S ECTION 5 – FAULT DIAGNOS IS

Page 1-1
 S ECTION 6 – PARTS LIS T

SECTION 1 - PARTS LISTS

Page 1-1
S ECTION 6 – PARTS LIS T

FIGURE 1.1 CRANKCAS E S UB AS S EMBLY

Page 1-2
 S ECTION 6 – PARTS LIS T

TABLE 1 .1 CRANKCAS E S UB AS S EMBLY

ITEM DESCRIPTION QTY PART NUMBER
1 Crankcase 1 HCY31371
2 Crankshaft – Lloyds Witness 1 HCY30023
3* Dowel 1/4” Dia x 1/2” 4 HCY30024
4 Flanged Main Bearing 2 HCY31026
5 Centre Main Bearing 4 HCY30065
6 Housing Centre Bearing 1 HCY30263
7 Shoulders Screw M12 x 16 x 100 mm 1 HCY30273/100
8 Oil Feed Pipe 2 HCY30199/40
9* Tubing Tube Sleeve 10 mm 7 HC15656/10
10* Tubing Nut 10 mm 7 HC15655/10
11 Oil Suction – Pipe 1 HCY30330/35
12 Tubing Nut 16 mm 2 HCY30278
13 Tubing Sleeve 16 mm 2 HCY30276
14 Bracket Assy – Crankcase Filter 1 HCY30265
15 Setscrew M8 x 16 mm 1 HCY24566/16
16 Spring Washer 8 mm 10 HCY24690
17 DE Bearing Housing 1 HCY30034
18 NDE Bearing Housing 1 HCY30035
19* Dowel 10 mm x 25 mm 2 HCY30036
20* Plug – Blanking 3/8” BSP Taper 1 HCY30037
21
22 Bolt M12 x 40 mm 12 MCB12/40Z
23 Spring Washer M12 12 HCY24692
24* Oil Seal 2 HCY30040
25 Oil Pump Adaptor Block 1 HCY30042
26* Gasket Adaptor – Brg Housing 1 HCY30043
27 Setscrew M10 x 30 mm 4 HCY24567/30
28 Spring Washer M10 4 HCY24691
29 Oil Pump Sub Assembly 1 HCY31657
30 Gasket – Oil Pump 1 HCY30045
31 Setscrew M8 x 25 mm 3 HCY24566/25
32 Oil Filter Canister 1 HCY30048
33 Oil Pump Drive Dog 1 HCY30316
34 Crankcase Inspection Cover 1 HCY31384
35 Crankcase Inspection Cover 1 HCY31385
36* Crankcase Inspection Cover 1 HCY31386
37 Crankcase Inspection Cover 1 HCY31387
38* Gasket – Cut to Suit 2 HCY30053
39* Stud M6 x 28 32 HCY31698
40* *Nut 32 HCMCN6Z
41* Spring Washer M6 32 HCY24689
42* Fluid Level Sight Glass – 1” BSP 1 HCY31424
43 Oil Suction Strainer 1 HC15342
44 Crankcase Breather 1 HCY31087
45
46* Gasket 2 HCY19313
47* Bolt M8 x 40 mm 2 HC81436
48* Breather Distance Piece 1 HCY31250
49
50
51 Oil Filler for Sight Glass 1 HCY31425
52* Setscrew M8 x 20 mm 3 HCY24566/20
53* Gasket Oil Filler – Crankcase 1 HCY30061
54* Setscrew M8 x 75 mm 1 HCY24566/75
55* Ball Valve 3/4” BSP 1 HCY31148
56* Hose Connector 1/4” BSP 1 HCY31149
57* Flexible Hose 3/4” Bore 1 HCY27370L

Page 1-3
S ECTION 6 – PARTS LIS T

FIGURE 6.1 CRANKCAS E S UB AS S EMBLY

Page 1-4
 S ECTION 6 – PARTS LIS T

TABLE 6.1 CRANKCAS E S UB AS S EMBLY (Co ntinue d)

