connector O38 / O39
    E757 LH rear sidemarker light O31 X185 Driving seat - dashboard interface connector
    E758 RH rear sidemarker light O34 X186 Driving seat - dashboard interface connector
    E760 LH front sidemarker light O23 X206 Driving seat - dashboard interface connector
    H132 Reversing buzzer O33 X256 Platform interface connector
    H239 Road steering indicator G8 / G9 X675 Trailer socket interface connector
    M188 Front windshield wiper Q6 / Q7 X731 Driving seat - control unit interface connector
    M196 Window wiper sprayer O17 X732 Driving seat - control unit interface connector
    P501 Eco instrument C8 X733 Driving seat - control unit interface connector
    S191 Indicator stalks-indicator lights C23 / C24 X750 Diodes interface connector C16 / C17
    S192 Windscreen wiper stalk switch M9 X761 Telma kit connector optional
    S221 Rear fog lamp switch C19
    S222 Steering selector switch G5 / G6
    S235 Warning switch C34

    Fuses and relays


    Ref. Description Position on the diagram
    F1 High beams fuse I16
    80

    F2 Axles sensors + differential block power supply fuse I13


    F5 RH front and LH rear position lights fuse I25
    F6 LH front and RH rear position lights fuse I26
    F8 Indicator stalks and rear fog lamp power supply fuse I22
    F9 +30 warning fuse I28
    F10 Ceiling light-car radio-cigarette lighter fuse K35
    F11 Windscreen wiper switch fuse K12
    F12 Rear windscreen wiper and demister power supply fuse I15
    F18 + 15 warning fuse I37
    F21 Dipped beams fuse I19
    F22 Warning siren fuse I24
    F23 Displacement + steering change switch power supply fuse I12
    F25 Horn button and transfer power supply fuse I26
    K5 High beams relay I17
    K9 Warning siren relay I23
    K11 Dipped beams relay I20
    K16 Differential block relay K13 / K14

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    DIAGRAM 4

    GN
    D
    GN 1.2
    4

    D
    GN 1.1
    D4
    .2
    5

    X188-3 S-N1.5

    53
    S222
    X188-1 X188-4

    1 0 2
    N1.5 M-N1.5 X164-8

    31
    53a
    S/N1

    M
    X222-5
    6

    B
    C0.5

    53b
    X188-6 X222-3

    31b
    B-N1.5 H-R1
    X164-9 X222-6

    C
    R/N1 G/R1

    HARNESS
    TO CABIN
    X188-2 X222-1

    M188
    D
    C-B1.5 M0.5
    X222-4 X222-2 X501-29
    7

    E
    N1 H/L1 C0.5
    CRAB LIGHT

    +15
    G-R0.5 X501-24
    TRAFIC LIGHT
    M0.5 X501-4
    N1 X239-10 X239-9 G/R1 ROUND LIGHT
    8

    P501

    FLASHER
    X192-9 X761-1 R-G1
    OPTIONAL
    FRONT WINDSHIELD
    S-N1.5 X192-3 WIPER MOTOR KIT TELMA

    H239
    9

    X186-19
    ECO PANEL

    H-R1 H-R1 X501-19


    L-B0.5
    INDICATOR LIGHT

    S192
    N1.5 X186-11 N1.5
    Z0.5 X501-9
    +15
    +15

    WINDSHILED
    10

    L-G1 X192-5 WASHER PUMP X501-12


    N1.5 X206-13 N1.5 V-B0.5 HIGHT BEAM LIGHT
    FRONT WINDSHILED
    WASHER PUMP Z1 X501-7
    G0.5

    0
    TRAFIC LIGHT
    V1 X206-19 V1 X501-16
    1st SPEED
    X192-7 N0.5
    11

    M-N1.5 GND
    2nd SPEED
    X192-8 B-N1.5

    X733.A-A1 X3-5 F11 F23 X8-5 X733.B-D3 H-R1


    H/L1 X228-A1
    12

    +15
    S-N1.5 H-R1 +15
    +15

    +15 KEY
    31b FRONT WINDSHILD 7.5A 7.5A X228-A2
    C-B1.5 X193-2 WIPER MOTOR N1
    A228

    GND
    X5-8 F2 G1 X228-B4
    TRAFIC LIGHT

    +15
    31b REAR WINDSHILD X11-3 10A X228-B5
    13

    WIPER MOTOR
    X193-1 S/N1 G-R0.5
    TRAFIC LIGHT
    REAR WINDSHIELD V1 X228-B8
    X192-2
    32.0292.0000

    R/N1 WIPER MOTOR


    HIGHT BEAM LIGHT
    X228-C1

    K16
    15/54
    X192-1 L-G1 V-B0.5
    HIGHT BEAM LIGHT
    WARNING LIGHTS CHECK UNIT

    85
    86
    14

    X11-7 X733.B-C1

    87
    R-G1
    A-V1 X731-2 A-V1 X825.1-10
    A825

    REAR WINDSHILED X192-4 R-G1

    30
    CLAXON
    MC2M UNIT

    WASHER PUMP X11-6


    87a
    15

    X733.A-A3 X3-10 F12


    L-G1
    +15

    L-G1
    7.5A
    X750-1
    16

    F1 A-B1 A-B1 X731-3 A-B1 X750-3 A-V1


    CLAXON
    9

    OPTIONAL
    PLATFORM

    N1 X196-2 X196-1 Z1 15A


    X256

    X732-D4 X2-1

    M
    V1 V1
    X750
    17

    K5

    V-N1 X732.A-D5 V-N1 X2-4


    X4-8 X732-A7 B/N1

    M196
    85

    H-N1 X732.A-D6 H-N1 X7-19 B/N1


    86 87

    C-L1 X186-12 C-L1


    56b X473-2 H-N1
    18

    30
    87a

    +15

    N1.5 X473-1 56a X473-3 V-N1 H1 X206-10


    31
    1

    56 X473-4 G1 G1
    19

    X7-10 F21
    0

    H1 X733.B-A3 H1
    S221

    E473
    L X473-5 L1 15A
    5

    C-L1
    X185-2
    1

    B/R1 B/R1 B/R1


    20

    K11

    56b X113-2 H1.5 H1.5 X160-22 H1 X733.A-B8 H1 X7-9 X7-20 X733.B-A2 S/N1
    85
    86

    S/N1
    X113-1 X113-3 X160-24 X733.B-B1 X3-6
    9

    87

    N1.5 56a V1.5 V1.5 V1 V1 N1 H/L1


    10

    31
    +15
    21

    30

    X113-4
    87a

    56 G-N1
    +15

    X733.A-D3 R-V1 X11-2

    E113
    R X113-5 A1
    F8 X3-8 X732-A1 C-L1.5
    22

    +15

    10A C-L1.5
    CONNECT TO B478
    SEE TRASMISSION TABLE

    X756-2 X160-25
    K9

    N1 E756 X756-1 G-N1 X3-11 X733.B-D7 A-B1 A-B1


    23

    85
    86

    A-B1
    G-N1

    Z-B1
    X760-2
    87

    N1 G1
    A1 UNIT

    E760 X760-1 X128-16 X733.A-A5 G-N1


    30
    87a

    +15
    S191

    N1.5 X119.2-1 X119.1-1 H-L1.5


    24

    49

    X191-5
    H-L1.5 X733.A-A8 H-L1.5 X8-10 F22
    31

    B119

    N1 15A X191-6
    25

    X1-5 X732-D1
    30

    X675-3 N1 F5 H-R1.5 X191-1 C-L1.5


    GND L1 H-R1.5
    X675-5 G-N1 5A
    TRAFIC LIGHT X191-2 H-R1.5
    X733.A-A4 X1-12
    0

    X675-7 G1 G1 X128-17 G1 G1 F6
    TRAFIC LIGHT
    57/58
    26

    58

    X675-4 A1 5A
    RH INDICATOR LIGHT
    F25 X7-1 X733.B-B6
    56

    X675-1 L1 Z-B1
    LH INDICATOR LIGHT X128-12 X7-15 Z-B1
    +15 KEY

    X675-2 G-R1 G-R1 X733.B-B8 G-R1 10A


    REVERSE SPEED LIGHT
    56a

    X191-4
    27

    X675-6 R-G1 B/N1


    TO K6 / 86

    TRAILER CONNECTOR

    STOP LIGHT
    REVERSE SPEED

    X675-8 B/R1 X191-3


    56b

    FOG LIGHT G1 S/N1


    28

    G-N1 X732-C2 G-N1 X1-13


    57 X138-2 G-N1 F9 X1-1 X732-C8 R1 X186-20 R1
    54s

    X191-9 L1
    +30

    R1
    X138-3 G-R1
    10A
    E138
    29

    G1 X206-8 G1
    54d

    N1 X138-1 31 L X138-4 L1 X191-8 A1


    L

    B/R1 X128-13 B/R1 B/R1 X191-7 A/G1


    54 X138-5 R-G1
    30

    A/G1
    55 X138-6 B/R1 L1 X128-18 L1
    X8-9 X733.B-C7 A/G1 A/G1 X186-5 A/G1
    A/G1
    31

    L1

    X8-17 X733.B-C4 C-R1


    N1 X757-2 E757 X757-1 G-N1 C-R1
    32

    R-G1 R-G1
    N1 X131-2 E131 X131-1 G-N1 31
    X128-14
    T
    STOP SIGNAL
    TO X733/B_CI

    53S
    A18
    33

    SEE TRASMISSION TABLE

    53M
    L-B0.5

    X132-2 X132-1
    H132

    N1 G-R1 15
    X8-16 X733.B-C5 L/B1 X206-7
    X160-23 L/B1
    34

    A1 A1
    1 0

    X758-2 X758-1
    S235

    N1 E758 G1
    X186-21
    4
    2

    C-R1 C-R1 C-R1 R1


    57 X141-2 G1
    35

    F10
    8

    R1.5 R1.5 X1-10 C-R1 M-V1


    E141

    X141-3 G-R1
    +30

    10A X185-14
    3
    5

    X733

    L1 L1 L1 L1 A/G1
    A_D1

    N1 X141-1 R X141-4 A1 A1 X128-4 A1


    31
    36

    A1 A1 X185-5 A1 A1
    1

    54 X141-5 R-G1
    F18 X1-14 X206-1
    7

    X732-B4 M-V1 M-V1 M-V1 M-V1 N1


    10

    55 X141-6 B/R1
    +15

    M-V1
    37

    7.5A

    N1.5 X178.1-2 X178.1-1 R1.5


    38

    X178

    X178.2-1 G-N1
    39

    GN
    D
    GN 3
    D
    GN 4.4
    D
    40

    GN 4.3
    D4
    .1
    41
    ELECTRICAL SCHEMATIC DIAGRAMS

    42

    80-02-M184EN
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    23

    80
    24 ELECTRICAL SCHEMATIC DIAGRAMS
    5 - SENSORS AND EMERGENCY

    Electrical components Connectors


    Ref. Description Position on the diagram Ref. Description Position on the diagram
    A1 Fuses and relays control unit K5 X1 Fuses and relays control unit connector
    A228 Indicators check control unit C18 X2 Fuses and relays control unit connector
    A464 Mercedes engine control unit Q27 X4 Fuses and relays control unit connector
    A825 MC2M Control unit C22 / C23 X7 Fuses and relays control unit connector
    B118 Front axle alignment sensor O6 / O7 X128 Driving seat - rear chassis interface connector
    B120 Level sensor and fuel reserve indicator sensor O12 X160 Driving seat - front chassis interface connector
    B124 Rear axle alignment sensor O8 X185 Driving seat - dashboard interface connector
    B139 Boom retracted micro G25 X186 Driving seat - dashboard interface connector
    B140 Boom retracted micro G22 X206 Driving seat - dashboard interface connector
    B198 Brakes fluid level sensor M13 X256 Platform interface connector
    B281 Steering compensator pressure switch M15 / M16 X732 Driving seat - control unit interface connector
    B724 Air filter clogged pressure switch O22 X733 Driving seat - control unit interface connector
    B851 Rear axle load cell O30 / O31
    B952 Boom angle sensor O33
    H310 ARB exclusion buzzer I36
    P501 Eco instrument C13
    S167 Manipulator G7
    S168 Transmission release contacts emergency mushroom button E7
    S169 Engine stop contacts emergency mushroom button E8
    S170 ARB forcing key E35 / E36
    S173 Seat microswitch G21

    Fuses and relays


    Ref. Description Position on the diagram
    F2 Axles sensors + differential block power supply fuse I8
    F14 Indicators and instruments + seat micro fuse I10
    F25 Horn button and transfer power supply fuse I6
    F26 Emergency mushroom button fuse I5
    80

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    DIAGRAM 5

    GN
    4

    D 2

    N1
    A1
    UNIT
    F26 X4-4 N-Z1 X732-B2 N-Z1 X206-14 N-Z1
    5

    X118-3 A-B1 X160-8 A-B1

    +15 KEY
    10A

    X118-1 S-G1 X160-4 S-G1 F25 X7-12 B-G1 X733.B-A6 B-G1 X206-20 B-V1
    6

    X118-2 N1

    +15 KEY
    10A

    B118
    X167-8 X206-4
    7

    N1 S1 S1 B-V1

    S167

    S-G1
    JOYSTICK
    S-G1 S-G1 X733.A-A2 S-G1 X2-5 F2

    +15
    S168 S169
    8

    10A H-B1 X206-15 H-B1 N-Z1


    X256-9
    EMERGENCY SWITCH
    X124-1

    B124
    S-G1 X128-10 S-G1

    PLATFORM
    OPTIONAL
    X124-2 N1
    9

    B0.5 X501-21
    ENGINE OIL W.LIGHT
    N1 F14 X1-8 H/L1 X732-C4 H/L1 H-L0.5 X501-27
    OVERLOAD SYSTEM FORCED

    +15
    10

    X124-3 X128-11 5A H-G0.5 X501-26


    G-M1 G-M1 AIR FILTER W.LIGHT
    G-L0.5 X501-28
    MERCEDES ALARM LIGHT
    A-B1 X185-8 A-B0.5 A-B0.5 X501-3
    FRONT AXLE W.LIGHT
    G-M1 X185-12 G-L0.5 G-L0.5 X501-2
    11

    REAR AXLE W.LIGHT


    M-N0.5 X501-5
    WATER HIGHT TEMP. W.LIGHT
    X120-1 H-N1 H-N1 H-N1 X206-11 H-M0.5 H-M0.5 X501-1

    B120
    FUEL RESERVE W.LIGHT
    12

    X501-15

    16
    H-R0.5
    W GENERETOR

    X160
    N1 X120-3 N1 X120-2 C1 C1 C1 X206-5 C0.5 C0.5 X501-20
    FUEL LEVEL SIGNAL
    H-R1 X206-2 H-R0.5

    18
    X160
    13

    X501-9
    P501

    Z0.5
    ECO PANEL

    +15
    +15

    B198
    N1 N1 B-L1 B-L1 X186-4 B-L1 B-L0.5 X501-23
    LOW LEVEL BRAKES OIL W.LIGHT
    X501-16
    14

    N0.5

    p
    GND
    N1 S-B1 S-B1 X185-6 S-B0.5 S-B0.5 X501-25
    STEERING DAMAGE W.LIGHT
    B-N0.5 X501-10

    S-B1
    MERCEDES ALARM W.LIGHT
    15

    H-G1 X186-1 H-G0.5 H-G0.5 X501-13


    WATER TEMPERATURE SIGNAL
    R-N1 X206-19 R-N0.5 R-N0.5 X501-14

    B281
    UNIT ERROR W.LIGHT
    C-N1 X185-19 C-N0.5 C-N0.5 X501-17
    PREHEATING W.LIGHT
    16

    H-L1 X206-18 H-L0.5

    B1 X185-21 B0.5 B0.5 B0.5 X228-A8


    ENGINE OIL W.LIGHT
    17

    M-N1 X185-20 M-N0.5 M-N0.5 X228-A3


    WATER HIGHT TEMP. W.LIGHT
    G-L1 X185-17 G-L0.5
    X185-16 H-G0.5 H-G0.5 H-G0.5 X228-B1
    18

    AIR FILTER W.LIGHT


    A228

    H/L1 X228-A1
    +15
    +15

    X206-13
    32.0292.0000

    N1 N1 X228-A2
    GND
    B-L1 X228-A5
    H-G0.5
    19

    LOW LEVEL BRAKES OIL LIGHT


    WARNING LIGHTS CHECK UNIT
    20

    H-L1 X825.1-9
    OVERLOAD SYSTEM FORCED
    S173

    B-N1 X185-18 B-N0.5 H/L1 G-V1 G-V1 X825.2-L3


    21

    SEAT SWITCH
    S-B1 X825.2-R33
    STEERING LOW PRESSION SIGNAL
    B724
    22

    p
    B140
    A825

    X720-H
    MCM2 UNIT

    N1 Z-B1 H-G0.5
    23

    M-N1 X140-1 X140-3 N-Z1 X128-6 N-Z1 X825.2-L28


    RETRACT BOOM SWITCH SIGNAL N.O.
    X467-6 N1
    GND
    X467-1 X185-7 X139-2 X139-4 X128-8
    24

    S0.5 S0.5 M-N1 M/N1 M/N1 X825.2-L30


    ENGINE OIL LEVEL SIGNAL RETRACT BOOM SWITCH SIGNAL N.C.

    X465-6 H-R1 B1 X825.2-R26


    NOT CONNECTED
    M-N1

    W GENERETOR ENGINE OIL LOW PRESSURE W. LIGHT


    X465-4 H-G1
    25

    B139

    WATER TEMP. INSTRUMENT SIGNAL


    X465-3 B1
    ENGINE OIL PRESSURE WARNING LIGHT R-N1 X825.1-8
    OUT OF RPM WARNING
    X466-3 Z/B1 Z/B1 X185-1
    KM COUNTER SIGNAL
    26

    X466-12 M-N1 M-N1


    WATER HIGHT TEMP. W.LIGHT M-N1 BOOM SWITCH
    SUPPLY
    TO X128/15
    NOT CONNECTED
    27

    A464

    X825.1-23
    Sal42

    N0.5 CAVO8 CAN L


    CAN L OPEN
    X825.1-25
    Sal45

    X464-1 R1 G0.5 CAVO8 CAN H


    +30 ENGINE UNIT CAN H OPEN
    +30

    H-V1 X825.1-11
    28

    X464-6 B-N1 OVERLOAD SYSTEM SUPPLY


    MERCEDES ALARM LIGHT L-N1 X825.1-12
    MERCEDES ENGINE UNIT

    OVERLOAD SYSTEM GND


    Sal43

    X464-7 C-N1
    PREHEATING
    X464-5 G-L1
    ENGINE GENERAL ALARM W. LIGHT
    29

    X464-3 N1.5 M-N1 X825.2-R27


    GND WATER HIGH TEMPERATURE W. LIGHT
    H1 X825.2-L32
    BOOM ANGLE 1 SENSOR
    SCH1 CAV09

    X825.2-L34
    SCH1 CAVO5

    V1
    BOOM ANGLE 2 SENSOR
    30

    N0.5 CAVO5 CAN L


    G0.5 CAVO5 CAN H
    N0.5 CAVO9 CAN L
    G0.5 CAVO9 CAN H

    X851-5 L0.2 CAN L L0.2 CAN L X128-27


    CAN L
    B851

    X851-4 B0.2 CAN H B0.2 CAN H X128-26 N2.5 X825.3-4


    CAN H GND
    31

    H-V1

    Sal49

    X851-1
    Sal44

    SCH 0.32 CAN Z1 X128-25 Z1


    SHIELD Z2.5 X825.3-3
    Sal51

    Sal50

    +VP SUPPLY
    +15

    X851-2 R0.32 R0.32 H-V1


    REAR AXLE

    X128-24
    LOAD CELL
    Sal23
    L-N1

    SUPPLY
    X851-3 N0.32 N0.32 X128-28 L-N1 Z2.5 X825.3-2
    GND +VP SUPPLY
    +15
    32

    L-N1 X128-30 L-N1


    Z2.5 X825.3-1
    H-V1 H-V1 +VP SUPPLY
    +15

    X128-29
    H1 X128-31 H1
    33

    V1 X128-32 V1 H-G1 X825.2-L23


    X952-1 L-N1 OVERLOAD SYSTEM FORCED
    GND
    B952

    X952-2 H-V1
    SUPPLY S-G1
    X952-4 L-N1
    GND
    34

    SENSOR
    0 1

    X952-5 H-V1
    SUPPLY
    BOOM ANGLE

    X952-3 H1
    SIGNAL H-G1 H-G1 S-G1
    X952-6 V1
    SIGNAL
    35

    H-G1 X171-1 RAWG22 X310-2 X310-1


    S170
    36

    H310

    N1 N1 X171-2 NAWG22
    37

    GN
    D
    GN 1.2
    D
    38

    GN 1.1
    D
    GN 4.1
    D
    GN 4.2
    D
    39

    GN 2
    D
    GN 4.3
    D5
    .2
    40
    41
    ELECTRICAL SCHEMATIC DIAGRAMS

    42

    80-02-M184EN
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    25

    80
    26 ELECTRICAL SCHEMATIC DIAGRAMS
    6 - CAN-BUS

    Electrical components
    Ref. Description Position on the diagram
    A1 Fuses and relays control unit E5 / G21
    A464 Mercedes engine control unit S10
    A716 Mercedes ecu control unit S6
    A825 MC2M Control unit A16 / A31
    B851 Rear axle load cell S21
    G1 Battery S3
    R826a CAN-BUS resistance I26
    R826b CAN-BUS resistance K32
    R826c CAN-BUS resistance G30

    Fuses and relays


    Ref. Description Position on the diagram
    F2B +30 engine diagnosis fuse C7
    F3B Vehicle radio and OBD diagnostics +30 fuse C10
    F6B +15 engine diagnosis fuse C8
    F14 Indicators and instruments + seat micro fuse E6
    F28 Roll-over control display power supply fuse G21
    FG2 Relays-fuses control unit fuse O4

    Connectors
    Ref. Description Position on the diagram
    X1 Relays-fuses control unit connector
    X2 Relays-fuses control unit connector
    X128 Driving seat - rear chassis interface connector
    X207 Vehicle radio connector
    X210 Driver's seat - SLIM 3B6 kit interface connector
    X256.p Driving seat - platform - gripper interface connector E38
    80

    X280 OBD Diagnostics connector


    X474 Relays -fuses box connector
    X476 Mercedes Diagnostics S14
    X720 Driving seat - engine interface connector
    X725 Driving seat - engine interface connector
    X730 Driver's seat - box - relays fuses control unit interface connector
    X732 Driver's seat - box - relays fuses control unit interface connector

