ACTIVITY SHEET for REACTORS

Diameter of Reactor (Average) 1.5 m

Height of Reactor (Average) 4-6 m

REACTOR MAINTENANCE (GENERAL)

Original
Activity ID Phase Activity Description Duration
(HRs)
PRE-TRUNAROUND PHASE
RC-0001 PRE Scaffolding Erection 6
RC-0005 PRE Removal of Insulation 6
RC-0010 PRE Tagging of Blinds 2
RC-0015 PRE Shifting of Tools & Blinds to Site 6
RC-0020 PRE Prep. of Temp. Gaskets for Blinding 4
RC-0025 PRE Arrange/Install Pneumatic Bucket Lift for Unloading/Loading of Catalyst 12
TRUNAROUND PHASE
RC-0030 SD Obtain Work Permit 2
RC-0035 SD Insertion of Blinds 4
RC-0040 SD Opening of Manhole 4
RC-0045 SD Installation of Air Ejectors 2
RC-0050 SD Ventilation 8
RC-0055 SD Opening of Side/Ground Manhole for Catalyst Removal 2
RC-0060 SD Unloading of Catalyst 16
RC-0065 SD Obtain Entry Permit 2
RC-0070 SD Installation of Internal Lights 2
RC-0075 SD Removal of Charcoal 4
RC-0080 SD Erection of Internal Scaffolding (If Req) 6
RC-0085 SD Pre-Inspection by Client 2
RC-0090 SD Removal of Internals 6
RC-0095 SD Cleaning Inside Reactor by Scrapper 8
RC-0100 SD Water Washing of Internals 4
RC-0105 SD Clean Weld Seams by Power Brush 10
RC-0110 SD NDT of Shell Welding Seams 4
RC-0115 SD Inspection of Shell Lining 2
RC-0120 SD Repair / Replacement of Shell Lining (If Req) 10
RC-0125 SD Carryout Corrective Repair, IF Any 12
RC-0130 SD Inspection by Client 2
RC-0135 SD Re-Installation of Internals 6
RC-0140 SD Removal of Internal Scaffolding 4
RC-0145 SD Loading of Charcoal 4
RC-0150 SD Removal of Air Ejector 2
RC-0155 SD Remove Internal Lighting 1
RC-0160 SD Loading of Catalyst 12
RC-0165 SD Final Inspection 2
RC-0170 SD Box Up 6
RC-0175 SD Pressure Testing of Reactor 8
RC-0180 SD De-Blinding 2
POST TRUNAROUND PHASE
RC-0185 POST Re-Installation of Insulation 6
RC-0190 POST Removal of Scaffolding 4
RC-0195 POST House Keeping 2
RC-0200 POST Shifting of Material to Warehouse 2

NOTE:
All the above activities & durations are tentative and subject to change as per requirement according to the Scope of
Work, Site Scenario, type and dimensions of the equipment.