Adani Township & Real Estate Company

QUALITY ASSURANCE PROCEDURE Ref. No: ATRECO/ELE/QAP/001

FOR Rev. No. 0
Date. 01-August-2011
INSTALLATION OF ELECTRICAL CONDUITS WORKS

PROJECT NAME
SHANTIGRAM TOWNSHIP

QUALITY ASSURANCE PROCEDURE

FOR
INSTALLATION OF ELECTRICAL CONDUITS WORKS

Rev. Project Manager Description and Page Numbers of

Date Prepared By Reviewed By
No. Approval Revisions

00

ENCLOSURES:

1 METHOD STATEMENT

2 INSPECTION & TEST PLAN

3 QUALITY CHECK FORMATS

PRINCIPAL CONTRACTOR & MEP MANAGEMENT ELECTRICAL WORKS

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Adani Township & Real Estate Company

METHOD STATEMENT FOR Ref. No: ATRECO/ELE/MS/001

Rev. No: 0

INSTALLATION OF ELECTRICAL CONDUITS WORKS

Date:01-August-2011

PROJECT NAME

SHANTIGRAM TOWNSHIP
CLIENT

ATRECO
ARCHITECT

M/s MANDVIWALA QUTUB & ASSOCIATES

STRUCTURAL CONSULTANT

M/s GOKANI CONSULTANTS

SERVICES CONSULTANTS

JHAVERI ASSOCIATES

METHOD STATEMENT

FOR

INSTALLATION OF ELECTRICAL CONDUITS WORKS

PRINCIPAL CONTRACTOR & MEP MANAGEMENT ELECTRICAL WORKS

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Adani Township & Real Estate Company

METHOD STATEMENT FOR Ref. No: ATRECO/ELE/MS/001

Rev. No: 0

INSTALLATION OF ELECTRICAL CONDUITS WORKS

Date:01-August-2011

1 This cover page is a record of all revisions of the document identified above by number and title. All previous
cover pages are hereby superseded and are to be destroyed.

2 The contractor has the full right to modify, amend or change Method Statement and supporting documents as
required or as deemed necessary. All such documents will be submitted to the "Consultant's" for approval.

Rev. Description and Page Numbers of

Date Prepared By Reviewed By Approved By
No. Revisions

0 8/1/2011 First Submission

PRINCIPAL CONTRACTOR & MEP MANAGEMENT ELECTRICAL WORKS

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Adani Township & Real Estate Company

METHOD STATEMENT FOR Ref. No: ATRECO/ELE/MS/001

Rev. No: 0

INSTALLATION OF ELECTRICAL CONDUITS WORKS

Date:01-August-2011

CONTENTS

01 PURPOSE

02 SCOPE

03 REFERENCES

04 ABBREVIATIONS

05 RESPONSIBILITIES

06 TOOLS / EQUIPMENT

07 MATERIAL

08 HANDLING AND STORAGE

09 INSTALLATION PROCEDURES

10 INSPECTION

11 QUALITY CHECK FORMATS

PRINCIPAL CONTRACTOR & MEP MANAGEMENT ELECTRICAL WORKS

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Adani Township & Real Estate Company

METHOD STATEMENT FOR Ref. No: ATRECO/ELE/MS/001

Rev. No: 0

INSTALLATION OF ELECTRICAL CONDUITS WORKS

Date:01-August-2011
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Adani Township & Real Estate Company

METHOD STATEMENT FOR Ref. No: ATRECO/ELE/MS/001

Rev. No: 0

INSTALLATION OF ELECTRICAL CONDUITS WORKS

Date:01-August-2011

1. PURPOSE:

The purpose of generating this Method Statement is to define the procedure step by step to implement the correct
practices for Installation of Electrical Conduits through the guidelines so as to ensure that the job execute complies
with the requirements of Contract specification & serves the intended function to satisfactory level.

2. SCOPE:

This Method Statement refers to various work procedures contained within Contractor's Project Quality Plan for
MEP Works & Contract Specification, which explains and covers the Installation of Electrical Conduits Works.