ITEM DES CRIPTION QTY PART NUMBER
58* Hose Clip – 1” – 1 3/8” O/D 1 HCY09823
59* Bearing Housing Shim Set 1 HCY30264
60* Stud – High Tensile 12 HCY31326
61* Stud – High Tensile 4 HCY31327
62* Nut M12 – High Tensile Grade 8 16 HCY31314
63* Spring Washer M12 16 HCY24692
64* Eyebolt M20 x 25.0 Eye Collar 1 HCY30272
65
66* Setscrew M20 x 45 mm 2 HCY24570/45
67* Plain Washer M20 4 HCMPW20Z
68
69
70* Breather cover 1 HCY31086
71* Label – Lubrication 1 HC8787
72* Screw 8 HCY09926
73
74
75
76
77* Setscrew M20 x 30 mm 1 HCY24570/30
78* Washer 1 HCY31255
79
80* Taper Pressure Plug 1/4” BSP 2 HCY17329
81* Plate – Direction Arrow 2 HCY31253
82* Pulley Taper Lock 1 HCY30392
83* Taper Lock Bush 1 HCY30393
84* Key, Parallel 16 x 10 x 100 mm 1 HCY31042

*Not Illustrated

Page 1-5
S ECTION 6 – PARTS LIS T

FIGURE 1 .2 1ST S TAGE CYLINDER AS S EMBLY

Page 1-6
 S ECTION 6 – PARTS LIS T

TABLE 1 .2 1 S T STAGE CYLINDER AS S EMBLY

ITEM DES CRIPTION QTY PART NUMBER

1 Cylinder Sub Assembly Comprising HCY30071
Items 1.1 to 1.3 1
1.1 Cylinder 1 HCY30071A
1.2 Liner 1 HCY30073
1.3 ‘O’ Ring 3 HCY30072

4 Piston Sub Assembly Comprising HCY3004/S

Items 4.1 to 4.5
4.1 Piston 1 HCY30085
4.2 Compression Ring 3 HCY30086
4.3 Oil Control Ring 2 HCY30087
4.4 Gudgeon Pin 1 HCY30088
4.5 Circlip 2 HCY30089

5 Con Rod Sub Assembly Comprising HCY3001/S

Items 5.1 to 5.5 1
5.1 Con Rod 1 HCY30064
5.2 Big End Bearing 2 HCY31085
5.3 Locking Washer M10 2 HCY31080

6 Concentric Valve 1 HCY30074

7 Seal Corrugated 1 HCY30075
8* ‘O’ Ring 1 HCY30076
9 Valve Cage 1 HCY30078
10* ‘O’ Ring 1 HCY30079
11 Stud – High Tensile 4 HCY31313
12 Nut M12 – High Tensile Grade 8 8 HCY31314
13 Spring Washer M12 8 HCY24692
14* Plug – Pressure 1/8” BSPT 1 HCY11389

* Not Illustrated

Page 1-7
S ECTION 6 – PARTS LIS T

FIGURE 1.3 2ND S TAGE CYLINDER AS S EMBLY

Page 1-8
 S ECTION 6 – PARTS LIS T

TABLE 1.3 2 ND S TAGE CYLINDER AS S EMBLY

ITEM DES CRIPTION QTY PART NUMBER

1 Cylinder 1 HCY30091
2 Liner 1 HCY30093
3 ’O’ Ring 3 HCY30092

4 Piston Assembly Comprising 1 HCY31082/S

Items 4.1 to 4.5
4.1 Piston 1 HCY31079
4.2 Compression Ring 2 HCY30102
4.3 Scraper Ring 1 HCY39167
4.4 Oil Control Ring 2 HCY30103
4.5 Circlip .2 HCY31063

4.6 Gudgeon Pin 1 HCY31060

5 Con Rod 2nd/3rd/4th Stage Comprising HCY31081/S

Items 5.1 to 5.4
5.1 Con Rod 1 HCY31061
5.2 Big End Bearing 2 HCY31085
5.3 Needle Roller Bearing 1 HCY31062
5.4 Locking Washer M10 2 HCY31080