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    DIAGRAM 6

    G1
    R25 R25 X711-COM FG2 X711-F2 R6 R6 X725-2 R6 X730-2 R6 R4
    N70

    12Vcc
    4

    30A

    R6
    B1

    A1
    X720-L

    UNIT
    X716-1 G1 CAVO2 CAN H G1 CAVO2 CAN H G1 CAVO18 CAN H
    5

    +30
    +15.1
    CAN H MERCEDES
    R4

    X716-2 L1 CAVO2 CAN L L1 CAVO2 CAN L X720-M L1 CAVO18 CAN L


    CAN L MERCEDES H/L1 X725-B5 H/L1 X1-16 F14

    +15
    X716-3 M-H1 SCH CAVO2 M-H1 SCH CAVO2 X720-J M-H1 GND CAVO18

    B5
    6

    CAN SHIELD 5A

    X732

    A716
    X716-4 M-R1 SCH CAVO2 M-R1 SCH CAVO2 X720-P M-R1 GND CAVO18
    CAN SHIELD

    ECU MERCEDES
    R4
    X716-13 L-G1 L-G1 X720-S L-G1
    7

    ENGINE DIAGNOSTICK R1 X732-D5 R1 X474-2b F2B X474-2a R1


    7.5A
    8

    M-R1 GND CAVO18 X474-6b F6B X474-6a


    B-N1 X732-C5 B-N1 B1
    X466-14 M-H1 GND CAVO18
    GND CAN MERCEDES 7,5A
    X466-15 L1 CAVO18 CAN L X207-4 R1
    CAN L MERCEDES
    9

    R0.5
    X466-13 G1 CAVO18 CAN H
    CAN H MERCEDES
    R1 X732-D6 R1 R1 X474-3b F3B X474-3a R1
    X465-2 H-V1
    10

    DIAGNOSTICK 10A

    A464
    X464-19 B0.35 CAVO 17 CAN H
    11

    CAN H J1939

    MERCEDES ENGINE UNIT


    B0.35 CAVO 19 CAN H
    X464-21 V0.35 CAVO 17 CAN L
    CAN L J1939
    12

    V0.35 CAVO 19 CAN L


    13

    X476-1 N0.5
    GND
    X476-2 B-N1
    14

    +15 ENGINE DIAGNOSTICK

    X476
    X476-5 L-G1
    DIG. ENGINE ECU
    X476-3 R1

    MERCEDES
    +30 ENGINE DIAGNOSTICK

    DIAGNOSTICK
    X476-14 H-V1
    15

    DIG. PIN 12/2

    Sal42
    N0.5 CAVO8 CAN L N0.5 CAVO8 CAN L
    A825
    MC2M UNIT
    16

    CAN L OPEN

    Sal45
    G0.5 CAVO8 CAN H G0.5 CAVO8 CAN H X825.1-25
    CAN H OPEN
    H-V1 X825.1-11
    OVERLOAD SENSOR 12V SUPPLY
    L-N1 X825.1-12
    17

    GND OVERLOAD SENSORS


    Sal43
    18
    19

    N0.5 CAVO10 CAN L X210-4


    CAN L OPEN
    X210-3
    SCH1 CAVO5

    G0.5 CAVO10 CAN H


    SCH1 CAV09
    20

    G0.5 CAVO5 CAN H


    N0.5 CAVO5 CAN L
    N0.5 CAVO9 CAN L
    G0.5 CAVO9 CAN H
    OPTIONAL

    CAN H OPEN
    3B6 SLIM KIT
    CONNECTED TO

    X851-5 L0.2 CAN L L0.2 CAN L X128-27


    CAN L OPEN N0.5 CAVO10 CAN L N1 X210-1
    X851-4 B0.2 CAN H B0.2 CAN H X128-26 GND
    CAN H OPEN
    X2-3 X732-D2
    Sal49
    Sal50

    F28
    Sal44

    X851-1 SCH 0.32 CAN Z1 X128-25 Z1 G0.5 CAVO10 CAN H H-V1 X210-2
    21

    +15 OVERLOAD SYSTEM


    A1

    CAN SHILED
    UNIT

    X128-24 H-V1
    Sal23
    +15 KEY

    X851-2 R0.32 R0.32 H-V1 H-V1 10A

    B851
    REAR AXLE
    LOAD CELL
    OVERLOAD SENSOR SUPPLY
    X851-3 N0.32 N0.32 X128-28 L-N1 L-N1
    OVERLOAD SENSOR GND
    22

    Sal51

    H-V1 X280-7
    DIG. PIN 12/2
    L-G1 X280-8
    DIG. ENGINE ECU
    V0.35 CAVO 19 CAN L
    23

    B0.35 CAVO 19 CAN H


    Sal48
    24

    SCH1 CAV011 N1 N0.5 X280-5


    GND
    G0.5 CAV011 CAN H G0.5 CAV011 CAN H X280-6
    OBD

    CAN H OPEN
    N0.5 CAV011 CAN L N0.5 CAV011 CAN L X280-14
    CAN L OPEN
    DIAGNOSTICK

    H/L1 X280-1
    25

    +15 OBD
    H/L1 X280-9
    +15 OBD
    R0.5 X280-16
    X826-6 R826a X826-3 +30 OBD
    V0.35 CAVO20 CAN L X280-11
    26

    120ohm CAN L J1939


    B0.35 CAVO20 CAN H X280-3
    CAN H J1939
    27
    28

    V0.35 CAVO 17 CAN L


    29

    B0.35 CAVO 17 CAN H

    X826-4 R826c X826-1


    30

    120ohm V0.35 CAVO16 CAN L X825.1-26


    CAN L J1939
    B0.35 CAVO16 CAN H X825.1-7
    CAN H J1939
    31

    A825
    MC2M UNIT

    V0.35 CAV014 CAN L X825.1-30


    CAN L OPEN1
    32

    X826-2 R826b X826-5


    Sal53

    B0.35 CAV015 CAN H B0.35 CAV014 CAN H X825.1-28


    CAN H OPEN1
    120ohm V0.35 CAV015 CAN L
    33

    Sal52
    34
    35

    V0.35 CAV013 CAN L


    B0.35 CAV013 CAN H
    36

    5
    4
    37

    CAN L
    CAN H
    38

    OPTIONAL
    PLATFORM CONNECTOR
    X256.p

    INTERFACE CLAMP
    39

    GN
    D
    GN 5.2
    D
    GN 4.4
    40

    D4
    .2
    41
    ELECTRICAL SCHEMATIC DIAGRAMS

    42

    80-02-M184EN
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    27

    80
    28 ELECTRICAL SCHEMATIC DIAGRAMS

    7 - HEATING

    Electrical components
    Ref. Description Position on the diagram
    A1 Fuses and relays control unit C13
    P175 Heating panel K14
    S174 Heating unit K10

    Fuses and relays


    Ref. Description Position on the diagram
    F20 Heating fuse C15

    Connectors
    Ref. Description Position on the diagram
    X10 Fuses relays control unit connector
    X731 Driving seat - control unit interface connector
    80

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    DIAGRAM 7

    3
    4

    GN
    D5
    .2
    GN
    5

    D4
    .4
    GN
    D4
    .3
    6
    7
    8
    9

    X174-A N2.5

    X174-D G2.5
    10

    X174-E C-B1.5

    GROUP

    S174
    HEATING
    X174-F A1.5
    11
    12

    X175-1 A1.5
    X175-3 C-B1.5
    A1
    UNIT
    13

    X175-4 V1.5
    X175-5
    N1.5
    14

    X177-1 G2.5

    P175
    X176-1 V2.5 V4 X731-11 V4 X10-1 F20

    HEATING PANEL
    +15
    15

    25A
    X204.3-1 N2.5
    16

    N2.5
    N1.5
    17
    18
    19
    ELECTRICAL SCHEMATIC DIAGRAMS

    80-02-M184EN
    29

    80
    30 ELECTRICAL SCHEMATIC DIAGRAMS

    8 - OPTIONAL HEATING AND AIR CONDITIONING

    Electrical components
    Ref. Description Position on the diagram
    A102 Control unit relay 01171104 A32
    A105 Recirculation O21 / O22
    B104.3 Air conditioning pressure switch O16 / M16
    B108 External temperature thermostat O38 /O39
    B110 Evaporator gas thermostat O23/ M23
    B112 Heating water thermostat O28 / M28
    G1 Battery Q7 / Q8
    M104.1 Air conditioner fan O18 / M18
    M104.2 Air conditioner fan O14
    M106 Air conditioner compressor O19 / M19
    M109 Three-speed fan motor O25
    M111 Heating air mixing O26
    P100 Air conditioner panel Q33

    Fuses and relays


    Ref. Description Position on the diagram
    FG1 Optional +30 fuse O8
    FUS.1 +30 air conditioning panel fuse C18
    FUS.2 +15 air conditioning panel fuse C19
    FUS.3 Heating fan 1 fuse C19
    FUS.4 Heating fan 2 fuse C20
    K103 Third speed relay G16
    RL1 Air conditioning compressor enabling relay C23

    Connectors
    Ref. Description Position on the diagram
    X107 Driving seat - air conditioning interface connector
    80

    X163 Driving seat - air conditioning interface connector


    X720 Driving seat - engine interface connector

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    DIAGRAM 8

    3
    4
    5

    GN
    D4
    . 4
    6
    7

    G1
    8

    N70 R25 R25 X711-COM FG1 X711-F1 R4 X720-D R2.5

    12Vcc
    20A
    9

    N2.5 X107-2 N2.5

    2
    10

    R2.5 X163-1 R2.5

    1
    11

    N 2.5 X204.3-1

    X176-1
    R-N 2.5
    12
    13

    R-N 2.5
    14

    M104.2
    X104.2-2 X104.2-1 L-N1.5
    N 1.5
    15

    M
    16

    p
    B104.3
    K103

    A 0.5 X104.3-2 X104.3-1 V-B 0.5

    X103-85
    17

    Z 0.5 X103-86 R-N 0.5


    85
    86

    X103-87
    87

    C 2.5
    M104.1 X103-30
    30

    X104.1-2 X104.1-1 R-N 2.5 FUS.1-2 FUS.1 FUS.1-1


    87a

    N 1.5 L1.5 R 1.5 R2.5


    18

    M
    5A

    R-N2.5 FUS.2-2 FUS.2 FUS.2-1 R-N2.5


    19

    M106 5A
    X106-1 V 1.5 FUS.3-2 FUS.3 FUS.3-1

    M
    L1.5 L1.5
    15A
    20

    L-N1.5 FUS.4-2 FUS.4 FUS.4-1 L-N1.5

    X105-1 15A
    M-B 0.5
    21

    X105-2 N 0.5
    X105-3

    A105
    R-N 0.5

    RICYCLING
    22

    R 0.5

    N 0.5 N 0.5
    RL1
    23

    V0.5
    85
    86

    B110 L-N1.5 R2.5


    A 0.5 X110-1 X110-4 V 0.5
    30

    L1.5
    87 87a
    24

    X110-2 M 1.5

    N 2.5 X109-A X110-3 G 1.5


    25

    X109-B
    M109 C 2.5
    26

    M111
    X111-1 S 0.5
    M

    X111-2 X102-A6
    27

    A-B 0.5 V-B 0.5


    85
    86

    t
    30

    B112 R 1.5 X102-C5


    87 87a
    28

    X112-1 B-G 0.5


    V 1.5 X102-A1
    X112-2 Z-N 0.5 R 0.5 X102-B6
    R-N 0.5 X102-A7
    29

    V 0.5

    N 0.5

    M 0.5 X102-B5
    30

    85
    86

    30

    X100-1 B-G 0.5 R-N 1.5 X102-C8


    87 87a

    X100-2 Z-N 0.5


    31

    M 1.5 X102-A8
    X100-3 H 0.5
    X100-4 Z 0.5 X102-A4
    X100-5 S 0.5
    32

    A102

    X100-6 R-N 0.5


    X100-7 N 0.5 X102-A5
    A/C
    85
    86
    01171104 RELAY UNIT

    X100-8 R 0.5
    33

    P100

    X102-C3
    PANNELLO

    X100-9 B1
    30

    X102-C4
    87 87a

    X100-10 S-N 1
    X100-11 M 0.5 X102-C1
    34

    X100-13 A-B 0.5 R-N 0.5 X102-B4


    V 0.5

    X100-14 M-B 0.5


    X100-15 V 0.5
    35

    X100-16 R-N 0.5 H 0.5 X102-B3


    85
    86

    30

    G 1.5 X102-C2
    36

    87 87a

    R-N 1.5 X102-A2


    t
    37

    S-N 1 X108-1 X108-2 B1


    38

    B108
    39
    40
    41
    ELECTRICAL SCHEMATIC DIAGRAMS

    42

    80-02-M184EN
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    31

    80
    32 ELECTRICAL SCHEMATIC DIAGRAMS
    9 - OPTIONAL 3B6 ROLL-OVER PROTECTION KIT

    Electrical components
    Ref. Description Position on the diagram
    A1 Fuses and relays control unit Q11
    A2 3B6 SLIM Kit C26
    A613 ARB display C11

    Fuses and relays


    Ref. Description Position on the diagram
    F28 Roll-over protection display power supply fuse Q11

    Connectors
    Ref. Description Position on the diagram
    X2 Fuses relays control unit connector
    X210 3B6 kit interface connector
    X613.p Driver's seat interface connector
    X732 Driver's seat - control unit connector
    80

    80-02-M184EN (02/03/2012)
    ELECTRICAL SCHEMATIC DIAGRAMS 33
    DIAGRAM 9

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    D
    GN
    A A

    A2
    SLIM KIT 3B6
    C C
    A613
    VISUALIZZATORE
    ARB

    X613.S

    4
    2
    3
    E E

    G G

    I I

    K K
    2
    3

    X613.P
    4
    1
    X210-1
    X210-2
    X210-3
    X210-4
    N1

    N0.5 CAVO10 CAN L


    G0.5 CAVO10 CAN H

    80
    H-V1

    M M
    H-V1 X732-D2
    X2-3

    O O
    F28
    10A

    Q +15 KEY Q

    UNIT
    A1

    S S

    (02/03/2012) 80-02-M184EN
    34 ELECTRICAL SCHEMATIC DIAGRAMS
    10 - OPTIONAL SECOND/THIRD OUTPUT

    Electrical components
    Ref. Description Position on the diagram
    A825 MC2M Control unit A10
    A900 Control unit relay 01171104 A33
    A914 Radio S16
    R826b CAN-BUS resistance M9
    R911 CAN-BUS resistance S11 / Q11
    S902 Gripper 1 switch without block C19
    S903 Gripper 2 switch with block C24
    Y904 Oil switch sol.valve Q28
    Y905 Slewing 1 solenoid valve Q26
    Y906 Slewing 2 solenoid valve Q24
    Y907 Up solenoid valve Q22
    Y908 Down solenoid valve Q20

    Connectors
    Ref. Description Position on the diagram
    X256 Driving seat - platform - gripper interface connector
    X910 Platform - gripper - gripper arm extension connector
    80

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    DIAGRAM 10

    3
    4
    5

    GN
    D
    6

    5.
    2
    7

    N2.5 X825.3-4
    GND
    Z2.5 X825.3-3
    +15
    +VP SUPPLY
    8

    Z2.5 X825.3-2
    +VP SUPPLY
    +15

    Z2.5 X825.3-1
    +VP SUPPLY
    +15
    9

    Sal52
    V0.35 CAV015 CAN L V0.35 CAV014 CAN L
    X826-2 R826b X826-5 B0.35 CAV015 CAN H B0.35 CAV014 CAN H
    X825.1-30
    120ohm CAN L OPEN1

    Sal53
    X825.1-28
    10

    CAN H OPEN1
    A825
    MC2M UNIT

    X911-A B0.35 CAN006


    X911-B V0.35 CAN006
    11

    S-G1 X256-31 S-G1 S-G1 X825.2-R34


    FRONT AND REAR BRAKE
    R911 PRESSION SIGNAL

    V0.35 CAV013 CAN L


    B0.35 CAV013 CAN H
    120ohm
    12

    H-R1 X256-23 H-R1 H-R1 X825.1-16


    TILTING VALVE
    H-N1 X256-24 H-N1 H-N1 X825.1-15

    X256-5
    X256-4
    TILTING VALVE
    G-N1 X256-25 G-N1 G-N1 X825.1-2
    13

    SWAMP OIL VALVE

    X914.1-1 S-G1
    L1 X256-22 L1 L1 X825.2-R3
    X914.1-15 B0.35 CAN008 BOOM UP SOLENOID
    14

    L-G1 X256-21 L-G1 L-G1 X825.2-R5


    BOOM DOWN SOLENOID

    Sa4
    X914.1-16 V0.35 CAN008

    Sa2
    N1
    N1
    15

    X256-11
    X256-16

    RADIO
    16

    A914
    N1.5
    N1.5

    C-R0.5
    17

    X914.2-19
    X914.2-20 C-B0.5
    X914.2-21 C-A0.5
    X914.2-22 C-N0.5
    18

    X914.2-32 N1
    C-A0.5

    H1

    1 0 2
    19

    S902
    1

    H/N1
    7

    Y908
    20

    X908-2 X908-1
    2

    N1 2 1 L-G1 H/N1
    6

    H1
    8
    21

    N1 N1 H/N1
    10

    +15
    C-B0.5

    N1

    Y907
    22

    N1 X907-2 2 1
    X907-1 L1
    23

    N1 N1
    C-N0.5

    1 0 2

    C-R0.5

    Y906
    24

    X906.s-2 X906.s-1
    S903
    1

    N1 2 1 H-R1
    3

    H/N1
    7
    25

    N1 N1
    10
    9

    N1
    C-R0.5

    H/N1

    Y905
    26

    N1 X905.s-2 2 1 X905.s-1 H-N1


    27

    N1 N1

    N0.5 X900-A6
    85
    86

    Y904
    28

    N1 X904-2 2 1 X904-1 G-N1 H1.5 X900-C6


    30

    H1.5 X900-C5
    87 87a

    A-G1.5 X900-A1
    29

    N1 N1
    C-A0.5 X900-B6
    C-B0.5 X900-A7
    30

    N0.5 X900-B5
    85
    86
    31

    30

    H1.5 X900-C8
    87 87a

    L-B1.5 X900-A8
    32

    10 10
    9 9 C-N0.5 X900-A4
    8 8
    33

    A900

    2 7
    3

    7
    1 6 6 N0.5 X900-A5
    85
    86

    EV 3th exit

    5 5
    01171104 RELAY UNIT

    REEL H1.5 X900-C3


    +15
    34

    X910-4 G-V1.5
    +15

    4 4 X954.4 G-V1.5
    30

    H1.5 X900-C4
    87 87a

    3 3 X954.3 G-N1.5 X910-3 G-N1.5


    Brown sec. 1.5
    2 2 X954.2 L-B1.5 X910-2 L-B1.5 G-N1.5 X900-C1
    2

    2
    Green sec. 1.5
    A-G1.5 X910-1 A-G1.5 C-R0.5 X900-B4
    35

    1 1 1 X954.1
    EV 2th exit

    X954.5 N1.5 X910-5 N1.5


    NR.2 Black sec. 2.5

    N0.5 X900-B3
    36

    85
    86

    H1.5 X900-C2
    30

    H1.5 X900-B2
    87 87a
    37

    G-V1.5 X900-A2
    38
    39
    40
    41
    ELECTRICAL SCHEMATIC DIAGRAMS

    42

    80-02-M184EN
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    35

    80
    36 ELECTRICAL SCHEMATIC DIAGRAMS
    11 - CAB OPTIONAL

    Electrical components
    Ref. Description Position on the diagram
    A1 Fuses and relays control unit K31
    A200 Optional vehicle radio O27
    A207 Optional vehicle radio O29 / O30
    B27 Optional RH loudspeaker O26
    B28 Optional LH loudspeaker O24 / O25
    E1 Optional boom work light K36
    E2 Boom work light K37
    E12 Optional RH front work light O18
    E13 Optional LH front work light O17
    E14 Ceiling light Q22
    E15 Rotary warning beacon O15
    E16 Optional LH rear work light O19
    E17 Optional RH rear work light O20
    M4 Rear window washer-wiper motor O12 / O13
    M5 Roof window washer-wiper motor O10
    M6 Optional lateral window washer-wiper motor O7
    R3 Rear demister I21
    S12 Rotary beacon switch G10
    S16 Optional front window demister switch G21
    S54 Optional switch for work light above indicator light G24
    S115 Switch for roof and side window wipers optional G6
    S139 Optional work lights switch G17
    S192 Windscreen wipers stalk switch A7

    Fuses and relays


    Ref. Description Position on the diagram
    F3 Work lights fuse K32
    F3B Vehicle radio fuse M31
    80

    F4 Rotary warning beacon power supply fuse K30


    F8B Front work lights switch power supply fuse O32 /O33
    F10 Ceiling light-car radio-cigarette lighter fuse K34
    F12 Rear windscreen wiper and demister power supply fuse K29
    F13 Seat compressor - +15 vehicle radio power supply fuse K29
    F19 Boom work lights + cab wipers power supply fuse K32

    Connectors
    Ref. Description Position on the diagram
    X1 Relays-fuses control unit connector
    X3 Relays-fuses control unit connector
    X162 Boom line interface connector
    X164 Cab line interface connector
    X178 Cigarette lighter socket connector
    X474 Relays -fuses box connector
    X732 Driving seat - box - control unit interface connector
    X733 Driving seat - box - control unit interface connector

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    DIAGRAM 11

    3
    4
    5

    X143-1 716

    53
    black 725 X143-4 X143-2 718

    31
    6

    53a
    2 10

    53b
    M
    FRONT WINDSHIELD FLASHER

    31b
    S115
    X149

    1
    720 WIPER MOTOR
    X143-3 719

    X149
    7

    5
    7

    721 714

    M6
    S192

    715 WINDSHILED

    2
    4
    718 WASHER PUMP
    717 FRONT WINDSHILED
    WASHER PUMP

    6
    8
    719

    X149
    0
    8

    X144-1 712 1st SPEED

    10
    9
    black 722 717 2nd SPEED

    53
    black 726 X144-4 X144-2 721

    31
    53a
    M
    31b FRONT WINDSHILD

    X149

    X149
    9

    WIPER MOTOR

    53b
    31b
    31b REAR WINDSHILD

    1
    X144-3 REAR WINDSHIELD WIPER MOTOR
    720 X192-2
    0 WIPER MOTOR X193-1

    M5
    15/54
    10

    S12
    X150

    5 704
    702 REAR WINDSHILED WASHER PUMP

    X142-1 703 X150


    713 713 714
    11

    S/N1

    53
    711

    EP57
    X150

    X142-4 X142-2
    9

    black 727 724 black 701 703


    10

    31
    53a
    53b
    31b
    M
    X150
    12

    R/N1

    X142-3 723

    M4
    13

    EP56
    black 706 0,75mm X145B X145A 705 0,75mm 704 723 X164-8 S/N1
    14

    724 X164-9 R/N1

    M
    EP52
    black 710 black 710 X164-13 N1.5
    black 731 black 709 black 709 X164-12 N1.5