3. REFERENCES:

3.1 Project Quality Plan for MEP Works (Contractor not yet Submited)

3.2 Health Safety & Environment Plan

3.3 IS Codes / BS codes /ASTM codes

3.4 Approved Technical Data Sheets

3.5 MEP Services Approved Drawings

3.6 Manufacturer's Catalogues & Recommendations

PRINCIPAL CONTRACTOR & MEP MANAGEMENT ELECTRICAL WORKS

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Adani Township & Real Estate Company

METHOD STATEMENT FOR Ref. No: ATRECO/ELE/MS/001

Rev. No: 0

INSTALLATION OF ELECTRICAL CONDUITS WORKS

Date:01-August-2011

4. ABBREVIATIONS:

PQP: Project Quality Plan

MS: Method Statement

ITP: Inspection and Test Plan

MIR: Material Inspection Report

RFI: Request For Information Format

ITR: Inspection & Test Request

SQOR: Site Quality Observation Report

PRINCIPAL CONTRACTOR & MEP MANAGEMENT ELECTRICAL WORKS

5.0 RESPONSIBILITIES:
5.1. Engineer-Incharge :
→ Ensure all required submittals are made and required plant / tools / material and manpower is
available in timely manner.
→ Ensure all execution of works are carried out according to approvals, contract specifications,
approved MEP drawings, Project Quality Plan for MEP works, Method Statements for MEP
works, and safety measures are implemented.
→ Ensure necessary coordination with Client / Consultant Representative and other Agencies work
for timely completion of job.
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Adani Township & Real Estate Company

METHOD STATEMENT FOR Ref. No: ATRECO/ELE/MS/001

Rev. No: 0

INSTALLATION OF ELECTRICAL CONDUITS WORKS

Date:01-August-2011

5.2 Site Engineer :

→ Timely provision of relevant complete information, Consultant approved documents and
instructions to site excution / installation team.
→ Proper excution of works as per approved material submittals, approved Method Statements,
Approved Construction drawings and adopt all safety measures as required.
→ The implementation of the procedures mentioned in method statement shall be carried out by
concerned Site Engineer / Site Supervisor.
→ To carryout site work activities with regards to Quality and Safety requirements,Conducting
Tool Box Talks to the site workers and coordinating with concerned Quality & Safety Engineer.
5.3 QA/QC Engineer :

→ Responsible for preparation of quality plan, obtaining necessary approval from the Customer as
applicable and assist PM in effective implementation of approved quality plans and QC
procedures.

→ Responsible for communicating with all site staff about the QA requirements with respect to the
project.Responsible for Receiving and reviewing of all reports related to quality matters.

→ Responsible for organizing and conducting Quality audits with the co-ordination of PI and
planning engineer.

→ To coordinate with Engineer-Inchage, Consultant / Customer Representative for Material

Inspection, Mock up Installation , Site Installation and Testing Approvals.

→ To maintain a comprehensive Inspection and Test records as per approved Project Quality plan.

PRINCIPAL CONTRACTOR & MEP MANAGEMENT ELECTRICAL WORKS

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Adani Township & Real Estate Company

METHOD STATEMENT FOR Ref. No: ATRECO/ELE/MS/001

Rev. No: 0

INSTALLATION OF ELECTRICAL CONDUITS WORKS

Date:01-August-2011

5.4 Safety Engineer :

→ Ensure implementation of all safety measures and procedures specific to the nature and type of
execution work being carried out at site.

→ To ensure that all project personnel / site execution team is fully aware of their responsibilities
and have full understanding of the related safety rules, procedures.

→ To advise the involved personnel about the involved risk at work and necessary health,safety
and environment precautions / measures to avoid it.

→ To keep informed the site management and Consultant about the adopted safety measures as site
and ensuring their adequacy.

→ To maintain a continuous inspection/surveilence of site activities, implementation of HSE

policies, advising, training site staff / work men regarding safety issues.

06 TOOLS / EQUIPMENTS

6.1. Portable Hand tools. 6.14 Chain Pulley with Rope.

6.2. Hand Drill machine / Grinding machine 6.15 500V Megger / 1000V Megger

6.3. Groove Cutting Machine 6.16 Crimping Tool with die set

6.4. Sprit level. 6.17 Spanner Set

6.5. Plumb bob. 6.18 Hacksaw frame with blades

6.6. Wire Cutter 6.19 Crow bar

6.7. Spring wire 6.20 Pick axe

6.8. Ladders & scaffolding. 6.21 Showels

6.9. Cutting set 6.22 Box Spanner / Ring Spanner / DE Spanner Set

6.10 Hand Grinder. 6.23 Cable rollers

Box Spanner /Ring Spanner / Double
6.11 6.24 Jack & shaft
end Spanner Set
6.12 Torque wrench 6.25 Knock out punch

6.13 Welding Machine 6.26 Knife

PRINCIPAL CONTRACTOR & MEP MANAGEMENT ELECTRICAL WORKS

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Adani Township & Real Estate Company

METHOD STATEMENT FOR Ref. No: ATRECO/ELE/MS/001

Rev. No: 0

INSTALLATION OF ELECTRICAL CONDUITS WORKS

Date:01-August-2011

09 INSTALLATION PROCEDURES

To carry out installation of Elecrtrical Conduits work , below mentioned procedure shall be followed step by step
in sequential manner.