6 Concentric Valve 1 HCY30094

7 Seal Corrugated 1 HCY30095
8* ‘O’ Ring 1 HCY30096
9 Valve Cage 1 HCY30353/1
10 ‘O’ Ring 1 HCY30099
11 Stud – High Tensile 4 HCY31313
12 Nut M12 – High Tensile Grade 8 8 HCY31314
13 Spring Washer M12 8 HCY24692
14* Plug – Pressure 1/8” BSPT 1 HCY11389
15 Countersunk Solid Plug 1” BSPT 2 HCY09862
16* Core Plug 1” 1 HCY31254

* Not Illustrated

Page 1-9
S ECTION 6 – PARTS LIS T

FIGURE 1.4 3RD S TAGE CYLINDER AS S EMBLY

Page 1-10
 S ECTION 6 – PARTS LIS T

TABLE 1.4 3 RD S TAGE CYLINDER AS S EMBLY

ITEM DES CRIPTION QTY PART NUMBER

1 Cylinder 1 HCY30107
2 Liner 1 HCY30110
3 ‘O’ Ring 2 HCY30109
4* ‘O’ Ring 1 HCY30092

5 Piston Assembly Comprising HCY31083/S

Items 5.1 to 5.4: 1
5.1 Piston and Crosshead Assembly 1 HCY39684A
5.2 Compression Ring 4 HCY30120
5.3 Gudgeon Pin 1 HCY31060
5.4 Internal Circlip 2 HCY31063

6 Con Rod 2nd/3rd/4th Stage HCY31081/S

Comprising Items 6.1 to 6.4: 1
6.1 Con Rod 1 HCY31061
6.2 Big End Bearing 2 HCY31085
6.3 Needle Roller Bearing 1 HCY31062
6.4 Locking Washer M10 2 HCY31080

7 Concentric Valve 1 HCY30111

8 Seating Washer 1 HCY30112
9* ‘O’ Ring 1 HCY30113
10 Valve Cage 1 HCY30362
11 ‘O’ Ring 1 HCY30116
12 Stud – High Tensile 4 HCY31326
13 Nut M12 – High Tensile Grade 8 8 HCY31314
14 Spring Washer M12 8 HCY24692
15* Plug – Pressure 1/8” BSPT 1 HCY11389
16* Countersunk Solid Plug 1” BSPT 3 HCY09862

* Not Illustrated

Page 1-11
S ECTION 6 – PARTS LIS T

FIGURE 1 .5 4TH S TAGE CYLINDER AS S EMBLY

Page 1-12
 S ECTION 6 – PARTS LIS T

TABLE 1 .5 4TH S TAGE CYLINDER AS S EMBLY

ITEM DES CRIPTION QTY PART NUMBER

1 Cylinder 1 HCY38317
2 Liner 1 HCY30125
3 ‘O’ Ring 2 HCY30124
4* ‘O’ Ring 1 HCY30092

5 Piston Assembly Comprising HCY31084/S

Items 5.1 to 5.4: 1
5.1 Piston 1 HCY31078
5.2 Compression Ring 6 HCY30137
5.3 Gudgeon Pin 1 HCY31060
5.4 Internal Circlip 2 HCY31063

6 Con Rod 2nd/3rd/4th Stage HCY31081/S

Comprising Items 6.1 to 6.4: 1
6.1 Con Rod 1 HCY31061
6.2 Big End Bearing 2 HCY31085
6.3 Needle Roller Bearing 1 HCY31062
6.4 Locking Washer M10 2 HCY31080

7 Concentric Valve 1 HCY30126

8 Seal Corrugated 1 HCY30127
9* ‘O’ Ring 1 HCY31089
10 Valve Cage 1 HCY38222
11 ‘O’ Ring 2 HCY38224
12
13 Nut M12 – High Tensile Grade 8 4 HCY31514
14 Spring Washer M12 4 HCY24692
15* Plug – Pressure 1/8” BSPT 1 HCY11389
16* Countersunk Solid Plug 1” BSPT 3 HCY09862
17 Stud – High Tensile 4 HCY38223
18 Self Locking Nut 16 mm 4 HCMCPN16
19 Spring Washer M16 4 HCY24693