    E15
    15

    black 708 black 708 X164-4 N1.5


    black 764 0,75mm

    EP51
    black 762 0,75mm black 766 X136-2
    16

    X140-2 X140-1 761 0.75mm 765 X136-1 730


    1 0 2

    EP50

    black 706
    X151
    17

    E13 730
    1

    S139

    X141-2 X141-1
    3

    763 0.75mm 728 729


    7

    X151
    2

    EP53
    E12 732 735
    18

    black 707 733


    8

    737
    X151

    X146-2 X146-1
    10
    9

    black 742 0,75mm 741 0.75mm black 734 733


    19

    EP55
    X151
    X151

    black 749
    black 748
    E16

    738
    black 740 0.75mm X147-2 X147-1 739 0.75mm 737
    20

    EP54
    E17 black 754 X154B X154A 753
    1
    21

    R3

    750
    S16
    X153

    X148B 753
    5

    black 748 751


    22

    X148C
    X153

    743

    E14
    X153

    X148A
    10
    9

    black 749 black 752 751


    23

    X153

    X138A X138B black 744 X165-1 N0.5


    24

    1 0

    745 X165-3 R0.5


    X165-2
    S54

    black 746
    X152

    X164-16
    B28
    1

    755
    5

    747 X165-4 756


    25

    757
    X152
    X152

    X139B X139A
    2

    757 735
    6

    758 736 X164-14


    26

    X152

    B27
    10
    9

    black 759 758


    27

    X152

    X200-8 N0.5
    X152

    A200

    X200-2 M0.75
    N1 X207-8 X200-7 R0.5
    X200-1 R0.75
    28

    F12 X3-10 L-G1 X733.A-C8 L-G1 X164-11


    +15

    X207-4 R1 7.5A
    29

    X207-7 B/V1 X732-A4 B/V1 X3-4 F13


    A207
    +15

    7.5A
    30

    F4 X1-15 A/B1 X732-B7 A/B1 X164-6 702


    +15

    7.5A
    31

    X3-3 M-B1.5 X733.B-D8 M-B1.5 X164-15 756


    R1 X732-D6 R1 X474-3b F3B X474-3a R1
    A1 UNIT

    +30

    10A
    F19 X3-9 A-G1.5 X733.B-A1 A-G1.5 X164-3 711
    32

    +15

    15A
    B1.5 X474-8a F8B X474-8b B-N1.5 X732-D8 B-N1.5 X164-5 F3
    +15
    +15

    15A 15A
    33

    X1-9 R-V1.5 X733.B-A8 R-V1.5 X164-7 732


    34

    743 X164-10 X733.A-D1 R1.5 X1-10 F10


    +30

    10A
    35

    R1.5

    R1
    36

    X162-1 B-G1.5
    E1

    X178.1-1
    1

    X162-2 B-G1.5
    37

    E2

    X162-5 N1.5
    TO BOOM HARNESS

    X162-7 N1.5
    38
    39

    GN
    D
    GN 4.2
    D
    GN 4.3
    D5
    40

    .1
    41
    ELECTRICAL SCHEMATIC DIAGRAMS

    42

    80-02-M184EN
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    37

    80
    38 ELECTRICAL SCHEMATIC DIAGRAMS
    12 - DASHBOARD OPTIONAL

    Electrical components
    Ref. Description Position on the diagram
    A1 Fuses and relays control unit G8
    A10 I/0 mode control unit Q35
    A825 MC2M Control unit A6
    A914 Radio O13
    B1 Door microswitch M31
    B2 Shuttle overload microswitch M38
    B909 Descent pressure switch O16 / O17
    M954 Emergency pump Q14
    R826b CAN-BUS resistance M7
    R911 CAN-BUS resistance O10 / M10
    S1 Engine stop emergency button M34
    S2 Start-up button O31
    S901 Cab-tele-radio selection switch C19
    S913 Platform-cab selection key O19
    S915 Platform controlled speed switch C28 / C29
    S951 Reset button Q22
    S953 Emergency pump switch C24

    Fuses and relays


    Ref. Description Position on the diagram
    F7 Power supply + VE MC2M and OBD diagnostics fuse E8
    F9B Platform + 15 fuse Q8
    K957 Emergency pump relay from platform O24 /O25

    Connectors
    Ref. Description Position on the diagram
    X901.2 Jumper 1 connector
    X901.3 Jumper 2 connector
    80

    X256 Platform - driver's seat interface connector


    X901.2 Jumper 1 connector
    X901.3 Jumper 2 connector
    X914.1 Radio connector
    X914.2 Radio connector
    X916 Platform - winder interface connector
    X950 Gripper platform key - driver's seat interface connector
    X958 Winder connector
    XB1 Winder connector
    XC1 Platform PB panel connector

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    DIAGRAM 12

    3
    4

    GN
    D5
    . 2
    N2.5 X825.3-4
    5

    GND
    Z2.5 X825.3-3
    +VP SUPPLY

    +15
    Z2.5 X825.3-2
    6

    +VP SUPPLY

    +15
    Z2.5 X825.3-1
    A825

    +VP SUPPLY

    +15

    Sal52
    MC2M UNIT

    V0.35 CAV015 CAN L V0.35 CAV014 CAN L


    X826-2 R826b X826-5
    7

    B0.35 CAV015 CAN H B0.35 CAV014 CAN H


    X825.1-30

    Sal53
    120ohm CAN L OPEN1
    X825.1-28
    CAN H OPEN1
    F7 X1-2 G-R1 X732-C6 G-R1
    8

    A1
    X474-9a F9B X474-9b

    UNIT
    B1 H/N1 H/N1 X733.A-C5 H/N1

    V0.35 CAV013 CAN L


    +15 KEY
    5A

    B0.35 CAV013 CAN H


    X256-27 B-V1 X825.1-14

    +15
    STEERING EM. PUMP

    H/N1
    10A S-G1 X256-31 S-G1 X825.2-R34
    FRONT AND REAR BRAKE
    9

    PRESSION SIGNAL

    N1
    N1

    X256
    X256
    G-R1 X256-17 G-R1 X825.1-1
    X911-A B 0.35 CAN006 VE SUPPLY

    S-G 1
    G-R 1
    X911-B V 0.35 CAN006
    H-B1.5 X256-6

    X256
    X256
    X256
    10

    SHUT OFF SIGNAL


    R911
    120ohm B1.5 X256-7

    4 B0.35CAN005
    5 V0.35CAN005
    SHUT OFF SWITCH

    16
    11
    10
    A/G1 X256-13
    NEGATIVE THROTTLE
    11

    X914.1-1 S-G 1 A-G1 X256-8


    START SIGNAL
    X914.1-15 B 0.35 CAN008 A-B1 X256-9
    HORN
    X256-14

    Sa4
    X914.1-16 V 0.35 CAN008 B-G1
    DECELERETOR
    B/V1 X256-12

    Sa2
    N1.5
    12

    1450 RPM
    N1.5
    H/N1
    X914.2-24 H-R1.5 L-N1 X256-20 L-N1 X825.2-L39
    DISCENT PRESSURE SWITCH
    X914.2-25 B1.5 C-N1 X256-19 C-N1 X825.2-R21
    PUMP EMERGENCY SIGNAL

    RADIO
    13

    A914
    X914.2-26 B-G1 G-V1 X256-18 G-V1 X825.2-L38
    PLATFORM BY-PASS SWITCH
    X914.2-27 A/G1 G1 X256-15 G1 X825.2-L27
    PLATFORM EMER. SW SIGNAL
    X914.2-28 V-R1 X256-3 V-R1 X825.2-L36
    BASKET CONSENT
    X914.2-30 A-B1 G-N1 X256-1 G-N1 X825.2-L37
    14

    CABIN SIGNAL

    M954
    X914.2-32 N1

    N 1 X954-2 X954-1 H-V 1


    15

    M
    Z-G1 X901.2-1
    L-N1 X955-2 L-N1
    B-N1.5
    16

    X901.2-2

    A-G 1
    G-N1 X901.3-1

    p
    B1.5 X901.3-2

    B909
    17

    L-N 1 X909-3 X909-1 G-R 1 G-R 1 X955-1 G-R1


    WITHOUT RADIO COMPONET
    CONNECT X901.2 WITH X901.3
    18

    0 1
    1 0
    19

    S913
    B-N1.5 2 1 H-B 1.5 H-B1.5 X950-1 H-B1.5
    1

    H-R1.5
    S901
    5

    B-N1.5
    X950-3
    7

    4 3 G-R 1 G-R1 G-R1 B1.5


    20

    S-G1
    X950-5
    6

    Z-G1 Z-G1 Z-G1 Z-G1


    X950-6
    8

    G-V1 G-V1 G-N1


    21

    10
    9

    N1 H/N1
    B-N1.5 X950-8 B-N1.5
    B 1.5
    G-N 1
    22

    S951
    G-V1 G-R 1
    23

    1 0
    24

    X956-1
    1

    S953

    B 1.5 H-V1
    5

    H/N1
    K957
    7

    G1
    X956-2
    25

    G1.5
    2

    X957-85 X957-86
    6

    N1 C-N1
    85
    86
    8

    X957-87 H-V1 H-V1


    26

    X957-30
    10

    30
    9

    H/N1 X957-87a N1 H/N1


    87 87a
    27

    H/N1 H/N1 H/N1


    H/N 1
    28

    H/N 1
    Sa1
    0
    1

    B/V1
    S915
    29

    N1
    G1.5

    A-G1
    B0.35 CAN007
    H-B1.5

    V0.35 CAN007
    H1.5

    V-R1

    N2
    10
    9
    30

    N1 H/N1
    X916
    X916
    X916
    X916
    X916
    X916
    X916
    X916

    E
    B

    C
    D
    31

    G N2
    A H1.5

    B1

    S2
    G1.5
    H V-R1.5

    H-B1.5

    A-G1.5

    B
    A
    32

    J2
    4

    XC1-20 R1
    AI11/DO11
    33

    XC1-1
    REEL

    R1.5 R1.5 XB1-1


    +VB
    XC1-9 G1.5 G1.5 XB1-2 X958.s-1 H1.5
    S1
    34

    X958.s-2 G1.5
    3

    XC1-2 B 0.5 CAN H XB1-3


    CAN-H X958.s-3 B0.35 CAN013
    2

    XC1-3 M 0.5 CAN L XB1-4 X958.s-4 V0.35 CAN013


    CAN-L
    35

    X958.s-5 A-G1.5
    SA1

    A10

    XC1-10
    PLATFORM CONSOLE

    S1.5 S1.5 XB1-5 X958.s-6 H-B1.5


    X958.s-7 N2
    XC1-8 H1.5 H1.5 XB1-6
    36

    X958.s-8 V-R1.5
    10

    XC1-7 L1.5 L1.5 XB1-7


    -VB
    N1
    XC1-15
    37

    V1.5 V1.5 XB1-8


    IO MODE UNIT
    16

    DI31/DO31
    N1 N1
    38

    B-N0.5
    J3
    T1

    T1
    XB1

    B2
    XC1

    AI23/DO23
    C

    D
    39
    40
    41
    ELECTRICAL SCHEMATIC DIAGRAMS

    42

    80-02-M184EN
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    39

    80
    40 ELECTRICAL SCHEMATIC DIAGRAMS
    13 - OPTIONAL TELMA KIT

    Electrical components
    Ref. Description Position on the diagram
    A1 Fuses and relays control unit E17
    A2 Telma slowdown device relay box O13
    A464 Mercedes engine control unit Q5
    G1 Battery O8
    H8 Telma slowdown device indicator M13
    H761 Telma slowdown device buzzer M15
    M1 Telma magnet O14
    P501 Eco instrument C4
    S1 Telma slowdown device lever K9

    Fuses and relays


    Ref. Description Position on the diagram
    F16 Optional power supply fuse E16
    FG8 Telma slowdown device fuse O10

    Connectors
    Ref. Description Position on the diagram
    X1 Fuse and relays control unit connector
    X163 Driving seat - optional Telma interface connector
    X185 Driving seat - dashboard interface connector
    X731 Driving seat - control unit interface connector
    X761 Driving seat - optional Telma interface connector
    80

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    GN
    D4
    .4
    DIAGRAM 13

    X464-1 R1
    +30 ENGINE UNIT

    +30
    X467-6 N1
    4

    GND

    GND
    P501
    ECO PANEL
    X464-6 X501-10
    5

    B-N1 B-N1 B-N1 X185-18 B-N0.5 B-N0.5

    A464
    ENGINE ALARM WARNING LIGHT ENGINE ALARM WARNING LIGHT

    MERCEDES ENGINE UNIT


    6

    Z0.5 X501-9
    +15

    +15
    N0.5 X501-16
    GND
    7

    GND

    G1
    8

    N70 R50

    12Vcc
    9

    S1
    10

    R50 FG8 R50


    100A
    11

    G1 G1

    1
    M1 M1

    2
    N50
    N-B1 N-B1

    TELMA
    R1 R1

    4
    12

    BOX RELAY
    V1 R-N1

    V
    B-H1

    5
    V1 N1 X163-4 N2.5
    13

    A2

    L16
    L16
    L16
    L16
    H8
    B-H1 X761-1 R-G1
    14

    BRAKE SIGNAL
    N50 B1

    M1
    15

    H761
    B1 X761-2 B-N1
    16

    R-N1 X163-3 S-N2.5 S-N2.5 X731-8 S-N2.5 X1-6


    F16
    +15

    15A
    A1
    UNIT
    17
    18

    GN
    D4
    19

    .4
    ELECTRICAL SCHEMATIC DIAGRAMS

    80-02-M184EN
    41

    80
    42 ELECTRICAL SCHEMATIC DIAGRAMS

    14 - OPTIONAL CLAMP TH51-TH57

    Electrical components
    Ref. Description Position on the diagram
    A825 MC2M Control unit A7
    A900 Control unit relay 01171104 A30
    A914 Radio S14
    R826b CAN-BUS resistance M8
    R911 CAN-BUS resistance Q10
    S902 Gripper 1 switch without block C17 / C18
    S903 Gripper 2 switch with block C22
    Y904 Oil switch sol.valve Q26
    Y905 Slewing 1 solenoid valve Q24
    Y906 Slewing 2 solenoid valve Q22
    Y907 Up solenoid valve Q20
    Y908 Down solenoid valve Q18

    Connectors
    Ref. Description Position on the diagram
    X256 Driving seat - platform - gripper interface connector
    X910 Platform - gripper - gripper arm extension connector
    80

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    DIAGRAM 14

    3
    4

    GN
    D5
    . 2
    5

    N2.5 X825.3-4
    6

    GND
    Z2.5 X825.3-3
    +VP SUPPLY

    +15
    Z2.5 X825.3-2
    7

    +VP SUPPLY

    +15
    Z2.5 X825.3-1
    A825

    +VP SUPPLY

    +15
    MC2M UNIT

    Sal52
    V0.35 CAV015 CAN L V0.35 CAV014 CAN L
    X826-2 R826b X826-5
    8

    B0.35 CAV015 CAN H B0.35 CAV014 CAN H


    120ohm X825.1-30
    CAN L OPEN1
    X825.1-28
    CAN H OPEN1
    9

    X911-A B0.35 CAN006


    X911-B V0.35 CAN006
    X256-31 X825.2-R34

    V0.35 CAV013 CAN L


    S-G1 S-G1 S-G1

    Sal53 B0.35 CAV013 CAN H


    FRONT AND REAR BRAKE
    R911
    10

    PRESSION SIGNAL
    120ohm

    X256
    X256-23 X825.1-16

    X256
    H-R1 H-R1 H-R1
    TILTING VALVE
    11

    H-N1 X256-24 H-N1 H-N1 X825.1-15


    TILTING VALVE

    5
    4
    G-N1 X256-25 G-N1 G-N1 X825.1-2
    SWAMP OIL VALVE
    12

    X914.1-1 S-G1
    L1 X256-22 L1 L1 X825.2-R3
    X914.1-15 B0.35 CAN008 BOOM UP SOLENOID
    L-G1 X256-21 L-G1 L-G1 X825.2-R5

    Sa4
    X914.1-16 V0.35 CAN008 BOOM DOWN SOLENOID
    13

    Sa2
    N1
    N1

    X256
    X256
    14

    RADIO

    A914
    11 N1.5
    16 N1.5
    15

    X914.2-19 C-R0.5
    X914.2-20 C-B0.5
    16

    X914.2-21 C-A0.5
    X914.2-22 C-N0.5
    X914.2-32 N1
    17

    C-A0.5

    H1

    1 0 2
    1

    S902
    3

    H/N1
    18

    Y908
    7

    X908-2 2 1 X908-1
    2

    N1 L-G1 H/N1
    6

    H1
    19

    N1 N1 H/N1
    10

    +15
    C-B0.5

    N1
    20

    Y907
    N1 X907-2 2 1 X907-1 L1
    21

    N1 N1
    C-N0.5

    1 0 2

    C-R0.5
    22

    Y906
    S903

    X906.s-2 X906.s-1
    1

    N1 2 1 H-R1
    3

    H/N1
    7
    23

    N1 N1
    9

    N1
    10
    C-R0.5

    H/N1
    24

    Y905
    N1 X905.s-2 2 1 X905.s-1 H-N1
    25

    N1 N1

    N0.5 X900-A6
    85
    86

    Y904
    26

    N1 X904-2 2 1 X904-1 G-N1 H1.5 X900-C6


    30

    H1.5 X900-C5
    87 87a

    A-G1.5 X900-A1
    27

    N1 N1
    C-A0.5 X900-B6
    C-B0.5 X900-A7
    28

    N0.5 X900-B5
    85
    86
    29

    30

    H1.5 X900-C8
    87 87a

    L-B1.5 X900-A8
    30

    10 10
    C-N0.5 X900-A4
    A900

    9 9
    8 8
    31

    7 7
    01171104 RELAY UNIT

    N0.5 X900-A5
    6 6
    85
    86

    5 5 H1.5 X900-C3
    A1.5 X959.4 X910-4 G-V1.5
    +15

    4 4 G-V1.5
    30
    32

    H1.5 X900-C4
    87 87a

    G1.5 X959.3 G-N1.5 X910-3 G-N1.5


    3 3
    G1.5 X959.2 L-B1.5 X910-2 L-B1.5 G-N1.5 X900-C1
    2 2
    B1.5 X959.1 A-G1.5 X910-1 A-G1.5 C-R0.5 X900-B4
    REEL

    1 1
    33

    NR.3 N1.5 X959.5 N1.5 X910-5 N1.5

    N0.5 X900-B3
    85
    86
    34

    H1.5 X900-C2
    30

    H1.5 X900-B2
    87 87a

    2
    2
    2

    1
    1
    1
    35

    G-V1.5 X900-A2
    2

    1
    3
    36
    37

    TRAVEL CLAMP SOLENOID VALVE


    38

    ROTATING PLATES SOLENOID VALVE


    39

    OPENING AND CLOSING CLAMP SOLENOID VALVE


    40
    41
    ELECTRICAL SCHEMATIC DIAGRAMS

    42

    80-02-M184EN
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    43

    80
    44 ELECTRICAL SCHEMATIC DIAGRAMS
    15 - OPTIONAL CLAMP TH63

    Electrical components
    Ref. Description Position on the diagram
    A825 MC2M Control unit A7
    A900 Control unit relay 01171104 A30
    A914 Radio S14
    R826b CAN-BUS resistance M8
    R911 CAN-BUS resistance Q10
    S902 Gripper 1 switch without block C17 / C18
    S903 Gripper 2 switch with block C22
    Y904 Oil switch sol.valve Q26
    Y905 Slewing 1 solenoid valve Q24
    Y906 Slewing 2 solenoid valve Q22
    Y907 Up solenoid valve Q20
    Y908 Down solenoid valve Q18

    Connectors
    Ref. Description Position on the diagram
    X256 Driving seat - platform - gripper interface connector
    X910 Platform - gripper - gripper arm extension connector
    80

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    DIAGRAM 15

    3
    4

    GN
    D5
    . 2
    5

    N2.5 X825.3-4
    6

    GND
    Z2.5 X825.3-3
    +VP SUPPLY

    +15
    Z2.5 X825.3-2
    7

    +VP SUPPLY

    +15
    Z2.5 X825.3-1
    A825

    +VP SUPPLY

    +15
    MC2M UNIT

    Sal52
    V0.35 CAV015 CAN L V0.35 CAV014 CAN L
    X826-2 R826b X826-5
    8

    B0.35 CAV015 CAN H B0.35 CAV014 CAN H


    120ohm X825.1-30
    CAN L OPEN1
    X825.1-28
    CAN H OPEN1
    9

    X911-A B0.35 CAN006


    X911-B V0.35 CAN006
    X256-31 X825.2-R34

    V0.35 CAV013 CAN L


    S-G1 S-G1 S-G1

    Sal53 B0.35 CAV013 CAN H


    FRONT AND REAR BRAKE
    R911
    10

    PRESSION SIGNAL
    120ohm

    X256
    X256-23 X825.1-16

    X256
    H-R1 H-R1 H-R1
    TILTING VALVE
    11

    H-N1 X256-24 H-N1 H-N1 X825.1-15


    TILTING VALVE

    5
    4
    G-N1 X256-25 G-N1 G-N1 X825.1-2
    SWAMP OIL VALVE
    12

    X914.1-1 S-G1
    L1 X256-22 L1 L1 X825.2-R3
    X914.1-15 B0.35 CAN008 BOOM UP SOLENOID
    L-G1 X256-21 L-G1 L-G1 X825.2-R5

    Sa4
    X914.1-16 V0.35 CAN008 BOOM DOWN SOLENOID
    13

    Sa2
    N1
    N1

    X256
    X256
    14

    RADIO

    A914
    11 N1.5
    16 N1.5
    15

    X914.2-19 C-R0.5
    X914.2-20 C-B0.5
    16

    X914.2-21 C-A0.5
    X914.2-22 C-N0.5
    X914.2-32 N1
    17

    C-A0.5

    H1

    1 0 2
    1

    S902
    3

    H/N1
    18

    Y908
    7

    X908-2 2 1 X908-1
    2

    N1 L-G1 H/N1
    6

    H1
    19

    N1 N1 H/N1
    10

    +15
    C-B0.5

    N1
    20

    Y907
    N1 X907-2 2 1 X907-1 L1
    21

    N1 N1
    C-N0.5

    1 0 2

    C-R0.5
    22

    Y906
    S903

    X906.s-2 X906.s-1
    1

    N1 2 1 H-R1
    3

    H/N1
    7
    23

    N1 N1
    9

    N1
    10
    C-R0.5

    H/N1
    24

    Y905
    N1 X905.s-2 2 1 X905.s-1 H-N1
    25

    N1 N1

    N0.5 X900-A6
    85
    86

    Y904
    26

    N1 X904-2 2 1 X904-1 G-N1 H1.5 X900-C6


    30

    H1.5 X900-C5
    87 87a

    A-G1.5 X900-A1
    27

    N1 N1
    C-A0.5 X900-B6
    C-B0.5 X900-A7
    28

    N0.5 X900-B5
    85
    86
    29

    30

    H1.5 X900-C8
    87 87a

    L-B1.5 X900-A8
    30

    10 10
    C-N0.5 X900-A4
    A900

    9 9
    8 8
    31

    7 7
    01171104 RELAY UNIT

    N0.5 X900-A5
    6 6
    85
    86

    5 5 H1.5 X900-C3
    GV1.5 X959.4 X910-4 G-V1.5
    +15

    4 4 G-V1.5
    30
    32

    H1.5 X900-C4
    87 87a

    GB1.5 X959.3 G-N1.5 X910-3 G-N1.5


    3 3
    LB1.5 X959.2 L-B1.5 X910-2 L-B1.5 G-N1.5 X900-C1
    2 2
    AG1.5 X959.1 A-G1.5 X910-1 A-G1.5 C-R0.5 X900-B4
    REEL