9.A HANDLING & STORAGE

S.No. Procedure Responsibility Checked By Records

9.A.1 On receipt of the PVC conduits at site necessary

precautions shall be taken for unloading, shifting & Engineer-In QA/QC
storage, as follows: charge Engineer

9.A.2 All PVC conduit and accessories delivered at site

shall be carefully off-loaded by using necessary / QA/QC
adequate manpower and equipment in such a Engineer /
Site Engineer
manner that no damage shall be caused to conduits Engineer-
and accessories. In charge

9.A.3 All conduits and accessories will be inspected, QA/QC

handled and stored properly upon receipt at site. Engineer /
Site Engineer
Engineer-
In charge
Rev.No. Rev. Date. Revision Description Prepared By Reviewed By Approved By

9.A.4 Conduit materials shall be stored in a place free of

water and properly covered to avoid any damages QA/QC
due to weather effect. Engineer /
Site Engineer
Engineer-
In charge

9.A.5 Ensure that PVC conduits are not dropped onto

hard surface and will not be dragged along the QA/QC
ground. To the maximum extent the loading and Engineer /
Site Engineer
unloading of electrical conduits will be carried out Engineer-
manually by hand. In charge

9.A.6 Any discrepancies, damage etc., found will be

notified and reported for further action. QA/QC
Material found not suitable for site use will be Engineer /
Site Engineer
removed from site immediately Engineer-
In charge
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Adani Township & Real Estate Company

METHOD STATEMENT FOR Ref. No: ATRECO/ELE/MS/001

Rev. No: 0

INSTALLATION OF ELECTRICAL CONDUITS WORKS

Date:01-August-2011

9.B INSTALLATION PROCEDURES

9.B.1 Ensure that the work area is ready and safe to start
QA/QC
the installation of electrical conduits.
Engineer /
Site Engineer
Engineer-
In charge

9.B.2 Prior to start the installation, refer the approved

shop drawings related to the area of installation QA/QC
and ensure required material is available at site as Engineer /
per approved material submittals. Site Engineer
Engineer-
In charge

9.B.3 Mark the location of the back boxes or pull boxes

& place thermocol secured with masking tape on QA/QC
these locations. Engineer /
Site Engineer
Engineer-
In charge

9.B.4 Install the PVC conduits utilizing the steel

reinforcements as supports by using necessary QA/QC
binding wires. Engineer /
Site Engineer
Engineer-
In charge

Rev.No. Rev. Date. Revision Description Prepared By Reviewed By Approved By

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Adani Township & Real Estate Company

METHOD STATEMENT FOR Ref. No: ATRECO/ELE/MS/001

Rev. No: 0

INSTALLATION OF ELECTRICAL CONDUITS WORKS

Date:01-August-2011

9.B.5 The concealed conduiting of slab or any other

concrete structure should be securely fastened with QA/QC
binding wires to reinforcement rods or shuttering Engineer /
Site Engineer
to withstand concrete & screed pour. Engineer-
In charge

9.B.6 The jointing of PVC conduits shall be done with

suitable couplers and solvent cement. The PVC
conduits shall be bonded tightly to the back boxes / QA/QC
pull boxes with suitable adapters. Engineer /
Site Engineer
Engineer-
In charge

9.C The jointing process of PVC conduit will be followed as mentioned below :
9.C.1 Both the joining ends of conduits will be cleaned
from inside as well as from outside by using QA/QC
solvent cleaning fluid and wipe it with clean rag to Engineer /
Site Engineer
make it dry. Engineer-
In charge
QA/QC
9.C.2 A thin layer of solvent cement is applied to the Engineer /
inner surface of the coupler. Site Engineer
Engineer-
In charge
9.C.3 Push fit the conduit ends fully into the coupler by
slight twisting action & remove the spilled or
QA/QC
surplus solvent cement from around the joint.
Engineer /
Make sure the conduit has entered fully into the Site Engineer
Engineer-
box spouts and couplers except expansion
In charge
couplers.