* Not Illustrated

Page 1-13
S ECTION 6 – PARTS LIS T

FIGURE 1.6 COOLER AS S EMBLY

Page 1-14
 S ECTION 6 – PARTS LIS T

TABLE 1.6 COOLER S UB AS S EMBLY

ITEM DES CRIPTION QTY PART NUMBER

1 Cooler Tank 1 HCY37949
2 Plug 3/4” BSP Csk 1 HCY09961
3 Taper Pressure Plug 3/8” BSP 2 HCY311977
4 Cooler Element – 1st Stage 1 HCY38212
5 Cooler Element – 2nd Stage 1 HCY38400
6 Cooler Element – 3rd Stage 1 HCY38700
7 Cooler Element – 4th Stage < 4000 PSI 1 HCY38716
7A Cooler Element – 4th Stage > 4000 PSI 1 HCY31446
8 ‘O’ Ring 3 HCY31431
9 Gasket – 1st Stage Cooler/Tank 1 HCY38215
10 Stud – 1st Stage Cooler 4 HCY31672
11 Nut – 1st Stage Cooler 4 HCY31442
12 Capscrew M10 x 50 8 HCY24603/50
13 Pressure Plug – 1/2” BSP Taper 1 HCY31090
14 Capscrew M10 x 45 mm 4 HCY24603/45
15
16 Support Bracket – Intercooler Tank - HCY38216
Oil Pump End 1
17 Support Bracket – Intercooler Tank - HCY38217
Drive End 1
18 Lifting Bracket 1 HCY38218
19 Setscrew M12 x 25 mm 8 HCY24568/25
20 Spring Washer M12 8 HCY24692
21 Setscrew M20 x 45 mm 2 HCY24570/45
22 Plain Washer M20 2 HCMPW20Z
23 Relief Valve 70 PSI 1 HC15277/70
24 Copper Washer 1 HC6793/22
25 Adaptor 1/2” BSP – 3/4” BSP 1 HC4022/5
26 Copper Washer 1 HC6793/42
27 Taper Pressure Plug 1/4” BSP 1 HCY17329
28 Pressure Plug 1/8” BSPT 1 HCY26410

Page 1-15
S ECTION 6 – PARTS LIS T

FIGURE 1.7 VALVE AS S EMBLIES

Page 1-16
 S ECTION 6 – PARTS LIS T

TABLE 1.7 VALVE AS S EMBLIES

ITEM DES CRIPTION QTY PART NUMBER

Co nc e ntric Valv e , 1s t S ta ge : HCY3 00 74
1 Upper Body Assembly, 88R4/133CE 1 HCY31150
2 Lower Body Assembly, 88R4/133CE 1 HCY31151
3 Valve Plate, 88R4 1 HCY31152
4 Valve Plate, 133CE 1 HCY31153
5 Spring Plate, 88R4 2 HCY31154
6 Corrugated, Spring Plate, 133CE 3 HCY31155
7 Guide Ring, 88R4 1 HCY31156
8 MHT Nut, M10 1 HCY31157
9 ‘O’ Ring, Viton 1 HCY30076

Co nc e ntric Valv e , 2nd S tage : HCY3 00 94

1 Upper Body Assembly, 52R2/78CD 1 HCY31158
2 Lower Body Assembly, 52R2/78CD 1 HCY31159
3 Valve Plate, 52R1 1 HCY31160
4 Valve Ring, 78CD 1 HCY31161
5 Spring Plate, 52R2 2 HCY31162
6 Spring Ring, 78CD 4 HCY31163
7 MHT Nut 1 HCY31164
8 Backing Ring, 78CD 1 HCY31165
9 ‘O’ Ring, Viton 1 HCY30096

Co nc e ntric Valv e , 3rd S tag e : HCY3 01 11

1 Upper Body Assembly, 30R1/54C 1 HCY31166
2 Lower Body Assembly, 30R1/54C 1 HCY31167
3 Valve Ring, 30R1 1 HCY31168
4 Valve Ring, 54C 1 HCY31169
5 Spring Ring, 30R1 2 HCY31170
6 Spring Ring, 54C 4 HCY31171
7 MHT Nut 1 HCY31172
8 Washer, 30 – 1/4 – inch 1 HCY31173
9 Backing Ring, 54C 1 HCY31174
10 ‘O’ Ring, Viton 1 HCY30113

