EXAMEN PRACTICE 01 - 2022: 04/06/2022

Examen General directions: Each of the 100 questions or incomplete statements below is followed by 4 suggested
answer or options. Select the ONE that is best in each case. Choose only one option per question and try to answer
AND questions (The passing score of 70 is based only on the number of questions answered correctly.

1. Damage corner fittings may be repaired by A. 50mm (2 in)

which of the following methods?
B. 100mm (4 in)

A. Welding C. 150mm (6 in)

B. Insert D. 200mm (8 in)
C. Replacement
D. Any of these methods 5. Deep scratches and gouges on corner post must
be repaired using the most economic method
2. ¿True or False? below:

1. Front corner posts may be sectioned. 1. Fill the gouge with weld.
2. Rear corner post outer profile can be sectioned. 2. Insert the damaged area
3. Rear corner post inner profile can be inserted. 3. Grind and paint.
1) 4. No action required.

False 6. True or false?

True 1. Proper repair should restore the original size
True and profile of the repaired component.
2. In order to repair damage properly and completely,
2) adjacent components, which are damage but not
False beyond listed criteria, may also have to be repaired.
True 3. Repaired is required if the damage is greater than the
False IICL tolerances.
3)
False A. All false
False B. 2 is false
C. 1 and 3 are true
False
D. All true
4)
True
7. True or false?
True
False 1. Whenever posible, straighten any dents or other
distortions to the component by hydraulic or mechanical
means without heat. If using heat, it should be limited to
3. When the conflict happens between
IICL’s criteria and owner’s criteria, which 650 degrees Celsius/1200 degrees Fahrenheit.
party’s criteria will take precedence? 2. The máximum lenght of any crack, fracture, cut or tear
that may be welded is 200 mm (8 in), and the máximum
A. Customer width of separation is 5mm (3/16 in).
3. A crack, fracture, cut or tear may not be welded if it
B. IICL
penetrates more than 50% of the height of a rail,
C. Owner Crossmember or other horizontal structural component.
D. 3rd party surveyor
A)
4. What is the minimum distance between 1. True
inserts common joint weld on corner 2. False
posts? 3. True
B) 1. Welding: A combination of straightening and welding.
1. True 2. Replacement: A new component the original size and strength.
2. True 3. Insert: To fuse two separated pieces of metal together.
3. True
C) 1)
1. True False
2. False True
3. False True
D) 2)
1. False False
2. True True
3. True False
3)
8. When the conflict happens between metric False
and U.S customary measurement, which partys False
measurement will take precedence? False
4)
1. Measurement U.S True
2. Both True
3. Measurement metric False
4. All false
11.
9. The order for repair method selected is: 1. What are the appropriate ISO codes for a broken plywood
floor that needs to be partially replaced?
1. Welded, straightened, straightened and welded, 2. What the are appropriate ISO codes for a dented corner
Inserts, section or entire replacement components. post that needs to be inserted?
2. Straightened, welded, straightened and welded,
Section, inserts or entire replacement components. A)
3. Straightened and welded, straightened, welded, FPP BR SN
Inserts, section or entire replacement components. CPP DT IN
4. Straightened, welded, straightened and welded, B)
Inserts, sections or entire replacement components. FPP BR SN
CPA DT IT
1) C)
False FPP BN SN
True CPA DT IT
True D)
True FPA BR SE
2) CPP DT IN
False
True 12. The IICL dent tolerance for front corner post is _________
True and for top side rails it is______________
True
3) A. 25mm (1 in) ……………………. 35mm (1-3/8 in)
False B. 35mm (1-3/8 in) ……………… 20mm (13/16 in)
False C. 20mm (13/16 in) ………………30mm (1-3/16 in)
True D. 30mm (13/16 in) ………………30mm (1-3/16 in)
True 13.
4) 1. What is the recommended gap prior to welding when
False installing inserts?
False 2. How much should a patch overlap the existing panel?
False
True A)
1) 2mm (3/32 in)
10. True or false? 2) 13mm (1/2 in)
B) 2. 75 mm (3 in)
1) No gaps 3. May extend through only one formed edge.
2) 13mm (1/2 in) D)
C) 1. 300 mm (12 in)
1) 1mm (1/32 in) 2. No limit.
2) 25mm (1 in) 3. May be extend through only two fomed edges.
D)
1) 1mm (1/32 in) 17. A front panel cut of 200 mm (8 in) and width
2) 19 mm (3/4 in) of separation of 5mm (7/32 in) may be repaired for:

14. True of false? 1. To repair depot criteria.

2. By straightening and welding.
1. Proper repair not should restore the original size and 3. By inserting or patching.
Profile of the repaired component?
2. In order to repair damage properly and completely, A) Only 1 and 2
Adjacents components, which are damages but not B) Only 1 and 3
Beyond listed criteria, may also have to be repaired. C) Only 2 and 3
3. Repair is required if the damage is greather than D) Only 2
The IICL tolerances.
18. The corner post may be repaired for:
A. All false A) Straightening and welding
B. 1 is false B) Straighten
C. 1 and 3 are true C) Replacement
D. All true D) Inserting

15. If an insert or section in a front header would end 1. A and B

whitin 150 mm (6 in) of a corner fitting, it must be 2. ALL
extended and welded to the fitting. This also means 3. All except C
that any front header insert or section that begins at 4. A and D
a corner fitting and is welded to the fitting must be at
least…………………in length. 19. Sections to the outer profile of rear corner post is
Subject to the following limitations:
A) 300 mm (12 in)
B) 150 mm (6 in) 1. A máximum of three (3) sections is allowed.
C) 75 mm (3 in) 2. Sections must be fitted flush with the original
D) 100 mm (4 in) post material and butt-welded.
3. If a section would terminate within 300 mm (12 in)
16. Select the correct combination or repair limitations: of the corner fitting, it must be extended to the
fitting.
1. mínimum length of an insert on a corner post
adjacent to a corner fitting. A) All statements are correct.
2. Mínimum width of an insert on a corner post. B) 1 and 3 are correct.
3. What is the máximum allowed width of an insert on C) 1 and 2 are correct.
A front square corner post. D) 2 and 4 are correct.

A) 20. True and false?

1. 150 mm (6 in)
2. 75 mm (3 in) 1. If the Weld materials are unknown, making sure the
3. May extend through only one formed Edge Welding wire or rod has a mínimum yield point of
B) 46 kg/mm2 (65,000 psi) or greater.
1. 150 mm (6 in) 2. Integrity of welds usually can be verified by visual
2. 250 mm (10 in) Inspection.
3. May extend through only two formed edges 3. Inspect to assure médium Weld penetration.
C)
1. 300 mm (12 in) A) All false
 B) 1 and 3 is false 3. An insert may not terminate within ……. of any
C) 1 and 2 is true formed Edge.
D) 2 and 3 is true
21. A)
1.When intalling a patch, grind the existing panel to 150 mm (6 in)
bare metal………… from the cut edges on the exterior side. 300 mm (12 in)
2. When an insert extends to a corner fitting, the Edge 10 mm (3/8 in)
of the insert should be beveled a …… angle from the
perpendicular. B)
300 mm (12 in)
A) 150 mm (6 in)
1. 20 mm (3/4 in) 75 mm (3 in)
2. 45°
C)
B) 150 mm (6 in)
300 mm (12 in)
1. 19 mm (3/4 in) 75 mm (3 in)
2. 45°
D)
C) 75 mm (3 in)
1. 20 mm (3/4 in) 150 mm (6 in)
2. 30° 300 mm (12 in)

D) 25. Following pictures are acceptable for repairs corner

1. 13 mm (1/2 in) post, except for pictures:
2. 30°
1)
22. True or false?
A. When replacement corner fitting bevel the corner
fitting itself.
B. All welds to corner fittings should be made with low-
hydrogen welding rods or wire.
C. Typical low- hydrogen material in use for corner
fitting welding includes AWS E6011 and E6013 electrodes.

1. A and B false
2)
2. B and C false
3. All true
4. B is true

23. Sectioning is permitted ……… on the outer profile of

a rear corner post and neither inserting nor sectioning is
allowed on the ………. profile of the rear corner post.

A) Only…………… Outer.
B) Only……………Inner. 3)
C) Inner…………. Only.
D) Inner…………. Outer.

24. Select the correct combination or repair limitations:

1. A front corner post insert must be at least …in length.

2. A front corner post insert near corner fitting, must be
extended at least…………… in length.
 4)

5)

6)

A) 4 and 5
B) 3, 4 and 6
C) Alls
D) 1,2 and 5