    1 1
    33

    NR.4 N1.5 X959.5 N1.5 X910-5 N1.5

    N0.5 X900-B3
    85
    86
    34

    H1.5 X900-C2
    2
    2
    2
    2
    30

    H1.5 X900-B2
    87 87a

    1
    1
    1
    1
    35

    4
    1
    2
    3

    G-V1.5 X900-A2
    36
    37
    38

    ROTATION (CLAMP CYLINDER) SOLENOID VALVE

    FIRST EXTENSION (TIRE CLAMP) SOLENOID VALVE


    ROTATING PLATES (TIRE CLAMP) SOLENOID VALVE
    39

    ANGLE CLAMP (CLAMP CYLINDER) SOLENOID VALVE


    ANGLE CLAMP (CLAMP CYLINDER) SOLENOID VALVE

    SECOND EXTENSION (TIRE CLAMP) SOLENOID VALVE


    40
    41
    ELECTRICAL SCHEMATIC DIAGRAMS

    42

    80-02-M184EN
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    45

    80
    46 ELECTRICAL SCHEMATIC DIAGRAMS
    16 - NOT USED AND OPTIONAL

    Electrical components
    Ref. Description Position on the diagram
    A1 Fuses and relays control unit K15
    A825 MC2M Control unit C10
    D1 Roll-over control diode M17
    M172 Seat compressor M29
    S211 Mixer bucket switch G25
    S212 Double and triple output switch G29

    Fuses and relays


    Ref. Description Position on the diagram
    F13 Seat compressor - +15 vehicle radio power supply fuse O15
    F15 Optional fuse O15
    F17 Mixer bucket double, triple output switches power supply fuse M22
    F24 Boom function enabling fuse O19
    F29 Optional fuse M9
    F30 Optional fuse M12
    K8 Optional relay M17
    K14 Optional relay M12 / M13

    Connectors
    Ref. Description Position on the diagram
    X1 Fuses and relays control unit connector
    X6 Fuses and relays control unit connector
    X7 Fuses and relays control unit connector
    X8 Fuses and relays control unit connector
    X11 Fuses and relays control unit connector
    X162 Boom line interface connector
    X206 Driving seat - dashboard interface connector
    80

    X732 Driving seat - control unit interface connector


    X733 Driving seat - control unit interface connector

    80-02-M184EN (02/03/2012)
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    1

    (02/03/2012)
    2
    DIAGRAM 16

    3
    4
    5
    6
    7
    8

    X206-21 S/N1 X825.2-R29


    STEERING PUMP ENGINE
    9

    NOT
    MANUAL INPUT

    CONNECTED
    X6-4 F29

    NOT
    +15 KEY
    5A

    CONNECTED
    10

    A825
    MC2M UNIT

    X732-D7 L/R1 X1-11


    11

    F30
    12

    +15 KEY
    7,5A

    K14
    X8-4
    13

    NOT

    85
    86
    CONNECTED

    87
    X8-3
    X732-C1

    30
    N1
    NOT

    87a
    14

    CONNECTED

    F15
    15

    +15
    7.5A

    UNIT
    C-N1 X732-A3 C-N1 X3-4 F13 X732-C3 N1

    +15
    NOT

    7.5A
    16

    CONNECTED

    K8
    D1
    17

    X7-6

    85
    NOT

    86 87
    CONNECTED

    X7-7

    30
    18

    87a

    NOT
    X7-17 L/N1 X733.B-A4

    CONNECTED
    NOT
    CONNECTED
    19

    F24

    +15 KEY
    7.5A
    20

    X11-5 H-N1.5 X733.B-D1 H-N1.5


    21

    F17
    +15

    10A
    22
    23

    X162-3 S-G1.5
    DOUBLE OUT (OUTPUT)
    X162-4
    24

    A-R1.5
    TRIPLE OUT (OUTPUT)
    1

    X162-6 R-N1
    MIX BUCKET SOLENOID VALVE
    0

    X162-8 N1.5
    25

    H-N1.5
    S211

    GND
    1

    R-N1
    TO BOOM HARNESS
    5

    H-N1
    X162-9 N1.5
    GND
    26

    N1 H/L1
    10
    +15
    27

    N1 X172-2 X172-1 C-N1


    28

    A-R1.5
    M
    2 10
    29

    S212
    4
    2

    H-N1
    M172
    6

    8
    30

    H-N1 H-N1
    1

    3
    7
    5

    S-G1.5
    31

    N1 H/L1
    10
    +15
    32
    33

    GN
    34

    D5
    . 1
    GN
    D4
    . 2
    35

    GN
    D4
    . 4
    GN
    36

    D4
    . 3
    37
    38
    39
    40
    41
    ELECTRICAL SCHEMATIC DIAGRAMS

    42

    80-02-M184EN
    E
    A

    S
    K
    C

    Q
    O
    G

    M
    47

    80
    48 ELECTRICAL SCHEMATIC DIAGRAMS
    80

    80-02-M184EN (02/03/2012)
    ELECTRICAL COMPONENTS LOCATION

    page

    POSITION OF THE ELECTRIC CONTROL UNITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

    MHT 10120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A

    MHT 10160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B

    MHT 7140 - 990 - 10180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C

    MHT 10210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D

    80

    (27/02/2012) 80-03-M184EN
    2 ELECTRICAL COMPONENTS LOCATION
    80

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION 3
    POSITION OF THE ELECTRIC CONTROL UNITS

    Mercedes control
    unit

    Roll-over 4 Independent
    protection relays control
    control unit unit
    Indicators
    check control
    unit

    80
    Accelerator
    potentiometer

    Fusebox

    MC2M Control
    unit

    (27/02/2012) 80-03-M184EN
    A1 ELECTRICAL COMPONENTS LOCATION

    MHT 10120
    page

    LEGEND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2
    – CONNECTORS LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
    – GROUNDS LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5
    DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A6
    80

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION A2

    MHT 10120 LEGEND

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Control unit +10.s Heating E3
    Engine +30 Battery positive I30
    Control unit +30 +30 fuses and relays control unit E3
    Control unit +15 Key +15 from panel E3
    Control unit +15.1 +15 relay control unit E3
    Control unit X1.s Fuses and relays control unit C3
    Control unit X2.s Fuses and relays control unit C5
    Control unit X3.s Fuses and relays control unit C3
    Control unit X4.s Fuses and relays control unit C5
    Control unit X5.s Electromechanical control unit C3
    Control unit X7.s Fuses and relays control unit C5
    Control unit X8.s Fuses and relays control unit C3
    Control unit X11.s Fuses and relays control unit C3
    Chassis X101 Forward movement solenoid valve O30
    Chassis X102 Reversing sol.valve O31
    Chassis X103 1200rpm sol.valve K33
    Engine X105 Fuel oil filter heating K31
    Chassis X109.1 Gear engaged micro Q9
    Chassis X109.2 Gear engaged micro Q9
    Chassis X110 High speed solenoid valve O8
    Chassis X111 Low speed solenoid valve O9
    Chassis X112 Differential block solenoid valve O8 Optional
    Chassis X113 RH front head light M4
    Chassis X114 RH levelling sol.valve O10
    Chassis X115 LH levelling solenoid valve Q10
    Chassis X116 Crab steering solenoid valve O7
    Chassis X117 Four-wheel steering sol.valve O7
    Chassis X118 Front axle alignment sensor Q7

    80
    Cab X119.1 Warning siren E18
    Cab X119.2 Warning siren E18
    Chassis X120 Fuel tank float I29
    Chassis X124 Rear axle alignment sensor M13
    Chassis X125 Optional solenoid valve 2 M16
    Chassis X126 Optional solenoid valve 1 M16
    Chassis X127 Retraction solenoid valve K17
    Cab X128.p Rear roof line connector I28
    Chassis X128.s Driving seat line connector I28
    Chassis X131 License plate light/Cap I21
    Chassis X132 Buzzer I20
    Chassis X138 RH rear light K21
    Chassis X139 Boom down microswitch NC I20
    Chassis X140 Boom retracted microswitch NC I20
    Chassis X141 RH rear light K16
    Chassis X142 Extension solenoid valve K17
    Chassis X146 Parking brake solenoid valve O7
    Chassis X147.1 Parking brake pressure switch K39
    Chassis X147.2 Parking brake pressure switch K39
    (27/02/2012) 80-03-M184EN
    A3 ELECTRICAL COMPONENTS LOCATION

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Cab X160.p Front carriage line connector K28
    Chassis X160.s Cab line connector K28
    Cab X162.p Boom line connector K28 Optional
    Cab X163.s Optionals power supplies connector A5
    Cab X164.s Cab roof line connector Q30
    Cab X165.s Cab roof line connector Q30
    Cab X166 Optional exclusion switch O28
    Cab X167 Manipulator O32
    Dashboard X168.1 Emergency mushroom button E10
    Dashboard X168.2 Emergency mushroom button E10
    Dashboard X169.1 Emergency mushroom button G10
    Dashboard X169.2 Emergency mushroom button G10
    Cab X170.1 ARB forcing key K37
    Cab X170.2 ARB forcing key K37
    Cab X171.s ARB exclusion indicator M32
    Cab X172 Seat compressor Q34 Optional
    Cab X173.1 Seat microswitch Q34 Optional
    Cab X173.2 Seat microswitch Q34 Optional
    Cab X174 Heating unit E6
    Cab X175 Heating panel S25
    Cab X176 Heating panel S25
    Cab X177 Heating panel S25
    Cab X178.1 Cigarette lighter socket Q25
    Cab X178.2 Cigarette lighter socket lighting Q25
    Dashboard X185.p Cab line connector G40
    Cab X185.s Dashboard line connector G40
    Dashboard X186.p Cab line connector G38
    Cab X186.s Dashboard line connector G38
    Cab X187.1 Start-up panel O15
    Cab X187.2 Start-up panel O15
    80

    Cab X188 Front window-wiper C18


    Cab X191 LH indicator stalk M5
    Cab X192 RH indicator stalk M10
    Cab X193 RH indicator stalk M11
    Cab X196 Window wiper sprayer C18
    Cab X197.1 Stop pedal pressure switch C17
    Cab X197.2 Stop pedal pressure switch C17
    Cab X198.1 Brakes fluid level C17
    Cab X198.2 Brakes fluid level C17
    Cab X200 Car radio loudspeaker I22 / I23 Optional
    Cab X201 Accelerator pedal K23
    Cab X204.3 Gnd S25
    Dashboard X206.p Cab line connector G39
    Cab X206.s Dashboard line connector G39
    Cab X207 Car radio power supply I22 / I23 Optional
    Cab X208 Boom enabling switch M28 / M29
    Cab X210 ARB fan G31
    Cab X211 Mixer bucket switch O29 Optional
    Cab X212 Double and triple speed switch O30 Optional

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION A4

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Dashboard X213 Differential block switch E25
    Dashboard X214 Low speed indicator K29
    Dashboard X215 High speed indicator K29
    Dashboard X216 Speed change switch K28
    Dashboard X217 Speed reset switch K30
    Dashboard X221 Rear fog lamp switch M21 / M22
    Dashboard X222 Steering switch A14
    Cab X224.s Brake emergency interface E18 Optional
    Dashboard X228 Indicators check control unit Q36
    Dashboard X235 Warning switch E24
    Cab X237 Levelling switch M30
    Dashboard X239 Road steering indicator C15
    Cab X256.p Platform roof line connector K28
    Cab X280.s OBD diagnosis socket A17
    Cab X281.1 Steering compensator pressure C15 Optional
    Cab X281.2 Steering compensator pressure E15 Optional
    Cab X464 Mercedes engine control unit O35
    Cab X465 Mercedes engine control unit O35
    Cab X466 Mercedes engine control unit O35
    Cab X467 Mercedes engine control unit O35
    Control unit X468.1 30 services relay C5
    Control unit X468.2 Services relay coil E5
    Control unit X468.3 87 services relay E5
    Cab X473 LH head light C18
    Control unit X474 Relay box C4
    Cab X476 Mercedes Diagnostics A16
    Cab X478.1 Stop lights pressure switch C15
    Cab X478.2 Stop lights pressure switch C15
    Dashboard X484.s Alternator resistance connector C15
    Dashboard X501 Eco instrument C14

    80
    Chassis X611 VRD solenoid valve K18
    Chassis X633 VS solenoid valve M18
    Chassis X675.s Trailer socket kit I20 Optional
    Control unit X700 Forwards diode C3
    Control unit X701 Reversing diode C5
    Engine X702 Solenoid valve 1 fuse I30
    Engine X703 Solenoid valve 2 fuse I31
    Engine X704 Solenoid valve 3 fuse I30
    Engine X705 Solenoid valve 4 fuse I31
    Engine X706 Solenoid valves 1 and 2 relays K31
    Engine X709 ECU Mercedes +30 fuse K30
    Engine X711 Fuse box K30
    Engine X714 D+ alternator Q31
    Engine X715 +50 Start Q31 Optional
    Engine X716 ECU Mercedes O33
    Engine X717 Electric fan 1 K19
    Engine X718 Electric fan 2 K19
    Engine X719 Electric fan 3 K19
    Engine X720 Electric fan 4 K19

    (27/02/2012) 80-03-M184EN
    A5 ELECTRICAL COMPONENTS LOCATION

    Electrical connectors
    Position on the diagram
    Type of wiring Ref. Description Observations
    Diagram 1 Diagram 2
    Cab X720.p Engine line connector I28
    Engine X720.s Driving seat line connector I28
    Engine X721.s Preheating relay optional K29 Optional
    Engine X724.1 Air filter O29 / O30
    Engine X724.2 Air filter O30 / O31
    Cab X725.p Engine line connector I28
    Engine X725.s Driving seat line connector I28
    Control unit X730.p Driving seat line connector C6
    Cab X730.s Control units box connector C6
    Control unit X731.p Driving seat line connector C6
    Cab X731.s Control units box connector C6
    Control unit X732.p Driving seat line connector C6
    Cab X732.s Control units box connector C6
    Control unit X733.p Driving seat line connector C6
    Cab X733.s Control units box connector C6
    Engine X735 Solenoid valves 3 and 4 relays K31
    Control unit X740.p Driving seat line connector C6
    Engine X751 Start-up relay Q28 / Q29
    Cab X821 Hydraulic reduction potentiometer optional C17 Optional
    Cab X822 Continuous optional button C17 Optional
    Cab X825.1 MC2M Control unit E5
    Cab X825.2 MC2M Control unit E5
    Cab X825.3 MC2M Control unit E5
    Cab X826.s Resistances with bus C18
    Telaio X851 Load cell M14
    Cab X899.1 Emergency pump buzzer E15 Optional
    Cab X899.2 Emergency pump buzzer E15 Optional
    Chassis X955 VCI solenoid valve M18
    80

    Grounds
    Position on the diagram
    Type of wiring Ref. Description Observations
    Diagram 1 Diagram 2
    Engine Gnd 1 Ground point K20
    Chassis Gnd 1.1 Ground point O6
    Chassis Gnd 1.2 Ground point Q6
    Chassis Gnd 2 Ground point M16
    Engine Gnd 2 Ground point K20
    Chassis Gnd 3 Ground point I20 / I21
    Cab Gnd 4.1 Ground point O36
    Cab Gnd 4.2 Ground point Q36
    Cab Gnd 4.3 Ground point Q36
    Cab Gnd 4.4 Ground point Q36
    Cab Gnd 5.1 Ground point E5
    Cab Gnd 5.2 Ground point E5 / G5

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION A6
    MHT 10120 DIAGRAM

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    A A
    Legend:
    X163.s
    X476
    X464 X280.s
    X464
    X474
    X464
    X197.1
    X464
    X473
    X464 Engine wiring
    X464
    X1.s X464
    X2.s
    X730 X197.2
    X464
    X464
    X3.s X464
    X4.s
    X731
    X196
    X464 Chassis wiring
    X198.1
    X464
    C X464
    X5.s X464
    X7.s C
    X732
    X478.1
    X464
    X198.2
    X464
    Control unit wiring
    X464
    X8.s X733 X821
    X464 X826.s
    X464
    X478.2
    X464
    X11.s
    X464 X701
    X464 X740.p
    X281.1
    X464
    X822
    X464 Cab wiring
    X464
    X700 X188
    X464
    X468.1
    X464
    X281.2
    X464
    +10.s
    X464 X468.2
    X464 X174
    X464
    Connection between
    X899.1
    X464
    +30
    X464 X468.3
    X464
    X899.2
    X464
    wirings
    X464
    +15.1 X825.1
    X464
    E X825.2
    X464
    X119.1
    X464 E
    X464
    +15Key
    X119.2
    X464
    X825.3
    X464
    X224.s
    X464
    Gnd5.1
    X464
    DIAGRAM 2
    Gnd5.2
    X464

    G G

    X132 Gnd3

    X131 X120
    I I
    X675.s +30
    X725
    X139 X702 X703
    X720
    X140
    X704 X705
    X128

    X141 X160 X709 X706

    X162.p X711 X735


    X717
    X256.p X721.s
    K X718 X105 K
    X147.1
    X719 X138
    X142
    X147.2
    X720 Gnd2
    X127 X611 X103
    Gnd1
    X125 X633
    X126 X955

    80
    X113 Gnd2

    M M
    X124
    X851

    X101 X102
    X112
    O O
    X110 X111
    X146

    X116 X724.1 X724.2 X716


    Gnd1.1
    X114
    X117 X715
    Gnd1.2 X109.1
    X115
    X109.2

    Q Q
    X118

    X751 X714

    S S

    (27/02/2012) 80-03-M184EN
    A7 ELECTRICAL COMPONENTS LOCATION
    MHT 10120 DIAGRAM

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    Legend:
    A A
    Dashboard wiring
    X222 Cab wiring
    X501
    Connection between wirings
    X484.s

    C C

    X239

    E E

    X168.1 X213
    X235
    X168.2

    X169.1
    X186 X206 X185
    X169.2

    G X210 G

    I X200 I
    X207
    0
    0
    1
    2

    X214

    K K
    RESET
    X201 X170.1

    X170.2
    0

    X216 X215 X217


    X171.s

    X192
    80

    X193
    M M

    X191
    X221 X208 X237

    X166 X211 X212 X167

    X464

    X465
    O O
    X187.1 X466

    X187.2 X467

    Gnd 4.1
    X178.1 Gnd 4.2
    X178.2
    Gnd 4.3
    X172 Gnd 4.4

    Q X173.1 Q
    X173.2
    X164.s

    X165.s
    X175 X228
    X176

    X177

    X204.3
    S DIAGRAM 1 S

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION B1

    MHT 10160

    LEGEND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B3
    – CONNECTORS LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
    – GROUNDS LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6
    DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B7

    80

    (27/02/2012) 80-03-M184EN
    B2 ELECTRICAL COMPONENTS LOCATION
    80

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION B3

    MHT 10160 LEGEND

    Electrical connectors
    Position on the diagram
    Type of wiring Ref. Description Observations
    Diagram 1 Diagram 2
    Control unit +10.s Heating E3
    Engine +30 Battery positive I21
    Control unit +30 +30 fuses and relays control unit E3
    Control unit +15 Key +15 from panel E3
    Control unit +15.1 +15 relay control unit E3
    Control unit X1.s Fuses and relays control unit C3
    Control unit X2.s Fuses and relays control unit C5
    Control unit X3.s Fuses and relays control unit C3
    Control unit X4.s Fuses and relays control unit C5
    Control unit X5.s Electromechanical control unit C3
    Control unit X7.s Fuses and relays control unit C5
    Control unit X8.s Fuses and relays control unit C3
    Control unit X11.s Fuses and relays control unit C3
    Chassis X101 Forward movement solenoid valve O21
    Chassis X102 Reversing sol.valve O22
    Chassis X103 1200rpm sol.valve K24
    Engine X105 Fuel oil filter heating K22
    Chassis X109.1 Gear engaged micro M30
    Chassis X109.2 Gear engaged micro M30
    Chassis X110 High speed solenoid valve O31
    Chassis X111 Low speed solenoid valve O32
    Chassis X112 Differential block solenoid valve O31 / O32
    Chassis X113 RH front head light Q31
    Chassis X114 RH levelling sol.valve M31
    Chassis X115 LH levelling solenoid valve M31
    Chassis X116 Crab steering solenoid valve O34
    Chassis X117 Four-wheel steering sol.valve O34
    Chassis X118 Front axle alignment sensor M34 Optional
    Cab X119.1 Warning siren E18

    80
    Cab X119.2 Warning siren E18
    Chassis X120 Fuel tank float I20
    Chassis X124 Rear axle alignment sensor M13 Optional
    Chassis X125 Optional solenoid valve 2 M9
    Chassis X126 Optional solenoid valve 1 M9
    Chassis X127 Retraction solenoid valve M10
    Cab X128.p Rear roof line connector I19
    Chassis X128.s Driving seat line connector I19
    Chassis X131 License plate light M4
    Chassis X132 Buzzer M4
    Chassis X138 RH rear light I5
    Chassis X139 Boom down microswitch NC M4
    Chassis X140 Boom retracted microswitch NC M4
    Chassis X141 RH rear light Q5
    Chassis X142 Extension solenoid valve M10 / M11
    Chassis X146 Parking brake solenoid valve M34
    Chassis X147.1 Parking brake pressure switch K30
    Chassis X147.2 Parking brake pressure switch K30
    Cab X160.p Front carriage line connector K19