9.C.4 Make sure that the joint is tight enough and entry QA/QC
of water into the conduit through joints is not Engineer /
Site Engineer
possible. Engineer-
In charge
9.C.5 Approved connectors / adopters will be used for QA/QC
connections to back boxes / pull boxes. Engineer /
Site Engineer
Engineer-
In charge
9.C.6 Expansion couplers of approved type shall be QA/QC
provided wherever the conduits pass through the Engineer /
expansion joints of the building. Site Engineer
Engineer-
In charge
Rev.No. Rev. Date. Revision Description Prepared By Reviewed By Approved By
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Adani Township & Real Estate Company

METHOD STATEMENT FOR Ref. No: ATRECO/ELE/MS/001

Rev. No: 0

INSTALLATION OF ELECTRICAL CONDUITS WORKS

Date:01-August-2011

9.C.7 All bends of PVC conduiting will be made by

using correct size of bending spring. Ensure the QA/QC
radius of any conduit bend shall not be less than Engineer /
four times the outside diameter of the conduit to Site Engineer
Engineer-
satisfy the easy cabling / wire pulling In charge
requirements.
9.C.8 To facilitate easy cabling / wiring sufficient pull
box or junction boxes will be provided in all QA/QC
conduiting. At least one pull box shall be provided Engineer /
Site Engineer
on every two 90o bends. Engineer-
In charge

9.C.9 In longitudinal straight runs the pull boxes /

junction boxes will be provided in every 30 meters. QA/QC
Engineer /
Site Engineer
Engineer-
In charge

9.C.10 Close bunch of PVC conduits in slab shall be

avoided to maximum possible extent. QA/QC
Engineer /
Site Engineer
Engineer-
In charge

9.C.11 Sufficient gap shall be provided between conduits

at cross-over locations. QA/QC
Engineer /
Site Engineer
Engineer-
In charge

9.C.12 Ensure all open end of the conduit are capped /

QA/QC
plugged properly before concrete pouring. Also
Engineer /
ensure caps are provided for unused knock out Site Engineer
Engineer-
holes where blanks have been removed.
In charge

9.C.13 In vertical wall the conduits shall run vertically

from the back boxes. Horizontal runs shall be QA/QC
avoided on walls. Engineer /
Site Engineer
Engineer-
In charge

9.C.14 Ensure the recessed position of outlet boxes is QA/QC

accurate to allow for surface finish thickness. Engineer /
Site Engineer
Engineer-
In charge

Rev.No. Rev. Date. Revision Description Prepared By Reviewed By Approved By

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Adani Township & Real Estate Company

METHOD STATEMENT FOR Ref. No: ATRECO/ELE/MS/001

Rev. No: 0

INSTALLATION OF ELECTRICAL CONDUITS WORKS

Date:01-August-2011
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Adani Township & Real Estate Company

METHOD STATEMENT FOR Ref. No: ATRECO/ELE/MS/001

Rev. No: 0

INSTALLATION OF ELECTRICAL CONDUITS WORKS

Date:01-August-2011

9.C.15 Conduits chased into wall should be recessed

sufficiently to permit a minimum thickness of QA/QC
15mm for plaster cover. For conduits run to be Engineer /
Site Engineer
embedded in concrete a minimum 25mm cover Engineer-
will be provided. In charge

9.C.16 After completion of conduiting installation for any

portion, the area will be cleaned properly by
removing all surplus material, construction debris QA/QC
or scrap material etc., to leave the area in clean and Engineer /
Site Engineer
tidy condition prior to concrete pour. Engineer-
In charge

9.C.17 After removal of concrete shuttering, all the

conduits shall be checked for blockage (wherever QA/QC
possible), shall be cleaned & plugged/covered. Engineer /
Site Engineer
Engineer-
In charge

Rev.No. Rev. Date. Revision Description Prepared By Reviewed By Approved By

 Adani Township & Real Estate Company Format No: ATRECO/ELE/CHECK/001

Rev. No: 0 (01-Aug-2011)

CHECK SHEET FOR INSTALLATION OF PVC CONDUITS Date of Inspection:

Project Name: Name of Contractor:

Reference Drawing : Location :

S.NO. INSTALLATION CHECKS Contractor CLIENT

01 Installed conduits and outlet boxes are as per approved material submittals.

02 Sizes of installed conduits are as per approved shop drawings.

Location and height of outlet boxes are correct as per approved shop drawing
03
and in proper alignment.
Installed conduits are free of any damages and the routing is coordinated with
04
other services.

05 The required pull boxes are provided as stated in the method statement.

06 The bends used are of long radius.

Adequate care is taken to plug the pull boxes / back boxes with thermo Cole
07
material to prevent the ingress of concrete.

Conduit ends or stub-ups are capped or sealed properly to prevent the ingress
08
of dust, moisture or foreign materials.

Installed conduits, pull boxes / back boxes are securely fastened to

09 reinforcement rods, shuttering or other parts of building structure to prevent any
dislocation during concrete pouring.
For vertical walls, ensure conduits runs are parallel and height of back boxes is
10
as per approved shop drawings.

REMARKS :

Contractor's Electrical Contractor's

CLIENT REPRESENTATIVE
Engineers QA/QC(Electrical)
Name

Signature

Date