Co nc e ntric Valv e , 4th S tage : HCY3 01 26

1 Upper Body Assembly, 17C/34C 1 HCY31175
2 Lower Body Assembly, 17C/34C 1 HCY31176
3 Valve Ring, 17C 1 HCY31177
4 Valve Ring, 34C 1 HCY31178
5 Spring Ring, 34C 4 HCY31179
6 Closing Spring, 19R 1 HCY31180
7 MHT Nut 1 HCY31181
8 Backing Ring, 34C 1 HCY31182
9 Sealing Ring 1 HCY31089

Page 1-17
S ECTION 6 – PARTS LIS T

FIGURE 1.8 GAUGE PANEL AS S EMBLY

Page 1-18
 S ECTION 6 – PARTS LIS T

TABLE 1.8 GAUGE PANEL

ITEM DESCRIPTION QTY PART NUMBER

1 Gauge Panel 1 HCY30249/1
2 Pressure Gauge 0-100 PSI 2 HCD1257/41864A
3 Pressure Gauge 0-600 PSI 1 HCY31019
4 Pressure Gauge 0-3000 PSI 1 HCD1257/41864E
5 Setscrew M3 x 10 mm 15 HCY24794/10
6 Gauge Labels 1 HCY31310
7 Female Elbow 1/4” BSP x 6 mm 5 HCY24469
8 Reducing Connector 6 mm x 4 mm 5 HCY23723
9 Bulkhead Connector 4 mm 5 HCY26875
10 Locknut 5 HCY26876
11
12 Male Adaptor 1/4” BSP x 4 mm 1 HCY23844
13 Male Elbow Union 1/8” BSP x 4 mm 4 HCY24468
14 Tubing Nut 4 mm 20 HCY23724
15 Tubing Sleeve 4 mm 20 HCY23725
16 Bonded Seal 1/4” BSP 1 HC10001/9
17 Tungum Tube Metric 4 mm O/D 3.5M HCY27105L
18 Pipe Clip 4 mm Dia 1 HCY27830
19 Self Tapping Screw 1 HC11911/2
20 Bracket 1 HCY31252
21 Support Bracket 1 HCY39166
22 Setscrew M6 x 12 mm 3 HCMCS6/12Z
23 Nut M6 1 HCMCN6Z
24 Plain Washer M6 14 HCMPW6Z
25 Setscrew M6 x 20 mm 1 HCMCS6/20
26 End Panel – Drive End 1 HCY38649
27 End Panel – Oil Pump End 1 HCY38650
28 Setscrew M6 x 12 mm 8 HCY24797/12
29 Setscrew M6 x 16 mm 1 HCY24797/16