    (27/02/2012) 80-03-M184EN
    B4 ELECTRICAL COMPONENTS LOCATION

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Chassis X160.s Cab line connector K19
    Cab X162.p Boom line connector K19 Optional
    Cab X163.s Optionals power supplies connector A5
    Cab X164.s Cab roof line connector Q30
    Cab X165.s Cab roof line connector Q30
    Cab X166 Optional exclusion switch O28
    Cab X167 Manipulator O32
    Dashboard X168.1 Emergency mushroom button E10
    Dashboard X168.2 Emergency mushroom button E10
    Dashboard X169.1 Emergency mushroom button G10
    Dashboard X169.2 Emergency mushroom button G10
    Cab X170.1 ARB forcing key K37
    Cab X170.2 ARB forcing key K37
    Cab X171.s ARB exclusion indicator M32
    Cab X172 Seat compressor Q34 Optional
    Cab X173.1 Seat microswitch Q34 Optional
    Cab X173.2 Seat microswitch Q34 Optional
    Cab X174 Heating unit E6
    Cab X175 Heating panel S25
    Cab X176 Heating panel S25
    Cab X177 Heating panel S25
    Cab X178.1 Cigarette lighter socket Q25
    Cab X178.2 Cigarette lighter socket lighting Q25
    Dashboard X185.p Cab line connector G40
    Cab X185.s Dashboard line connector G40
    Dashboard X186.p Cab line connector G38
    Cab X186.s Dashboard line connector G38
    Cab X187.1 Start-up panel O15
    Cab X187.2 Start-up panel O15
    Cab X188 Front window-wiper C18
    80

    Cab X191 LH indicator stalk M5


    Cab X192 RH indicator stalk M10
    Cab X193 RH indicator stalk M11
    Cab X196 Window wiper sprayer C18
    Cab X197.1 Stop pedal pressure switch C17
    Cab X197.2 Stop pedal pressure switch C17
    Cab X198.1 Brakes fluid level C17
    Cab X198.2 Brakes fluid level C17
    Cab X200 Car radio loudspeaker I22 / I23 Optional
    Cab X201 Accelerator pedal K23
    Cab X204.3 Gnd S25
    Dashboard X206.p Cab line connector G39
    Cab X206.s Dashboard line connector G39
    Cab X207 Car radio power supply I22 / I23 Optional
    Cab X208 Boom enabling switch M28 / M29
    Cab X210 ARB fan G31
    Cab X211 Mixer bucket switch O29 Optional
    Cab X212 Double and triple speed switch O30 Optional
    Dashboard X213 Differential block switch E25 Optional

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION B5

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Dashboard X214 Low speed indicator K29
    Dashboard X215 High speed indicator K29
    Dashboard X216 Speed change switch K28
    Dashboard X217 Speed reset switch K30
    Dashboard X221 Rear fog lamp switch M21 / M22
    Dashboard X222 Steering switch A14
    Cab X224.s Brake emergency interface E18 Optional
    Dashboard X228 Indicators check control unit Q36
    Dashboard X235 Warning switch E24
    Cab X237 Levelling switch M30
    Dashboard X239 Road steering indicator C15
    Cab X256.p Platform roof line connector K19 Optional
    Cab X280.s OBD diagnosis socket A17
    Cab X281.1 Steering compensator pressure C15 Optional
    Cab X281.2 Steering compensator pressure E15 Optional
    Cab X464 Mercedes engine control unit O35
    Cab X465 Mercedes engine control unit O35
    Cab X466 Mercedes engine control unit O35
    Cab X467 Mercedes engine control unit O35
    Control unit X468.1 30 services relay C5
    Control unit X468.2 Services relay coil E5
    Control unit X468.3 87 services relay E5
    Cab X473 LH head light C18
    Control unit X474 Relay box C4
    Cab X476 Mercedes Diagnostics A16
    Cab X478.1 Stop lights pressure switch C15
    Cab X478.2 Stop lights pressure switch C15
    Dashboard X484.s Alternator resistance connector C15
    Dashboard X501 Eco instrument C14
    Chassis X611 VRD solenoid valve M11

    80
    Chassis X633 VS solenoid valve M12
    Chassis X675.s Trailer socket kit M4 Optional
    Control unit X700 Forwards diode C3
    Control unit X701 Reversing diode C5
    Engine X702 Solenoid valve 1 fuse I21
    Engine X703 Solenoid valve 2 fuse I22
    Engine X704 Solenoid valve 3 fuse I21
    Engine X705 Solenoid valve 4 fuse I22
    Engine X706 Solenoid valves 1 and 2 relays K22
    Engine X709 ECU Mercedes +30 fuse K21
    Engine X711 Fuse box K21
    Engine X714 D+ alternator Q23
    Engine X715 +50 Start Q22 Optional
    Engine X716 ECU Mercedes O24
    Engine X717 Electric fan 1 M4
    Engine X718 Electric fan 2 O4
    Engine X719 Electric fan 3 O4
    Engine X720 Electric fan 4 O4
    Cab X720.p Engine line connector I19

    (27/02/2012) 80-03-M184EN
    B6 ELECTRICAL COMPONENTS LOCATION

    Electrical connectors
    Position on the diagram
    Type of wiring Ref. Description Observations
    Diagram 1 Diagram 2
    Engine X720.s Driving seat line connector I19
    Engine X721.s Preheating relay optional K20 Optional
    Engine X724.1 Air filter O21
    Engine X724.2 Air filter O21 / O22
    Cab X725.p Engine line connector I19
    Engine X725.s Driving seat line connector I19
    Control unit X730.p Driving seat line connector C6
    Cab X730.s Control units box connector C6
    Control unit X731.p Driving seat line connector C6
    Cab X731.s Control units box connector C6
    Control unit X732.p Driving seat line connector C6
    Cab X732.s Control units box connector C6
    Control unit X733.p Driving seat line connector C6
    Cab X733.s Control units box connector C6
    Engine X735 Solenoid valves 3 and 4 relays K22
    Control unit X740.p Driving seat line connector C6
    Engine X751 Start-up relay Q20
    Cab X821 Hydraulic reduction potentiometer optional C17 Optional
    Cab X822 Continuous optional button C17 Optional
    Cab X825.1 MC2M Control unit E5
    Cab X825.2 MC2M Control unit E5
    Cab X825.3 MC2M Control unit E5
    Cab X826.s Resistances with bus C18
    Chassis X851 Load cell M13
    Cab X899.1 Emergency pump buzzer E15 Optional
    Cab X899.2 Emergency pump buzzer E15 Optional
    Chassis X952 Boom angle sensor M5
    Chassis X955 VCI solenoid valve M12
    80

    Grounds
    Position on the diagram
    Type of wiring Ref. Description Observations
    Diagram 1 Diagram 2
    Engine Gnd 1 Ground point O5
    Chassis Gnd 1.1 Ground point O33
    Chassis Gnd 1.2 Ground point O33
    Chassis Gnd 2 Ground point M8
    Engine Gnd 2 Ground point O5
    Chassis Gnd 3 Ground point M5
    Cab Gnd 4.1 Ground point O36
    Cab Gnd 4.2 Ground point Q36
    Cab Gnd 4.3 Ground point Q36
    Cab Gnd 4.4 Ground point Q36
    Cab Gnd 5.1 Ground point E5
    Cab Gnd 5.2 Ground point E5 / G5

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION B7
    MHT 10160 DIAGRAM

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    A A
    Legend:
    X163.s
    X476
    X464 X280.s
    X464
    X474
    X464
    X197.1
    X464 X473
    X464 Engine wiring
    X464
    X1.s X464
    X2.s
    X730 X197.2
    X464
    X464
    X3.s X464
    X4.s
    X731 X198.1
    X464
    X196
    X464 Chassis wiring
    X464
    X5.s X464
    X7.s
    C X732 X198.2
    X464 C
    X464
    X8.s
    X478.1
    X464 Control unit wiring
    X733 X821
    X464 X826.s
    X464
    X478.2
    X464
    X11.s
    X464 X701
    X464 X740.p
    X281.1
    X464
    X822
    X464 Cab wiring
    X464
    X700 X188
    X464
    X468.1
    X464
    X281.2
    X464
    +10.s
    X464 X468.2
    X464 X174
    X464
    Connection between
    X899.1
    X464
    +30
    X464 X468.3
    X464
    X899.2
    X464
    wirings
    X464
    +15.1 X825.1
    X464
    E X825.2
    X464
    X119.1
    X464 E
    X464
    +15Key
    X119.2
    X464
    X825.3
    X464
    X224.s
    X464
    Gnd5.1
    X464
    DIAGRAM 2
    Gnd5.2
    X464

    G G

    X120
    I I
    +30
    X725
    X702 X703
    X720
    X704 X705
    X138 X128

    X160 X709 X706

    X162.p X711 X735


    X256.p X721.s
    K X105 K
    X147.1

    X147.2
    X103

    X125 X127 X142 X611 X633


    X132 Gnd3 Gnd2
    X126 X955
    X131 X952

    80
    X675.s
    M X851 X114 M
    X139 X109.1
    X124 X115 X118
    X140 X109.2

    X717
    X146
    X718
    X116
    X719 X112 Gnd1.1
    Gnd2 X117
    X720 X110 X111 Gnd1.2
    Gnd1 X101 X102
    O O

    X724.1 X724.2 X716

    X715

    Q X141 Q

    X113
    X751 X714

    S S

    (27/02/2012) 80-03-M184EN
    B8 ELECTRICAL COMPONENTS LOCATION
    MHT 10160 DIAGRAM

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    Legend:
    A A
    Dashboard wiring
    X222 Cab wiring
    X501
    Connection between wirings
    X484.s

    C C

    X239

    E E

    X168.1 X213
    X235
    X168.2

    X169.1
    X186 X206 X185
    X169.2

    G X210 G

    I X200 I
    X207
    0
    0
    1
    2

    X214

    K K
    RESET
    X201 X170.1

    X170.2
    0

    X216 X215 X217


    X171.s
    80

    X192

    X193
    M M

    X191
    X221 X208 X237

    X166 X211 X212 X167

    X464

    X465
    O O
    X187.1 X466

    X187.2 X467

    Gnd 4.1
    X178.1 Gnd 4.2
    X178.2 Gnd 4.3
    X172 Gnd 4.4

    Q X173.1 Q
    X173.2
    X164.s

    X165.s
    X175
    X228
    X176

    X177

    X204.3
    S DIAGRAM 1 S

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION C1

    MHT 7140 - 990 - 10180

    LEGEND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C2
    – CONNECTORS LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
    – GROUNDS LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C6
    DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C7

    80

    (27/02/2012) 80-03-M184EN
    C2 ELECTRICAL COMPONENTS LOCATION

    MHT 7140 - 990 - 10180 LEGEND

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Control unit +10.s Heating E3
    Engine +30 Battery positive I21
    Control unit +30 +30 fuses and relays control unit E3
    Control unit +15 Key +15 from panel E3
    Control unit +15.1 +15 relay control unit E3
    Control unit X1.s Fuses and relays control unit C3
    Control unit X2.s Fuses and relays control unit C5
    Control unit X3.s Fuses and relays control unit C3
    Control unit X4.s Fuses and relays control unit C5
    Control unit X5.s Electromechanical control unit C3
    Control unit X7.s Fuses and relays control unit C5
    Control unit X8.s Fuses and relays control unit C3
    Control unit X11.s Fuses and relays control unit C3
    Chassis X101 Forward movement solenoid valve O21
    Chassis X102 Reversing sol.valve O22
    Chassis X103 1200rpm sol.valve K24
    Engine X105 Fuel oil filter heating K22
    Chassis X109.1 Gear engaged micro M30
    Chassis X109.2 Gear engaged micro M30
    Chassis X110 High speed solenoid valve O31
    Chassis X111 Low speed solenoid valve O32
    Chassis X112 Differential block solenoid valve O31 / O32
    Chassis X113 RH front head light Q31
    Chassis X114 RH levelling sol.valve M31
    Chassis X115 LH levelling solenoid valve M31
    Chassis X116 Crab steering solenoid valve O34
    Chassis X117 Four-wheel steering sol.valve O34
    Chassis X118 Front axle alignment sensor M33 / M34
    80

    Cab X119.1 Warning siren E18


    Cab X119.2 Warning siren E18
    Chassis X120 Fuel tank float I20
    Chassis X124 Rear axle alignment sensor M13 Optional
    Chassis X125 Optional solenoid valve 2 M9
    Chassis X126 Optional solenoid valve 1 M9
    Chassis X127 Retraction solenoid valve M10
    Cab X128.p Rear roof line connector I19
    Chassis X128.s Driving seat line connector I19
    Chassis X131.s License plate light M4
    Chassis X132 Buzzer M4
    Chassis X138 RH rear light I5
    Chassis X139 Boom down microswitch NC M4
    Chassis X140 Boom retracted microswitch NC M4
    Chassis X141 RH rear light Q5
    Chassis X142 Extension solenoid valve M10 / M11
    Chassis X146 Parking brake solenoid valve M34
    Chassis X147.1 Parking brake pressure switch K30
    Chassis X147.2 Parking brake pressure switch K30
    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION C3

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Cab X160.p Front carriage line connector K19
    Chassis X160.s Cab line connector K19
    Cab X162.p Boom line connector K19 Optional
    Cab X163.s Optionals power supplies connector A5
    Cab X164.s Cab roof line connector Q30
    Cab X165.s Cab roof line connector Q30
    Cab X166 Optional exclusion switch O28
    Cab X167 Manipulator O32
    Dashboard X168.1 Emergency mushroom button E10
    Dashboard X168.2 Emergency mushroom button E10
    Dashboard X169.1 Emergency mushroom button G10
    Dashboard X169.2 Emergency mushroom button G10
    Cab X170.1 ARB forcing key K37
    Cab X170.2 ARB forcing key K37
    Cab X171.s ARB exclusion indicator M32
    Cab X172.s Seat compressor Q34 Optional
    Cab X173.1 Seat microswitch Q34 Optional
    Cab X173.2 Seat microswitch Q34 Optional
    Cab X174 Heating unit E6
    Cab X175 Heating panel S25
    Cab X176 Heating panel S25
    Cab X177 Heating panel S25
    Cab X178.1 Cigarette lighter socket Q25
    Cab X178.2 Cigarette lighter socket lighting Q25
    Dashboard X185.p Cab line connector G40
    Cab X185.s Dashboard line connector G40
    Dashboard X186.p Cab line connector G38
    Cab X186.s Dashboard line connector G38
    Cab X187.1 Start-up panel O15
    Cab X187.2 Start-up panel O15

    80
    Cab X188 Front window-wiper C18
    Cab X191 LH indicator stalk M5
    Cab X192 RH indicator stalk M10
    Cab X193 RH indicator stalk M11
    Cab X196 Window wiper sprayer C18
    Cab X197.1 Stop pedal pressure switch C17
    Cab X197.2 Stop pedal pressure switch C17
    Cab X198.1 Brakes fluid level C17
    Cab X198.2 Brakes fluid level C17
    Cab X200 Car radio loudspeaker I22 / I23 Optional
    Cab X201 Accelerator pedal K23
    Cab X204.3 Gnd S25
    Dashboard X206.p Cab line connector G39
    Cab X206.s Dashboard line connector G39
    Cab X207 Car radio power supply I22 / I23 Optional
    Cab X208 Boom enabling switch M28 / M29
    Cab X210 ARB fan G31
    Cab X211 Mixer bucket switch O29 Optional
    Cab X212 Double and triple speed switch O30 Optional

    (27/02/2012) 80-03-M184EN
    C4 ELECTRICAL COMPONENTS LOCATION

    Electrical connectors
    Position on the diagram
    Type of wiring Ref. Description Observations
    Diagram 1 Diagram 2
    Dashboard X213 Differential block switch E25 Optional
    Dashboard X214 Low speed indicator K29
    Dashboard X215 High speed indicator K29
    Dashboard X216 Speed change switch K28
    Dashboard X217 Speed reset switch K30
    Dashboard X221 Rear fog lamp switch M21 / M22
    Dashboard X222 Steering switch A14
    Cab X224.s Brake emergency interface E18 Optional
    Dashboard X228 Indicators check control unit Q36
    Dashboard X235 Warning switch E24
    Cab X237 Levelling switch M30
    Dashboard X239 Road steering indicator C15
    Cab X256.p Platform roof line connector K19
    Cab X280.s OBD diagnosis socket A17
    Cab X281.1 Steering compensator pressure C15 Optional
    Cab X281.2 Steering compensator pressure E15 Optional
    Cab X464 Mercedes engine control unit O35
    Cab X465 Mercedes engine control unit O35
    Cab X466 Mercedes engine control unit O35
    Cab X467 Mercedes engine control unit O35
    Control unit X468.1 30 services relay C5
    Control unit X468.2 Services relay coil E5
    Control unit X468.3 87 services relay E5
    Cab X473 LH head light C18
    Control unit X474 Relay box C4
    Cab X476 Mercedes Diagnostics A16
    Cab X478.1 Stop lights pressure switch C15
    Cab X478.2 Stop lights pressure switch C15
    Dashboard X484.s Alternator resistance connector C15
    Dashboard X501 Eco instrument C14
    Chassis X611 VRD solenoid valve M11
    80

    Chassis X633 VS solenoid valve M12


    Chassis X675.s Trailer socket kit M4 Optional
    Control unit X700 Forwards diode C3
    Control unit X701 Reversing diode C5
    Engine X702 Solenoid valve 1 fuse I21
    Engine X703 Solenoid valve 2 fuse I22
    Engine X704 Solenoid valve 3 fuse I21
    Engine X705 Solenoid valve 4 fuse I22
    Engine X706 Solenoid valves 1 and 2 relays K22
    Engine X709 ECU Mercedes +30 fuse K21
    Engine X711 Fuse box K21
    Engine X714 D+ alternator Q23
    Engine X715 +50 Start Q22 Optional
    Engine X716 ECU Mercedes O24
    Engine X717 Electric fan 1 M4
    Engine X718 Electric fan 2 O4
    Engine X719 Electric fan 3 O4
    Engine X720 Electric fan 4 O4

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION C5

    Electrical connectors
    Position on the diagram
    Type of wiring Ref. Description Observations
    Diagram 1 Diagram 2
    Cab X720.p Engine line connector I19
    Engine X720.s Driving seat line connector I19
    Engine X721.s Preheating relay optional K20 Optional
    Engine X724.1 Air filter O21
    Engine X724.2 Air filter O21 / O22
    Cab X725.p Engine line connector I19
    Engine X725.s Driving seat line connector I19
    Control unit X730.p Driving seat line connector C6
    Cab X730.s Control units box connector C6
    Control unit X731.p Driving seat line connector C6
    Cab X731.s Control units box connector C6
    Control unit X732.p Driving seat line connector C6
    Cab X732.s Control units box connector C6
    Control unit X733.p Driving seat line connector C6
    Cab X733.s Control units box connector C6
    Engine X735 Solenoid valves 3 and 4 relays K22
    Control unit X740.p Driving seat line connector C6
    Control unit X750.s Diodes connector E4
    Engine X751 Start-up relay Q20
    Chassis X751.s Rear sidemarker lights I5 Optional
    Chassis X752.s Rear sidemarker lights Q5 Optional
    Chassis X753.1 Differential block micro M30
    Chassis X753.2 Differential block micro M31
    Chassis X754.s RH front sidemarker light O33
    Cab X760.s Brakes pump E17
    Cab X761.s Brake and engine alert indicator signal E17
    Cab X821 Hydraulic reduction potentiometer optional C17
    Cab X822 Continuous optional button C17
    Cab X825.1 MC2M Control unit E5
    Cab X825.2 MC2M Control unit E5
    Cab X825.3 MC2M Control unit E5

    80
    Cab X826.s Resistances with bus C18
    Chassis X851 Load cell M13
    Cab X899.1 Emergency pump buzzer E15 Optional
    Cab X899.2 Emergency pump buzzer E15 Optional
    Chassis X952 Boom angle sensor M5
    Chassis X955 VCI solenoid valve M12

    (27/02/2012) 80-03-M184EN
    C6 ELECTRICAL COMPONENTS LOCATION

    Grounds
    Position on the diagram
    Type of wiring Ref. Description Observations
    Diagram 1 Diagram 2
    Engine Gnd 1 Ground point O5
    Chassis Gnd 1.1 Ground point O33
    Chassis Gnd 1.2 Ground point O33
    Chassis Gnd 2 Ground point M8
    Engine Gnd 2 Ground point O5
    Chassis Gnd 3 Ground point M5
    Cab Gnd 4.1 Ground point O36
    Cab Gnd 4.2 Ground point Q36
    Cab Gnd 4.3 Ground point Q36
    Cab Gnd 4.4 Ground point Q36
    Cab Gnd 5.1 Ground point E5
    Cab Gnd 5.2 Ground point E5 / G5
    80

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION C7
    MHT 7140 - 990 - 10180 DIAGRAM

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    A A
    Legend:
    X163.s
    X476
    X464 X280.s
    X464
    X474
    X464
    X197.1
    X464
    X473
    X464 Engine wiring
    X464
    X1.s X464
    X2.s
    X730 X197.2
    X464
    X464
    X3.s X464
    X4.s
    X731 X198.1
    X464
    X196
    X464 Chassis wiring
    C X464
    X5.s X464
    X7.s C
    X732 X198.2
    X464
    X478.1
    X464 Control unit wiring
    X464
    X8.s X733 X821
    X464 X826.s
    X464
    X478.2
    X464
    X11.s
    X464 X701
    X464 X740.p
    X281.1
    X464
    X822
    X464 Cab wiring
    X464
    X700 X188
    X464
    X468.1
    X464
    X281.2
    X464
    +10.s
    X464 X468.2
    X464 X174
    X464
    X761.s
    X464 Connection between
    X899.1
    X464
    +30
    X464 X468.3
    X464
    X899.2
    X464
    X760.s
    X464 wirings
    X464
    +15.1 X825.1
    X464
    E X825.2
    X464
    X119.1
    X464 E
    X464
    +15Key
    X119.2
    X464
    X750.s
    X464 X825.3
    X464
    X224.s
    X464
    Gnd5.1
    X464
    DIAGRAM 2
    Gnd5.2
    X464

    G G

    X120
    I I
    +30
    X725
    X702 X703
    X751.s X720
    X704 X705
    X138 X128

    X160 X709 X706

    X162.p X711 X735


    X256.p X721.s
    K X105 K
    X147.1

    X147.2
    X103

    X125 X127 X142 X611 X633


    X132 Gnd3 Gnd2
    X126 X955
    X131.s X952

    80
    X675.s
    M X851 X114 M
    X139 X109.1
    X124 X115 X118
    X140 X109.2

    X717 X753.1 X753.2


    X146
    X718 X754.s
    X116
    X719 X112 Gnd1.1
    Gnd2 X117
    X720 X110 X111 Gnd1.2
    Gnd1 X101 X102
    O O

    X724.1 X724.2 X716

    X715

    Q X141 Q
    X752.s
    X113
    X751 X714

    S S

    (27/02/2012) 80-03-M184EN
    C8 ELECTRICAL COMPONENTS LOCATION
    MHT 7140 - 990 - 10180 DIAGRAM

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    Legend:
    A A
    Dashboard wiring
    X222 Cab wiring
    X501
    Connection between wirings
    X484.s

