1ce Series Overcentre Valve: Pilot Assisted Relief With Check 1CE90

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1CE SERIES OVERCENTRE VALVE

PILOT ASSISTED RELIEF WITH CHECK

1CE90
VALVE (2) PILOT (3)
1

CYL (1)
3

APPLICATION PILOT RATIOS


Overcentre valves give static and dynamic control of 4:1 Best suited for applications where the load
loads by regulating the flow into and out of hydraulic varies and machine structure can induce
actuators. When installed close to or within an instability.
actuator, the overcentre valve will stop runaway in the
event of hose burst and if open centre directional 8:1 Best suited for applications where the load
6 control valves are used, will allow thermal expansion
relief of the hydraulic fluid.
remains relatively constant.

Other ratios available upon request.


The overcentre cartridge is ideal for mounting directly
into a cavity machined in the body of the cylinder, motor
or rotary actuator. The cartridge can also be mounted SPECIFICATIONS
directly to the ports via a specifically machined body as Figures based on: Oil Temp = 40°C Viscosity = 40 cSt
part of a Hydraulic Integrated Circuit or single unit, or
contained within one of our standard line bodies.
Rated Flow 90 litres/min (23 US GPM)
Single overcentre valves are normally used when the
load is unidirectional, for example an aerial platform or Max Load Induced
crane and dual overcentre valves are used for Max Setting Pressure: 270 bar (4000 psi)
Relief Setting: 350 bar (5000 psi)
controlling loads in both directions for motor
applications or for cylinders going over centre.
Cartridge Material Working parts hardened and ground
steel. External surfaces zinc plated
OPERATION
Standard aluminium (up to 210 bar*)
The check section allows free flow into the actuator Body Material
Add suffix ‘377’ for steel option
then holds and locks the load against movement. The
pilot assisted relief valve section will give controlled Mounting Position Unrestricted
movement when pliot pressure is applied. The relief Cavity Number A12336 (See Section 17)
section is normally set to open at a pressure at least
1.3 times the maximum load induced pressure but the Torque Cartridge
60 Nm (44 lbs ft)
pressure required to open the valve and allow into Cavity
movement depends on the pilot ratio of the valve. For
optimisation of load control and energy usage, a 1CE90 0.29 kg (0.63 lbs)
choice of pilot ratios is available. Weight 1CE95 1.35 kg (2.97 lbs)
1CEE95 2.10 kg (4.62 lbs)
The pressure required to open the valve and start
actuator movement can be calculated as follows: Seal Kit Number SK633 (Nitrile) SK633V (Viton)

Pilot Pressure = (Relief Setting) - (Load Pressure) Recommended BS5540/4 Class 18/13
Pilot Ratio Filtration Level (25 micron nominal)

Operating Temp -20°C to +90°C


FEATURES Leakage 0.3 millilitres/min nominal (5 dpm)
Cartridge is economical and fits simple cavity. Allows
Nominal Viscosity
quick, easy field service - reduces down time. Range
5 to 500 cSt

*For applications above 210 bar please consult our technical department or use the steel body option.

Integrated Hydraulics Ltd Integrated Hydraulics Inc


Collins Road, Heathcote Ind. Est., Warwick, CV34 6TF, UK. 7047 Spinach Drive, Mentor, Ohio 44060, USA
Tel: +44 (0) 1926 881171 Fax: +44 (0) 1926 315729 Tel: (440) 974 3171 Fax: (440) 974 3170
Website: www.integratedhydraulics.com Website: www.integratedhydraulics.com
6-151.D
PRESSURE DROP CARTRIDGE ONLY
4:1 VERSION 8:1 VERSION BASIC CODE: 1CE90
HEX SOCKET ADJUST
5.0 A/F
FLOW-US GPM FLOW-US GPM
0 6.5 13 19.5 26 0 6.5 13 19.5 26
17.0 A/F
40 600
16 240

62.0 MAX
14 210 35 500
30 32.0 A/F
12
PRESSURE-BAR

180
PRESSURE-PSI

FREE FLOW 400


PRESSURE-BAR

FREE FLOW

PRESSURE-PSI
10 150 25

8 120 20 300 M27 X 1.5-6g

6 90 15
200 PILOT (3)

54.0
4 60 10
100 VALVE (2)
2 30 5
PILOTED OPEN PILOTED OPEN
0 0 Tightening torque of “F” adjuster
0 25 50 75 100 0 25 50 75 100
FLOW LITRES/MIN FLOW LITRES/MIN CYL (1) locknut - 20 to 25 Nm

SINGLE VALVE 1/2” PORTS DUAL VALVE 1/2” PORTS


BASIC CODE:
Body ONLY part numbers
1CE95 BASIC CODE:
Body ONLY part numbers
1CEE95 (INTERNALLY CROSS PILOTED)
6
BSP, aluminium SAE, aluminium BSP, steel SAE, steel BSP, aluminium SAE, aluminium BSP, steel SAE, steel
1/2” B13625 1/2” B10806 1/2” B13626 1/2” B10922 1/2” C13627 1/2” C10807 1/2” C13628 1/2” C11561
C1 C2

86.5

40.5
V1 V2
38.1
18.0

132.0 MAX

139.0 MAX
3
36.0

36.0

2
V1 V2
58.0

58.0
70.0

76.2

1 C1 C2

19.0 10.0 56.0


38.1 76.2 19.0 10.0 107.0
2 HOLES Ø11.0 THRO' 38.1 127.0
2 HOLES ø11.0 THRO'
Where measurements are critical request certified drawings

ORDERING CODE EXAMPLE

1CE**** F 4W 35 S 4
Basic Code Pilot Ratio
1CE90 = Cartridge Only 4 = 4:1
1CE95 = Cartridge and Body 8 = 8:1
1CEE95 = Cartridges and Dual Body Other ratios available upon request

Adjustment Means Seals


F = Screw Adjustment S = Nitrile (For use with most
N = Fixed - State pressure setting required industrial hydraulic oils)
For fixed versions add setting in 10 bar increments to end of SV = Viton (For high temperature
part number. Subject to a +-10% tolerance. and most special fluid
applications
Port Sizes - Bodied Valves Only Pressure Range @ 4.8 l/min
4W = 1/2” BSP Valve & Cyl Port. 1/4” BSP Pilot Port 20 = 70-225 bar. Std setting 100 bar
8T = 1/2” SAE Valve & Cyl Port. 1/4” SAE Pilot Port 35 = 200-350 bar. Std setting 210 bar
Std setting made at 4.8 litres/min
We reserve the right to change specifications without notice

6-152.E

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