Page 1-19
S ECTION 6 – PARTS LIS T

FIGURE 1 .9 MANIFOLD AND PIPEWORK AS S EMBLY

Page 1-20
 S ECTION 6 – PARTS LIS T

TABLE 1.9 MANIFOLD AND PIPEWORK AS S EMBLY

ITEM DES CRIPTION QTY PART NUMBER

1 1st Stage Manifold 1 HCY38036
2 1st Stage Manifold/Cylinder Gasket 1 HCY31440
3 Gasket – Manifold/Cooler 1 HCY38219
4 Nut M10 4 HCMCN10Z
5 Spring Washer M10 4 HCY24691
6 Capscrew M10 x 30 mm 2 HCY24603/30
7 Capscrew M10 x 50 mm 2 HCY24603/50
8 Stud Coupling – 28 mm x 1” BSP 1 HC30140/25
9 Bonded Seal 1” BSP 1 HC10001/2V
10 Pipe 1st Stage Manifold/ HCY31673
2nd Stage Inlet 1
11** Elbow Flange Coupling 28 O/D 1 HCY31681
12 Delivery Adaptor 2nd Stage 1 HCY31435
13 ‘O’ Ring 1 HCY30142
14 Capscrew M10 x 35 mm 4 HCY24603/35
15** Elbow Flange Coupling 22 O/D 2 HCY31675
16 Pipe 2nd Stage/Cooler 1 HCY31674
17 Stud Coupling 22 mm x 3/4” BSP 1 HC31040/7
18 Bonded Seal 3/4” BSP 1 HC10001/4
19 Pipe 2nd Stage Cooler/Separator 1 HCY31678
20 Equal Elbow – 22 mm 1 HC30169/1
21 Straight Stem Adaptor 1 HCY31058
22 Bonded Seal 1/2” BSP 6 HC10001/1
23 Stud Coupling – 16 mm x 1/2” BSP 5 HC31040/8
24 Pipe – Separator Outlet to Cylinder 1 HCY31123
25** Elbow Flange Coupling 16 mm 3 HCY30370
26 Delivery Adaptor 3rd Stage 1 HCY31436
27 ‘O’ Ring 1 HCY30142
28 Capscrew M10 x 50 mm 4 HCY24603/50
29 Pipe 3rd Stage/Cooler 16 O/D 1 HCY31680
30 Pipe 3rd Stage Cooler/Separator 1 HCY31682
31** Pipe – Separator Outlet to Cylinder 1 HCY31123
32 Stud Coupling – 10 mm x 3/8” BSP 2 HC30140/23
33 Bonded Seal 3/8” BSP 2 HC44286/3
34 St. St. Tube 10 mm O/D 0.5 M HC13269/4
A 1st Stage Relief Valve Tapping G1/2”
B 1st Stage Pressure Gauge Tapping G1/8”
C 2nd Stage Relief Valve Tapping G1/2”
D 2nd Stage Pressure Gauge Tapping G1/8”
E 3rd Stage Relief Valve Tapping G1/2”
F 3rd Stage Pressure Gauge Tapping G1/8”
G 4th Stage Relief Valve Tapping G1/2”
H 4th Stage Pressure Gauge Tapping G1/8”
I Final Delivery Tapping G3/8”
J High Air Temperature Switch Tapping G3/8”

* Not Illustrated

** Item 11 Elbow – Spare ‘O’ ring available – HCY31133

** Item 15 Elbow – Spare ‘O ‘ ring available – HCY31133
** Item 25 Elbow – Spare ‘O ‘ ring available – HCY31134

Page 1-21
S ECTION 6 – PARTS LIS T

ST
FIGURE 1 .10 1 S TAGE MOIS TURE S EPARATOR (WS50)

Page 1-22
 S ECTION 6 – PARTS LIS T

ST
TABLE 1 .10 1 S TAGE MOIS TURE S EPARATOR (WS5 0)

ITEM DES CRIPTION

5 Bowl Seal

Page 1-23
S ECTION 6 – PARTS LIS T

FIGURE 1.11 2 ND AND 3 RD S TAGE MOIS TURE S EPARATOR

Page 1-24
 S ECTION 6 – PARTS LIS T

ND RD
TABLE 1 .11 2 AND 3 S TAGE MOIS TURE S EPARATOR

ITEM DES CRIPTION QTY PART NUMBER

1 Separator Body 1 HCY30164
2 Separator Cap 1 HCY31065
3 Gasket – Cap Separator 1 HCY30166
4 Bolt M10 x 40 mm 4 HCMCB10/40Z
5 Spring Washer M10 4 HCY24691
6 Deflector – Mechanical Separator 1 HCY30167
7 Stud – Deflector Cap 1 HCY30347
8 Bracket – Separator Mounting 1 HCY30169
9 Setscrew M8 x 12 mm 4 HCMCS8/12Z
10 Spring Washer 8 mm 8 HCY24690
11 Nut M8 4 HCMCN8Z
12* Pressure Plug – 1/2” BSP Taper 1 HCY31090
13 Male Elbow 1/2” BSPT – 1/2” T 1 HCY09621
14 Tubing Nut 1/2” 1 HCY14300
15 Tubing Sleeve 1/2” 1 HCY14301
16 Adaptor 1” BSP x 1/2” BSPF 1 HCY37293/10
17 Bonded Seal 1” BSP HC10001/2