    C C

    X239

    E E

    X168.1 X213
    X235
    X168.2

    X169.1
    X186 X206 X185
    X169.2

    G X210 G

    I X200 I
    X207
    0
    0
    1
    2

    X214

    K K
    RESET
    X201 X170.1

    X170.2
    0

    X216 X215 X217


    X171.s
    80

    X192

    X193
    M M

    X191
    X221 X208 X237

    X166 X211 X212 X167

    X464

    X465
    O O
    X187.1 X466

    X187.2 X467

    Gnd 4.1

    X178.1 Gnd 4.2


    X178.2 Gnd 4.3
    X172.s Gnd 4.4

    Q X173.1 Q
    X173.2
    X164.s

    X165.s
    X175

    X176 X228

    X177

    X204.3
    S DIAGRAM 1 S

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION D1

    MHT 10210 UP TO VEHICLE 24969 - 760759

    LEGEND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D2
    – CONNECTORS LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2
    – GROUNDS LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D6
    DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D7

    MHT 10210 STARTING FROM VEHICLE 25218 - 760757

    LEGEND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D10
    – CONNECTORS LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D10
    – GROUNDS LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D14
    DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D15

    80

    (27/02/2012) 80-03-M184EN
    D2 ELECTRICAL COMPONENTS LOCATION

    LEGEND MHT 10210 UP TO VEHICLE 24969 - 760759

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Control unit +10.s Heating E3
    Engine +30 Battery positive I21
    Control unit +30 +30 fuses and relays control unit E3
    Control unit +15 Key +15 from panel E3
    Control unit +15.1 +15 relay control unit E3
    Control unit X1.s Fuses and relays control unit C3
    Control unit X2.s Fuses and relays control unit C5
    Control unit X3.s Fuses and relays control unit C3
    Control unit X4.s Fuses and relays control unit C5
    Control unit X5.s Electromechanical control unit C3
    Control unit X7.s Fuses and relays control unit C5
    Control unit X8.s Fuses and relays control unit C3
    Control unit X11.s Fuses and relays control unit C3
    Chassis X101 Forward movement solenoid valve O21
    Chassis X102 Reversing sol.valve O22
    Chassis X103 1200rpm sol.valve K24
    Engine X105 Fuel oil filter heating K22
    Chassis X109.1 Gear engaged micro M30
    Chassis X109.2 Gear engaged micro M30
    Chassis X110 High speed solenoid valve O31
    Chassis X111 Low speed solenoid valve O32
    Chassis X112 Differential block solenoid valve O31 / O32
    Chassis X113 RH front head light Q31
    Chassis X114 RH levelling sol.valve M31
    Chassis X115 LH levelling solenoid valve M31
    Chassis X116 Crab steering solenoid valve O34
    Chassis X117 Four-wheel steering sol.valve O34
    Chassis X118 Front axle alignment sensor M33 / M34
    80

    Cab X119.1 Warning siren E18


    Cab X119.2 Warning siren E18
    Chassis X120 Fuel tank float I20
    Chassis X124 Rear axle alignment sensor M13 Optional
    Chassis X125 Optional solenoid valve 2 M9
    Chassis X126 Optional solenoid valve 1 M9
    Chassis X127 Retraction solenoid valve M10
    Cab X128.p Rear roof line connector I19
    Chassis X128.s Driving seat line connector I19
    Chassis X131 License plate light M4
    Chassis X132 Buzzer M4
    Chassis X138 RH rear light I5
    Chassis X139 Boom down microswitch NC M4
    Chassis X140 Boom retracted microswitch NC M4
    Chassis X141 RH rear light Q5
    Chassis X142 Extension solenoid valve M10 / M11
    Chassis X146 Parking brake solenoid valve M34
    Chassis X147.1 Parking brake pressure switch K30
    Chassis X147.2 Parking brake pressure switch K30
    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION D3

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Cab X160.p Front carriage line connector K19
    Chassis X160.s Cab line connector K19
    Cab X162.p Boom line connector K19 Optional
    Cab X163.s Optionals power supplies connector A5
    Cab X164.s Cab roof line connector Q30
    Cab X165.s Cab roof line connector Q30
    Cab X166 Optional exclusion switch O28
    Cab X167 Manipulator O32
    Dashboard X168.1 Emergency mushroom button E10
    Dashboard X168.2 Emergency mushroom button E10
    Dashboard X169.1 Emergency mushroom button G10
    Dashboard X169.2 Emergency mushroom button G10
    Cab X170.1 ARB forcing key K37
    Cab X170.2 ARB forcing key K37
    Cab X171.s ARB exclusion indicator M32
    Cab X172 Seat compressor Q34 Optional
    Cab X173.1 Seat microswitch Q34 Optional
    Cab X173.2 Seat microswitch Q34 Optional
    Cab X174 Heating unit E6
    Cab X176 Heating panel S25
    Cab X177 Heating panel S25
    Cab X178.1 Cigarette lighter socket Q25
    Cab X178.2 Cigarette lighter socket lighting Q25
    Dashboard X185.p Cab line connector G40
    Cab X185.s Dashboard line connector G40
    Dashboard X186.p Cab line connector G38
    Cab X186.s Dashboard line connector G38
    Cab X187.1 Start-up panel O15
    Cab X187.2 Start-up panel O15
    Cab X188 Front window-wiper C18

    80
    Cab X191 LH indicator stalk M5
    Cab X192 RH indicator stalk M10
    Cab X193 RH indicator stalk M11
    Cab X196 Window wiper sprayer C18
    Cab X197.1 Stop pedal pressure switch C17
    Cab X197.2 Stop pedal pressure switch C17
    Cab X198.1 Brakes fluid level C17
    Cab X198.2 Brakes fluid level C17
    Cab X200 Car radio loudspeaker I22 / I23 Optional
    Cab X201 Accelerator pedal K23
    Cab X204.3 Gnd S25
    Dashboard X206.p Cab line connector G39
    Cab X206.s Dashboard line connector G39
    Cab X207 Car radio power supply I22 / I23 Optional
    Cab X208 Boom enabling switch M28 / M29
    Cab X210 ARB fan G31
    Cab X211 Mixer bucket switch O29 Optional
    Cab X212 Double and triple speed switch O30 Optional
    Dashboard X213 Differential block switch E25 Optional

    (27/02/2012) 80-03-M184EN
    D4 ELECTRICAL COMPONENTS LOCATION

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Dashboard X214 Low speed indicator K29
    Dashboard X215 High speed indicator K29
    Dashboard X216 Speed change switch K28
    Dashboard X217 Speed reset switch K30
    Dashboard X221 Rear fog lamp switch M21 / M22
    Dashboard X222 Steering switch A14
    Cab X224.s Brake emergency interface E18 Optional
    Dashboard X228 Indicators check control unit Q36
    Dashboard X235 Warning switch E24
    Cab X237 Levelling switch M30
    Dashboard X239 Road steering indicator C15
    Cab X256.p Platform roof line connector K19
    Cab X280.s OBD diagnosis socket A17
    Cab X281.1 Steering compensator pressure C15 Optional
    Cab X281.2 Steering compensator pressure E15 Optional
    Cab X464 Mercedes engine control unit O35
    Cab X465 Mercedes engine control unit O35
    Cab X466 Mercedes engine control unit O35
    Cab X467 Mercedes engine control unit O35
    Control unit X468.1 30 services relay C5
    Control unit X468.2 Services relay coil E5
    Control unit X468.3 87 services relay E5
    Cab X473 LH head light C18
    Control unit X474 Relay box C4
    Cab X476 Mercedes Diagnostics A16
    Cab X478.1 Stop lights pressure switch C15
    Cab X478.2 Stop lights pressure switch C15
    Dashboard X484.s Alternator resistance connector C15
    Dashboard X501 Eco instrument C14
    Chassis X611 VRD solenoid valve M11
    80

    Chassis X633 VS solenoid valve M12


    Chassis X675.s Trailer socket kit M4 Optional
    Control unit X700 Forwards diode C3
    Control unit X701 Reversing diode C5
    Engine X702 Solenoid valve 1 fuse I21
    Engine X703 Solenoid valve 2 fuse I22
    Engine X704 Solenoid valve 3 fuse I21
    Engine X705 Solenoid valve 4 fuse I22
    Engine X706 Solenoid valves 1 and 2 relays K22
    Engine X709 ECU Mercedes +30 fuse K21
    Engine X711 Fuse box K21
    Engine X714 D+ alternator Q23
    Engine X715 +50 Start Q22 Optional
    Engine X716 ECU Mercedes O24
    Engine X717 Electric fan 1 M4
    Engine X718 Electric fan 2 O4
    Engine X719 Electric fan 3 O4
    Engine X720 Electric fan 4 O4
    Cab X720.p Engine line connector I19

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION D5

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Engine X720.s Driving seat line connector I19
    Engine X721.s Preheating relay optional K20 Optional
    Engine X724.1 Air filter O21
    Engine X724.2 Air filter O21 / O22
    Cab X725.p Engine line connector I19
    Engine X725.s Driving seat line connector I19
    Control unit X730.p Driving seat line connector C6
    Cab X730.s Control units box connector C6
    Control unit X731.p Driving seat line connector C6
    Cab X731.s Control units box connector C6
    Control unit X732.p Driving seat line connector C6
    Cab X732.s Control units box connector C6
    Control unit X733.p Driving seat line connector C6
    Cab X733.s Control units box connector C6
    Engine X735 Solenoid valves 3 and 4 relays K22
    Control unit X740.p Driving seat line connector C6
    Engine X751 Start-up relay Q20
    Cab X821 Hydraulic reduction potentiometer optional C17
    Cab X822 Continuous optional button C17
    Cab X825.1 MC2M Control unit E5
    Cab X825.2 MC2M Control unit E5
    Cab X825.3 MC2M Control unit E5
    Cab X826.s Resistances with bus C18
    Chassis X851 Load cell M13
    Cab X899.1 Emergency pump buzzer E15 Optional
    Cab X899.2 Emergency pump buzzer E15 Optional
    Chassis X952 Boom angle sensor M5
    Chassis X955 VCI solenoid valve M12

    80

    (27/02/2012) 80-03-M184EN
    D6 ELECTRICAL COMPONENTS LOCATION

    Grounds
    Position on the diagram
    Type of wiring Ref. Description Observations
    Diagram 1 Diagram 2
    Engine Gnd 1 Ground point O5
    Chassis Gnd 1.1 Ground point O33
    Chassis Gnd 1.2 Ground point O33
    Chassis Gnd 2 Ground point M8
    Engine Gnd 2 Ground point O5
    Chassis Gnd 3 Ground point M5
    Cab Gnd 4.1 Ground point O36
    Cab Gnd 4.2 Ground point Q36
    Cab Gnd 4.3 Ground point Q36
    Cab Gnd 4.4 Ground point Q36
    Cab Gnd 5.1 Ground point E5
    Cab Gnd 5.2 Ground point E5 / G5
    80

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION D7
    DIAGRAM MHT 10210 UP TO VEHICLE 24969 - 760759

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    A A
    Legend:
    X163.s
    X476
    X464 X280.s
    X464
    X474
    X464
    X197.1
    X464
    X473
    X464 Engine wiring
    X464
    X1.s X464
    X2.s
    X730 X197.2
    X464
    X464
    X3.s X464
    X4.s
    X731 X198.1
    X464
    X196
    X464 Chassis wiring
    C X464
    X5.s X464
    X7.s C
    X732 X198.2
    X464
    X478.1
    X464 Control unit wiring
    X464
    X8.s X733 X821
    X464 X826.s
    X464
    X478.2
    X464
    X11.s
    X464 X701
    X464 X740.p
    X281.1
    X464
    X822
    X464 Cab wiring
    X464
    X700 X188
    X464
    X468.1
    X464
    X281.2
    X464
    +10.s
    X464 X468.2
    X464 X174
    X464
    Connection between
    X899.1
    X464
    +30
    X464 X468.3
    X464
    X899.2
    X464
    wirings
    X464
    +15.1 X825.1
    X464
    E X825.2
    X464
    X119.1
    X464 E
    X464
    +15Key
    X119.2
    X464
    X825.3
    X464
    X224.s
    X464
    Gnd5.1
    X464
    DIAGRAM 2
    Gnd5.2
    X464

    G G

    X120
    I I
    +30
    X725
    X702 X703
    X720
    X704 X705
    X138 X128

    X160 X709 X706

    X162.p X711 X735


    X256.p X721.s
    K X105 K
    X147.1

    X147.2
    X103

    X125 X127 X142 X611 X633


    X132 Gnd3 Gnd2
    X126 X955
    X131 X952

    80
    X675.s
    M X851 X114 M
    X139 X109.1
    X124 X115 X118
    X140 X109.2

    X717
    X146
    X718
    X116
    X719 X112 Gnd1.1
    Gnd2 X117
    X720 X110 X111 Gnd1.2
    Gnd1 X101 X102
    O O

    X724.1 X724.2 X716

    X715

    Q X141 Q

    X113
    X751 X714

    S S

    (27/02/2012) 80-03-M184EN
    D8 ELECTRICAL COMPONENTS LOCATION
    DIAGRAM MHT 10210 UP TO VEHICLE 24969 - 760759

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    Legend:
    A A
    Dashboard wiring
    X222 Cab wiring
    X501
    Connection between wirings
    X484.s

    C C

    X239

    E E

    X168.1 X213
    X235
    X168.2

    X169.1
    X186 X206 X185
    X169.2

    G X210 G

    I X200 I
    X207
    0
    0
    1
    2

    X214

    K K
    RESET
    X201 X170.1

    X170.2
    0

    X216 X215 X217


    X171.s
    80

    X192

    X193
    M M

    X191
    X221 X208 X237

    X166 X211 X212 X167

    X464

    X465
    O O
    X187.1 X466

    X187.2 X467

    Gnd 4.1

    X178.1 Gnd 4.2


    X178.2 Gnd 4.3
    X172 Gnd 4.4

    Q X173.1 Q
    X173.2
    X164.s

    X165.s

    X176 X228

    X177

    X204.3
    S DIAGRAM 1 S

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION D9

    80

    (27/02/2012) 80-03-M184EN
    D10 ELECTRICAL COMPONENTS LOCATION

    LEGEND MHT 10210 STARTING FROM VEHICLE 25218 - 760757

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Control unit +10.s Heating E3
    Engine +30 Battery positive I21
    Control unit +30 +30 fuses and relays control unit E3
    Control unit +15 Key +15 from panel E3
    Control unit +15.1 +15 relay control unit E3
    Control unit X1.s Fuses and relays control unit C3
    Control unit X2.s Fuses and relays control unit C5
    Control unit X3.s Fuses and relays control unit C3
    Control unit X4.s Fuses and relays control unit C5
    Control unit X5.s Electromechanical control unit C3
    Control unit X7.s Fuses and relays control unit C5
    Control unit X8.s Fuses and relays control unit C3
    Control unit X11.s Fuses and relays control unit C3
    Chassis X101 Forward movement solenoid valve O21
    Chassis X102 Reversing sol.valve O22
    Chassis X103 1200rpm sol.valve K24
    Engine X105 Fuel oil filter heating K22
    Chassis X109.1 Gear engaged micro M30
    Chassis X109.2 Gear engaged micro M30
    Chassis X110 High speed solenoid valve O31
    Chassis X111 Low speed solenoid valve O32
    Chassis X112 Differential block solenoid valve O31 / O32
    Chassis X113 RH front head light Q31
    Chassis X114 RH levelling sol.valve M31
    Chassis X115 LH levelling solenoid valve M31
    Chassis X116 Crab steering solenoid valve O34
    Chassis X117 Four-wheel steering sol.valve O34
    Chassis X118 Front axle alignment sensor M33 / M34
    80

    Cab X119.1 Warning siren E18


    Cab X119.2 Warning siren E18
    Chassis X120 Fuel tank float I20
    Chassis X124 Rear axle alignment sensor M13 Optional
    Chassis X125 Optional solenoid valve 2 M9
    Chassis X126 Optional solenoid valve 1 M9
    Chassis X127 Retraction solenoid valve M10
    Cab X128.p Rear roof line connector I19
    Chassis X128.s Driving seat line connector I19
    Chassis X131.s License plate light M4
    Chassis X132 Buzzer M4
    Chassis X138 RH rear light I5
    Chassis X139 Boom down microswitch NC M4
    Chassis X140 Boom retracted microswitch NC M4
    Chassis X141 RH rear light Q5
    Chassis X142 Extension solenoid valve M10 / M11
    Chassis X146 Parking brake solenoid valve M34
    Chassis X147.1 Parking brake pressure switch K30
    Chassis X147.2 Parking brake pressure switch K30
    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION D11

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Cab X160.p Front carriage line connector K19
    Chassis X160.s Cab line connector K19
    Cab X162.p Boom line connector K19 Optional
    Cab X163.s Optionals power supplies connector A5
    Cab X164.s Cab roof line connector Q30
    Cab X165.s Cab roof line connector Q30
    Cab X166 Optional exclusion switch O28
    Cab X167 Manipulator O32
    Dashboard X168.1 Emergency mushroom button E10
    Dashboard X168.2 Emergency mushroom button E10
    Dashboard X169.1 Emergency mushroom button G10
    Dashboard X169.2 Emergency mushroom button G10
    Cab X170.1 ARB forcing key K37
    Cab X170.2 ARB forcing key K37
    Cab X171.s ARB exclusion indicator M32
    Cab X172.s Seat compressor Q34 Optional
    Cab X173.1 Seat microswitch Q34 Optional
    Cab X173.2 Seat microswitch Q34 Optional
    Cab X174 Heating unit E6
    Cab X176 Heating panel S25
    Cab X177 Heating panel S25
    Cab X178.1 Cigarette lighter socket Q25
    Cab X178.2 Cigarette lighter socket lighting Q25
    Dashboard X185.p Cab line connector G40
    Cab X185.s Dashboard line connector G40
    Dashboard X186.p Cab line connector G38
    Cab X186.s Dashboard line connector G38
    Cab X187.1 Start-up panel O15
    Cab X187.2 Start-up panel O15
    Cab X188 Front window-wiper C18

    80
    Cab X191 LH indicator stalk M5
    Cab X192 RH indicator stalk M10
    Cab X193 RH indicator stalk M11
    Cab X196 Window wiper sprayer C18
    Cab X197.1 Stop pedal pressure switch C17
    Cab X197.2 Stop pedal pressure switch C17
    Cab X198.1 Brakes fluid level C17
    Cab X198.2 Brakes fluid level C17
    Cab X200 Car radio loudspeaker I22 / I23 Optional
    Cab X201 Accelerator pedal K23
    Cab X204.3 Gnd S25
    Dashboard X206.p Cab line connector G39
    Cab X206.s Dashboard line connector G39
    Cab X207 Car radio power supply I22 / I23 Optional
    Cab X208 Boom enabling switch M28 / M29
    Cab X210 ARB fan G31
    Cab X211 Mixer bucket switch O29 Optional
    Cab X212 Double and triple speed switch O30 Optional
    Dashboard X213 Differential block switch E25 Optional

    (27/02/2012) 80-03-M184EN
    D12 ELECTRICAL COMPONENTS LOCATION

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Dashboard X214 Low speed indicator K29
    Dashboard X215 High speed indicator K29
    Dashboard X216 Speed change switch K28
    Dashboard X217 Speed reset switch K30
    Dashboard X221 Rear fog lamp switch M21 / M22
    Dashboard X222 Steering switch A14
    Cab X224.s Brake emergency interface E18 Optional
    Dashboard X228 Indicators check control unit Q36
    Dashboard X235 Warning switch E24
    Cab X237 Levelling switch M30
    Dashboard X239 Road steering indicator C15
    Cab X256.p Platform roof line connector K19
    Cab X280.s OBD diagnosis socket A17
    Cab X281.1 Steering compensator pressure C15 Optional
    Cab X281.2 Steering compensator pressure E15 Optional
    Cab X464 Mercedes engine control unit O35
    Cab X465 Mercedes engine control unit O35
    Cab X466 Mercedes engine control unit O35
    Cab X467 Mercedes engine control unit O35
    Control unit X468.1 30 services relay C5
    Control unit X468.2 Services relay coil E5
    Control unit X468.3 87 services relay E5
    Cab X473 LH head light C18
    Control unit X474 Relay box C4
    Cab X476 Mercedes Diagnostics A16
    Cab X478.1 Stop lights pressure switch C15
    Cab X478.2 Stop lights pressure switch C15
    Dashboard X484.s Alternator resistance connector C15
    Dashboard X501 Eco instrument C14
    Chassis X611 VRD solenoid valve M11
    80

    Chassis X633 VS solenoid valve M12


    Chassis X675.s Trailer socket kit M4 Optional
    Control unit X700 Forwards diode C3
    Control unit X701 Reversing diode C5
    Engine X702 Solenoid valve 1 fuse I21
    Engine X703 Solenoid valve 2 fuse I22
    Engine X704 Solenoid valve 3 fuse I21
    Engine X705 Solenoid valve 4 fuse I22
    Engine X706 Solenoid valves 1 and 2 relays K22
    Engine X709 ECU Mercedes +30 fuse K21
    Engine X711 Fuse box K21
    Engine X714 D+ alternator Q23
    Engine X715 +50 Start Q22 Optional
    Engine X716 ECU Mercedes O24
    Engine X717 Electric fan 1 M4
    Engine X718 Electric fan 2 O4
    Engine X719 Electric fan 3 O4
    Engine X720 Electric fan 4 O4
    Cab X720.p Engine line connector I19

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION D13

    Electrical connectors
    Position on the
    Type of wiring Ref. Description diagram Observations
    Diagram 1 Diagram 2
    Engine X720.s Driving seat line connector I19
    Engine X721.s Preheating relay optional K20 Optional
    Engine X724.1 Air filter O21
    Engine X724.2 Air filter O21 / O22
    Cab X725.p Engine line connector I19
    Engine X725.s Driving seat line connector I19
    Control unit X730.p Driving seat line connector C6
    Cab X730.s Control units box connector C6
    Control unit X731.p Driving seat line connector C6
    Cab X731.s Control units box connector C6
    Control unit X732.p Driving seat line connector C6
    Cab X732.s Control units box connector C6
    Control unit X733.p Driving seat line connector C6
    Cab X733.s Control units box connector C6
    Engine X735 Solenoid valves 3 and 4 relays K22
    Control unit X740.p Driving seat line connector C6
    Control unit X750.s Diodes connector E4
    Engine X751 Start-up relay Q20
    Chassis X751.s Rear sidemarker lights I5 Optional
    Chassis X752.s Rear sidemarker lights Q5 Optional
    Chassis X753.1 Differential block micro M30
    Chassis X753.2 Differential block micro M31
    Chassis X754.s RH front sidemarker light O33
    Cab X760.s Brakes pump E17
    Cab X761.s Brake and engine alert indicator signal E17
    Cab X821 Hydraulic reduction potentiometer optional C17
    Cab X822 Continuous optional button C17
    Cab X825.1 MC2M Control unit E5
    Cab X825.2 MC2M Control unit E5
    Cab X825.3 MC2M Control unit E5