*Not Illustrate

Page 1-25
S ECTION 6 – PARTS LIS T

FIGURE 1.12 COOLING WATER PIPEWORK

Page 1-26
 S ECTION 6 – PARTS LIS T

TABLE 1 .12 COOLING WATER AND PIPEWORK

ITEM DES CRIPTION QTY PART NUMBER

1 Inlet Pipe Assembly Kit 1 HCY31117
2 Inlet Water Pipe Assembly 1 HCY38220
3 Outlet Water Pipe Assembly 1 HCY51220
4 Male Coupling 5 mm x 1/2” BSP 8 HCY30207
5 Draw-Off Elbow 22 mm 1 HCY31074
6 Tee 8 x 22 x 28 mm 1 HCY31075
7 Straight Connector 22 mm x 3/4” BSP 1 HC41481/1
8 Copper Washer 2 HC6793/42
9
10 Copper Tube 22 mm O/D 3M HCY30221L

Page 1-27
S ECTION 6 – PARTS LIS T

FIGURE 1 .13 AIR INTAKE AND RELIEF VALVES

Page 1-28
 S ECTION 6 – PARTS LIS T

TABLE 1 .13 AIR INTAKE AND RELIEF VALVES

ITEM DES CRIPTION QTY PART NUMBER

1 Intake Sleeve 1 HCY30081
2 Suction Filter/Silencer 1 HCY30080
3 Hose Clip 1 HCY10740
4 Male Elbow Adaptor 10 mm O/D 1 HCY30381
5 Straight Connector 1 HCY30382
6 Tubing Nut 10 mm 3 HC15655/10
7 Tubing Sleeve 10 mm 3 HC15655/10
8 Bundy Tube 10 mm O/D 0.6M HCY30199L
9 Oil Filler Cap 1 HCY12368
10 ‘O’ Ring 2 HCY30058
11 Pressure Plug 1/411 BSP 1 HCY17329
12 Relief Valve – Set 85 PSI 1 HC41094/3
13 Relief Valve – Set 385 PSI 1 HC41094/6
14 Relief Valve Body 1 49501166
15 Valve Spring 1 4574000003
16 Positional Adaptor 1/2” BSP x 1/2” BSPF 1 HCY31257
17 Copper Washer 1/8” O/D 3 HC6793/22

Page 1-29
S ECTION 6 – PARTS LIS T

Ensure relief valve is positioned pointing downwards in the case of open discharge.

FIGURE 1.1 4 DELIVERY PRES S URE RELIEF VALVE AND GAUGE

Page 1-30
 S ECTION 6 – PARTS LIS T

TABLE 1.1 4 DELIVERY PRES S URE RELIEF VALVE AND GAUGE

ITEM DES CRIPTION QTY PART NUMBER

1 Pressure Gauge Sub-Assembly 1 HCY31584

2 Relief Valve Body 1 49501166
3* Valve Spring 1 4574000005
4 Copper Washer 1/8” O/D 2 HC6793/22
5 Positional Adaptor 1/2” BSP x 1/2” BSPF 1 HCY31257

* Not Illustrated

DES CRIPTION PART NUMBER

Non Return Valve Spares Kit B14772

Pressure Maintaining Valve Repair Kit B14771

DRIVER ARRANGEMENT

ITEM DES CRIPTION QTY PART NUMBER

1 Pulley, Taper Lock 1 46214581

2 Bush, Taper Lock 1 46514733
3 Spb Belts 1 49630031

Page 1-31
S ECTION 6 – PARTS LIS T

FIGURE 1.1 5 LOW OIL PRES S URE S WITCH S UB AS S Y

TABLE 1.15 LOW OIL PRES S URE SWITCH S UB AS S Y

ITEM DES CRIPTION QTY PART NUMBER

1 Pressure Switch 1 HCY31093

2 Pressure Switch Bracket 1 Y31139
3 Setscrew M6 x 12 mm 2 HCMCS6/12Z
4 Spring Washer M6 1 HC24689
5 Male Adaptor 1 HCY27701
6 Female Tee 1 HCY26230
7 Copper Tube 4 mm O/D 1 HCY23278L
8 Tubing Nut 4 mm 4 HCY23724
9 Tubing Sleeve 4 mm 4 HCY23725