    80
    Cab X826.s Resistances with bus C18
    Chassis X851 Load cell M13
    Cab X899.1 Emergency pump buzzer E15 Optional
    Cab X899.2 Emergency pump buzzer E15 Optional
    Chassis X952 Boom angle sensor M5
    Chassis X955 VCI solenoid valve M12

    (27/02/2012) 80-03-M184EN
    D14 ELECTRICAL COMPONENTS LOCATION

    Grounds
    Position on the diagram
    Type of wiring Ref. Description Observations
    Diagram 1 Diagram 2
    Engine Gnd 1 Ground point O5
    Chassis Gnd 1.1 Ground point O33
    Chassis Gnd 1.2 Ground point O33
    Chassis Gnd 2 Ground point M8
    Engine Gnd 2 Ground point O5
    Chassis Gnd 3 Ground point M5
    Cab Gnd 4.1 Ground point O36
    Cab Gnd 4.2 Ground point Q36
    Cab Gnd 4.3 Ground point Q36
    Cab Gnd 4.4 Ground point Q36
    Cab Gnd 5.1 Ground point E5
    Cab Gnd 5.2 Ground point E5 / G5
    80

    80-03-M184EN (27/02/2012)
    ELECTRICAL COMPONENTS LOCATION D15
    DIAGRAM MHT 10210 STARTING FROM VEHICLE 25218 - 760757

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    A A
    Legend:
    X163.s
    X476
    X464 X280.s
    X464
    X474
    X464
    X197.1
    X464
    X473
    X464 Engine wiring
    X464
    X1.s X464
    X2.s
    X730 X197.2
    X464
    X464
    X3.s X464
    X4.s
    X731 X198.1
    X464
    X196
    X464 Chassis wiring
    C X464
    X5.s X464
    X7.s C
    X732 X198.2
    X464
    X478.1
    X464 Control unit wiring
    X464
    X8.s X733 X821
    X464 X826.s
    X464
    X478.2
    X464
    X11.s
    X464 X701
    X464 X740.p
    X281.1
    X464
    X822
    X464 Cab wiring
    X464
    X700 X188
    X464
    X468.1
    X464
    X281.2
    X464
    +10.s
    X464 X468.2
    X464 X174
    X464
    X761.s
    X464 Connection between
    X899.1
    X464
    +30
    X464 X468.3
    X464
    X899.2
    X464
    X760.s
    X464 wirings
    X464
    +15.1 X825.1
    X464
    E X825.2
    X464
    X119.1
    X464 E
    X464
    +15Key
    X119.2
    X464
    X750.s
    X464 X825.3
    X464
    X224.s
    X464
    Gnd5.1
    X464
    DIAGRAM 2
    Gnd5.2
    X464

    G G

    X120
    I I
    +30
    X725
    X702 X703
    X751.s X720
    X704 X705
    X138 X128

    X160 X709 X706

    X162.p X711 X735


    X256.p X721.s
    K X105 K
    X147.1

    X147.2
    X103

    X125 X127 X142 X611 X633


    X132 Gnd3 Gnd2
    X126 X955
    X131.s X952

    80
    X675.s
    M X851 X114 M
    X139 X109.1
    X124 X115 X118
    X140 X109.2

    X717 X753.1 X753.2


    X146
    X718 X754.s
    X116
    X719 X112 Gnd1.1
    Gnd2 X117
    X720 X110 X111 Gnd1.2
    Gnd1 X101 X102
    O O

    X724.1 X724.2 X716

    X715

    Q X141 Q
    X752.s
    X113
    X751 X714

    S S

    (27/02/2012) 80-03-M184EN
    D16 ELECTRICAL COMPONENTS LOCATION
    DIAGRAM MHT 10210 STARTING FROM VEHICLE 25218 - 760757

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    Legend:
    A A
    Dashboard wiring
    X222 Cab wiring
    X501
    Connection between wirings
    X484.s

    C C

    X239

    E E

    X168.1 X213
    X235
    X168.2

    X169.1
    X186 X206 X185
    X169.2

    G X210 G

    I X200 I
    X207
    0
    0
    1
    2

    X214

    K K
    RESET
    X201 X170.1

    X170.2
    0

    X216 X215 X217


    X171.s
    80

    X192

    X193
    M M

    X191
    X221 X208 X237

    X166 X211 X212 X167

    X464

    X465
    O O
    X187.1 X466

    X187.2 X467

    Gnd 4.1

    X178.1 Gnd 4.2


    X178.2 Gnd 4.3
    X172.s Gnd 4.4

    Q X173.1 Q
    X173.2
    X164.s

    X165.s

    X176 X228

    X177

    X204.3
    S DIAGRAM 1 S

    80-03-M184EN (27/02/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT

    page

    SIGNALLING DEVICE AND STABILITY LIMITER (LLMI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3


    ELECTRONIC ARCHITECTURE OF THE SAFETY SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
    – ALARM CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
    – ERROR CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
    LIGHTING UP OF LEDS DEPENDING ON THE LOAD PROPORTIONALITY
    DEGREES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
    CALIBRATION OF ROLL-OVER PROTECTION SYSTEM EN15000. . . . . . . . . . . . . . . . . . . . . . .8
    – CALIBRATION OF SAFETY SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
    CHECKING THE ROLL-OVER PROTECTION SYSTEM SENSOR EN15000 . . . . . . . . . . . . . . . .9
    STRAIN GAUGE TRANSDUCER (LOAD CELL)
    (FOR MHT 7140 - 990 - 10160 - 10180 - 10210 - 10225) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
    – ELECTRICAL TESTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

    80
    – LAYOUT OF STRAIN GAUGE INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
    PROCEDURE FOR REPLACING PIN (LOAD CELL)
    (FOR MHT 7140 - 990 - 10160 - 10180 - 10210 - 10225) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
    STRAIN GAUGE REPLACEMENT PROCEDURE (LOAD CELL)
    (FOR MHT 10120 ONLY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
    – EQUIPMENT REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
    – TOOLS REQUIRED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
    – DISASSEMBLY PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
    – GLUING THE NEW STRAIN GAUGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
    – USE AND POLYMERISATION TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
    – CALIBRATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
    – CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

    (11/09/2012) 80-04-M184EN
    2 ELECTRICAL CONTROL AND ADJUSTMENT

    SAFETY SYSTEM 3B6 (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19


    OPERATING PRINCIPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
    – MANAGEMENT OF OPERATING CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
    POSITIONING THE SENSORS IN THE VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
    DESCRIPTION OF CONTROL PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
    PROCEDURE FOR REPLACING THE ACCESSORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
    PROCEDURE FOR ADJUSTING LUMINOUS INTENSITY OF THE DISPLAY . . . . . . . . . . . . . .23
    DIAGNOSIS SYSTEM PAGES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
    – DIAGNOSIS SYSTEM PAGE No. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
    – DIAGNOSIS SYSTEM PAGE No. 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
    – DIAGNOSIS SYSTEM PAGE No. 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
    – DIAGNOSIS SYSTEM PAGE No. 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
    – DIAGNOSIS SYSTEM PAGE No. 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
    – DIAGNOSIS SYSTEM PAGE No. 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
    – DIAGNOSIS SYSTEM PAGE No. 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
    – DIAGNOSIS SYSTEM PAGE No. 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
    – DIAGNOSIS SYSTEM PAGE No. 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
    LIST OF ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
    LIST OF WARNINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
    CALIBRATING THE CABLE REEL 3B6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
    80

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 3

    SIGNALLING DEVICE AND STABILITY LIMITER (LLMI)

    ELECTRONIC ARCHITECTURE OF THE SAFETY SYSTEM

    Stability
    Load cell
    Deadman INPUT
    switch
    enabling
    FNR
    Rollers

    Angle sensor
    CAN-BUS
    130%
    ~120%
    ~100%

    Signal de gauge

    Redundancy
    of cut off
    Boom closed
    microswitch
    Valve bank

    Seat
    sensor

    80
    Exclusion
    key
    Roll-over
    protection
    instrument

    (11/09/2012) 80-04-M184EN
    4 ELECTRICAL CONTROL AND ADJUSTMENT

    ALARM CODES

    On this system, the presence of an alarm is indicated by the word


    flashing on the load display.
    The code must be read as follows: the light flashes rapidly three
    times to indicate the beginning and end of the error code.
    After flashing rapidly thrice, it flashes slowly twice, the first corresponds
    to tenths while the second corresponds to units.
    For example, the sequence: three rapid flashes – three slow
    flashes – three slow flashes – three rapid flashes corresponds
    to alarm 33.

    LIST OF ALARMS
    ALARM CODE DESCRIPTION
    11 Error in CRC control of calibration data
    12 Error in CRC control of calibration data
    13 Error in CRC control of calibration data
    14 Error in CRC control of calibration data
    15 Error in CRC control of calibration data
    16 Error in CRC control of calibration data
    21 Boom closed consistency error
    22 Difference in reading between two angles excessively high
    23 Angle B reading error
    24 Angle A reading error
    25 Error on ROLLER 1 joystick
    26 Error on ROLLER 2 joystick
    27 Continuous optional potentiometer error
    31 Reading error on cell 1
    32 Reading error on cell 2
    33 Difference between reading of two cells excessively high
    34 Cell 1 error
    35 Cell 2 error
    80

    36 Cell error
    37 Control panel error
    41 Extension solenoid valve error
    42 Retraction solenoid valve error
    43 Optional 1 solenoid valve error
    44 Optional 2 solenoid valve error
    45 Lift solenoid valve error
    46 Descent solenoid valve error
    47 Forks solenoid valve error
    48 Forks solenoid valve error
    51 Parking brake error
    52 Movements stop main solenoid valve error
    53 Forwards OUT error
    54 Reverse OUT error
    55 Slewing stop solenoid valve error
    56 RH levelling solenoid valve error
    57 LH levelling solenoid valve error
    58 Transfer movement enable output re-reading error
    59 Indicator stalk in neutral output error

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 5

    LIST OF ALARMS
    ALARM CODE DESCRIPTION
    80 Control unit error
    81 Control unit error
    82 Control unit error
    83 Cell 1 error
    84 Cell 2 error
    85 Angle 1 sensor error
    86 Angle 2 sensor error
    87 Platform PB panel movements selector error
    88 Platform PB panel error
    89 Tout_Radio error

    80

    (11/09/2012) 80-04-M184EN
    6 ELECTRICAL CONTROL AND ADJUSTMENT

    LIGHTING UP OF LEDS DEPENDING ON THE LOAD PROPORTIONALITY DEGREES

    Working of LLMI (Longitudinal stability indicator):

    L8
    L7
    L6
    L5
    L4
    L3
    L2
    L1

    LLMI algorithm in mode 1


    LEDs (L1 to L8) Conditions if indicator increases Conditions if indicator decreases
    L1 (always lit up) None None
    L1+L2 Value >= 52% Value >= 50%
    L1+L2+L3 Value >= 60% Value >= 58%
    L1+L2+L3+L4 Value >= 68% Value >= 66%
    L1+L2+L3+L4+L5 Value >= 76% Value >= 74%
    L1+L2+L3+L4+L5+L6 Value >= 84% Value >= 82%
    L1+L2+L3+L4+L5+L6+L7 Value >= 92% Value >= 90%
    L1+L2+L3+L4+L5+L6+L7+L8 Value >= 100% Value >= 98%
    80

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 7

    CALIBRATION OF ROLL-OVER PROTECTION SYSTEM EN15000

    Longitudinal Error indicator


    stability limit

    SHOVEL mode
    Overload button
    indicator
    HANGING LOAD
    mode button

    TEST button

    CALIBRATION OF SAFETY SYSTEM


    Position of the vehicle: flat level ground, wheels aligned, parking brake applied, safe area.

    MINIMUM ANGLE ADJUSTMENT:

    - Turn the safeties exclusion key.

    - Release the key and simultaneously press the «HANGING LOAD» and «TEST» buttons. +
    STEP 1
    - Lower and retract the boom completely.

    - Press «TEST» briefly to save step 1.

    MAXIMUM ANGLE ADJUSTMENT + MAXIMUM FLEXION INDICATION:

    - Without accessories, lift and retract the boom completely. (If necessary, position the stabilizers on the
    STEP 2 ground)

    - Press «TEST» briefly to save step 2.

    80
    ACQUISITION OF SLOW-DOWN DURING DESCENT:

    - With the engine running at maximum speed, lower the boom completely (with boom retracted).
    STEP 3
    - Press «TEST» briefly to save step 3.

    - Ensure that the boom angle is less than 4° (with the boom retracted).
    STEP 4
    - Press «TEST» briefly to save step 4.

    (11/09/2012) 80-04-M184EN
    8 ELECTRICAL CONTROL AND ADJUSTMENT

    b
    ADJUSTING MINIMUM FLEXION INDICATION:

    The boom angle must be less than 4°.


    STEP 5
    - Extend the boom until the rear wheels are raised off the ground.
    Wait a few seconds for the vehicle to be stabilized.

    - Press «TEST» briefly to save step 5.

    b After this calibration check to make sure all movements work correctly and that the vehicle is
    stable in handling loads.

    CHECKING THE ROLL-OVER PROTECTION SYSTEM SENSOR EN15000

    Longitudinal Error indicator


    stability limit

    SHOVEL mode
    Overload button
    indicator
    80

    HANGING LOAD
    mode button

    TEST button

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 9

    STRAIN GAUGE TRANSDUCER (LOAD CELL) (FOR MHT 7140 - 990 - 10160 - 10180 -
    10210 - 10225)

    ELECTRICAL TESTS

    The correct electrical working can be checked by means of the following checks, which can be done
    using a digital tester.

    CHECKING THE ISOLATION AND RESISTANCE

    1 - Set the resistance measurement in Ohm on the tester: Check the following values on BPE-A and
    BPE-B connector (see “LAYOUT OF STRAIN GAUGE INTERFACE”):

    Channel 1 Channel 2
    a - 5 pin - 8 pin : 700±10 Ω a- 2 pin - 7 pin : 700±10 Ω
    b - 1 pin - 4 pin : 700±50 Ω b- 3 pin - 6 pin : 700±50 Ω
    c - 4 pin - 8 pin : 550±70 Ω c- 2 pin - 6 pin : 550±70 Ω
    d - 4 pin - 5 pin : 550±70 Ω d- 6 pin - 7 pin : 550±70 Ω
    e - 1 pin - 8 pin : 550±70 Ω e- 2 pin - 3 pin : 550±70 Ω
    f - 1 pin - 5 pin : 550±70 Ω f- 3 pin - 7 pin : 550±70 Ω

    2 - Check to make sure the electrical isolation between each of the four cables of the transducer is:
    – the metal body of the transducer
    – the transducer cable shield
    is higher than 5 Ohm. The transducer cable shield is always connected electrically to the metal body
    of the transducer.

    CHECKING CORRECT ASSEMBLY

    Position the transducer:


    3 - Connect the red and black wires to the terminal board and power the board to which the transducer
    is connected. Check to make sure the voltage between the red and black wires is +5V (or approx.

    80
    +7V for the LLD100I and LLD150I boards).
    4 - Set the scale of the mV in direct current on the tester and measure the voltage difference between
    the white and yellow wires disconnected from the terminals (black tip on white), write down the
    value read.

    CHECKING THE DEFORMATION

    5 - Position the system in home conditions (zero calibration).


    6 - Set the mV scale in direct current on the tester.
    a - Measure the voltage difference between the white and yellow wires disconnected from the
    terminals (black tip on white) and check to see that the difference with the value measured at point
    4 is less than or equal to 3mV.
    b - Bring the system to maximum load conditions and measure the difference in voltage in mV
    between the white and yellow wires disconnected from the terminals (black tip on white). Check
    to see that the difference between the value measured at the tip is between 2 and 7 mV.

    (11/09/2012) 80-04-M184EN
    10 ELECTRICAL CONTROL AND ADJUSTMENT

    LAYOUT OF STRAIN GAUGE INTERFACE

    B851

    SIGNAL +
    CHANNEL1 1 1
    CHANNEL2 2
    VDC + 2
    CHANNEL2 SIGNAL +
    REDUNDANT CHANNEL1
    3
    4
    SIGNAL -
    3
    4
    CONVERTER 1
    NOT CONNECTED 1
    VDC -
    LOAD CELL CHANNEL1 5
    SIGNAL -
    5 ANALOG/CAN BUS 2
    SUPPLY +
    2
    MACHINE
    CHANNEL2 6 6 3
    SUPPLY -
    3
    CHANNEL2 7
    VDC -
    VDC +
    7 4
    CAN H
    4 INTERFACE
    CHANNEL1 8 8 5
    CAN L 5

    B851-B B851-A X851

    B851-B B851-A

    1 2
    2
    8 1
    3 7 7 8 3
    4 6
    5 6 4
    5

    MASCHIO MALE
    / FEMMINA FEMALE
    /

    COLOUR OF CABLES

    Vdc+ : Red
    GND : Black
    Signal S+ : White
    Signal S- : Yellow
    80

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 11

    PROCEDURE FOR REPLACING PIN (LOAD CELL)


    (FOR MHT 7140 - 990 - 10160 - 10180 - 10210 -
    1
    10225)

    Connect the overhead crane (Ref. 1) to the vehicle and lift it


    off the ground by a few centimeters to take the weight off the
    rear axle.

    Set the vehicle in safety by positioning small support columns


    (Ref. 2) suitable to hold its weight.

    Place a trolley (Ref. 3) under the lower ballasts (Ref. 4) of the


    4
    vehicle.

    80
    3

    Slacken the screws (Ref. 5) which block the ballasts (Ref. 4).

    (11/09/2012) 80-04-M184EN
    12 ELECTRICAL CONTROL AND ADJUSTMENT

    Remove the ballasts (Ref.4 ) from the vehicle.

    Remove all the clamps (Ref. 6) which secure the load cell cables.

    Disconnect the front connector (Ref. 7).


    80

    Disconnect the rear connector (Ref. 8).

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 13

    Unscrew and remove the screw (Ref. 9) which blocks the lower
    end of the pin (Ref. 11).

    Unscrew and remove the screw (Ref. 10) which blocks the upper
    end of the pin (Ref. 11).
    10

    11

    Secure the rear axle (Ref. 12) with the trolley (Ref. 3).

    12

    80
    3

    Loosen and remove the pin (Ref. 11) containing the load cell
    from the vehicle. For reassembly, repeat the above procedure
    in reverse.
    11

    Attention: in the reassembly phase


    the arrow of the load (Ref. 13) must
    be directed downwards.
    13

    (11/09/2012) 80-04-M184EN
    14 ELECTRICAL CONTROL AND ADJUSTMENT

    STRAIN GAUGE REPLACEMENT PROCEDURE (LOAD CELL) (FOR MHT 10120 ONLY)

    EQUIPMENT REQUIRED

    1 - Glue tube AGROM FIP PU 284-5* Ref. 894 543


    2 - Mixer tube Ref. 781 596

    b * CAUTION: Fresh quick-set glue, not to be mistaken for 284-30 glue


    which has a much longer setting time (4 hours at 20°C).
    (Ref. 273 504)

    TOOLS REQUIRED
    80

    1 - Manual gun Ref. 781 597

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 15

    DISASSEMBLY PROCEDURE

    1
    Remove guard (Ref. 1).

    Position the truck on a level surface.


    Note: The new strain gauge and bridge must be at the same

    b
    temperature.
    The new strain gauge must be fitted without stress on
    the axle.

    Raise the rear part of the truck using a hydraulic jack.


    Set in safe condition by positioning supports (Ref. 2) under the
    counterweight or chassis.
    2

    Remove the fixing screws (Ref. 3).

    3 3

    80

    Tap once at the end of the strain gauge (Ref. 4) with a rubber
    mallet to detach it.

    (11/09/2012) 80-04-M184EN
    16 ELECTRICAL CONTROL AND ADJUSTMENT

    Remove the wiring (Ref. 5) from the strain gauge taking care
    to mark the passage and the fixing points for subsequent re-
    assembly.

    Wipe the traces of glue.


    Lap the surface to clean and make it rough enough to allow
    for better adherence.

    GLUING THE NEW STRAIN GAUGE

    b Use a mask and gloves while using this product. Take


    care while using the mixture.
    80

    Using a gun, apply a point of glue (Ref. 6) on each resting surface


    of the strain gauge.

    6 6 6 6 USE AND POLYMERISATION TIME

    Temperature Mixture use time Polymerisation time


    20 5 minutes 40 minutes
    6 6 6 6
    30 2.5 minutes 20 minutes
    40 1.25 minutes 10 minutes

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 17

    Fix the new strain gauge using two new screws (Ref. 3).
    To fit the two screws (Ref. 4) proceed gradually as follows:
    3 3 • LH screw: 34 Nm
    • RH screw: 34 Nm
    • LH screw: 67 Nm
    • RH screw: 67 Nm
    Rated tightening torque: 67 Nm ± 5%

    Position and reconnect the new strain gauge cable.


    Refit the wiring fixing plate (Ref. 7).

    b
    1 Refit cover (Ref. 1).
    7 Remove the supports after the polymerisation time, i.e.
    40 minutes at 20.

    CALIBRATION

    Connect the PDA.


    Cancel the errors saved in memory.
    Calibrate the machine again by following the procedure described
    in the PDA (or see page 7).

    CHECK

    Carry out stability tests with load and check to ensure the correct
    working of the interruption in conformity with the machine
    load graph.

    80

    (11/09/2012) 80-04-M184EN
    18 ELECTRICAL CONTROL AND ADJUSTMENT

    SAFETY SYSTEM 3B6 (OPTIONAL)

    OPERATING PRINCIPLE

    MANAGEMENT OF OPERATING CONDITIONS

    Pressure sensor Angle and extension sensor Machine information

    Stabilizer information

    Turret positions information

    Overhead platform information

    Comparison between the values measured on the vehicle and the Tables of the loads saved in the
    SLIM memory
    80

    Reading the load conditions on the vehicle

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 19

    POSITIONING THE SENSORS IN THE VEHICLE

    Cable reel for measuring boom


    angle and length
    2 sensors for length
    2 sensors for the angle

    Pressure sensors for detecting the load


    conditions in the vehicle
    2 sensors on lift cylinder.
    2 sensors on compensation cylinder

    Man-machine interface
    Indicates the vehicle load
    conditions as well as position

    80

    (11/09/2012) 80-04-M184EN
    20 ELECTRICAL CONTROL AND ADJUSTMENT

    DESCRIPTION OF CONTROL PANEL

    Operating modes identification symbols (automatic selection from outside)


    Letters regarding the indications provided on the display
    Green/Yellow/Red indicator lights
    Graphic display for
    indicating the operating condition
    displaying the work data
    (safety/alarm/block)

    Icon reproducing the vehicle Symbols identifying the


    4 Keys for settings and the letters regarding the equipment (manual selection
    geometric data displayed on panel)

    1 2 4
    80

    3 5 6 7

    1 Boom length
    2 Current weight on forks
    3 Maximum permitted weight in the current vehicle position
    4 Distance between the ground and centre of the load
    5 Loads Table selected according to the vehicle position and accessory selected
    6 Distance between the centre of the vehicle and the mid point of the load
    7 Boom angle

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 21

    PROCEDURE FOR REPLACING THE ACCESSORY

    b The choice of the load table suitable for the accessory selected is the driver's responsibility.

    1) Press the arrow key at the top on the vehicle stability information display a number of times to select
    the load table according to the list available.

    Forks
    confirm

    Accessory available
    A Forks
    B Overhead platform ORH365kg
    C Pendulum
    D Overhead platform ORH700kg
    E 5T Winch
    F JIB 5T
    G JIB PT600
    H JIB PT1200

    2) Press key to confirm the selection.

    b If an overhead platform is connected to the vehicle, without selecting the relative load Table,

    80
    the display will show «WARNING 4». There are different types of overhead platforms

    (11/09/2012) 80-04-M184EN
    22 ELECTRICAL CONTROL AND ADJUSTMENT

    PROCEDURE FOR ADJUSTING LUMINOUS INTENSITY OF THE DISPLAY

    1) Press the arrow key at the bottom


    2) The contrast changes automatically; then press to confirm the type of contrast selected
    80

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 23

    DIAGNOSIS SYSTEM PAGES

    The pages of the diagnosis system make it possible to define the problems in system 3B6
    To access these pages, just press the button a number of times.

    DIAGNOSIS SYSTEM PAGE No. 2

    Page
    number
    • P: Differential pressure between the upper chamber and lower chamber of the main cylinder expressed
    in bar
    • W: Weight lifted on forks
    • M Maximum permitted load in current vehicle position
    • A: Boom angle
    • L: Boom length
    • R: Distance between the centre of the turret and centre of the load (50 cm from the base of the forks)

    DIAGNOSIS SYSTEM PAGE No. 3

    80

    • P: Differential pressure between the upper chamber and lower chamber of the lift cylinder
    • L: Pressure in lift cylinder chamber on piston side
    • H: Pressure in lift cylinder chamber on rod side
    • p: Differential pressure between the upper chamber and lower chamber of the compensation cylinder
    • I: Pressure in compensation cylinder chamber on piston side
    • h: Pressure in compensation cylinder chamber on rod side
    (11/09/2012) 80-04-M184EN
    24 ELECTRICAL CONTROL AND ADJUSTMENT

    DIAGNOSIS SYSTEM PAGE No. 4

    A1 A2 A3

    L1 L2 L3

    • A1: Angle sensor ASA 1A information


    • A2 Angle sensor ASA 1B information
    • A3: Difference between value of angle ASA 1A and ASA 1B Max 0.5°
    • L1: Extension sensor ASA 1A information
    • L2: Extension sensor ASA 1B information
    • L3: Difference between value of angle ASA 1A and ASA 1B Max 50 cm

    Extension and angle sensors information with reference to the vehicles

    Length (m) Angle (°)


    Vehicle
    min max min max
    MHT 990 5,7 10 -1 60
    MHT 7140 4,5 6,8 -1 60
    MHT 10120 5,3 9,3 -3 66
    MHT 10160 5,7 10 -1 62
    80

    MHT 10180 5,7 10 -1 62


    MHT 10210 5,4 9,3 -3 66
    MHT 10225 5,4 9,3 -3 66

    ACT1A ACT1B

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 25

    DIAGNOSIS SYSTEM PAGE No. 5

    Information expressed in bit (Not used)

    DIAGNOSIS SYSTEM PAGE No. 6

    Information expressed in bit (Not used)

    DIAGNOSIS SYSTEM PAGE No. 7

    80
    Information coming in from various sensors ( * = 12v )
    • INP 5: Stabilizer information going out
    • INP 6: Front turret information
    • INP 8: Stabilizer supported information
    • INP 9: Overhead platform presence information

    (11/09/2012) 80-04-M184EN
    26 ELECTRICAL CONTROL AND ADJUSTMENT

    DIAGNOSIS SYSTEM PAGE No. 8

    Output information ( * = 12v )


    • OUT 0: Blockage information
    • OUT 1: Boom less than 3m
    • OUT 3: Boom retracted
    • OUT 4: Information to reduce movement speed (hare/tortoise)

    DIAGNOSIS SYSTEM PAGE No. 9


    80

    System meter
    System meter: This number evolves continuously since it indicates whether the communication between
    the winder and display is working correctly.
    • A: Information in bit from angle sensor ASA 1A (approx. 1800 bit with boom at 0°)
    • L: Information in bit from angle sensor ASA 1A (approx. 50 bit with boom retracted)

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 27

    DIAGNOSIS SYSTEM PAGE No. 10

    System meter
    System meter: This number evolves continuously since it indicates whether the communication between
    the winder and display is working correctly.
    • A: Information in bit from angle sensor ASA 1B (approx. 1800 bit with boom at 0°)
    • L: Information in bit from angle sensor ASA 1B (approx. 973 bit with boom retracted)

    80

    (11/09/2012) 80-04-M184EN
    28 ELECTRICAL CONTROL AND ADJUSTMENT

    LIST OF ALARMS

    ALARMS REGARDING CHECKING OF DATA

    Alarm
    Event Description Possible solutions
    code
    CRC_ERROR 11 Error in CRC control of calibration data Recharge the control unit, replace if it does not work.
    CRC_ERROR 12 Error in CRC control of calibration data Recharge the control unit, replace if it does not work.
    CRC_ERROR 13 Error in CRC control of calibration data Recharge the control unit, replace if it does not work.
    CRC_ERROR 14 Error in CRC control of calibration data Recharge the control unit, replace if it does not work.
    CRC_ERROR 15 Error in CRC control of calibration data Recharge the control unit, replace if it does not work.
    CRC_ERROR 16 Error in CRC control of calibration data Recharge the control unit, replace if it does not work.

    MAINTENANCE

    Alarm
    Event Description Possible solutions
    code
    Check to make sure both sensors are pressed with
    TRASD_FAULT 21 Boom closed consistency error the boom closed, check to ensure none of the
    microswitches is blocked, check the electrical system.
    Calibrate. Check to make sure the sensors are
    TRASD_FAULT 22 Difference in reading between two angles excessively high
    connected, check the system, re-calibrate the vehicle.
    Angle B reading out of range, ensure connection is
    TRASD_FAULT 23 Angle B reading error
    correct.
    Angle A reading out of range, ensure connection is
    TRASD_FAULT 24 Angle a reading error
    correct.
    TRASD_FAULT 25 Error on ROLLER 1 joystick Check to ensure connection is correct.
    TRASD_FAULT 26 Error on ROLLER 2 joystick Check to ensure connection is correct.
    TRASD_FAULT 27 Continuous optional potentiometer error Check to ensure connection is correct.
    80

    TRASD_FAULT 31 Reading error on cell 1 Check to ensure connection is correct.


    TRASD_FAULT 32 Reading error on cell 2 Check to ensure connection is correct.
    TRASD_FAULT 33 Difference between reading of two cells excessively high Calibrate.
    TRASD_FAULT 34 Cell 1 error Check to ensure connection is correct.
    TRASD_FAULT 35 Cell 2 error Check to ensure connection is correct.
    TRASD_FAULT 36 Cell error Check to ensure connection is correct.
    TRASD_FAULT 37 Control panel error Check to ensure connection is correct.

    ERRORS ON OUTPUTS

    Alarm
    Event Description Possible solutions
    code
    Check to see that the wires are connected correctly to
    TRASD_FAULT 41 Extension solenoid valve error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 42 Retraction solenoid valve error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 43 Optional 1 solenoid valve error
    the MC2M.

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 29

    Alarm
    Event Description Possible solutions
    code
    Check to see that the wires are connected correctly to
    TRASD_FAULT 44 Optional 2 solenoid valve error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 45 Lift solenoid valve error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 46 Descent solenoid valve error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 47 Forks solenoid valve error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 48 Forks solenoid valve error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 51 Parking brake error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 52 Movements stop main solenoid valve error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 53 Forwards OUT error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 54 Reverse OUT error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 55 Slewing stop solenoid valve error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 56 RH levelling solenoid valve error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 57 LH levelling solenoid valve error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 58 Transfer movement enable output re-reading error
    the MC2M.
    Check to see that the wires are connected correctly to
    TRASD_FAULT 59 Indicator stalk in neutral output error
    the MC2M.
    TRASD_FAULT 80 Control unit error Check to ensure connection is correct.
    TRASD_FAULT 81 Control unit error Check to ensure connection is correct.
    TRASD_FAULT 82 Control unit error Check to ensure connection is correct.
    TRASD_FAULT 83 Cell 1 error Check to ensure connection is correct.
    TRASD_FAULT 84 Cell 2 error Check to ensure connection is correct.
    TRASD_FAULT 85 Angle 1 sensor error Check to ensure connection is correct.
    TRASD_FAULT 86 Angle 2 sensor error Check to ensure connection is correct.
    TRASD_FAULT 87 Platform PB panel movements selector error Check to ensure connection is correct.

    80
    TRASD_FAULT 88 Platform PB panel error Check to ensure connection is correct.
    TRASD_FAULT 89 Tout_Radio error Check to ensure connection is correct.

    (11/09/2012) 80-04-M184EN
    30 ELECTRICAL CONTROL AND ADJUSTMENT

    LIST OF WARNINGS

    Warnings do not indicate a fault but a logical condition which prevents certain movements.

    Warning
    Event Description
    code
    wrnBOOM_NOT_CLOSED 1 Boom not closed.
    wrnBOOM_NOT_DOWN 2 Boom not down.
    wrnSEAT_MICRO 3 No seat mkicroswitch-
    wrnNOT_IN_NEUTRAL 4 Joystick not in neutral.
    wrnBRA_LMI 8 Block for movement limiter.
    wrnMACHINE_ALARM 9 Machine alarm.
    wrnMOVEMENTS_NOT_ENABLED 17 No selector for enabling movements.
    wrnNO_DEADMAN'S_SWITCH 18 No deadman's switch signal
    wrnFRENO_STAZ 20 Parking brake presence.
    wrnOPTIONAL_NOT_SELECTED 25 Optional not selected.
    wrnNOT_PERMITTED 29 Movement not permitted.
    wrnNO_SQ_SEAT 30
    wrnNOTPERMITTED_SUDECO_NAV 31 The command is not active on the type of shuttle selected.
    wrnSHUT_MICRO_DOOR 32 No shuttle holder micro.
    wrnNOT_PERMITTED_ABOVE_3METRES 42 Movement not permitted above 3 m.
    wrnMANCA_FRENO_STAZ 43 No parking brake.
    wrnOVL_NAVICELLA 44 Shuttle overload.
    wrnEMERGENCY_SHUTTLE_PRESSED 45 Shuttle emergency pressed.
    wrnEMERGENCY_PRESSED 46 Main emergency pressed.
    wrnONE_MOVEMENT_PERMITTED 47 Only one movement allowed at a time.
    80

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 31

    CALIBRATING THE CABLE REEL 3B6

    • Open the hatch of the cable reel on the front of the boom using an Allen wrench.
    Remove the electronic board of the cable reel and turn the gears of the white potentiometers
    clockwise all the way.

    • Then turn each potentiometer back through one turn (anticlockwise). 80


    • Enter the vehicle cab.

    • Power the vehicle.

    • Set the vehicle on stabilizers and in line with the chassis.

    (11/09/2012) 80-04-M184EN
    32 ELECTRICAL CONTROL AND ADJUSTMENT

    • When the image shown above appears on the display, press

    • When the image shown above appears on the display, press

    • At this point the page for entering the password is displayed;, press a number of times to
    shift the asterisk bringing it on the first 4, then use the arrows to change the number 4
    with number 2.

    • Press the button once again to access the second number.


    80

    • After setting the first level password (i.e. the machine type) press and then

    80-04-M184EN (11/09/2012)
    ELECTRICAL CONTROL AND ADJUSTMENT 33

    • Use the arrows to search the menu 12 transd min.

    • Retract the telescopic element completely and lower the boom all the way then press

    • The minimum point is now set on the system.

    • Use to search the menu 13 transd max.

    80
    • Lift the boom completely and extend it to the maximum.

    • Press then

    • The maximum point is now set on the system.

    (11/09/2012) 80-04-M184EN
    34 ELECTRICAL CONTROL AND ADJUSTMENT

    • Use the keys to search the menu 01 SAVED.

    • Press and wait for the display to show DONE.


    80

    80-04-M184EN (11/09/2012)
    ELECTRICAL SPECIFIC TOOLING

    page

    DIAGNOSTICS KIT CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2


    DOCKING STATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
    WORKSHOP TROLLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

    80

    (20/02/2012) 80-09-M184EN
    2 ELECTRICAL SPECIFIC TOOLING

    DIAGNOSTICS KIT CASE


    80

    80-09-M184EN (20/02/2012)
    ELECTRICAL SPECIFIC TOOLING 3

    12
    11

    10

    5
    9
    13

    6 8

    7
    1

    3 4

    80
    Diagnostic kit case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 746120

    Consisting of:

    1 - 1 Power cable with connector for cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745240


    2 - 1 Cable for red battery pliers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745241
    3 - 1 Cable for black battery pliers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745242
    4 - 1 Power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745243
    5 - 1 Cable for portable VCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745244
    6 - 1 Cable Diag OBD Manitou . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745245
    7 - 1 Cable Diag RC2/RC4 Manitou . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745246
    8 - 1 Mains cable CE standard L : 3m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745247
    9 - 1 Local power source Diag 3G 60W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745251
    10 - 1 Battery LI-ION 7.4V / 9.6AH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745367
    11 - 1 PAD (set PC for industrial use + case) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745438
    12 - 1 VCI (Vehicle Interface Communication/PAD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745439
    13 - Styluses (set of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745368
    (20/02/2012) 80-09-M184EN
    4 ELECTRICAL SPECIFIC TOOLING

    DOCKING STATION

    Docking station (battery charger) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745236

    WORKSHOP TROLLEY
    80

    Workshop trolley (trolley + station set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .745235

    80-09-M184EN (20/02/2012)
    ELECTRICAL SPECIFIC TOOLING 5

    OBD2 CONNECTOR

    OBD Cable code - can dongle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 887194

    Can dongle kit code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 729458

    80

    (20/02/2012) 80-09-M184EN
    6 ELECTRICAL SPECIFIC TOOLING
    80

    80-09-M184EN (20/02/2012)
    DRIVER'S CAB

    - DRIVER’S CAB REMOVAL

    - DRIVER’S CAB REFIT

    85
    DRIVER’S CAB REMOVAL

    page

    GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
    PREPARATION AND SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
    – DISASSEMBLING THE CAB GUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
    – DISCONNECT THE CAB ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
    – DISCONNECT THE CAB HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
    – REMOVING THE CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

    85

    (15/09/2011) 85-06-M184EN
    2 DRIVER’S CAB REMOVAL

    DISASSEMBLING CAB

    GENERAL INFORMATION

    The sequence for disassembly operations must be followed to access the various components.
    85

    PREPARATION AND SAFETY INSTRUCTIONS

    Position the vehicle on a horizontal surface to ensure maximum stability and safety.

    Specific tools:
    - Crane for lifting (5000 kg. minimum).

    85-06-M184EN (15/09/2011)
    DRIVER’S CAB REMOVAL 3

    DISASSEMBLING THE CAB GUARDS

    Remove the rear guard (Ref. 1), the side guard (Ref. 2), the front guard (Ref. 3) and the side guard (Ref.
    4) on the side of the boom.

    85

    (15/09/2011) 85-06-M184EN
    4 DRIVER’S CAB REMOVAL

    Remove the plastic guards from inside the cab: the guard (Ref. 5) covering the pump and brakes tank,
    the guards (Ref. 6-7-8) under the steering wheel and the side guards (Ref. 9 and 10).
    Remove the dashboard (Ref. 11) display and the top cover (ref. 12).

    12
    5
    7

    11
    11

    10

    Remove the rear guards (Ref. 13 and 14) protecting the power steering and remove the front headlight
    (Ref. 15) from the cab.

    15
    85

    13
    14

    85-06-M184EN (15/09/2011)
    DRIVER’S CAB REMOVAL 5

    DISCONNECT THE CAB ELECTRICAL SYSTEM

    Disconnect all the connectors from the fuse box.

    Remove the fuse box (Ref. 16) from the cab.

    16

    Disconnect all the connectors under the cab and remove all
    the clamps that secure the electrical system cables of the cab.

    85

    Disconnect the seat sensor (Ref. 17).

    17

    (15/09/2011) 85-06-M184EN
    6 DRIVER’S CAB REMOVAL

    Remove the horn (Ref. 18).

    18

    Disconnect all the connectors on the sides, at the back and in front under the guards removed earlier.
    85

    85-06-M184EN (15/09/2011)
    DRIVER’S CAB REMOVAL 7

    Remove the control unit of the engine (ref. 19).

    19

    Disconnect the heating sensors (Ref. 20).

    20

    Disconnect the connector (Ref. 21) of the rotating warning


    beacon.

    21
    85

    DISCONNECT THE CAB HYDRAULIC SYSTEM


    22
    Remove the vacuum manipulator (Ref. 22).

    (15/09/2011) 85-06-M184EN
    8 DRIVER’S CAB REMOVAL

    Mark with a pen (Ref. 23) the hydraulic pipes of the manipulator,
    brakes pump and power steering for correct reassembly.

    23

    Disconnect the hydraulic pipes (Ref. 24) of the manipulator and


    remove the support block from the cab.

    24

    Disconnect the hydraulic pipes (Ref. 25 and 26) of the brakes


    pump.

    25
    85

    26

    85-06-M184EN (15/09/2011)
    DRIVER’S CAB REMOVAL 9

    Disconnect the hydraulic pipes (Ref. 27) of the power steering.

    27

    Disconnect the hydraulic vent (Ref. 28) from the cab.


    28

    Remove the heating system pipes (Ref. 29).

    29

    85

    (15/09/2011) 85-06-M184EN
    10 DRIVER’S CAB REMOVAL

    REMOVING THE CAB

    Fit the eyebolts (Ref. 31) on the cab and secure it to an overhead
    crane by means of chains.

    31

    Slacken the screws (Ref. 32), washers (Ref. 33 and 34) and the
    nuts (Ref. 35) to release the cab from the vibration-damper
    supports.

    32

    33

    34

    35
    85

    Remove the cab from the vehicle.

    85-06-M184EN (15/09/2011)
    DRIVER’S CAB REFIT

    page

    GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
    PREPARATION AND SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
    – REPOSITIONING THE CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
    – RECONNECT THE CAB HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
    – RECONNECT THE CAB ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
    – REASSEMBLING THE CAB GUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    85

    (15/09/2011) 85-07-M184EN
    2 DRIVER’S CAB REFIT

    REASSEMBLING THE CAB

    GENERAL INFORMATION

    The sequence for disassembly operations must be followed to access the various components.
    85

    PREPARATION AND SAFETY INSTRUCTIONS

    Position the vehicle on a horizontal surface to ensure maximum stability and safety.

    Specific tools:
    - Crane for lifting (5000 kg. minimum).

    85-07-M184EN (15/09/2011)
    DRIVER’S CAB REFIT 3

    REPOSITIONING THE CAB

    Use chains and an overhead crane to reposition the cab on


    the vehicle.

    Fix the cab to supports by refitting the screws (Ref. 1), washers
    (REg. 2 and 3) and the nuts (Ref. 4).

    Remove the chains and disconnect the eyebolt (Ref. 5).

    85

    RECONNECT THE CAB HYDRAULIC SYSTEM

    Refit the heating system pipes (Ref. 6).

    (15/09/2011) 85-07-M184EN
    4 DRIVER’S CAB REFIT

    Refit the hydraulic vent (Ref. 7) on the cab.


    7

    Reconnect all the hydraulic pipes by following the markings


    made with the marker pen during the disassembly phase.
    Reconnect the power steering pipes (Ref. 8).

    Reconnect the hydraulic pipes (Ref. 9 and 10) of the brakes pump.
    9
    85

    10

    85-07-M184EN (15/09/2011)
    DRIVER’S CAB REFIT 5

    Reconnect the hydraulic pipes (Ref. 11) of the manipulator and


    refit the support block on the cab.

    11

    Refit the manipulator (Ref. 12) on its block.

    12

    RECONNECT THE CAB ELECTRICAL SYSTEM

    b Caution: to reassemble all the electrical connectors


    correctly ( 80 - ELECTRICITY).

    Reconnect the connector (Ref. 13) of the rotating warning beacon.

    13
    85

    Reconnect the heating sensors (Ref. 14).

    14

    (15/09/2011) 85-07-M184EN
    6 DRIVER’S CAB REFIT

    Refit the control unit of the engine (Ref. 15).

    15

    Refit the horn (Ref. 16).

    16

    Reconnect all the connectors positioned on the sides, at the back and on the front of the cab.
    Refit all the electrical wiring with clamps.
    85

    85-07-M184EN (15/09/2011)
    DRIVER’S CAB REFIT 7

    Reconnect the seat sensor (Ref. 17).

    17

    Reconnect all the connectors under the cab.

    Refit the fuse box (Ref. 18) on the cab.


    18

    85

    Reconnect all the connectors on the fuse box.

    (15/09/2011) 85-07-M184EN
    8 DRIVER’S CAB REFIT

    REASSEMBLING THE CAB GUARDS

    Refit also the rear guards (Ref. 19 and 20) protecting the power steering and the front headlight (Ref.
    21) on the cab.

    21

    19
    20

    Refit the dashboard (Ref. 22) display on the top cover (Ref. 23) and fit the latter on the vehicle.
    Refit the plastic guards inside the cab: the side guards (Ref. 24 and 25), guards (Ref. 26-27-28) under the
    steering wheel, and the guard (Ref. 29) covering the pump and brakes tank.

    23
    29
    28

    22
    22
    85

    27

    26

    24

    25

    85-07-M184EN (15/09/2011)
    DRIVER’S CAB REFIT 9

    Refit the rear guard (Ref. 30), the side guard (Ref. 31), the front guard (Ref. 32) and the side guard (Ref.
    33) on the side of the boom.

    30

    33

    31

    32

    85

    (15/09/2011) 85-07-M184EN
    10 DRIVER’S CAB REFIT
    85

    85-07-M184EN (15/09/2011)

    You might also like