Page 1-32
 S ECTION 6 – PARTS LIS T

1s t Stage

Co ndens ate
Drain
2nd Stage 3rd Stag e 4th Stag e

FIGURE 1 .1 6 UNLOADER DUMP BLOCK AS S EMBLY

TABLE 1.1 6 UNLOADER DUMP BLOCK AS S EMBLY

ITEM DES CRIPTION QTY PART NUMBER

1 Unloader Body 1 HCY30309

2 Unloader Piston Assembly 3 HCY37110
3 Cylinder End Cap 3 HCY30311
4 Capscrew M6 x 20 mm 12 HCY24601/20
5 Spring Washer M6 12 HCY24689
6 ‘O’ Ring 6 HCY30312
7 Copper Tube 4 mm O/D 2 HCY23728/13
8 Male Adaptor 1/8” BSPT x 4 mm T 4 HCY24243
9 Tubing Nut 4 mm 4 HCY23724
10 Tubing Sleeve 4 mm 4 HCY23725

Page 1-33
S ECTION 6 – PARTS LIS T

FIGURE 1.17 UNLOADER

TABLE 1.17 UNLOADER

ITEM DES CRIPTION QTY PART NUMBER

1 Solenoid Valve 120 VAC BP75SV4 1 HCY27301

2
3 Capscrew M5 x 25mm 2 HCY24600/25
4 Male Elbow 1 HCY24468
5 Female Tee 1 HCY26230
6 Tubing Nut 4 mm 7 HCY23724
7 Tubing Sleeve 4 mm 7 HCY23725
8 Tungum Tube 4 mm O/D 2 HCY27105L
9 Male Adaptor M5 x 4mm 1 HCY28801
10 Plastic Tube 4mm 1 HCY28802L
11 Tubing Sleeve 4 mm 7 HCY23725
12 ‘O’ Ring 1 HCY27199

Page 1-34
 S ECTION 6 – PARTS LIS T

TABLE 1 .18 RECOMMENDED S TOCK OF PARTS TO BE KEPT WITH COMPRES S OR

The following is a minimum list of recommended parts to have on hand for the Compressor.

1 s t St ag e
Qty De s c riptio n PART NUMBER
1 Concentric Valve HCY30074
1 Seal 1st Stg HCY30075
1 Liner 1st Stg HCY30073
3 O-Ring 1st Stg HCY30072
3 Compression Rings 1st Stg HCY30086
2 Oil Control Ring 1st Stg HCY30087
2 Big End Bearing 1st Stg HCY31085
2 n d St ag e
Qty De s c riptio n
1 O-Ring 2nd Stg HCY30092
1 Concentric Valve HCY30094
1 Seal 2nd Stg HCY30095
1 Liner 2nd Stg HCY30093
3 O-Ring 2nd Stg HCY30092
2 Compression Ring HCY30102
1 Scrapper Ring HCY39167
2 Oil Control Ring HCY30103
2 Big End Bearing HCY31085
3 r d St ag e
Qty De s c riptio n
1 O-Ring 3rd Stg HCY30092
1 Concentric Valve HCY30111
1 Seating Washer 3rd Stg HCY30112
1 Liner 3rd Stg HCY30110
2 O-Ring HCY30109
4 Compression Ring HCY30120
2 Big End Bearing HCY31085
4 t h St ag e
Qty De s c riptio n
2 O-Ring 4th Stg HCY30124
1 Concentric Valve HCY30126
1 Seal HCY30127
1 Liner 4th Stg HCY30125
2 O-Ring HCY38224
6 Compression Ring HCY30137
2 Big End Bearing HCY31085
Ot he r I t e ms
Qty De s c riptio n
8 Oil, Anderol 555 (Gallon) HCY27876
1 Filter, Oil HCY30048
1 Filter, Air HCY30080/FE

Page 1-35
S ECTION 6 – PARTS LIS T

Page 1-36
S ECTION 6 – PARTS LIS T

Page 1-1